Nihon-Kohden TEC-7600, TEC-7700 Service manual

TEC-7621C
TEC-7631C
TEC-7621E
TEC-7631E
TEC-7621K
TEC-7631K
TEC-7721E
TEC-7731E
TEC-7721K
TEC-7731K
SERVICE MANUAL
DEFIBRILLATOR
TEC-7600/TEC-7700
0634-002039D

CONTENTS

GENERAL HANDLING PRECAUTIONS ......................................................................... i
WARRANTY POLICY .................................................................................................... ii
Conventions Used in this Manual and Instrument ........................................................ iv
Dangers, Warnings, Cautions and Notes ............................................................ iv
Section 1 General .................................................................................. 1C.1
Introduction .......................................................................................................................... 1.1
Models and Functions ................................................................................................ 1.1
General Information on Servicing .........................................................................................1.2
Service Policy, Service Parts and Patient Safety Checks ....................................................1.4
Service Policy ............................................................................................................1.4
Service Parts ............................................................................................................. 1.4
Patient Safety Checks ...............................................................................................1.5
Maintenance Equipments and Tools ........................................................................... 1.5
Specifications ...................................................................................................................... 1.6
Defibrillator ....................................................................................................... 1.6
Non Invasive Blood pressure, NIBP (When optinal SG-761VC/VE/VK NIBP Unit
is installed).......................................................................................................1.8
Noninvasive Pacing (TEC-7631/7731 series only) ............................................1.8
External Paddle (ND-782VC/VE/VK) ................................................................1.8
Battery ............................................................................................................. 1.8
Clock Accuracy................................................................................................1.9
Environment .....................................................................................................1.9
Electromagnetic Compatibility..........................................................................1.9
Safety .............................................................................................................. 1.9
Monitor .............................................................................................................1.9
ECG Amplifier ................................................................................................1.10
Recorder ......................................................................................................... 1.10
Rhythm Recognition Detector ........................................................................ 1.10
Power Requirements ...................................................................................... 1.10
Dimensions and Weight .................................................................................. 1.11
Panel Description ............................................................................................................... 1.12
Front Panel ............................................................................................................... 1.12
Top Panel (TEC-7631/7731 Series Only) .................................................................. 1.13
External Paddles ...................................................................................................... 1.14
Left Side Panel ......................................................................................................... 1.14
Rear Panel ............................................................................................................... 1.15
Bottom Panel ........................................................................................................... 1.15
Composition ....................................................................................................................... 1.16
Standard Components ....................................................................................1.16
Options .......................................................................................................... 1.20
Board/Unit Location ............................................................................................................ 1.23
TEC-7600 Series Defibrillator ................................................................................... 1.23
Service Manual TEC-7600/7700 C.1
CONTENTS
TEC-7700 Series Defibrillator ................................................................................... 1.24
Block Diagram .................................................................................................................... 1.25
TEC-7600 Series Defibrillator ................................................................................... 1.25
TEC-7700 Series Defibrillator ................................................................................... 1.26
Section 2 Troubleshooting ................................................................... 2C.1
How to Troubleshoot ............................................................................................................. 2.1
Error Code ............................................................................................................................2.2
Defibrillation ............................................................................................................... 2.3
Operation Panel..........................................................................................................2.5
Communication .......................................................................................................... 2.6
Data Error...................................................................................................................2.7
Pacing (TEC-7631/7731 Series Only) .........................................................................2.7
12 Lead ECG Measurement .......................................................................................2.8
Message...............................................................................................................................2.9
Instrument and SpO2/CO2 Measurement ..................................................................... 2.9
NIBP Measurement ..................................................................................................2.11
12 Lead ECG Measurement ..................................................................................... 2.11
Troubleshooting .................................................................................................................. 2.12
General ..................................................................................................................... 2.12
Defibrillation ............................................................................................................. 2.13
Monitoring ................................................................................................................ 2.14
Recording .................................................................................................................2.18
Battery ..................................................................................................................... 2.18
Pacing (TEC-7631/7731 Series Only) ....................................................................... 2.19
Section 3 Disassembly ......................................................................... 3C.1
TEC-7621/7631 Series
Before You Begin ...............................................................................................................3.1.1
Warnings, Cautions and Notes ................................................................................ 3.1.1
Required Tools ......................................................................................................... 3.1.1
Connection Diagram (TEC-7621/7631 Series) ................................................................... 3.1.2
Removing the Lower Casing .............................................................................................. 3.1.4
Removing the Paddles ............................................................................................ 3.1.4
Removing the Battery Pack .................................................................................... 3.1.5
Removing the Lower Casing .................................................................................... 3.1.5
Removing the AC/DC Unit ................................................................................................. 3.1.6
Removing the Main Board ................................................................................................. 3.1.7
Removing the Main Chassis ................................................................................... 3.1.7
Removing the Main Board ....................................................................................... 3.1.8
Removing the HV Inductor ................................................................................................ 3.1.9
Removing the HV Capacitor and Relay Unit .................................................................... 3.1.10
Cable Connections of the High voltage Unit .......................................................... 3.1.11
Removing the Test Load Board........................................................................................ 3.1.12
Removing the Speaker .................................................................................................... 3.1.13
Removing the Pacer Board (TEC-7631 Series Only) ....................................................... 3.1.14
Removing the LCD Unit ................................................................................................... 3.1.15
C.2 Service Manual TEC-7600/7700
CONTENTS
Removing the Main Key Board and Key Board ................................................................ 3.1.16
Removing the Recorder Unit............................................................................................ 3.1.17
Removing the Paddle Locks ............................................................................................3.1.18
Removing the Battery Connector..................................................................................... 3.1.19
TEC-7721/7731 Series
Before You Begin ...............................................................................................................3.2.1
Warnings, Cautions and Notes ................................................................................ 3.2.1
Required Tools ......................................................................................................... 3.2.1
Connection Diagram (TEC-7721/7731 Series Defibrillator).................................................3.2.2
Removing the Lower Casing .............................................................................................. 3.2.4
Removing the Paddles ............................................................................................ 3.2.4
Removing the Battery Pack .................................................................................... 3.2.5
Removing the Lower Casing .................................................................................... 3.2.5
Removing the AC/DC Unit ................................................................................................. 3.2.6
Removing the Main Board ................................................................................................. 3.2.7
Removing the Main Chassis ................................................................................... 3.2.7
Removing the Main Board and Terminal Bracket .....................................................3.2.9
Removing the HV Capacitor and Biphasic HV Unit ......................................................... 3.2.10
Removing the Test Load Board........................................................................................ 3.2.11
Removing the Speaker .................................................................................................... 3.2.12
Removing the Pacer Board (TEC-7731 Series Only) ....................................................... 3.2.13
Removing the LCD Unit ................................................................................................... 3.2.14
Removing the Main Key Board and Key Board ................................................................ 3.2.15
Removing the Recorder Unit............................................................................................ 3.2.16
Removing the Paddle Locks ............................................................................................3.2.17
Removing the Battery Connector..................................................................................... 3.2.18
Installing the Optional Unit
General .............................................................................................................................. 3.3.1
Installation Procedure ........................................................................................................ 3.3.2
Installing the VP-761V/VC/VE Voice Prompt Board.................................................3.3.3
Operation Check ...........................................................................................3.3.3
Installing the QI-762V DSI Interface Board or QI-763V DSI/AUX OUT
Interface Board .......................................................................................................3.3.4
Operation Check ...........................................................................................3.3.4
Installing the AC-761VA/VC/VE/VK 12 Lead ECG Unit ...........................................3.3.5
Operation Check ...........................................................................................3.3.6
Installing the SG-761VC/VE/VK NIBP Unit ............................................................. 3.3.6
Operation Check ...........................................................................................3.3.7
Installing the QI-761V ZB Interface Unit ................................................................. 3.3.8
Operation Check ......................................................................................... 3.3.10
Section 4 Maintenance ......................................................................... 4C.1
General ................................................................................................................................. 4.1
Daily Checks....................................................................................................4.1
Monthly Checks ...............................................................................................4.1
System Maintenance Screen ............................................................................................... 4.2
Service Manual TEC-7600/7700 C.3
CONTENTS
Calling Up the System Maintenance Screen ..............................................................4.2
About the Menu Items ................................................................................................ 4.3
System Maintenance Screen Flowchart ...........................................................4.4
Default Settings ............................................................................................... 4.5
Flash Save Procedure ................................................................................................4.6
Configuration Screen .................................................................................................. 4.7
Adjust AD Screen ...................................................................................................... 4.8
Adjust ECG/AD Screen .................................................................................... 4.8
Adjust HV AD Screen .................................................................................... 4.10
TEC-7621/7631 Series Defibrillator .......................................................... 4.10
TEC-7721/7731 Series Defibrillator .......................................................... 4.12
Adjust Battery AD Screen .............................................................................. 4.14
Check Hardware Screen ........................................................................................... 4.15
Check Key Screen ......................................................................................... 4.15
Check LED Screen ........................................................................................ 4.17
Check LCD Screen ........................................................................................ 4.17
Check Recorder Screen ................................................................................. 4.17
Check Time Constant Screen ........................................................................ 4.18
Check Memory Screen ................................................................................... 4.19
Check Buzzer Screen .................................................................................... 4.19
Check Voice Screen ....................................................................................... 4.20
Check NIBP Screen ....................................................................................... 4.21
Check 12 Lead Screen ...................................................................................4.30
Check ECG Frequency Screen ...................................................................... 4.31
A/D View Screen ......................................................................................................4.32
Operation Time Screen ............................................................................................. 4.32
Version Up Screen ................................................................................................... 4.33
Debug Mode Screen .................................................................................................4.33
Check String Screen ...................................................................................... 4.34
Memory Dump Screen ................................................................................... 4.34
Protocol Analysis Screen ............................................................................... 4.35
Card Attribute Screen ..................................................................................... 4.35
Periodic Replacement Schedule ......................................................................................... 4.36
Maintenance Check Sheet ................................................................................................. 4.37
Section 5 Replaceable Parts List......................................................... 5C.1
TEC-7621/7631 Series Defibrillator ....................................................................................... 5.2
TEC-7721/7731 Series Defibrillator ....................................................................................... 5.6
KD-022A Cart ..................................................................................................................... 5.10
C.4 Service Manual TEC-7600/7700
GENERAL HANDLING PRECAUTIONS
This device is intended for use only by qualified medical personnel. Use only Nihon Kohden approved products with this device. Use of non-approved products or in a non-approved manner may affect the performance specifications of the device. This includes, but is not limited to, batteries, recording paper, pens, extension cables, electrode leads, input boxes and AC power.
Please read these precautions thoroughly before attempting to operate the instrument.
1. To safely and effectively use the instrument, its operation must be fully understood.
2. When installing or storing the instrument, take the following precautions:
(1) Avoid moisture or contact with water, extreme atmospheric pressure, excessive humidity and temperatures, poorly
ventilated areas, and dust, saline or sulphuric air.
(2) Place the instrument on an even, level floor. Avoid vibration and mechanical shock, even during transport.
(3) Avoid placing in an area where chemicals are stored or where there is danger of gas leakage.
(4) The power line source to be applied to the instrument must correspond in frequency and voltage to product
specifications, and have sufficient current capacity.
(5) Choose a room where a proper grounding facility is available.
3. Before Operation
(1) Check that the instrument is in perfect operating order.
(2) Check that the instrument is grounded properly.
(3) Check that all cords are connected properly.
(4) Pay extra attention when the instrument is in combination with other instruments to avoid misdiagnosis or other
problems.
(5) All circuitry used for direct patient connection must be doubly checked.
(6) Check that battery level is acceptable and battery condition is good when using battery-operated models.
4. During Operation
(1) Both the instrument and the patient must receive continual, careful attention.
(2) Turn power off or remove electrodes and/or transducers when necessary to assure the patient’s safety.
(3) Avoid direct contact between the instrument housing and the patient.
5. To Shutdown After Use
(1) Turn power off with all controls returned to their original positions.
(2) Remove the cords gently; do not use force to remove them.
(3) Clean the instrument together with all accessories for their next use.
6. The instrument must receive expert, professional attention for maintenance and repairs. When the instrument is
not functioning properly, it should be clearly marked to avoid operation while it is out of order.
7. The instrument must not be altered or modified in any way.
8. Maintenance and Inspection:
(1) The instrument and parts must undergo regular maintenance inspection at least every 6 months.
(2) If stored for extended periods without being used, make sure prior to operation that the instrument is in perfect
operating condition.
Service Manual TEC-7600/7700 i
(3) Technical information such as parts list, descriptions, calibration instructions or other information is available for
qualified user technical personnel upon request from your Nihon Kohden distributor.
9. When the instrument is used with an electrosurgical instrument, pay careful attention to the application and/or
location of electrodes and/or transducers to avoid possible burn to the patient.
WARRANTY POLICY
Nihon Kohden Corporation (NKC) shall warrant its products against all defects in materials and workmanship for one year
from the date of delivery. However, consumable materials such as recording paper, ink, stylus and battery are excluded from
the warranty.
NKC or its authorized agents will repair or replace any products which prove to be defective during the warranty period,
provided these products are used as prescribed by the operating instructions given in the operator’s and service manuals.
No other party is authorized to make any warranty or assume liability for NKC’s products. NKC will not recognize any other
warranty, either implied or in writing. In addition, service, technical modification or any other product change performed by
someone other than NKC or its authorized agents without prior consent of NKC may be cause for voiding this warranty.
Defective products or parts must be returned to NKC or its authorized agents, along with an explanation of the failure.
Shipping costs must be pre-paid.
This warranty does not apply to products that have been modified, disassembled, reinstalled or repaired without Nihon
Kohden approval or which have been subjected to neglect or accident, damage due to accident, fire, lightning, vandalism,
water or other casualty, improper installation or application, or on which the original identification marks have been
removed.
In the USA and Canada other warranty policies may apply.
CAUTION
United States law restricts this device to sale by or on the order of a physician.
ii Service Manual TEC-7600/7700
EMC RELATED CAUTION
This equipment and/or system complies with the International Standard IEC 60601-1-2 for electromagnetic
compatibility for medical electrical equipment and/or system. However, an electromagnetic environment that
exceeds the limits or levels stipulated in the IEC 60601-1-2, can cause harmful interference to the equipment and/or
system or cause the equipment and/or system to fail to perform its intended function or degrade its intended
performance. Therefore, during the operation of the equipment and/or system, if there is any undesired deviation
from its intended operational performance, you must avoid, identify and resolve the adverse electromagnetic effect
before continuing to use the equipment and/or system.
The following describes some common interference sources and remedial actions:
1. Strong electromagnetic interference from a nearby emitter source such as an authorized radio station or cellular
phone:
Install the equipment and/or system at another location if it is interfered with by an emitter source such as an
authorized radio station. Keep the emitter source such as cellular phone away from the equipment and/or
system.
2. Radio-frequency interference from other equipment through the AC power supply of the equipment and/or
system:
Identify the cause of this interference and if possible remove this interference source. If this is not possible, use
a different power supply.
3. Effect of direct or indirect electrostatic discharge:
Make sure all users and patients in contact with the equipment and/or system are free from direct or indirect
electrostatic energy before using it. A humid room can help lessen this problem.
4. Electromagnetic interference with any radio wave receiver such as radio or television:
If the equipment and/or system interferes with any radio wave receiver, locate the equipment and/or system as
far as possible from the radio wave receiver.
If the above suggested remedial actions do not solve the problem, consult your Nihon Kohden Corporation
subsidiary or distributor for additional suggestions.
In IEC 60601-1-2 Medical Electronic Equipment, Part 1: General Requirements for Safety, 2. Collateral Standard:
Electromagnetic compatibility-Requirements and test. Section 36. 202. 2 Radiated radio-frequency electromagnetic
fields, PATIENT COUPLED EQUIPMENT and/or SYSTEMS applicable IMMUNITY test methods are under consideration
at SC62A/WG13. The 3 V/m IMMUNITY level may be inappropriate especially when measuring SpO
because
2
physiological signals can be much smaller than those induced by a 3 V/m electromagnetic field.
When measuring SpO
, various interference may produce false waveforms which look like pulse waveforms. SpO
2
2
value and pulse rate may be measured from these false waveforms, causing the alarm to function improperly.
When installing the monitor, avoid locations where the monitor may receive strong electromagnetic interference
such as radio or TV stations, cellular phone or mobile two-way radios.
The CE mark is a protected conformity mark of the European Community. The products herewith comply with the
requirements of the Medical Device Directive 93/42/EEC.
Service Manual TEC-7600/7700 iii
Conventions Used in this Manual and Instrument
Dangers, Warnings, Cautions and Notes
Dangers, Warnings, cautions and notes are used in this manual to alert or signal the reader to specific information.
DANGER
A danger is used to alert the user to a hazardous situation which will cause death or serious injury.
WARNING
A warning alerts the user to the possible injury or death associated with the use or misuse of the
instrument.
CAUTION
A caution alerts the user to possible injury or problems with the instrument associated with its use or
misuse such as instrument malfunction, instrument failure, damage to the instrument, or damage to other
property.
NOTE
A note provides specific information, in the form of recommendations, prerequirements, alternative
methods or supplemental information.
iv Service Manual TEC-7600/7700

Section 1 General

Introduction ......................................................................................................................... 1.1
Models and Functions ...............................................................................................1.1
General Information on Servicing ........................................................................................1.2
Service Policy, Service Parts and Patient Safety Checks ...................................................1.4
Service Policy ...........................................................................................................1.4
Service Parts ............................................................................................................ 1.4
Patient Safety Checks ..............................................................................................1.5
Maintenance Equipments and Tools ..........................................................................1.5
Specifications ..................................................................................................................... 1.6
Defibrillator ...................................................................................................... 1.6
Non Invasive Blood pressure, NIBP (When optinal SG-761VC/VE/VK NIBP Unit
is installed)......................................................................................................1.8
Noninvasive Pacing (TEC-7631/7731 series only) ...........................................1.8
External Paddle (ND-782VC/VE/VK) ...............................................................1.8
Battery ............................................................................................................ 1.8
Clock Accuracy...............................................................................................1.9
Environment ....................................................................................................1.9
Electromagnetic Compatibility.........................................................................1.9
Safety ............................................................................................................. 1.9
Monitor ............................................................................................................1.9
ECG Amplifier ...............................................................................................1.10
Recorder ........................................................................................................ 1.10
Rhythm Recognition Detector ....................................................................... 1.10
Power Requirements ..................................................................................... 1.10
Dimensions and Weight ................................................................................. 1.11
Panel Description .............................................................................................................. 1.12
Front Panel .............................................................................................................. 1.12
Top Panel (TEC-7631/7731 Series Only) ................................................................. 1.13
External Paddles ..................................................................................................... 1.14
Left Side Panel ........................................................................................................ 1.14
Rear Panel .............................................................................................................. 1.15
Bottom Panel .......................................................................................................... 1.15
Composition ...................................................................................................................... 1.16
Standard Components ...................................................................................1.16
Options ......................................................................................................... 1.20
Service Manual TEC-7600/7700 1C.1
Board/Unit Location ........................................................................................................... 1.23
TEC-7600 Series Defibrillator .................................................................................. 1.23
TEC-7700 Series Defibrillator .................................................................................. 1.24
Block Diagram ................................................................................................................... 1.25
TEC-7600 Series Defibrillator .................................................................................. 1.25
TEC-7700 Series Defibrillator .................................................................................. 1.26
1C.2 Service Manual TEC-7600/7700

Introduction

1. GENERAL
This service manual provides useful information to qualified service personnel to
understand, troubleshoot, service, maintain and repair this TEC-7600 and TEC-7700
series defibrillator (referred to as “instrument” in this service manual).
CardioLife
Models and Functions
Defibrillation and synchronized cardioversion
3 lead ECG Standard Standard Standard Standard
External paddles Standard Standard Standard Standard
Internal paddles Option Option Option Option
Disposable pads Option Option Option Option
Pediatric electrode assy 44 mm dia. Option Option Option Option
The information in the operator’s manual is primarily for the user. However, it is
important for service personnel to thoroughly read the operator’s manual and service
manual before starting to troubleshoot, service, maintain or repair this instrument.
This is because service personnel needs to understand the operation of the instrument
in order to effectively use the information in the service manual.
Functions TEC-7621 TEC-7631 TEC-7721 TEC-7731
AED function Standard Standard Standard Standard
Noninvasive pacing
Not
available
Standard
Not
available
Standard
SpO2 measurement Option Option Option Option
CO2 measurement Option Option Option Option
Voice prompt Option Option Option Option
5 lead ECG Option Option Option Option
External ECG input Option Option Option Option
External ECG output Option Option Option Option
Memory card slot Standard Standard Standard Standard
NIBP measurement Option Option Option Option
12 lead ECG measurement Option Option Option Option
Transmitter Option Option Option Option
Service Manual TEC-7600/7700 1.1
1. GENERAL

General Information on Servicing

Note the following information when servicing the instrument.
Safety
• There is the possibility that the outside surface of the instrument,
such as the operation keys, could be contaminated by contagious
germs, so disinfect and clean the instrument before servicing it. When
servicing the instrument, wear rubber gloves to protect yourself from
infection.
• There is the possibility that when the lithium battery is broken, a
solvent inside the lithium battery could flow out or a toxic substance
inside it could come out. If the solvent or toxic substance touches
your skin or gets into your eye or mouth, immediately wash it with a
lot of water and see a physician.
CAUTION
Liquid ingress
The instrument is not waterproof, so do not install the instrument
where water or liquid can get into or fall on the instrument. If liquid
accidentally gets into the instrument or the instrument accidentally
drops into liquid, disassemble the instrument, clean it with clean
water and dry it completely. After reassembling, verify that there is
nothing wrong with the patient safety checks and function/
performance checks. If there is something wrong with the instrument,
contact your Nihon Kohden representative for repair.
Environmental Safeguards
Depending on the local laws in your community, it may be illegal to
dispose of the lithium battery in the regular waste collection. Check
with your local officials for proper disposal procedures.
Disinfection and cleaning
To disinfect the outside surface of the instrument, wipe it with a non-
abrasive cloth moistened with any of the disinfectants listed below.
Do not use any other disinfectants or ultraviolet rays to disinfect the
instrument.
- Chlorohexidine gluconate solution: 0.5%
- Benzethonium chloride solution: 0.2%
- Glutaraldehyde solution: 2.0%
- Benzalkonium chloride: 0.2%
- Hydrochloric alkyl diaminoethylglycine: 0.5%
1.2 Service Manual TEC-7600/7700
1. GENERAL
Caution - continued
Transport
• Use the specified shipment container and packing material to
transport the instrument. If necessary, double pack the instrument.
Also, put the instrument into the shipment container after packing so
that the buffer material does not get into the inside of the instrument.
• When transporting a board or unit of the instrument, be sure to use a
conductive bag on. Never use an aluminum bag when transporting a
board or unit on which a lithium battery is mounted. Also, never use
a styrene foam or plastic bag which generates static electricity to wrap
the board or unit of the instrument.
Handling the instrument
• Because the outside surface of the instrument is made of resin, the
outside surface of the instrument is easily damaged. So when
handling the instrument, remove clutter from around the instrument
and be careful to not damage the instrument or get it dirty.
• Because most of the boards in the instrument are multilayer boards
with surface mounted electrical devices (SMD), when removing and
soldering the electrical devices, a special tool is required. To avoid
damaging other electrical components, do not remove and solder
SMD components yourself.
Measuring and Test Equipment
Maintain the accuracy of the measuring and test equipment by
checking and calibrating it according to the check and calibration
procedures.
Service Manual TEC-7600/7700 1.3
1. GENERAL

Service Policy, Service Parts and Patient Safety Checks

Service Policy Our technical service policy for this instrument is to replace the faulty unit, board
or part or damaged mechanical part with a new one. Do not perform electrical
device or component level repair of the multilayer board or unit. We do not support
component level repair outside the factory for the following reasons:
• Most of the boards are multilayer boards with surface mounted electrical
devices, so the mounting density of the board is too high.
• A special tool or high degree of repair skill is required to repair the multilayer
boards with surface mounted electrical devices.
Only disassemble the instrument or replace a board or unit in an environment
where the instrument is protected against static electricity.
As background knowledge for repair, pay special attention to the following:
• You can reduce the repair time by considering the problem before starting repair.
• You can clarify the source of most of the troubles using the information from the
troubleshooting tables. Refer to “Troubleshooting“ of this manual.
Service Parts
Refer to “Replaceable Parts List” of this manual for the service parts for technical
service that we provide.
NOTE
When ordering parts or accessories from your Nihon Kohden
representative, please quote the NK code number and part name which
is listed in this service manual, and the name or model of the unit in
which the required part is located. This will help us to promptly attend
to your needs. Always use parts and accessories recommended or
supplied by Nihon Kohden Corporation to assure maximum
performance from your instrument.
1.4 Service Manual TEC-7600/7700
1. GENERAL
Patient Safety Checks
Maintenance Equipments and Tools
Periodic maintenance procedures and diagnostic check procedures are provided in
this manual to ensure that the instrument is operating in accordance with its design
and production specifications. To verify that the instrument is working in a safe
manner with regard to patient safety, patient safety checks should be performed on
the instrument before it is first installed, periodically after installation, and after any
repair is made on the instrument.
For patient safety checks, perform the following checks as described in the IEC
60601-1 “Medical electrical equipment - Part 1: General requirements for safety”:
• Protective earth resistance check
• Earth leakage current check
• Enclosure leakage current check
• Patient leakage current check
• Withstanding voltage check
Test equipment
When repairing or calibrating the instrument, the following test equipment is
required.
• Oscilloscope: 2 channels or more for input signal, 50 mV to 5 V input range, 1/
10 attenuating probe and 100 MHz or more frequency response characteristic
must be provided.
• Power supply
• Oscillator: standard type
• Digital voltmeter: standard type (An oscilloscope can be used instead of the
digital voltmeter.)
Service Manual TEC-7600/7700 1.5
1. GENERAL

Specifications

Defibrillator
TEC-7600 Series
Output energy (across 50 ) 2, 3, 5, 7, 10, 20, 30, 50, 70, 100, 150, 200, 300, and 360 J
Energy accuracy 2 J: ±0.5 J
3 J: ±1 J
5 to 10 J: ±2 J
20 to 360 J: ±10%
Output waveform Edmark, single phase pulse (across 50 Ω)
Charging time When powered by AC 100V to 240V:
to 360 J, maximum 5 s
to 200 J, maximum 3 s
When powered by 90% of the rated mains voltage:
to 360 J, maximum 5 s
When powered by a fully charged new battery at 20°C ambient temperature:
to 360 J, maximum 10 s
After 15 discharges at 360 J with a fully charged new battery at 20°C ambient
temperature: to 360J, maximum 10 s
Charging display Displays the charged energy value on the screen
Synchronized discharge Available
From the peak of R wave to the peak of discharge:
With paddle ECG: within 60 ms
With lead ECG or ECG from an external instrument: within 25 ms
Maximum continuous charge/discharge cycles at 360 J
60 cycles: 3 cycles per minute with 1 minute cool down period after every 1
minute charge/discharge period
15 cycles: 3 cycles per minute with no cool down period
Current (Amps)
81A
58A
Delivered energy= 360J
37A
0A
0246810
1.6 Service Manual TEC-7600/7700
Time (ms)
TEC-7700 Seies
Output energy (across 50 ) 2, 3, 5, 7, 10, 15, 20, 30, 50, 70, 100, 150, 200 and 270 J
Energy accuracy 2 J: ±0.5 J
3 J: ±1 J
5 to 15 J: ±2 J
20 to 270 J: ±10%
Output waveform Biphasic, truncated exponential constant power (across 50 Ω)
Charging time When powered by AC 100V to 240V:
to 270 J, maximum 5 s
to 150 J, maximum 3 s
When powered by 90% of the rated mains voltage:
to 270 J, maximum 5 s
When powered by a fully charged new battery at 20°C ambient temperatur e:
to 270 J, maximum 10 s
After 15 discharges at 270 J with a fully charged new battery at 20°C ambient
temperature: to 270J, maximum 10 s
Charging display Displays the charged energy value on the screen
Synchronized discharge Available
From the peak of R wave to the peak of discharge: within 60 ms
Maximum continuous charge/discharge cycles at 270 J
60 cycles: 3 cycles per minute with 1 minute cool down period after every 1
minute charge/discharge period
15 cycles: 3 cycles per minute with no cool down period
1. GENERAL
First phase Second phaseLoad resistance
()
Ipk1 (A) D1 (ms) Ipk2 (A) D2[ms]
25 67.3 3.85 15.5 3.62 50 41.1 6.35 12.7 3.62
75 29.5 8.86 11.0 3.62 100 22.9 11.4 9.81 3.62 125 18.8 13.9 8.96 3.62 150 15.9 16.4 8.29 3.62 175 13.8 18.9 7.76 3.62
Service Manual TEC-7600/7700 1.7
1. GENERAL
Non Invasive Blood pressure, NIBP (When optinal SG-761VC/VE/VK NIBP Unit is installed)
Display parameters: Systolic pressure, mean pressure, diastolic pressure, cuff pressure
Measuring range: 0 to 300 mmHg Accuracy: ±3 mmHg (0 mmHg ≤ NIBP < 200 mmHg)
±4 mmHg (200 mmHg ≤ NIBP ≤ 300 mmHg)
Safety: Cuff inflation maximum pressure: Adult 300 to 330 mmHg
Neonate 150 to 165 mmHg
Cuff inflation time limiter: Adult 180 s
Neonates 90 s
When sudden power loss occurs, automatic rapid deflation is perofrmed.
Measurement mode: Manual
STAT (continuous)
Automatic (periodic)
Alarm: Adult
Upper limit range: 15 to 260 mmHg in 5 mmHg steps, OFF
Lower limit range: OFF, 10 to 255 mmHg in 5 mmHg steps
Neonate
Upper limit range: 10 to 125 mmHg in 5 mmHg steps, OFF
Lower limit range: OFF, 5 to 120 mmHg in 5 mmHg steps
Noninvasive Pacing (TEC-7631/7731 series only)
Pacing rate 40 to 180 pulse/min in 10 pulse/min steps
Output current 8 to 200 mA in 1 mA steps
Pacing modes Fixed and Demand Maximum load resistance Outputs 200 mA across 250, 120 mA across 500
External Paddle (ND-782VC/VE/VK)
Paddle electrode size For adults: 70 ±3 × 106 ±3 (mm2)
For children: 45 ±3 × 53 ±3 (mm2)
Paddle cord length 2.0 m or more (When it is pulled by 18 N force.)
Battery
Type Ni-MH battery
Nominal voltage: 12 V
Rated capacity: 2800 mAh
Capacity
TEC-7621/7631 series: With fully charged new battery at 20°C ambient temperature
- Minimum 70 discharges at 360 J
- Minimum 150 minutes continuous monitoring
- Minimum 90 minutes fixed mode pacing (180 pulse/min, 200 mA)
With the fully charged new battery at 0°C, the defibrillator can perform:
- Minimum 50 discharges at 360 J
TEC-7721/7731 series: With fully charged new battery at 20°C ambient temperature
- Minimum 100 discharges at 270 J
- Minimum 150 minutes continuous monitoring
- Minimum 90 minutes fixed mode pacing (180 pulse/min, 200 mA)
With the fully charged new battery at 0°C, the defibrillator can perform:
- Minimum 50 discharges at 270 J
1.8 Service Manual TEC-7600/7700
Clock Accuracy
At surrounding temeprature 25°C (77°F): ±3 min/month
At storage temperatures –20 to 70°C (–4 to 158°F): ±5 min/month
Environment
Operating temperature: 0 to 45°C (32 to 113°F)
Operating humidity: 0 to 40°C: 30 to 95% (relative humidity, non-condensing)
40 to 45°C: 30 to 80% (relative humidity, non-condensing)
Operating atmospheric pressure: 70 to 106 kPa
Storage temperature: –20 to 70°C (–4 to 158°F)
Storage humidity: 10 to 95% (relative humidity, non-condensing)
Storage atmospheric pressure: 50 to 106 kPa
Electromagnetic Compatibility
IEC 60601-1-2:1993
IEC 61000-3-2:1995
Emissions: CISPR11 Group1,Class B
1. GENERAL
Safety
Safety standard IEC 60601-1:1988
IEC 60601-1 Amendment 1:1991
IEC 60601-1 Amendment 2:1995
IEC 60601-2-4:1983
IEC 60601-2-30:1995
According to the type of protection against electrical shock
Battery power: INTERNALLY POWERED EQUIPMENT
AC power: CLASS I EQUIPMENT
According to the degree of protection against electrical shock
DEFIBRILLATION-PROOF TYPE BF APPLIED PART:
External paddles, disposable pads, SpO2 adapter and CO2 sensor kit, NIBP cuff
DEFIBRILLATION-PROOF TYPE CF APPLIED PART:
Internal paddles, ECG connection cable
According to the degree of protection against harmful ingress of water: IPX1
According to the degree of safety of applicationin the presence of a FLAMMABLE ANAESTHETIC MIXTURE
WITH AIR, OR WITH OXYGEN OR NITROUS OXIDE:
EQUIPMENT not suitable for use in the presence of FLAMMABLE ANAESTHETIC MIXTURE WITH AIR,
OR WITH OXYGEN OR NITROUS OXIDE
Mode of operation
Continuous operation with intermittent load: Operation at defibrillation mode
Continuous operation: All operation except above mentioned
Monitor
Effective display area 115.2(W) × 86.4(H) mm (5.7 inch)
Sweep length 97 mm
Sweep speed 25 mm/s, 50 mm/s Sensitivity 10 mm/1mV ±5% (sensitivity × 1)
Amplitude limit 40 mm
Service Manual TEC-7600/7700 1.9
1. GENERAL
ECG Amplifier
Input signal PADDLE, I, II, III, aVR, aVL, aVF, V, AUX
Frequency response Through paddles: 0.5 to 20 Hz (–3 dB)
Through ECG connection cable: 0.05 to 80 Hz (–3 dB)
AUX: 0.05 to 80 Hz (–3 dB)
Input impedance Through paddles: ≥100 kΩ
Through ECG connection cable: 5 M (at 10 Hz 1mV) AUX: ≥ 100 kΩ ±10%
CMRR 100 dB (against chassis ground) when AC filter is On
AC filter Available (common with 50/60 Hz)
ON at -20 dB, OFF
Pacing pulse rejection ON, OFF External ECG input sensitivity 10 mm/V ± 5% (sensitivity × 1)
Heart rate counting range Defibrillation or monitoring mode: 15 to 300 bpm
Pacing mode: 15 to 220 bpm
Recorder
Paper speed Real time/delayed ECG waveform recording: 50, 25, 5 mm/s
Types of recording Manual recording:
real time/delayed waveform recording, report recording, event recording
Automatic recording:
record on charging after discharge, alarm recording, periodic recording
Rhythm Recognition Detector
We evaluated the rhythm recognition detector of the TEC-7600/7700 series defibrillator using the official
electrocardiogram database provided by AHA (American Heart Association) and MIT (Massachusetts Institute of
Technology) and an electrocardiogram database of over 3000 electrocardiograms from hospitals in Japan. According
to our own evaluation, the rhythm recognition detector of the TEC-7600/7700 series defibrillator meets the
equivalent of AAMI standards ANSI/AAMI DF-39-1993 3.3.18.
Power Requirements
AC
Line voltage: 100 to 240 V
Line frequency: 50/60 Hz (automatic switching)
Power input: Intermittent load: 450 VA or less
Continuous load: 200 VA or less
DC (Battery)
Power voltage: 12V
Power consumption Intermittent load: 14 A or less
Continuous load: 4.2 A or less
Charging time: 3 hours or less (with AC, with the power OFF)
1.10 Service Manual TEC-7600/7700
Dimensions and Weight
Dimensions 336W × 242H ×377 D mm
Weight
TEC-7621 series defibrillator:
7.8 kg (External paddles use, AC unit w/o battery)
6.9 kg (Pad adaptor use, AC unit w/o battery)
TEC-7631 series defibrillator:
8.1 kg (External paddles use, AC unit w/o battery)
7.2 kg (Pad adaptor use, AC unit w/o battery)
TEC-7721 series defibrillator:
8.1 kg (External paddles use, AC unit w/o battery)
7.2 kg (Pad adaptor use, AC unit w/o battery)
TEC-7731 series defibrillator:
8.4 kg (External paddles use, AC unit w/o battery)
7.5 kg (Pad adaptor use, AC unit w/o battery)
1. GENERAL
Service Manual TEC-7600/7700 1.11
1. GENERAL

Panel Description

Front Panel
TEC-7600 Series
7
8
TEC-7700 Series
7
1
CardioLife
PACING
DISARM
DEMAND
FIXED
AED
SETUP
MONITOR
OFF
SYNC
CHARGE
AED
3
DISARM
AED
MONITOR
OFF
SYNC
2
FIXED
SETUP
CHARGE
AED
PACING
DEMAND
5
DISCHARGE
10
4
9
6
1
CardioLife
PACING
DISARMS
DEMAND
FIXED
AED
SETUP
MONITOR
OFF
SYNC
CHARGE
AED
DISARMS
AED
3
MONITOR
OFF
SYNC
2
FIXED
SETUP
CHARGE
AED
PACING
DEMAND
5
8
10
4
DISCHARGE
9
6
Name
1. Energy/Mode Select control
2. SYNC button
3. SYNC lamp
4. CHARGE/AED button
5. CHARGE button
6. DISCHARGE button
7. Screen
8. ECG input connector
9. SpO2/CO2 connector (on the optional QI-762V DSI Interface Unit)
10. Paddle connector
1.12 Service Manual TEC-7600/7700
1. GENERAL
12
14
13
15 16
Name
11. Record key
12. Recording lamp
13. Event key
14. Event lamp
15. ECG lead key
16. ECG sensitivity key
17. SILENCE ALARM key
18. Alarm setting key
19. AC lamp
20. Battery charging lamp
21. Battery charge complete lamp
17
21
20 191811
Top Panel (TEC-7631/7731 Series Only)
3
PACING RATE(ppm)
PACING
1
PACING OUTPUT(mA)
Name
1. PACING RATE control
2. PACING OUTPUT control
3. PACING lamp
4. START/STOP key
5. START/STOP lamp
6. PULSE lamp
6
PULSE
START
STOP
2
54
Service Manual TEC-7600/7700 1.13
1. GENERAL
External Paddles
14432
Name
1. CONTACT lamp
2. CHARGE button
3. CHARGE lamp
4. DISCHARGE buttons
Left Side Panel
2
43
1
Name
1. Recording paper exit
2. Door release lever
3. Card slot
4. Card eject button
1.14 Service Manual TEC-7600/7700
Rear Panel
1. GENERAL
1
2
Name
1. AC SOURCE socket
2. Equipotential ground terminal
3. Optional unit connector
3
Bottom Panel
Battery pack holder
Service Manual TEC-7600/7700 1.15
1. GENERAL

Composition

Standard Components
TEC-7621C
TEC-7621E
TEC-7621K
CY-0006 Upper casing assy for E/K version
CY-0014 Upper casing assy for C version
UR-0249 Main key board
UR-0251 Test load board
CY-0007 Lower casing assy
CY-0008 LCD assy
CY-0009 PRE assy
HV-761V Relay unit
UR-0121 HV drive board
UR-0247 Main board
UR-0250 Key board
UR-0262 AC/DC unit
WS-761V Recorder unit
WS-751X Recorder
ND-782VC External paddle for C version
ND-782VE External paddle for E version
ND-782VK External paddle for K version
ND-611V Adult plate assy
ND-782X External paddle assy
1.16 Service Manual TEC-7600/7700
1. GENERAL
TEC-7631C
TEC-7631E
TEC-7631K
CY-0006 Upper casing assy for E/K version
CY-0014 Upper casing assy for C version
UR-0249 Main key board
UR-0251 Test load board
CY-0007 Lower casing assy
CY-0008 LCD assy
CY-0009 PRE assy
HV-761V Relay unit
UR-0121 HV drive board
UR-0247 Main board
UR-0253 Pacer board
UR-0250 Key board
UR-0262 AC/DC unit
WS-761V Recorder unit
WS-751X Recorder
ND-782VC External paddle for C version
ND-782VE External paddle for E version
ND-782VK External paddle for K version
ND-611V Adult plate assy
ND-782X External paddle assy
Service Manual TEC-7600/7700 1.17
1. GENERAL
TEC-7721E
TEC-7721K
CY-0011 Upper casing assy
UR-0249 Main key board
UR-0251 Test load board
CY-0012 Lower casing assy
CY-0008 LCD assy
CY-0009 PRE assy
HV-771V Biphasic HV unit
UR-0248 T-HV drive board
UR-02471 Main board
UR-0250 Key board
UR-0262 AC/DC unit
WS-761V Recorder unit
WS-751X Recorder
ND-782VE External paddle for E version
ND-782VK External paddle for K version
ND-611V Adult plate assy
ND-782X External paddle assy
1.18 Service Manual TEC-7600/7700
1. GENERAL
TEC-7731E
TEC-7731K
CY-0011 Upper casing assy
UR-0249 Main key board
UR-0251 Test load board
CY-0012 Lower cassing assy
CY-0008 LCD assy
CY-0009 PRE assy
HV-771V Biphasic HV unit
UR-0248 T-HV drive board
UR-02471 Main board
UR-0253 Pacer board
UR-0250 Key board
UR-0262 AC/DC unit
WS-761V Recorder unit
WS-751X Recorder
ND-782VE External paddle for E version
ND-782VK External paddle for K version
ND-611V Adult plate assy
ND-782X External paddel assy
Service Manual TEC-7600/7700 1.19
1. GENERAL
Options
JC-761V External ECG cable
JC-762V Connection cable
JC-763V Connection cable
ND-612V Pediatric electrode, 44 mm φ
ND-762V Internal paddle electrode, 25 mm φ
ND-763V Internal paddle electrode, 35 mm φ
ND-764V Internal paddle electrode, 45 mm φ
ND-765V Internal paddle electrode, 55 mm φ
ND-766V Internal paddle electrode, 65 mm φ
ND-767V Internal paddle electrode, 75 mm φ
BC-763V ECG connection cable (IEC, 3 leads)
BC-763VA ECG connection cable (AHA, 3 leads)
BC-765V ECG connection cable (IEC, 5 leads)
BC-765VA ECG connection cable (AHA, 5 leads)
JC-755V Pad adapter
JC-765V Pad adapter
KD-022A Cart
DI-001A Cart tray assembly
YZ-024H9 Battery pack, NKB-301V
YZ-025H0 Paste holder kiy
1.20 Service Manual TEC-7600/7700
YZ-024H3 TEC Accessory set (100V/IEC)
YZ-024H4 TEC Accessory set (200V/IEC)
YZ-024H5 TEC Accessory set (100V/AHA)
YZ-024H6 TEC Accessory set (200V/AHA)
BC-763V ECG connection cable (IEC, 3 leads) for YZ-04H3/YZ-024H4
BC-763VA ECG connection cable (AHA, 3 leads) for YZ-04H5/YZ-024H6
AC-761VA 12 lead ECG unit for K version (AHA)
AC-761VC 12 lead ECG unit for C version
AC-761VE 12 lead ECG unit for E version
AC-761VK 12 lead ECG unit for K version (IEC)
1. GENERAL
UR-0255 ECG 12L board for AC-761VA/VK
UR-02551 ECG 12L board for AC-761VC
UR-02552 ECG 12L board for AC-761VE
UR-0256 ECG-COM board for AC-761VA/VE/VK
UR-02561 ECG-COM board for AC-761VC
BJ-761VA Patient cable for AC-761VA
BJ-761VK Patient cable for AC-761VC/VE/VK
BR-906VA Electrode lead for AC-761VA
BR-906V Electrode lead for AC-761VC/VE/VK
QI-761V ZB interface unit
UR-0259 ZR-ZB COM board
QI-762V DSI Interface unit
UR-0254 DSI Float board
QI-763V DSI/AUX OUT Interface unit
UR-0272 AUX OUT board
Service Manual TEC-7600/7700 1.21
1. GENERAL
SG-761VC NIBP unit for C version
SG-761VE NIBP unit for E version
SG-761VK NIBP unit for K version
UR-0257 NIBP board
VP-761V Voice prompt unit for K version
VP-761VC Voice prompt unit for C version
VP-761VE Voice prompt unit for E version
UR-0258 Voice prompt board for K version
UR-0290 Voice prompt board for C version
UR-0291 Voice prompt board for E version
1.22 Service Manual TEC-7600/7700

Board/Unit Location

TEC-7600 Series Defibrillator
1. GENERAL
AC/DC unit
Pacer board (TEC-7631 series only)
LCD unit
Key board
Recorder unit
Test load board
Relay unit
HV coil
HV capacitor
Main key board
Paddle connector
Service Manual TEC-7600/7700 1.23
Main board
1. GENERAL
TEC-7700 Series Defibrillator
AC/DC unit
Pacer board (TEC-7731 series only)
LCD unit
Key board
Recorder unit
Test load board
Biphasic HV unit
HV capacitor
Main key board
Paddle connector
1.24 Service Manual TEC-7600/7700
Main board

Block Diagram

TEC-7600 Series Defibrillator
1. GENERAL
Service Manual TEC-7600/7700 1.25
1. GENERAL
TEC-7700 Series Defibrillator
1.26 Service Manual TEC-7600/7700

Section 2 Troubleshooting

How to Troubleshoot ............................................................................................................ 2.1
Error Code ...........................................................................................................................2.2
Defibrillation .............................................................................................................. 2.3
Operation Panel.........................................................................................................2.5
Communication ......................................................................................................... 2.6
Data Error..................................................................................................................2.7
Pacing (TEC-7631/7731 Series Only) ........................................................................2.7
12 Lead ECG Measurement ......................................................................................2.8
Message..............................................................................................................................2.9
Instrument and SpO2/CO2 Measurement .................................................................... 2.9
NIBP Measurement .................................................................................................2.11
12 Lead ECG Measurement .................................................................................... 2.11
Troubleshooting ................................................................................................................. 2.12
General .................................................................................................................... 2.12
Defibrillation ............................................................................................................ 2.13
Monitoring ............................................................................................................... 2.14
Recording ................................................................................................................2.18
Battery .................................................................................................................... 2.18
Pacing (TEC-7631/7731 Series Only) ...................................................................... 2.19
Service Manual TEC-7600/7700 2C.1
This page is intentionally left blank.
2C.2 Service Manual TEC-7600/7700

How to Troubleshoot

2. TROUBLESHOOTING
Use this section to locate, identify and solve a problem in the instrument or an error
message displayed on the screen. The troubleshooting tables in this section are
divided into general problems and displayed error messages.
1. Determine which troubleshooting table to use. Also refer to “Messages and
Troubleshooting” in Section 10 of the Operator’s manual.
2. In the “Error Code”, “Message” or “Problem” column, find the trouble item
that matches the problem or error message.
3. Do the action recommended in the “Action” column. (Do the first action
recommended in the “Action” column).
4. If the problem or error message is not solved, do the next action recommended
in the “Action” column. (If this does not solve the problem, do the next
recommended sections.)
5. If none of the actions solve the problem, contact your Nihon Kohden
distributor or representative.
NOTE
Before contacting your NK distributor or representative for technical
support, please complete a copy of the Maintenance Check Sheet (the
original copy is provided at the end of the Section 4 “Maintenance”),
and if possible, provide additional detailed information on the problem.
Send the complete copy of the Maintenance Check Sheet to your NK
distributor or representative. This will allow your NK distributor or
representative to provide you with the best support.
Service Manual TEC-7600/7700 2.1
2. TROUBLESHOOTING

Error Code

The instrument displays an error code if it detects an error when the power is
turned on and during operation.
NOTE
• For problems that are not reproducible, call up the System Setup
screen and print the REPORT HISTORY. Refer to the Operator's
Manual for the detail of this procedure. The error code will be lost
when the power is turned off.
• Always check all the cable connections in the instrument before
performing the action recommended in the troubleshooting tables in
this section. This is because a loose cable connection can cause the
instrument to display the error code.
An error code is displayed. ERROR AXXX ERROR CXXX ERROR DXXX ERROR KXXX ERROR PXXX ERROR TXXX
Turn off the instrument, then turn on the instrument and do the same operation.
Is the error code dislayed?
Ye s Ye s
No
The error code is saved in the "Report History"?
No
Error AXXX, CXXX, DXXX, KXXX and TXXX: Perform charge/discharge test. Error PXXX Perform pacing test.
Is the error code displayeed?
Refer to error code description for detail
2.2 Service Manual TEC-7600/7700
.
Ye s
No
Instrument is normal. But find the cause of the error code.
2. TROUBLESHOOTING
Defibrillation
TEC-7621/7631 series
Error Code Meaning Possible Cause Action
A501
A512
A513
A524
A527
A529
A556
A566
A585
A587
During standby mode, the HV capacitor
has more than 1 J energy more than one
continuous second.
When charging is started, the HV
capacitor energy did not reach 1 J
within 2 seconds.
The energy is not reached to the
selected energy within the specified
time.
After charging, the capacitor energy
falls the specified value for each
energy.
After charging, the capacitor energy is
about 15% above the selected energy.
After charging, the actual charged
energy is different from the selected
energy.
Internal discharge takes more than 20
seconds to complete.
HV capacitor's voltage did not reach its
target value 20 seconds after adjusted
internal discharge.
The voltage of the HV capacitor
exceeds its specified voltage.
When the disposable pad is used,
12.5% or more of the charged energy
remains in the HV capacitor 2 seconds
after external discharge.
Faulty relay unit.
Faulty relay unit.
Faulty HV capacitor.
Faulty relay unit.
Faulty HV capacitor.
Faulty relay unit.
Faulty HV capacitor.
Faulty relay unit.
Faulty relay unit.
Faulty main board.
Faulty HV capacitor.
Faulty relay unit.
Faulty main board.
Faulty relay unit.
Faulty relay unit.
Faulty main board.
Faulty relay unit.
Faulty main board.
Discharge HV capacitor and
replace the relay unit.
Replace the relay unit.
Replace the HV capacitor
Replace the relay unit.
Replace the HV capacitor.
Replace the relay unit.
Replace the HV capacitor
Replace the relay unit.
Replace the relay unit.
Replace the main board.
Replace the HV capacitor.
Replace the relay unit.
Replace the main board.
Replace the relay unit.
Replace the relay unit.
Replace the main board.
Replace the relay unit.
Replace the main board.
Service Manual TEC-7600/7700 2.3
2. TROUBLESHOOTING
TEC-7721/7731 series
Error Code Meaning Possible Cause Action
A501
A512
A513
A524
A527
A529
A551
A552
A556
A566
A581
A582
A583
A584
A585
A587
A597
During standby mode, the HV capacitor
has more than 1 J energy more than one
continuous second.
When charging is started, the HV
capacitor energy did not reach 1 J
within 2 seconds.
The energy is not reached to the
selected energy within the specified
time.
After charging, the capacitor energy
falls the specified value for each
energy.
After charging, the capacitor energy is
about 15% above the selected energy.
After charging, the actual charged
energy is different from the selected
energy.
AnIGBToftheswitch1onthe
biphasic HV unit does not operate.
Two or more IGBTs of the switch 1 on
the biphasic HV unit does not operate.
Internal discharge takes more than 20
seconds to complete.
HV capacitor's voltage did not reach its
target value 20 seconds after adjusted
internal discharge.
AnIGBToftheswitch2onthe
biphasic HV unit does not operate.
Two or more IGBTs of the switch 2 on
the biphasic HV unit does not operate.
AnIGBToftheswitch3onthe
biphasic HV unit does not operate.
Two or more IGBTs of the switch 3 on
the biphasic HV unit does not operate.
The voltage of the HV capacitor
exceeds its specified voltage.
When the disposable pad is used,
12.5% or more of the charged energy
remains in the HV capacitor 2 seconds
after external discharge.
When discharging, the second phase
pulse is not output.
Faulty biphasic HV unit.
Faulty biphasic HV unit.
Faulty HV capacitor.
Faulty biphasic HV unit.
Faulty HV capacitor.
Faulty biphasic HV unit.
Faulty HV capacitor.
Faulty biphasic HV unit.
Faulty biphasic HV unit.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Faulty biphasic HV unit.
Faulty main board.
Discharge HV capacitor and
replace the biphasic HV unit.
Replace the biphasic HV unit.
Replace the HV capacitor.
Replace the biphasic HV unit.
Replace the HV capacitor.
Replace the biphasic HV unit.
Replace the HV capacitor.
Replace the biphasic HV unit.
Replace the biphasic HV unit.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
ReplacethebiphasicHVunit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
Replace the biphasic HV unit.
Replace the main board.
2.4 Service Manual TEC-7600/7700
2. TROUBLESHOOTING
Operation Panel
• When the power is power is on, the following key switch is pressed
and held for more than 10 seconds, the error code of each key is
displayed.
• If the key was not pressed and held, check each key function with the
System Maintenance screen. Refer to Section 4 “System Maintenance
Screen - Check Hardware Screen - Check Key Screen”.
Error Code Meaning Possible Cause Action
K501
K502
K503
K504
K505
K506
K515
The ECG lead key error is detected. Faulty key board.
Faulty main board.
The ECG sensitivity key error is
detected.
The ECG silence alarm key error is
detected.
The alarm setting key error is detected. Faulty key board.
The record key error is detected. Faulty key board.
The event key error is detected. Faulty key board.
The SYSNC button error (front panel) is
detected.
The CHARGE button error (front panel)
is detected.
The right DISCHARGE button error
(front panel) is detected.
The left DISCHARGE button error
(front panel) is detected.
The CHARGE button error (apex
external paddle) is detected.
The DISCHARGE button error (apex
external paddle) is detected.
The DISCHARGE button error
(sternum external paddle) is detected.
When the NIBP unit is connected, the
NIBP START/STOP key error is
detected.
The PACING START/STOP key error
is detected.
Faulty key board.
Faulty main board.
Faulty key board.
Faulty main board.
Faulty main board.
Faulty main board.
Faulty main board.
Faulty main key board.
Faulty main board.
Faulty main key board.
Faulty main board.
Faulty main key board.
Faulty main board.
Faulty main key board.
Faulty main board.
Faulty external paddles.
Faulty main board.
Faulty external paddles.
Faulty main board.
Faulty external paddles.
Faulty main board.
Faulty NIBP unit.
Faulty pacer board.
Faulty main board.
NOTE
Replace the key board.
Replace the main board.
Replace the key board.
Replace the main board.
Replace the key board.
Replace the main board.
Replace the key board.
Replace the main board.
Replace the key board.
Replace the main board.
Replace the key board.
Replace the main board.
Replace the main key board.K507
Replace the main board.
Replace the main key board.K508
Replace the main board.
Replace the main key board.K509
Replace the main board.
Replace the main key board.K510
Replace the main board.
Replace the external paddles.K511
Replace the main board.
Replace the external paddles.K512
Replace the main board.
Replace the external paddles.K513
Replace the main board.
Replace the NIBP unit.
Replace the pacer board.K516
Replace the main board.
Service Manual TEC-7600/7700 2.5
2. TROUBLESHOOTING
Communication
Error Code Meaning Possible Cause Action
C501
C502
C504
C505
C507
C508
C511
When the CO2sensor kit is connected,
CO2data is not received.
When the SpO2adapter is connected,
SpO2data is not received.
When the NIBP unit is connected, the
communication between the NIBP unit
and sub-CPU is not performed correctly.
When the ZB interface unit and
transmitter are connected, the
communication between the transmitter
and main-CPU is not performed
correctly.
The battery CPU does not transfer the
battery data to the main CPU for more
than 10 seconds.
When the power is turned on, the
communication error between the RTC
(real time clock) and main CPU is
detected for one second.
When the 12 lead ECG unit is
connected, the communication between
the 12 lead ECG unit and main-CPU is
not performed correctly.
The sub CPU does not update the data
in the DPRAM for one second.
Faulty CO2sensor kit.
Faulty DSI interface board.
Faulty DSI/AUX OUT
interface board.
Faulty main board.
Faulty SpO2adapter.
Faulty DSI interface board.
Faulty DSI/AUX OUT
interface board.
Faulty main board.
Faulty NIBP unit.
Faulty main board.
Faulty ZB interface unit.
Faulty transmitter.
Faulty main board.
Faulty main board.
Faulty main board.
Faulty ECG 12L board.
Faulty ECG-COM board.
Faulty main board.
Faulty main board.
Replace the
Replace the
Replace the
interface board.
Replace the main board.
Replace the Sp
Replace the
Replace the
interface board.
Replace the main board.
Replace the NIBP unit.C503
Replace the main board.
Replace the ZB interface unit.
Replace the transmitter.
Replace the main board.
Replace the main board.
Replace the main board.
Replace the ECG 12L board.
Replace the ECG-COM board.
Replace the main board.
Replace the main board.
CO2sensor kit.
DSI interface board.
DSI/AUX OUT
DSI interface board.
DSI/AUX OUT
O2adapter.
2.6 Service Manual TEC-7600/7700
2. TROUBLESHOOTING
Data Error
Error Code Meaning Possible Cause Action
D501
D511
D512
Data in the DRAM or flash memory is
not read out correctly (summation
error).
When the power is turned on, settings in
the System Maintenance screen do not
match the backup data in the flash
memory.
When the power is turned on, damaged
waveform report data in the flash
memory is detected.
Faulty DRAM or flash
memory.
After settings in the System
Maintenance screen are
changed, the “Flash Save”
procedure is not performed.
During power off sequence,
power down occurs.
Faulty main board.
During power off sequence,
power down occurs.
Faulty main board.
Replace the main board.
Perform the “Flash Save”
procedure in the System
Maintenance screen.
Delete the report data in the
System Setup screen.
Replace the main board.
Delete the report data in the
System Setup screen.
Replace the main board.
Pacing (TEC-7631/7731 Series Only)
Error Code Meaning Possible Cause Action
P501 Pacing output rate does not match the
selected rate.
P502 Pulse width of the pacing output pulse is
larger or smaller than the selected width.
P503 Current intensity of the pacing output
pulse is larger than the selected value.
P504 Current intensity of the pacing output
pulse is smaller than the selected value.
P505 Pacing output that is not requested by the
CPU is detected.
P506 Pacing output voltage exceeds the upper
limit.
P507 Reference voltage exceeds the specified
value.
P511 Error was detected in the short-mode of
the transistor.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Faulty main board. Replace the main board.
Faulty pacer board.
Replace the pacer board.
Replace the pacer board.
Replace the pacer board.
Replace the pacer board.
Replace the pacer board.
Replace the pacer board.
Replace the pacer board.
Replace the pacer board.
Service Manual TEC-7600/7700 2.7
2. TROUBLESHOOTING
12 Lead ECG Measurement
Error Code Meaning Possible Cause Action
T501 Serial communication error between
the input CPU and host CPU on the
ECG 12L board.
T502 Command communication error
between the input CPU and host CPU
on the ECG 12L board.
T503 Data from the input CPU on the ECG
12L board is out of range.
T507 Timer error of the host CPU on the
ECG 12L board.
T511 Bus error of the host CPU on the ECG
12L board.
T512 Address error of the host CPU on the
ECG 12L board.
T513 Invalid command error of the host CPU
on the ECG 12L board.
T514 Division error of the host CPU on the
ECG 12L board.
T516 Check sum error of the EEPROM on
the ECG 12L board.
T517 Writeerroroftheflashmemoryonthe
ECG 12L board.
T522 Time out of the 12 lead ECG analysis. Faulty ECG 12L board.
T523 The sensitivity and time constant data
differ between the EEPROM and flash
memory on the ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
Faulty ECG 12L board.
The power is turned off
during shutdown.
Faulty ECG 12L board.
Faulty ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Replace the ECG 12L board.
Turn the power off after the
system shutdowns correctly.
Replace the ECG 12L board.
Turn the power off, then retry the
12 lead ECG analysis. If the error
code appears again, replace the
ECG 12L board.
Replace the ECG 12L board.
2.8 Service Manual TEC-7600/7700
2. TROUBLESHOOTING

Message

Instrument and SpO2/CO2 Measurement
Message Meaning Possible Cause Action
Battery charge
timed out
Battery charging
error
Battery discharge
timed out
Capacitor test fail
CO2module not
working
CO2module
disconnected
ERROR AXXX
ERROR CXXX
ERROR DXXX
ERROR KXXX
ERROR PXXX
ERROR TXXX
FET error
High voltage
monitor error
During battery test
The battery was not fully
charged 5 hours after battery
charging started.
During battery test
An error occurred in battery
charging
During battery test
The voltage did not decrease to
the specified level 4 hours after
battery discharging started.
Capacitor test failed. Faulty HV capacitor.
CO2module is faulty.
CO2cable is disconnected from
the instrument.
Faulty HV
Communication error
Faulty ROM/RAM
Faulty keys
Faulty pacing unit
Faulty 12 lead ECG unit
The circuit to measure remaining
battery charge is faulty.
Faulty high voltage monitor circuit. Faulty relay unit, biphasic HV unit
Faulty battery pack.
Faulty main board.
Faulty battery pack.
Faulty main board.
Faulty battery pack.
Faulty main board.
Faulty CO2sensor kit.
Faulty the QI-762V DSI
Interface Unit or QI-763V
DSI/AUX OUT Interface Unit.
CO2cable is disconnected from
the QI-762V DSI Interface Unit
or QI-763V DSI/AUX OUT
Interface Unit.
Faulty DSI interface unit or
DSI/AUX OUT interface unit
Faulty main board.
or main board.
Replace the battery pack.
Replace the main board.
Replace the battery pack.
Replace the main board.
Replace the battery pack.
Replace the main board.
Replace the HV capacitor.
Replace the
Replace the DSI Interface Unit
or DSI/AUX OUT Interface
Unit.
Press the Silence alarm key to
turn off the message. If the
message still appears, the
interface unit or DSI/AUX
interface unit is faulty. Replace
the DSI interface unit or
DSI/AUX interface unit.
Turn off the instrument, then turn
on and do the same operation. If the
message still appears, refer to the
table for each error code.
Replace the main board.
Turn off the instrument, then turn
on and do the same operation. If the
message still appears, the relay unit,
biphasic HV unit or main board is
faulty. Replace the relay unit,
biphasic HV unit or main board.
CO2sensor kit.
DSI
Service Manual TEC-7600/7700 2.9
2. TROUBLESHOOTING
Message Meaning Possible Cause Action
Overheating The high voltage charge circuit
heats up.
Power abnormality Input power voltage is too high. Not specified battery is used. Only use the NKB-301V battery.
Relay drive error Faulty relay drive circuit
Replace battery Battery test result is 0 to 49%.
The
working
SpO2 module
disconnected
instrument
battery should be replaced with a
new one.
SpO2 module is faulty.
SpO2 cable is disconnected from
the instrument.
judged that the
The
instrument
frequently
Faulty relay unit, biphasic HV unit
or main board.
Faulty relay unit or biphasic HV
unit.
Faulty main board. Replace main board.
Faulty battery pack. Replace the battery.
Faulty the SpO2 adapter. Replace the SpO2 adapter.SpO2 module not
Faulty the QI-762V DSI
Interface Unit or QI-763V
DSI/AUX OUT Interface Unit.
SpO2 cable is disconnected from
the QI-762V DSI Interface Unit
or QI-763V DSI/AUX OUT
Interface Unit.
Faulty DSI interface unit or
DSI/AUX OUT interface unit.
discharged too
Turn off the instrument and leave
the instrument for 10 minutes, then
turn on.
Turn off the instrument and leave
the instrument for 10 minutes, then
turn on. If the message appears, the
relay unit, biphasic HV unit or
main board is faulty. Replace the
relay unit, biphasic HV unit or
main board.
Replace the relay unit or biphasic
HV unit.
Replace the DSI Interface Unit
or DSI/AUX OUT Interface
Unit.
Press the Silence alarm key to
turn off the message. If the
message still appears, the
interface unit or DSI/AUX
interface unit is faulty. Replace
the DSI interface unit or
DSI/AUX interface unit.
DSI
2.10 Service Manual TEC-7600/7700
NIBP Measurement
Message Possible Cause Action
NIBP air hose disconnected
NIBP air leak
NIBP cuff occlusion The cuff pressure does not decrease
Cuff pressure abnormal Excessive pressure was applied by the
NIBP module not working
NIBP measurement time out The measuring time exceeded the
The air hose is disconnected from the NIBP socket.
The air hose is damaged. Replace the air hose with a new one.
Faulty NIBP unit. Replace the NIBP unit.
The cuff pressure does not change after inflation even after a certain period of time.
The cuff or air hose is damaged. Replace the cuff or air hose with a new
Faulty NIBP unit. Replace the NIBP unit.
after measurement has completed. Faulty NIBP unit. Replace the NIBP unit.
cuff. Faulty NIBP unit. Replace the NIBP unit.
Faulty NIBP unit. Replace the NIBP unit.
specified time due to arrhythmia or noise. Faulty NIBP unit. Replace the NIBP unit.
2. TROUBLESHOOTING
Connect the air hose properly. When NIBP monitoring is not necessary, press the SILENCE ALARM key to silence the alarm. The NIBP display can be cleared.
Connect the cuff to the air hose properly. Connect the air hose to the socket properly.
one.
Check that the air hose is not bent or squeezed.
When measuring an adult, ask the patient not to move too much.
If the cause is arrhythmia, measure by invasive blood pressure measurement. Removethecauseifduetonoise.
12 Lead ECG Measurement
Message Possible cause Action
Check XX electrode The displayed is detached. (XX:
electrode name) Faulty electrode lead or patient cable. Replace the electrode lead or patient
Check chest electrode Two or more chest electrodes are
detached. Faulty electrode lead or patient cable. Replace the electrode lead or patient
A 5 lead electrode is used. Use the specified electrode lead and
Check limb electrode Two or more limb electrodes from the
R(RA), L(LA) or F(LL) electrode are detached. The RF electrode is detached. No electrode is attached to the patient. Faulty electrode lead or patient cable. Replace the electrode lead or patient
A 3 lead electrode is used. Use the specified electrode lead and
Not enough free memory There is no space to save new ECG
data file in the memory card.
Insert memory card A memory card is not inserted. Insert the memory card into the
Check memory card An unspecified memory card is
inserted. Faulty memory card. Replace the memory card.
Check the electrode attachment of the indicated position.
cable. Check the chest electrode attachment.
cable.
patient cable. Check the limb electrode attachment.
cable.
patient cable. Replace the memory card with a new one.
memory card slot. Insert the specified memory card.
Service Manual TEC-7600/7700 2.11
2. TROUBLESHOOTING

Troubleshooting

General
Problem Possible Cause Action
The instrument heats up. The instrument is used for many hours. There is no abnormality in the
instrument. Turn the Energy/Mode
select control to OFF position and
disconnect the power cord.
No operation when the instrument is
turned on.
characters are not seen.
The printed data is JAN/01/80.
The report data are not saved. On the Setup screen, the report data
The power cord is disconnected.
The battery is not installed. Install the specified battery.
Faulty battery
Remaining battery charge is low. Charge the battery.
Faulty main key board. Replace the main key board.
Faulty main board. Replace the main board.
Faulty AC/DC unit. Replace the AC/DC unit.
Faulty LCD inverter board. Replace the LCD inverter board.Screen is dim. Waveform and
Faulty LCD unit. Replace the LCD unit.
Faulty main board. Replace the main board.
The backup battery is almost
discharged.
were deleted.
Firmly connect the power cord to the
AC outlet and the defibrillator.
Replace the battery with a new one
(NKB-301V).
Replace the main board. (Under normal
use condition, the backup battery
lifetime is about 6 years.)
Deleted data cannot be recovered.
When the power is tuned off, the AC
power cord is disconnected while the
"Shutdown" message is displayed.
Faulty main board. Replace the main board.
All settings set in the Setup screen and
System Setup screen return to the
default settings.
2.12 Service Manual TEC-7600/7700
When the power is tuned off, the AC
power cord is disconnected while the
"Shutdown" message is displayed.
Faulty main board. Replace the main board.
Do not disconnect the AC power cord
while the "Shutdown" message is
displayed.
Do not disconnect the AC power cord
while the "Shutdown" message is
displayed.
2. TROUBLESHOOTING
Problem Possible Cause Action
When the battery is installed, the
instrument suddenly changes to battery
operation.
When the battery is not installed, the
instrument power suddenly drops.
Thedateandtimeprintedonthe
recording paper is incorrect.
Power voltage changed. Check that the AC power cord is
The backup battery for the clock is
discharged.
Faulty main board. Replace the main board.
Defibrillation
connected to the instrument. If the
trouble is not solved, the AC/DC unit or
AC power cord faulty. Replace the
AC/DCunitorACpowercord.
Set the date and time on the
Date/Volume screen. Refer to Section 3
of the Operator's manual
Replace the backup battery.
Problem Possible Cause Action
The defibrillator self-discharges the
energy during charging.
Cannot switch to synchronized mode.
In battery operation, the battery is
almost discharged.
Faulty high voltage unit.
(Error code appears on the screen.)
Appropriate lead is not selected. Change to the appropriate lead.
You tried to perform synchronized cardioversion with the PADDLE lead but synchronized cardioversion with the PADDLE lead is set to OFF on the Paddle Setup screen.
Faulty main key board. Replace the main key board.
Faulty main board. Replace the main board.
Operate the defibrillator on AC power
and recharge the battery. The battery
is automatically charged when the
defibrillator is connected to AC power.
When an error code appears on the
screen, refer to the Defibrillation table
in the Error Code section.
On the Paddle Setup screen, set the “syncbypaddlelead”toON.
“0 J” is printed on the defibrillation
report recording.
TTR is 15 or less
TTR is 255 or more.
Check that the paddles do not touch each other.
Press the paddles on the patient firmly.
Service Manual TEC-7600/7700 2.13
2. TROUBLESHOOTING
Monitoring
ECG
Problem Possible Cause Action
Dotted lines appear instead of the ECG
waveforms.
An ECG electrode is detached.
An electrode lead is disconnected from
the electrode.
Remove the cause of the trouble. If the
trouble is not solved, the main board is
fault. Replace the main board.
The ECG connection cable is
disconnected from the defibrillator.
An electrode lead is faulty.
Faulty main board.
No sync sound Faulty main board. Replace the main board.
No alarm is generated
The SILENCE ALARMS key is
pressed.
On the Setup screen, alarm is set to
OFF.
Press the SILENCE ALARMS key
again.
On the Setup screen, set the
upper/lower limit of each vital alarm.
Faulty main board. Replace the main board.
Faulty speaker or speaker cable. Replace the speakerNo sound
Faulty main board. Replace the main board.
SpO
2
Problem Possible Cause Action
SpO2 value is not displayed on the
screen.
The SpO2 adapter cable is disconnected from the SpO2/CO2 connector.
The SpO2 probe is disconnected from the SpO2 adapter.
Cable discontinuity in SpO2 adapter or probe
SpO2 probe attachment to the patient is
loose.
Dotted lines appear instead of the pulse
Faulty SpO2 probe. Replace the SpO2 probe.
waveforms.
Faulty SpO2 adapter. Replace the SpO2 adapter.
Faulty QI-762V DSI Interface Unit. Replace the DSI interface unit.
Faulty QI-763V DSI/AUX OUT
Interface Unit.
Deformed or damaged SpO2 probe Probe was disinfected in a way other
than the specified way.
SpO2 probe is repeatedly used. Replace the probe with a new one when
Connect the SpO2 adapter to the SpO2/CO2 connector.
Firmly connect the probe to the SpO2 adapter.
Replace the SpO2 adapter or probe.
Firmly attach the probe to the patient.
Replace the DSI/AUX OUT interface
unit.
Replace the probe with a new one. Use the specified disinfecting method.
its lifetime is over.
2.14 Service Manual TEC-7600/7700
CO
2
Problem Possible Cause Action
The measured value is not displayed on the screen.
The red LED on the CO2 adapter blinks.
2. TROUBLESHOOTING
The CO2 sensor kit cable is disconnected from the SpO2/CO2
Connect the CO2 sensor kit cable to the SpO2/ CO2 connector.
connector.
CO2 gas is in the inspiration.
With the CO2 sensor kit, measurements are based on the assumption of no CO2 gas in the inspiration. Do not connect a Jackson Rees respiration circuit or Mapleson D respiration circuit to the patient. Measurement cannot be done correctly.
The airway adapter is dirty.
Replace the airway adapter with a new
one.
The measurement is preformed where atmospheric pressure is low, such as at
Consider the atmospheric pressure when making evaluations.
high altitude.
CO2 sensor or CO2 adapter is faulty. Replace the CO2 sensor or CO2
adapter with a new one.
The respiration has not been detected for longer than 20 s.
The red LED blinks when the respiration has not been detected for longer than 20 s regardless of the alarm setting on the defibrillator.
Service Manual TEC-7600/7700 2.15
2. TROUBLESHOOTING
NIBP
Trouble Possible Cause Action
The displayed cuff type is not correct. The air hose is not connected to the
cuff socket firmly. Cuffinflationpressureislessthan10 mmHg.
The air hose is not connected to the
cuff socket properly.
The cuff is not wrapped around the arm
Connect the air hose to the socket firmly. Connect the air hose to the socket properly. Wrap the cuff around the upper arm.
or is wrapped too loosely. The cuff does not inflate when the NIBP START/STOP key is pressed.
The air hose is not connected to the
cuff socket.
The cuff hose or air hose may be folded
Connect the air hose to the socket firmly. Check the cuff hose and air hose.
or squeezed. Abnormal measurement results are displayed.
The cuff size is not correct. Select the cuff which fits the patient’s
limb circumference. The cuff is not wrapped around the arm correctly. NIBP data is not correct because of body movement. The cuff is touched during measurement. The cuff is not wrapped at the correct
Wrap the cuff around the upper arm,
not too tightly or too loosely.
Prevent the patient from moving during
measurement.
Do not touch the cuff during
measurement.
Wrap the cuff at the correct position. position.
The cuff is suddenly deflated during inflation.
TheNIBPSTART/STOPkeyispressed during inflation. The energy charging for defibrillation is started.
Form the start of charging to
discharging, the NIBP measurement
cannot be preformed. In battery operation, the battery is almost discharged. The air hose is disconnected from the NIBP socket (The NIBP air hose disconnected” message is displayed).
Replace the battery or switch to AC
operation.
Connect the air hose properly. When
NIBP monitoring is not necessary, press
the SILENCE ALARM key to silence
the alarm. The NIBP display can be
cleared
Auto measurement does not start even when the time interval has passed.
ThetimeintervalfortheNIBPauto measurement is changed. The measurement is stopped by the safety circuit (The “NIBP safety circuit operating” message is displayed). The cuff inflation pressure is deflated enoughorduringNIBPmeasurement
Check the time interval.
Wait for 40 seconds before
remeasurement (This measurement is
canceled).
The measurement automatically starts
after the stop interval. stop interval (2 or 30 seconds). The previous measurement is not
This measurement is canceled. complete.
The cuff suddenly inflates. The measurement mode is set to auto
Check the time interval. mode.
Cannot connect cuff to the air hose. Unspecified cuff is used. Use a cuff specified by Nihon Kohden.
If none of the actions solve the problem, replace the NIBP unit.
2.16 Service Manual TEC-7600/7700
2. TROUBLESHOOTING
Problem Possible Cause Action
Cannot measure NIBP.
Noise which disables calculation of the blood pressure has interfered. The pulse wave is unstable due to arrhythmia.
Remove the cause. Do not touch the cuff during measurement. Ask the patient not to move too much and perform invasive blood pressure measurement as required.
The air hose is bent or squeezed. Remove the cause.
Thecuffhaswornout. Useanewcuff.
Increase the measuring interval.Blood congestion occurs. Measuring over a long period of time at
intervals less than 2.5 minutes.
Do not measure NIBP over a long time.
Thrombus occurs. Measuring a sickle anemia patient. Do not perform NIBP measurement on
asickleanemiapatient. Buzzing sounds when the NIBP START/STOP key is pressed and NIBP cannot be measured.
TheNIBPSTART/STOPkeyispressed before the cuff inflation pressure has deflated enough or during NIBP
Wait for the NIBP measurement stop
interval to elapse before
remeasurement.
measurement stop interval (2 or 30 seconds). The energy charging for defibrillation is started.
Form the start of charging to
discharging, the NIBP measurement
cannot be preformed.
In battery operation, the battery is almost discharged. The measurement is stopped by the safety circuit (The “NIBP safety circuit
Replace the battery or switch to AC
operation.
Wait for 40 seconds before
remeasurement.
operating” message is displayed). The air hose is disconnected from the NIBP socket (The NIBP air hose disconnected” message is displayed).
Connect the air hose properly. When
NIBP monitoring is not necessary, press
the SILENCE ALARM key to silence
the alarm. The NIBP display can be
cleared Thesizeofthemeasurementdataon the screen is small.
The size of the measurement data changes to small 10 seconds after the
last measurement.
Service Manual TEC-7600/7700 2.17
2. TROUBLESHOOTING
Recording
Problem Possible Cause Action
Printing is blurred. Dots are missing. The specified recording paper is not
used.
The thermal head is dirty. Clean the thermal head with the head
There is no printing.
The recording paper is not loaded. Load new recording paper.
Recording unit door is not properly
closed.
The recording paper is set with the
wrong side facing up.
Faulty key board. If the lamp does not light when you
Faulty recorder.
Faulty main board.
Use the specified recording paper.
cleaning pen. If the trouble not solved.
The recorder unit is faulty. Replace the
recorder unit.
Close the door until it clicks.
Set the recording paper correctly.
press the record key, check the key
function and recorder with the System
Maintenance screen. If the recorder
check is passed, the key board is faulty.
Replace the key board.
If the lamp lights when you press the
record key, check the recorder in the
System Maintenance screen.
Printing is light. The recording unit temperature is too
hot.
Battery
Problem Possible Cause Action
The battery charging lamp is blinking. The instrument is too hot.
Faulty battery. Replace the battery with a new one.After starting battery charging, the
charging stops. (neither battery
charging lamp nor battery charge
complete lamp lights.)
Charging circuit is not working. Replace the main board.
Cool the instrument down in a cooler
place. If the trouble is not solved, the
recorder unit or main board is faulty.
Replace the recorder unit or main
board.
Bring the instrument to a cool place.
When the battery temperature
decreases, charging resumes.
2.18 Service Manual TEC-7600/7700
Pacing (TEC-7631/7731 Series Only)
Problem Possible Cause Action
2. TROUBLESHOOTING
Although the PULSE lamp is lit, pacing
pulse does not appear on the ECG.
Although the START/STOP lamp is lit,
pacing does not start.
Faulty pacer board. Replace the pacer board.
Faulty main board. Replace the main board.
Pacing energy is set to 0 mA. Set the appropriate pacing energy with
the PACING OUTPUT control.
In DEMAND mode, selected pacing
rate is faster than the patient heart rate.
Faulty pacer board. Replace the pacer board.
Faulty main board. Replace the main board.
Set the pacing rate appropriate for the
patient heart rate. When the patient
heart rate is slower than the selected
pacing rate, pacing pulse is output
automatically.
Service Manual TEC-7600/7700 2.19
2. TROUBLESHOOTING
This page is intentionally left blank.
2.20 Service Manual TEC-7600/7700

Section 3 Disassembly

TEC-7621/7631 Series
Before You Begin .............................................................................................................. 3.1.1
Warnings, Cautions and Notes ............................................................................... 3.1.1
Required Tools ........................................................................................................ 3.1.1
Connection Diagram (TEC-7621/7631 Series) .................................................................. 3.1.2
Removing the Lower Casing .............................................................................................3.1.4
Removing the Paddles ........................................................................................... 3.1.4
Removing the Battery Pack ................................................................................... 3.1.5
Removing the Lower Casing ................................................................................... 3.1.5
Removing the AC/DC Unit ................................................................................................ 3.1.6
Removing the Main Board ................................................................................................ 3.1.7
Removing the Main Chassis .................................................................................. 3.1.7
Removing the Main Board ......................................................................................3.1.8
Removing the HV Inductor ............................................................................................... 3.1.9
Removing the HV Capacitor and Relay Unit ................................................................... 3.1.10
Cable Connections of the High voltage Unit ......................................................... 3.1.11
Removing the Test Load Board ....................................................................................... 3.1.12
Removing the Speaker ................................................................................................... 3.1.13
Removing the Pacer Board (TEC-7631 Series Only) ...................................................... 3.1.14
Removing the LCD Unit .................................................................................................. 3.1.15
Removing the Main Key Board and Key Board ............................................................... 3.1.16
Removing the Recorder Unit........................................................................................... 3.1.17
Removing the Paddle Locks ...........................................................................................3.1.18
Removing the Battery Connector.................................................................................... 3.1.19
TEC-7721/7731 Series
Before You Begin .............................................................................................................. 3.2.1
Warnings, Cautions and Notes ............................................................................... 3.2.1
Required Tools ........................................................................................................ 3.2.1
Connection Diagram (TEC-7721/7731 Series Defibrillator)................................................3.2.2
Removing the Lower Casing .............................................................................................3.2.4
Removing the Paddles ........................................................................................... 3.2.4
Removing the Battery Pack ................................................................................... 3.2.5
Removing the Lower Casing ................................................................................... 3.2.5
Service Manual TEC-7600/700 3C.1
Removing the AC/DC Unit ................................................................................................ 3.2.6
Removing the Main Board ................................................................................................ 3.2.7
Removing the Main Chassis .................................................................................. 3.2.7
Removing the Main Board and Terminal Bracket ....................................................3.2.9
Removing the HV Capacitor and Biphasic HV Unit ........................................................ 3.2.10
Removing the Test Load Board ....................................................................................... 3.2.11
Removing the Speaker ................................................................................................... 3.2.12
Removing the Pacer Board (TEC-7731 Series Only) ...................................................... 3.2.13
Removing the LCD Unit .................................................................................................. 3.2.14
Removing the Main Key Board and Key Board ............................................................... 3.2.15
Removing the Recorder Unit........................................................................................... 3.2.16
Removing the Paddle Locks ...........................................................................................3.2.17
Removing the Battery Connector.................................................................................... 3.2.18
Installing the Optional Unit
General ............................................................................................................................. 3.3.1
Installation Procedure ....................................................................................................... 3.3.2
Installing the VP-761V/VC/VE Voice Prompt Board................................................3.3.3
Operation Check .......................................................................................... 3.3.3
Installing the QI-762V DSI Interface Board or QI-763V DSI/AUX OUT
Interface Board ......................................................................................................3.3.4
Operation Check .......................................................................................... 3.3.4
Installing the AC-761VA/VC/VE/VK 12 Lead ECG Unit ..........................................3.3.5
Operation Check .......................................................................................... 3.3.6
Installing the SG-761VC/VE/VK NIBP Unit ............................................................ 3.3.6
Operation Check .......................................................................................... 3.3.7
Installing the QI-761V ZB Interface Unit ................................................................ 3.3.8
Operation Check ........................................................................................ 3.3.10
3C.2 Service Manual TEC-7600/7700
Disassembly -
TEC-7621/7631 Series
Before You Begin .............................................................................................................. 3.1.1
Warnings, Cautions and Notes ............................................................................... 3.1.1
Required Tools ........................................................................................................ 3.1.1
Connection Diagram (TEC-7621/7631 Series) .................................................................. 3.1.2
Removing the Lower Casing .............................................................................................3.1.4
Removing the Paddles ........................................................................................... 3.1.4
Removing the Battery Pack ................................................................................... 3.1.5
Removing the Lower Casing ................................................................................... 3.1.5
Removing the AC/DC Unit ................................................................................................ 3.1.6
Removing the Main Board ................................................................................................ 3.1.7
Removing the Main Chassis .................................................................................. 3.1.7
Removing the Main Board ......................................................................................3.1.8
Removing the HV Inductor ............................................................................................... 3.1.9
Removing the HV Capacitor and Relay Unit ................................................................... 3.1.10
Cable Connections of the High voltage Unit ......................................................... 3.1.11
Removing the Test Load Board ....................................................................................... 3.1.12
Removing the Speaker ................................................................................................... 3.1.13
Removing the Pacer Board (TEC-7631 Series Only) ...................................................... 3.1.14
Removing the LCD Unit .................................................................................................. 3.1.15
Removing the Main Key Board and Key Board ............................................................... 3.1.16
Removing the Recorder Unit........................................................................................... 3.1.17
Removing the Paddle Locks ...........................................................................................3.1.18
Removing the Battery Connector.................................................................................... 3.1.19
Service Manual TEC-7600/700 3.1C.1
This page is intentionally left blank.
3.1C.2 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7621/7631 SERIES
The procedures in this section explain how to remove, replace and install major components in the TEC-7621/7631 series
defibrillator (for TEC-7721/7731 series defibrillator, see the next section).

Before You Begin

Warnings, Cautions and Notes
The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, HV inductor, relay unit, paddle socket or paddles) of the
instrument.
· Removal and replacement of any components in the instrument
should only be done by qualified service personnel.
To avoid the possibility of injury to yourself or damage to the
instrument, do not install or remove any component while the power
is on. When disassembling, make sure that the instrument is off, the
AC power cord is disconnected from the instrument and the battery
pack is removed from the defibrillator.
There are several high voltage units inside the instrument:
LCD backlight, high voltage capacitor, pacing DC/DC converter and
switching regulator.
WARNING
Required Tools
CAUTION
To avoid accidental discharge of static electricity which could damage
the components of the instrument, use a grounded wrist strap when
installing or removing any component of the instrument.
• Fuses on the main board and AC/DC unit cut off the power when an
abnormality occurs in the instrument. Eliminate the malfunction
before replacing the fuse. Use the correct fuse only.
· Use only parts recommended by Nihon Kohden to assure maximum
performance from your instrument.
NOTE
When the main boad is replaced with a new one, do the following
adjustment. Refer to “System Maintenance Screen - Adjust AD Screen”.
- ECG sensitivity and offset
- Charge energy, delivered energy, TTR
- Battery charging setting
• Anti-static bench mat • Wrist ground strap
• Phillips screwdriver (insulated type, for M3 and M4 screws)
• Hex socket driver (for 3 mm spacer bolt and nut)
• Allen wrench • Tweezers
• Short bar
Service Manual TEC-7600/7700 3.1.1
3. DISASSEMBLY - TEC-7621/7631 SERIES

Connection Diagram (TEC-7621/7631 Series)

3.1.2 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7621/7631 SERIES
CNA132
CNA131
CNA221
CNA226
CNA011
CNA006
CNP503
CNA224 CNA005 CNP553 CNP552 CNA019
CNA018
CNA222
CNA003
CNP501
CNP556
CNP551
CNP554
CNP555
CNP557
CNA051
CNA024
CNA301
CNA102
CNA001
CNA002
CNA201
CNA004
CNJ101
CNJ102
TEC-7631 with QI-762V (option)
Service Manual TEC-7600/7700 3.1.3
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the Lower Casing

Removing the Paddles
1. Make sure that the power of the instrument is turned off.
2. Disconnect the AC power cord from the AC outlet and defibrillator.
3. Remove the paddles. To remove the paddles, press and hold the paddle release
knob on the paddle connector and pull the paddle connector toward you.
Paddle connector
Paddle release knob
CAUTION
When removing the paddle do not pull anywhere other than the paddle
connector. Otherwise, the paddle connector or paddle cable may be
damaged.
4. Remove the memory card if it is inserted.
Battery pack holder cover
Memory card slot
Eject button
Battery cable
Battery pack
CAUTION
Make sure that the card eject button is depressed. Otherwise, the button
may be damaged when removing the lower casing and the memory card
slot becomes unusable.
3.1.4 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7621/7631 SERIES
Removing the Battery Pack
Removing the Lower Casing
1. Unscrew the battery holder cover screw and remove the battery pack holder
cover.
2. Remove the battery cable and pull out the battery pack.
Remove the nine M4×10 binding head screws with washer and remove the lower
casing.
Service Manual TEC-7600/7700 3.1.5
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the AC/DC Unit

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the three M3 screws with spring washers to remove the three ground
leads.
3. Disconnect the CNA051 cable (to main unit, battery pack and relay unit) from
the AC/DC unit:
4. Pull up the AC/DC unit.
5. Disconnect the CNA001 cable from the AC inlet.
CNA051
AC/DC unit
CNA001
3.1.6 Service Manual TEC-7600/7700

Removing the Main Board

Removing the Main Chassis
The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, HV inductor, relay unit, paddle socket or paddles) of the
instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
2 Remove the M3 pan screw with spring washer which secures the paddled
3 DISASSEMBLY - TEC-7621/7631 SERIES
WARNING
the Lower Casing”.
socket cables to the main chassis and remove the paddle socket.
3. Remove the CNA222 cable which connects the paddle socket and main board
from the main board.
4. Remove the M3 pan screw with spring washer which secures the ECG
connector board to the main chassis and remove the ECG connector board.
5. Remove the CNA011 cable which is connected to the ECG connector board.
6. Remove the four M3 pan screws with spring washers which secure the main
chassis to the main board.
7. If the optional QI-762V DSI Interface Board or QI-763V DSI/AUX OUT
Interface Board is installed, disconnect the CNA227 cable which connects the
interface board and the main board from the interface board.
8. Remove the main chassis.
CNA222
Main chassis
Paddle socket
CNA011
ECG connector board
To LCD unit
Service Manual TEC-7600/7700 3.1.7
3. DISASSEMBLY - TEC-7621/7631 SERIES
CNA131
CNA132
CNA221
CNA226
CNA042
CNP501
CNA051
CNA019
CNA018
CNP503
CNA224
CNA005
Main board
Removing the Main Board
Film connector
Film cable
When the main chassis is removed, you can remove the main board.
1. Disconnect the following cables:
• CNA131 film cable: Connects to the LCD unit.
• CNA132 cable: Connects to the LCD inverter board.
• CNA221 film cable: Connects to the key board.
• CNA226 cable: Connects to the pacer board (TEC-7631 series only).
• CNA042 cable: Connects to the pacer board (TEC-7631 series only).
• CNP501 cable: Connects to the relay unit.
• CNA051 cable: Connects to the relay unit, battery pack and AC/DC unit.
• CNA019 cable: Connects to the recorder unit.
• CNA018 cable: Connects to the recorder unit.
• CNP503 cable: Connects to the pickup coil in the HV inductor.
• CNA224 cable: Connects to the relay unit
To remove the film cable from the film cable connector, gently release the lock
of the film cable connector with a small flat blade driver and your finger as
shown in the expanded illustration. Be careful because the film cable
connector is easily damaged.
2. Remove the one M3 pan screw, spacer and CNA005 ground lead (connected to
the AC/DC unit).
3. Remove the three M3 screws from the main board.
4. Remove the main board.
3.1.8 Service Manual TEC-7600/7700

Removing the HV Inductor

The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, HV inductor, relay unit, paddle socket or paddles) of the
instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the five wires (CNP551, CNP554, CNP555, CNP556 and CNP557
wire) from the HV inductor.
3 DISASSEMBLY - TEC-7621/7631 SERIES
WARNING
CNP555
Red
Black
CNP556
CNP554
3. Pull out the HV inductor.
4. Remove the CNP503 cable which connects the pickup coil and main board
from the pickup coil.
CNP555
CNP554
CNP556
CNP551/557
CNP557
HV inductor
CNP551
CNP503
To paddle socket
CNP501 (to main board)
HV inductor (top view)
Service Manual TEC-7600/7700 3.1.9
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the HV Capacitor and Relay Unit

The HV capacitor can store lethal amounts of energy.
Be sure to discharge this capacitor before touching
any high voltage component (HV capacitor, HV
inductor, relay unit, paddle socket or paddles) of the
instrument.
1. Remove the battery pack, memory card and lower casing.
Refer to “Removing the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/
DC Unit”.
WARNING
HV capacitor
Relay unit
3. Remove the main chassis and main board. Refer to
“Removing the Main Board”.
4. Make short-circuit the two HV capacitor terminals with
the short bar which is connected to the ground terminal
on the wall with the ground lead.
5. Remove the four M3 pan screws with spring washers
which secure the HV capacitor to the lower casing and
remove the two HV capacitor fixing brackets.
6. Remove the cap of the CNP552 and CNP553 wires from
the HV capacitor.
7. Remove the HV capacitor.
8. Remove the three wires (CNP555, CNP554 and CNP556
wire) which connect the HV inductor and relay unit from
the HV inductor.
9. Pull out the relay unit.
3.1.10 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7621/7631 SERIES
Cable Connections of the High voltage Unit
HV inductor
CNP555
CNP556
CNP554
NOTE
After replacing the HV capacitor or relay unit, always check the
following:
• TTR value
• Delivered energy
• Charge time
Refer to “System Maintenance Screen” in Section 5.
Relay unit
CNP557
CNP551
Red
Black
To paddle socket
CNP501 (to main board)
HV capacitor
Service Manual TEC-7600/7700 3.1.11
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the Test Load Board

The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, HV inductor, relay unit, paddle socket or paddles) of the
instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/DC Unit”.
3 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
WARNING
Speaker cable
HV unit holder
CNA201
4. Remove the HV inductor. Refer to “Removing the HV Inductor”.
5. Remove the HV capacitor and relay unit. Refer to “Removing the HV
Capacitor and Relay Unit”.
6. Remove the three M3 pan screws with
spring washer and remove the HV unit
holder.
7. Disconnect the CNA201 cable (to main
board) and speaker cable from the test load
Test load board
board.
8. Remove the two M3 pan screws with
washers and spring washers on the test
electrode plate.
9. Remove the two M3 pan screws with
washer and spring washers and remove the
test load board.
.
3.1.12 Service Manual TEC-7600/7700

Removing the Speaker

The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, HV inductor, relay unit, paddle socket or paddles) of the
instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
2 Remove the AC/DC unit. Refer to “Removing the AC/DC Unit”.
3 Remove the main chassis and main board. Refer to “Removing the Main
3 DISASSEMBLY - TEC-7621/7631 SERIES
WARNING
the Lower Casing”.
Board”.
4. Remove the HV inductor. Refer to “Removing the HV Inductor”.
5. Remove the HV capacitor and relay unit. Refer to “Removing the HV
Capacitor and Relay Unit”.
6. Remove the M3 pan screw with spring washer.
8. Remove the speaker cable from the test load board and remove the speaker.
.
Speaker
Test load board
Service Manual TEC-7600/7700 3.1.13
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the Pacer Board (TEC-7631 Series Only)

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
3. Disconnect the following cables from the pacer board:
• CNA301 cable: Connects to the PACING OUTPUT control and PACING
RATE control.
• CNA226 cable: Connects to the main board.
• CNA042 cable: Connects to the main board.
4. Remove the three M3 pan screws with spring washers and remove the pacer
board.
CNA301
CNA226
CNA042
Pacer board
3.1.14 Service Manual TEC-7600/7700

Removing the LCD Unit

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
2 Remove the main chassis and main board. Refer to “Removing the Main
3. Remove the two M3 pan screws with spring washers and remove the LCD unit.
3 DISASSEMBLY - TEC-7621/7631 SERIES
the Lower Casing”.
Board”.
LCD-EMC sponge
CNA131
LCD unit
CNA006
NOTE
When assembling, pass the CNA131 film cable between the LCD-EMC
sponges.
Service Manual TEC-7600/7700 3.1.15
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the Main Key Board and Key Board

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
Film connector
Film cable
3. Disconnect the following cables:
• Rotary switch cable.
• CNA201 cable: Connects to the test load.
• CNA102 film cable: Connects to the main key board and key board.
To remove the film cable from the film cable connector, gently release the lock
of the film cable connector with a small flat blade driver and your finger as
shown in the expanded illustration. Be careful because the film cable
connector is easily damaged.
4. Remove the three M3 pan screws with washers and spring washers and remove
the main key board.
5. Remove the two M3 pan screws with washers and spring washers and remove
the key board.
To remove the Energy/Mode Select control knob on the front panel.
1) Remove the two allen screws on the Energy/Mode Select control knob.
2) Remove the knob, nut, washer and O ring from the rotary switch.
Knob (Energy/Mode Select control)
CNA102
Main key board
Key board
CNA201
Rotary switch (Energy/Mode Select control)
3.1.16 Service Manual TEC-7600/7700

Removing the Recorder Unit

Recorder unit
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
3. Remove the two M3 pan screws with spring washers and pull out the recorder
unit.
3 DISASSEMBLY - TEC-7621/7631 SERIES
Service Manual TEC-7600/7700 3.1.17
3. DISASSEMBLY - TEC-7621/7631 SERIES

Removing the Paddle Locks

The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, HV inductor, relay unit, paddle socket or paddles) of the
instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/DC Unit”.
3 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
WARNING
4. Remove the HV inductor. Refer to “Removing the HV Inductor”.
5. Remove the HV capacitor and relay unit. Refer to “Removing the HV
Capacitor and Relay Unit”.
6. Remove the test load board. Refer to “Removing the Test Load Board”.
7. Remove the M3 pan screws with spring washer and remove the paddle lock.
Paddle lock
3.1.18 Service Manual TEC-7600/7700

Removing the Battery Connector

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/DC Unit”.
3. Disconnect the CNA051 cable from the main board and relay unit .
4. Remove the M3 pan screws with spring washer and remove the battery
connector.
3 DISASSEMBLY - TEC-7621/7631 SERIES
Battery connector
CNA051
Service Manual TEC-7600/7700 3.1.19
3. DISASSEMBLY - TEC-7621/7631 SERIES
This page is intentionally left blank.
3.1.20 Service Manual TEC-7600/7700
Disassembly -
TEC-7721/7731 Series
Before You Begin .............................................................................................................. 3.2.1
Warnings, Cautions and Notes ............................................................................... 3.2.1
Required Tools ........................................................................................................ 3.2.1
Connection Diagram (TEC-7721/7731 Series Defibrillator)................................................3.2.2
Removing the Lower Casing .............................................................................................3.2.4
Removing the Paddles ........................................................................................... 3.2.4
Removing the Battery Pack ................................................................................... 3.2.5
Removing the Lower Casing ................................................................................... 3.2.5
Removing the AC/DC Unit ................................................................................................ 3.2.6
Removing the Main Board ................................................................................................ 3.2.7
Removing the Main Chassis .................................................................................. 3.2.7
Removing the Main Board and Terminal Bracket ....................................................3.2.9
Removing the HV Capacitor and Biphasic HV Unit ........................................................ 3.2.10
Removing the Test Load Board ....................................................................................... 3.2.11
Removing the Speaker ................................................................................................... 3.2.12
Removing the Pacer Board (TEC-7731 Series Only) ...................................................... 3.2.13
Removing the LCD Unit .................................................................................................. 3.2.14
Removing the Main Key Board and Key Board ............................................................... 3.2.15
Removing the Recorder Unit........................................................................................... 3.2.16
Removing the Paddle Locks ...........................................................................................3.2.17
Removing the Battery Connector.................................................................................... 3.2.18
Service Manual TEC-7600/700 3.2C.1
This page is intentionally left blank.
3.2C.2 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7721/7731 SERIES
The procedures in this section explain how to remove, replace and install major components in the TEC-7721/7731 series
defibrillator (for TEC-7621/7631 series defibrillator, see the previous section).

Before You Begin

Warnings, Cautions and Notes
The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, biphasic HV unit, terminal bracket, paddle socket or
paddles) of the instrument.
Removal and replacement of any components in the instrument
should only be done by qualified service personnel.
To avoid the possibility of injury to yourself or damage to the
instrument, do not install or remove any component while the power
is on. When disassembling, make sure that the instrument is off, the
AC power cord is disconnected from the instrument and the battery
pack is removed from the defibrillator.
There are several high voltage units inside the instrument:
LCD backlight, high voltage capacitor, pacing DC/DC converter and
switching regulator.
WARNING
Required Tools
CAUTION
To avoid accidental discharge of static electricity which could damage
the components of the instrument, use a grounded wrist strap when
installing or removing any component of the instrument.
• Fuses on the main board and AC/DC unit cut off the power when an
abnormality occurs in the instrument. Eliminate the malfunction
before replacing the fuse. Use the correct fuse only.
Use only parts recommended by Nihon Kohden to assure maximum
performance from your instrument.
NOTE
When the main boad is replaced with a new one, do the following
adjustment. Refer to “System Maintenance Screen - Adjust AD Screen”.
- ECG sensitivity and offset
- Charge energy, delivered energy, TTR
- Battery charging setting
• Anti-static bench mat • Wrist ground strap
• Phillips screwdriver (insulated type, for M3 and M4 screws)
• Hex socket driver (for 3 mm spacer bolt and nut)
• Allen wrench • Tweezers
• Short bar
Service Manual TEC-7600/7700 3.2.1
3. DISASSEMBLY - TEC-7721/7731 SERIES

Connection Diagram (TEC-7721/7731 Series Defibrillator)

3.2.2 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7721/7731 SERIES
CNA132
CNA131
CNA221
CNA226
CNA011
CNA006
CNA224
CNA005 CNP903 CNP904 CNA091
CNA092
CNA222
CNA003
CNA559
CNA558
CNA901
CNA903
CNA902
CNA904
CNA052
CNA024
CNA301
CNA102
CNA001
CNA002
CNA201
CNA004
CNJ101
CNJ102
TEC-7731 with QI-762V (option)
Service Manual TEC-7600/7700 3.2.3
3. DISASSEMBLY - TEC-7721/7731 SERIES

Removing the Lower Casing

Removing the Paddles
1. Make sure that the power of the instrument is turned off.
2. Disconnect the AC power cord from the AC outlet and defibrillator.
3. Remove the paddles. To remove the paddles, press and hold the paddle release
knob on the paddle connector and pull the paddle connector toward you.
Paddle connector
Paddle release knob
CAUTION
When removing the paddle do not pull anywhere other than the paddle
connector. Otherwise, the paddle connector or paddle cable may be
damaged.
4. Remove the memory card if it is inserted.
Battery pack holder cover
Memory card slot
Eject button
Battery cable
Battery pack
CAUTION
Make sure that the card eject button is depressed. Otherwise, the button
may be damaged when removing the lower casing and the memory card
slot becomes unusable.
3.2.4 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7721/7731 SERIES
Removing the Battery Pack
Removing the Lower Casing
1. Unscrew the battery holder cover screw and remove the battery pack holder
cover.
2. Remove the battery cable and pull out the battery pack.
Remove the nine M4×10 binding head screws with washer and remove the lower
casing.
Service Manual TEC-7600/7700 3.2.5
3. DISASSEMBLY - TEC-7721/7731 SERIES

Removing the AC/DC Unit

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the three M3 screws with spring washers to remove the three ground
leads.
3. Disconnect the CNA052 cable (to main unit, battery pack and biphasic HV
unit) from the AC/DC unit:
4. Pull up the AC/DC unit.
5. Disconnect the CNA001 cable from the AC inlet.
CNA052
AC/DC unit
CNA001
3.2.6 Service Manual TEC-7600/7700

Removing the Main Board

t
Removing the Main Chassis
The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, biphasic HV unit, terminal bracket, paddle socket or
paddles) of the instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
2 Remove the M3 pan screw with spring washer which secures the paddled
3 DISASSEMBLY - TEC-7721/7731 SERIES
WARNING
the Lower Casing”.
socket cables to the main chassis and remove the paddle socket.
3. Remove the CNA222 cable which connects the paddle socket and main board
from the main board.
ECG connector board
To paddle socket
Paddle socket
CNA222
To biphasic HV uni
Main chassis
Terminal bracket
CNA011
To LCD unit
Service Manual TEC-7600/7700 3.2.7
3. DISASSEMBLY - TEC-7721/7731 SERIES
4. Remove the M3 pan screw with spring washer which secures the ECG
connector board to the main chassis and remove the ECG connector board.
5. Remove the CNA011 cable which is connected to the ECG connector board.
To paddle socket
6 Remove the two wires (CNA558 and CNA559 wire) from the paddle socket
CNA558 (red) CNA559 (white)
and the two wires (CNA903 and CAP904 wire) from the biphasic HV unit.
Terminal bracket
Red ring
CNA904 (Sternum)
R
R
CNA903
(Apex)
To biphasic HV unit
7. Remove the two M3 pan screws with spring washers which secure the terminal
bracket to the main chassis.
8. Remove the four M3 pan screws with spring washers which secure the main
chassis to the main board.
9. If the optional QI-762V DSI Interface Board or QI-763V DSI/AUX OUT
Interface Board is installed, disconnect the CNA227 cable which connects the
interface board and the main board from the interface board.
10. Remove the main chassis.
3.2.8 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7721/7731 SERIES
Removing the Main Board and Terminal Bracket
Film connector
Film cable
When the main chassis is removed, you can remove the main board.
1. Disconnect the following cables:
• CNA131 film cable: Connects to the LCD unit.
• CNA132 cable: Connects to the LCD inverter board.
• CNA221 film cable: Connects to the key board.
• CNA226 cable: Connects to the pacer board (TEC-7731 series only).
• CNA042 cable: Connects to the pacer board (TEC-7731 series only).
• CNA901 cable: Connects to the biphasic HV unit.
• CNA052 cable: Connects to the biphasic HV unit, battery pack and AC/
DC unit.
• CNA019 cable: Connects to the recorder unit.
• CNA018 cable: Connects to the recorder unit.
• CNP503 cable: Connects to the pickup coil in the HV inductor.
• CNA223 cable: Connects to the biphasic HV unit
To remove the film cable from the film cable connector, gently release the lock
of the film cable connector with a small flat blade driver and your finger as
shown in the expanded illustration. Be careful because the film cable
connector is easily damaged.
2. Remove the two M3 pan screws, spacer and CNA005 ground lead (connected
to the AC/DC unit).
3. Remove the main board.
CNA221
CNA132
CNA131
Main board
CNA223
CNA226
CNA052
CNA042
CNA901
CNA019
CNA018
CNP503
CNA005
Service Manual TEC-7600/7700 3.2.9
3. DISASSEMBLY - TEC-7721/7731 SERIES

Removing the HV Capacitor and Biphasic HV Unit

WARNING
The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, biphasic HV unit, terminal bracket, paddle socket or
paddles) of the instrument.
1. Remove the battery pack, memory card and lower casing.
Refer to “Removing the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/DC
Unit”.
HV capacitor
3. Remove the main chassis and main board. Refer to
“Removing the Main Board”.
Biphasic HV unit
4. Make short-circuit the two HV capacitor terminals with the
short bar which is connected to the ground terminal on the
wall with the ground lead.
5. Remove the four M3 pan screws with spring washers which
secure the HV capacitor to the lower casing and remove the
two HV capacitor fixing brackets.
6. Remove the cap of the CNA101 and CNA102 wires from
the HV capacitor.
7. Remove the HV capacitor.
8. Pull out the biphasic HV unit.
NOTE
After replacing the HV capacitor or biphasic HV unit, always check the
following:
• TTR value
• Delivered energy
• Charge time
Refer to “System Maintenance Screen” in Section 5.
3.2.10 Service Manual TEC-7600/7700

Removing the Test Load Board

The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, biphasic HV unit, terminal bracket, paddle socket or
paddles) of the instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/DC Unit”.
3 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
3 DISASSEMBLY - TEC-7721/7731 SERIES
WARNING
Speaker cable
CNA201
4. Remove the HV capacitor and biphasic HV unit. Refer to “Removing the HV
Capacitor and Biphasic HV Unit”.
5. Disconnect the CNA201 cable (to main
Test load board
board) and speaker cable from the test load
board.
6. Remove the two M3 pan screws with
washers and spring washers on the test
electrode plate.
7. Remove the two M3 pan screws with
washer and spring washers and remove the
test load board.
.
Service Manual TEC-7600/7700 3.2.11
3. DISASSEMBLY - TEC-7721/7731 SERIES

Removing the Speaker

The HV capacitor can store lethal amounts of energy. Be sure to
discharge this capacitor before touching any high voltage component
(HV capacitor, biphasic HV unit, terminal bracket, paddle socket or
paddles) of the instrument.
1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the AC/DC unit. Refer to “Removing the AC/DC Unit”.
3 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
WARNING
4. Remove the HV capacitor and biphasic HV unit. Refer to “Removing the HV
Capacitor and Biphasic HV Unit”.
5. Remove the M3 pan screw with spring washer.
6. Remove the speaker cable from the test load board and remove the speaker.
Speaker
Test load board
3.2.12 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7721/7731 SERIES

Removing the Pacer Board (TEC-7731 Series Only)

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
3. Disconnect the following cables from the pacer board:
• CNA301 cable: Connects to the PACING OUTPUT control and PACING
RATE control.
• CNA226 cable: Connects to the main board.
• CNA042 cable: Connects to the main board.
4. Remove the three M3 pan screws with spring washers and remove the pacer
board.
CNA301
CNA226
CNA042
Pacer board
Service Manual TEC-7600/7700 3.2.13
3. DISASSEMBLY - TEC-7721/7731 SERIES

Removing the LCD Unit

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
3. Remove the two M3 pan screws with spring washers and remove the LCD unit.
LCD-EMC sponge
CNA131
LCD unit
CNA006
NOTE
When assembling, pass the CNA131 film cable between the LCD-EMC
sponges.
3.2.14 Service Manual TEC-7600/7700
3 DISASSEMBLY - TEC-7721/7731 SERIES

Removing the Main Key Board and Key Board

1. Remove the battery pack, memory card and lower casing. Refer to “Removing
the Lower Casing”.
2 Remove the main chassis and main board. Refer to “Removing the Main
Board”.
Film connector
Film cable
3. Disconnect the following cables:
• Rotary switch cable.
• CNA201 cable: Connects to the test load.
• CNA102 film cable: Connects to the main key board and key board.
To remove the film cable from the film cable connector, gently release the lock
of the film cable connector with a small flat blade driver and your finger as
shown in the expanded illustration. Be careful because the film cable
connector is easily damaged.
4. Remove the three M3 pan screws with washers and spring washers and remove
the main key board.
5. Remove the two M3 pan screws with washers and spring washers and remove
the key board.
To remove the Energy/Mode Select control knob on the front panel.
1) Remove the two allen screws on the Energy/Mode Select control knob.
2) Remove the knob, nut, washer and O ring from the rotary switch.
Knob (Energy/Mode Select control)
CNA102
Main key board
Key board
CNA201
Rotary switch (Energy/Mode Select control)
Service Manual TEC-7600/7700 3.2.15
Loading...