NAD T-571 Service manual

NAD
SERVICE MANUAL
T 571
DVD / VCD / CD
PLAYER
T 571
DVD / VCD / CD
PLAYER
CONTENTS
SECTION 1 . . . .SUMMARY
SECTION 2 . . . .CABINET & MAIN CHASSIS
SECTION 3 . . . .ELECTRICAL
SECTION 4 . . . .MECHANISM
SECTION 5 . . . .REPLACEMENT PARTS LIST
SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
........................... 1-3
SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SPECIFICATIONS ...................................................................................................................... 1-5
1-3
Prior to shipment from the factory, the products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such com­pliance, it is equally important to implement the following precautions when a set is being serviced.
Precautions during Servicing
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product. When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the symbol and shaded (
Y
) parts are critical for safety. Replace only with specified part numbers. Note : Parts in this category also include those specified to comply with X-ray emission standards for
products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission.
3. Use Specified internal wiring. Note especially:
1) Double insulated wires
2) High voltage leads
4. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulation sheets for transistor
5. Observe that wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
6. Check that replaced wires do not contact sharp edged or pointed parts.
7. 1) When a power cord has been replaced, check
that A mark is made on the cord, under strain, near the aperture, and the flexible cord is subjected 100 times to a pull of 40N for a duration of 1 second each.
2) During the test, the cord shall not be displaced by
more than 2mm
8. Also check areas surrounding repaired locations.
IMPORTANT SAFETY PRECAUTIONS
Fig. 1
Power cord
1-4
Fig. 3
SAFETY CHECK AFTER SERVICING
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
Insulation resistance test
confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) See table below.
Dielectric strength test
Confirm specified dielectric strength or greater between power cord prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) See table below.
Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d') between sol­dered terminals, and between terminals and sur­rounding metallic parts. See table below.
Table 1 : Ratings for selected areas
* Class II model only.
Note. This table is unofficial and for reference only. Be sure to confirm the precise values for your particular
country and locality.
Leakage Current test
Confirm specified or lower leakage current between B(earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, micro­phone jacks, earphone jacks, etc.)
Measuring Method: (Power ON) Insert load Z between B(earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See figure and following table.
Table 2:Leakage current ratings for selected areas.
Note. This table is for IEC member only. Be sure to confirm the precise values for your particular country and
Note. locality.
Fig. 2
AC Line Voltage
AC Line Voltage
200 to 240 V 100 to 130 V
*200 to 240 V
*100 to 130 V
Europe
Australia
Europe
Australia
Other terminals
Antenna earth
terminals
i
E 0.7m A peak
i
E 2m A DC
i
E 0.7m A peak
i
E 2m A DC
F 10 M/500 V DC
4kV 1 minute
F 6mm(d) F 8mm(d)
(a Power cord)
Region
Load Z Leakage Current(i)
Earth Ground
(B) to :
Region
Insulation
Resistance
Dielectric
Strength
Clearance
Distance(d),(d)
2k
50k
d
Primary circuit terminals
Chassis
a
Exposed accessible part
Load
Z
Earth Ground, Power cord plug prongs
B
AC Voltmeter
1-5
SPECIFICATIONS
DVD VIDEO PLAYER
Power supply AC 120 V, 60 Hz (T571AH)
AC 110~240 V, 50/60 Hz (T571C) Power consumtion 16 W Mass 5.7 kg(12.6 lbs) External dimensions 440 x 118 x 423 mm (W x H x D) Signal system NTSC (T571AH)
PAL (T571C) Laser (DVD) Semiconductor laser, wavelength 650 nm
(CD) 780 nm
Frequency range (audio) DVD : fs = 96 kHz 4 Hz - 44 kHz
fs = 48 kHz 4 Hz - 22 kHz
CD: 4 Hz - 20 kHz Signal-to-noise ratio (audio) More than 105dB (EIAJ) Audio dynamic range (audio) More than 100dB (EIAJ) Harmonic distortion(audio) 0.003% Wow and flutter Below measurable level (less than +0.001%(W.PEAK)) (EIAJ) Operations Temperature : 5˚C(41˚F) to 35˚C(95˚F),
Operation status : Horizontal
OUTPUTS
Video outputs 1.0V(p-p), 75, negative sync., RCA jack x 1/
SCART(TO TV) (T571C ONLY) S-video outputs (Y)1.0V(p-p), 75, negative sync.,Mini DIN 4-pin x 1
(C)0.286V(p-p), 75 Component video output (Y)1.0V(p-p), 75,negative sync., RCA jack x 1
(Pb)/(Pr) 0.7V(p-p), 75 Audio output(digital audio) 0.5V(p-p), 75, RCA jack X 1/SCART(TO TV) (T571C ONLY) Audio output(analog audio) 2.0Vrms (1kHz, 0dB), 330, RCA jack (L, R) x 2/
SCART(TO TV) (T571C ONLY)
*Designs and specifications are subject to change without notice.
2-1
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
1. DISASSEMBLY.........................................................................................................................2-2
CABINET DISASSEMBLY ............................................................................................................2-2
CIRCUIT BOARD DISASSEMBLY ...............................................................................................2-3
2. EXPLODED VIEWS ................................................................................................................2-4
1. Cabinet and Main Frame Section...........................................................................................2-4
2. Packing Accessory Section ....................................................................................................2-5
2-2
DISASSEMBLY
CAUTION BEFORE STARTING SERVICING
Electronic parts are susceptible to static electricity and may easily and damaged, so do not forget to take a proper grounding treatment as required. Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a magnetized screw driver in servicing. Several kinds of screws are used and some of them need special cautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to secure metal parts. If they are used improperly , the screw holes will be easily damaged and the parts can not be fixed.
Top Case
(A)
(A)
(A)
(A)
(A)
(A)
(A)
Disc Tray
Tray Door
Front Panel
Stopper
Stopper
CABINET DISASSEMBLY
1. Top Case
1. Release 7 screws (A). (See Fig. 2-1)
2. Lift the top case with holding the back of it, and remove it in the direction of the arrow.
Fig. 2-1
Fig. 2-2
Fig. 2-3
3. Front Panel
1. Eject the disc tray. (See Fig. 2-2)
2. Remove the tray door. (See Fig. 2-2)
3. Pull the front panel toward you while pressing 5 stoppers to disengage, and remove the front panel. (See Fig. 2-3)
2.Tray Door
1. Eject the disc tray.
2. Lift up the tray door in the direction of the arrow.
2-3
(L1)
(L1)
(B)
(B)
(C)
(C)
(C)
Power Code
Power Circuit Board
Main Chassis
MA Ass'y Dpm1
Bracket Main
Jack Circuit Board
(F)
(F)
(F)
(F)
Main Circuit Board
(B)
(B)
(D)
(E)
(D)
(D)
(D)
(E)
(E)
(B)
(B)
Fig. 2-4
Fig. 2-5
1. Disassemble Main circuit board, Jack circuit board, Power circuit board and MD Ass'y DPM1.
1. Remove the top case.(See Fig. 2-1)
2. Remove 10 screws (B).
3. Disassemble Main circuit board and Jack circuit
board from Bracket Main.
4. Unscrew 3 screws(C) at Bracket Main.
5. Disassemble Bracket Main from Main chassis.
6. Unscrew 4 screws(D) at MD Ass'y DPM1.
7. Turn the portion the direction of arrow to move
the Base Assembly Tray in front of you.
8. Release the other 3 screws(E).
9. Disassemble MD Ass'y DPM1 from Main chassis.
10. Unscrew 4 screws(F) at Power circuit.
11. Disassemble power circuit board from Main
chassis.
CIRCUIT BOARD DISASSEMBLY
Note: Before removing the main circuit board, be sure to shortcircuit the laserdiode output land.
After replacing the main circuit board, open the land after inserting the flexible connector. (Refer to Mechanism Disassembly)
2. Digitron and Key Circuit Board
1. Remove the front panel.(See Fig. 2-3)
2. Release 6 screws (G), and remove the digitron circuit board.
(G)
(G)
(G)
(G)
(G)
(G)
2-4
EXPLODED VIEWS
1. Cabinet and Main Frame Section
465
465
250
462
462
300
465
260
465
A46
A47
463
463
275
463
463
463
467
A48
463
463
463
463
463
A00
A43
280
285
262
452
452
DIG901
PBTOO
283
A
5
4
3
2
1
BCD
2-5
2.Packing Accessory Section
BATTERY
808
PACKING SHEET
804
PACKING
OPTIONAL PARTS
803
811
812
OWNER'S MANUAL
810
CABLE SET ASS'Y
801
REMOCON
900
BOX CARTON
802
PACKING
803
3-1
SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-2
1. Power(SMPS) Circuit...............................................................................................................3-2
2. µ-com Circuit............................................................................................................................3-3
3. MPEG Circuit ............................................................................................................................3-6
4. Front Circuit(Digitron & Key) ................................................................................................3-7
5. RF/Servo Circuit ......................................................................................................................3-8
BLOCK DIAGRAMS..................................................................................................................3-12
1. Overall Block Diagram ..........................................................................................................3-12
2. Power (SMPS) Block Diagram..............................................................................................3-13
3. RF/CD DSP/DVD DSP/DVD servo Block Diagram ..............................................................3-14
4. Audio Block Diagram ............................................................................................................3-15
5. MPEG Block Diagram ...........................................................................................................3-16
CIRCUIT DIAGRAMS................................................................................................................3-17
1. Power (SMPS) Circuit Diagram ............................................................................................3-17
2. DVD DSP Circuit Diagram.....................................................................................................3-19
3. Drive & RF Circuit Diagram ..................................................................................................3-21
4. MPEG Circuit Diagram ..........................................................................................................3-23
WAVEFORMS ...........................................................................................................................3-25
5. Audio DM & 5.1CH Circuit Diagram.....................................................................................3-27
6. TIMER & Key Circuit Diagram ..............................................................................................3-29
7. A/V Circuit Diagram...............................................................................................................3-31
8. A/V Jack Circuit Diagram......................................................................................................3-33
9. SCART Circuit Diagram.........................................................................................................3-35
CIRCUIT VOLTAGE CHART.........................................................................................................3-37
PRINTED CIRCUIT DIAGRAMS............................................................................................3-41
1. MAIN P.C.BOARD...................................................................................................................3-41
2. AV JACK P.C.BOARD........................................................................................................... ..3-43
3. SMPS P.C.BOARD..................................................................................................................3-44
4. FRONT P.C.BOARD ................................................................................................................3-43
3-2
ELECTRICAL TROUBLESHOOTING GUIDE
No 5V_D or 5V_A .
No 5.2VA.
Is 5.2VA section working? (Is the POWER CTL at Pin6 High/low?)
Is oscillation present at the Base of Q108?
Replace Q108.
Check D109, C123, R125, R124.
Replace R102.
Replace BD101.
(Bridge rectifier)
Is R102(R104) normal?
Is about AC 100V app;ied to
IC101 Pin 3.
Check IC101.
Is 5.2V applied to IC102 Pin 1?
Is there a DC voltage at the
(+) terminal of BD101?
Check R127, 128.
(SHUTDOWN CKT)
1. Power(SMPS) Circuit
No FLD
Is 5.2VA section working?
Replace SMPS trans(T101).
Replace the inferior components.
Are D109, L103 open?
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
A. B.
NO
NO
3-3
Replace Main B/D
Refer to Front Part
Replace IC502
Reconnect it.
2. µ-COM Circuit
A. No Power
Does Logo appear
on the screen?
Is oscillation of
X501 normal?
Are IC501 Pins 193, 808
and 81 normal?
Do Hello appear at FLD?
Is P3901
connected normally?
Is P3901 Pin 8, 9, 18 normal?
The waveform
on 3, 5, 7 pin of IC502
normal?
Check the oscillation
Check short.
OK
Replace IC501
or IC306.
Check power.
(Refer to power)
If power is normal
OK
POWER ON
1
1
YES
YES
YES
YES
NO
YES
YES
YES
A
NO
NO
NO
NO
NO
NONO
YES
A
3-4
B. Audio abnormal
D. Open/Close abnormal
Check the
connection of P3901.
Check IC301 Pins 93, 94.
Check Audio jack.
YES (If OK)
YES
NO
NO
YES
YES
(If OK)
YES
YES
(If OK)
YES (If OK)
YES (If OK)
Refer to Audio part.
Refer to Decoder part.
Refer to PANTERApart.
Replace B/D.
Check Front.
Reconnect it.
Refer to SERVO part.
Check the connection of MD.
AUDIO ABNORMAL
OPEN/CLOSE ABNORMAL
C. Video abnormal
Check Video jack.
YES (If OK)
YES (If OK)
YES (If OK)
Refer to Video part.
Refer to PANTERApart.
Replace B/D.
VIDEO ABNORMAL
3-5
E. Picture abnormal
Check the disc.
If OK
YES (If OK)
YES (If OK)
Refer to Servo part
Check DSP
Check PANTERA
Replace B/D
PICTURE ABNORMAL
F. Disc Error
Check Disc
YES (If OK)
YES (If OK)
Refer to Servo part
Replace B/D
DISC ERROR
3-6
Power is on
Does TOSHIBA Logo appear
on the screen?
Does the
moving picture of the DVD Disc
play on the screen
normally?
Is PANTERA
data signal normal?
Is error signal normal?
Is PANTERAdata
signal normal?
Is Clock normal?
Does the audio
sound output from PANTERA
decoder?
Does the
moving picture of the video
CD play on the screen
normally?
Does the audio sound
output normally?
END
Check power & clock.
Check CD/DVD DSP output
signal.
Check CD/DVD DSP output
signal.
Check CD/DVD DSP output
signal.
Check clock signal
Check clock signal
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
OK
NO
NO
NO
NO
NO
3. PANTERA Circuit
_ OPTION
_ If included VCD function.
3-7
NO
NO
NO
START
Does remote control
work normally?
Do all the
buttons work
normally?
Check waveform of
IC901 Pin 21, 22.
Check waveform
of IC901 Pin 27.
Is Digitron on normally?
LED ON?
Check waveform
of IC901 Pin 6.
Is oscillation of
X901 normal?
Is waveform of IC901
Pin 40 normal?
Check waveform
of IC901 Pin 22.
Does pulse
waveform of RC901 Pin 1
appear?
Is IC901
Pin 17 connected to
RC901 Pin 1 ?
Is RC901 Pin 2 5V?
Power on.
Check and replace R926, R925.
Solder defective parts again.
Solder defective parts
Replace IC901.
Solder Key part.
Check Power.
Replace IC902.
Replace IC901.
Replace LED901.
Replace RC901.
Re-solder.
Recheck
Replace IC901.Complete repairing Front B/D.
NO
NO
NO
NO
NO
NONONO
NO
YES
YES YES
YES
YES YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
CD
4. Front Circuit (Digitron & key)
3-8
Does signal pulse
input to IC201 Pins 58, 59 when
the power is on?
Does signal goes
"High" to IC201 Pin194 when the
power is on?
Does
TTL pulse output to
IC201 Pins 140, 142?
Does
33.8688MHz clock input to IC201 Pin 63?
Is IC201
Pins 83, 84, 88, 89 voltage
about 2.2V?
Replace IC201
(IC206 soldering or IC defect).
Check power circuit.
Check "2.PANTERAPart".
Replace X201 or IC206
(30MHz clock defect)
CHECK POINT(General)
5. RF/Servo Circuit
A.
END
NO
NO
NO NO
NO
YES
YES
YESYES
YES
3-9
Does tray open or close?
Does the pick-up
slide inner or outer
track?
Fig.1. SLED Driver waveform
Fig.2. Focus Driver waveform
Does
the voltage change
at PMD03 Pins 15, 16 more than
2V on the basis of
3.8V?
Pressing
the open/close key
repeatedly, check the voltage of IC2M1
Pins 13, 14 change
0V to 5V
Does
PMD03 Pin 6 change
high to low?
Does
the pick-up lens move up
and down?
Check Focus Driver output.
(IC201 Pin 83, IC2M1 Pins 37, 38)
Check SLED Driver output.
IC201 Pin 88 IC2M1 Pins 28, 29.
IC201 Pin 88 no output : IC201 is defective IC2M1 Pins 28, 29 no output : IC2M1 is defective
IC201 Pin 83 no output : IC201 is defective IC2M1 Pins 37,38 no output : IC2M1 is defective
DECK assembly is defective.
Slide the pick-up to
inner track.
Power on
Check loading Part.
Push Pick-up to inner track to
the end by hand.
DECK assembly is defective.
(Limit sw)
check PANTERAPart.
Replace IC2M1.
No disc
B.
END
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
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