NAD T-163 Service manual

DRAFT DATE: 25 MAR 2004
NAD
SERVICE MANUAL
T 163
AV Tuner Preamplifier
T 163
AV Tuner Preamplifier
2
SERVICE SAFETY PRECAUTIONS
1. Replacing the fuses
CAUTION:
FOR CONTINUED PROTECTION AGAINST THE RISK OF FIRE REPLACE ONLY WITH SAME TYPE OF FUSE.
Reference Designator Part Number Description
F751
F752
2. Safety check out
(Only U.S.A. model) Before returning the product to the customer, make leakage current or resistance measurements to determine
that exposed parts are acceptably insulated from supply circuit.
33-0151009-00-88 FUSE 500mA 250VAC TIME-LAG 5X20mm
5T UL/CSA/VDE/SEMKO
33-0111009-00-88 FUSE 1A 250VAC TIME-LAG 5X20mm
5T UL/CSA/VDE/SEMKO
Parts marked with the symbol are critical with regard to the risk of fire and electric shock. Replace only with parts recommended by the manufacturer.
CONTENTS
DESCRIPTION PAGE
SPECIFICATIONS............................................................................................................................ 4 - 5
REAR PANEL / FRONT PANEL VIEW .................................................................................................. 6
DISASSEMBL Y INSTRUCTIONS.......................................................................................................... 7
WIRING DIAGRAM................................................................................................................. ............... 8
BLOCK DIAGRAM.................................................................................................................. ............... 9
SPECIAL FUNCTION .......................................................................................................................... 10
DETAILS & WAVEFORMS ON SYSTEM & TEST & DEBUGGING .................................................... 10
PCB LAYOUT..................................................................................................................... ...........1 1 - 19
SCHEMA TIC DIAGRAM ............................................................................................................... 20 - 32
IC BLOCK DIAGRAM ................................................................................................................... 33 - 40
EXPLODED VIEW............................................................................................................................... 41
EXPLODED VIEW PAR TS LIST................................................................................................... 42 - 43
ELECTRICAL P AR TS LIST .......................................................................................................... 44 - 55
PACKING DIAGRAM .......................................................................................................................... 56
VERSION HISTORY .......................................................................................................................... 57
3
SPECIFICATIONS
PRE AMPLIFIER SECTION
Rated distortion (2 V@Pre-out, THD 20 Hz-20 kHz FL/C/FR) 0.1 %
(2 V@Pre-out, THD 20 Hz-20 kHz SL/SR/BS) 0.1 %
Input Sensitivity (2 V@Pre-out, 1 kHz) 520 ± 20 mV
S/N Ratio (A-wtd, 1kHz, 1 W, 2 V@Pre-out, FL/C/FR/SL/SR/BL)
Frequency Response (20 Hz - 20 kHz) 0 ± 1.0 dB Channel Balance (1 dB to -40 dB, 1 kHz) 2 dB
(-41 dB to -50 dB, 1 kHz) 3 dB Audio muting at 1 kHz Subwoofer out, 500 mV in (THD at 2 V O/P, 100 Hz) 0.5 % Crosstalk (500 mV input, 1 V@Pre-out)
≥≥
80 dB
≥≥
≥≥
55 dB
≥≥
≥≥
60 dB
≥≥
Controls
Bass (at 500 mV in, 1 W out, 100 Hz) ± 10 dB ± 2 dB Treble (at 500 mV in, 1 W out, 10 kHz) ± 10 dB ± 2 dB
DOLBY DIGITAL SECTION
Channel Difference (FL ref. Track 30) ± 1.2 dB Frequency Resporse at Dolby config.2 SL Track 46 200 - 20 kHz ± 0.8 dB
SR Track 47 200 - 20 kHz ± 0.8 dB C Track 44 200 - 20 kHz ± 0.8 dB
Harmonic Distortion (2 V@Pre-out, Audio LPF, Dolby Congfig 1) FL Track 65 997 Hz 0.08 %
FR Track 67 997 Hz 0.08 % SL Track 68 997 Hz 0.08 % SR Track 69 997 Hz 0.08 % C Track 66 997 Hz 0.08 %
S/N Ratio (TRACK 30 for O/P 1 W , PAUSE) CCIR / ARM
Audio LPF A-WTD
≥≥
65 dB
≥≥ ≥≥
70 dB
≥≥ ≥≥
70 dB
≥≥
DOLBY PRO LOGIC II SECTION
Frequency Resporse
I/P mode : L, R : 1 V in, 1 W, Ch L/R 40 Hz 0 ± 2.0 dB
20 kHz 0 ± 2.0 dB
I/P mode : L=R : 1 V in, 1 W, Ch /L/R 40 Hz 0 ± 2.0 dB
Ch C 20 kHz 0 ± 2.0 dB I/P mode : L=-R : 1 V in, 1 W, Ch SL/SR 40 Hz 0 ± 2.0 dB
20 kHz 0 ± 2.0 dB S/N Ratio (200 mV in, 1 W, A-WTD w/ 1 k termination) I/P mode : L, R : 1 kHz, Ch L/R I/P mode : L=R : 1 kHz, Ch C I/P mode : L=-R : 1 kHz, Ch SL/SR THD (2.2 V in, 1 W, w/ 80 kHz LPF, 1 kHz) 0.2 %
4
≥≥
65 dB
≥≥ ≥≥
65 dB
≥≥ ≥≥
65 dB
≥≥
DTS SECTION
Output Level (Vol 0 dB) : FL/FR/C/SL/SR Track 6 1 kHz 90 ± 10 mV Channel Difference (FL ref) : FL/FR/C/SL/SR Track 6 1 kHz ± 1.0 dB Harmonic Distortion (Audio Filter) : FL/FR/C/SL/SR Track 10-14 1 kHz Frequency Response (20 Hz to 20 kHz) Track 26-30 +2/-1.5 Subwoofer Output Level 1 kHz ref at pre-out (FL) Play Track 10, charge to 15 12.5 ± 1.5 dB
≤≤
0.08 %
≤≤
AM TUNER SECTION
Input level is expressed as the reading in open circuit of 75-ohm source impedance signal generator Usable sensitivity (999/1000 kHz) S/N Ratio (5 mV in) THD (5 mV in) IF Rejection (450 kHz) Image Rejection (F+2xIF) Selectivity Output 200 ± 20 mV Loop sensitivity (20 dB S/N)
999/1000 kHz 603/600 kHz 1404/1400 kHz
Frequency Response (100 - 2.3 kHz, 5 mV) ± 6 dB
≤≤
30 dBuV
≤≤ ≥≥
38 dB
≥≥ ≤≤
3 %
≤≤ ≥≥
36 dB
≥≥ ≥≥
28 dB
≥≥ ≥≥
17 dB
≥≥
≤≤
66 dB
≤≤ ≤≤
66 dB
≤≤ ≤≤
66 dB
≤≤
FM TUNER SECTION *C *AH
Input level is expressed as the reading in open circuit of 75-ohm source impedance signal generator Usable sensitivity (98 MHz) S/N Ratio (60 dB, IHF wtd) Mono
Stereo Frequency Response (20 Hz - 15 kHz, 60 dBµ) 0 ± 1.5 dB 0 ± 1.5 dB Channel Separation (60 dBµ) 100 Hz
1 k
10 kHz Alternate Channel Selectivity (40 dBµ, ± 400 kHz) Capture Ratio (40 dBµ) AM Suppression (60 dBµ, 100% Mod. FM, 30% Mod. AM) Image Rejection (119.4 MHz) I.F. Rejection (10.7 MHz) Pilot Suppression (98 MHz) THD (60 dBµ, L=R 75 kHz for AH, 40 kHz Dev for C) Mono
Stereo Auto-Search Sensitivity On
Off RDS decode Sensitivity
≤≤
15 dBµV
≤≤ ≥≥
63 dB
≥≥ ≥≥
63 dB
≥≥
≥≥
30 dB
≥≥ ≥≥
38 dB
≥≥ ≥≥
30 dB
≥≥ ≥≥
60 dB
≥≥ ≤≤
3 dB
≤≤ ≥≥
48 dB
≥≥
−−
−− ≥≥
78 dB
≥≥ ≥≥
60 dB
≥≥ ≤≤
0.25 %
≤≤ ≤≤
0.35 %
≤≤ ≥≥
24 dBµ
≥≥ ≤≤
15 dBµ
≤≤ ≤≤
26 dBµ
≤≤
≤≤
15 dBuv
≤≤ ≥≥
63 dB
≥≥ ≥≥
63 dB
≥≥
≥≥
30 dB
≥≥ ≥≥
38 dB
≥≥ ≥≥
30 dB
≥≥ ≥≥
45 dB
≥≥ ≤≤
3 dB
≤≤ ≥≥
48 dB
≥≥ ≥≥
65 dB
≥≥
−−
−− ≥≥
60 dB
≥≥ ≤≤
0.25 %
≤≤ ≤≤
0.35 %
≤≤ ≥≥
24 dBµ
≥≥ ≤≤
15 dBµ
≤≤
−−
−−
PHYSICAL SPECIFICATIONS
Dimensions (Width x Height x Depth) 435 x 150 x 399 mm Net Weight 8 Kg (17.60 lbs) Shipping Weight 10.2 Kg (22.40 lbs)
5
REAR PANEL / FRONT PANEL VIEW
REAR PANEL
1. MONITOR OUT
2. CD INPUT
3. FM & AM ANTENNA
4. DIGITAL AUDIO INPUT & DIGIT AL AUDIO OUTPUT
5. COMPONENT VIDEO IN & COMPONENT VIDEO OUT
6. POWER SWITCH
7. 120V / 230V VOLTAGE SELECTOR
8. RS-232
FRONT PANEL
9. AUTO TRIGGER SWITCH
10. AC POWER INLET 1 1. MS OUT (MULTISOURCE OUT)
12. IR INPUT & OUTPUT
13. DVD, SA T, VCR, VIDEO 4 & VIDEO 5
14. PRE-OUTS / SUBWOOFER OUT
15. T APE INPUT & OUTPUT
16. DISC INPUT
17. 7.1 CH. INPUTS
1. STANDBY SWITCH
2. STANDBY LED
3. AM / FM
4. DISPLAY
5. MEMORY
6. FM MUTE / MODE
7. PRESET DOWN / UP
8. SEARCH DOWN / UP
9. VFL DISPLAY
10. VOLUME (SETUP) 1 1. VIDEO & AUDIO
12. TAPE MONIT OR
13. DIGITAL AUDIO SELECTOR
14. EXT. 7.1
6
15. SURROUND MODE
16. LEVELS
17. TONE CONTROLS
18. TONE DEFEA T
19. VIDEO 6 INPUT
20. PHONES
DISASSEMBLY INSTRUCTIONS
1. Remove machine screws M4.0 x 8.0 (1 to 6) from the side panels.
Remove tapping screw 3.0 x 8.0 (7 to 10) from the back panel. Refer to Figure No. 1.
Figure No. 1
2. Pull both sides of the TOP COVER slightly outwards 11 and tilt approx. 35 ° and then remove
in the direction as indicated by the arrow 12. Refer to Figure No. 2.
Figure No. 2
7
D
D
L
COMPO
O BOARD
D
Y
O
O
CH
J753B
D
R
D
J753A
J901A
D
R
J751B
R
J757A
J756A
82-0426135-0
X
C
S
M
82-0426135-0
X
C
S
7
500MM
82-0226135-0
X
C
S
533
M
82-0426135-00-XX
C
6
M
82-0526135-01-XX
C
6
M
82-0326135-08-XX
C
6
300MM
82-0626135-03-XX
C
.5P
G
82-0826135-03-XX
C
6
M
82-0326135-06-XX
C
6
M
82-0116435-0
X
C
6
UL16
M
82-0116435-05-XX
C
6
UL16
M
X
C
6
M
82-0826135-0
X
C
S
M
8
X
C
6
M
36-282820
X
S
M
36-2028
X
S
M
36
830
X
S
M
36-302806
X
S
M
82-0526135-0
X
C
S
68
M
82-0118435-0
X
C
8
UL100
360MM
L
D
003
36-2828
X
5
M
82-0118435-00-XX
C
8
UL100
M
L
82-0116435-06-XX
C
6
UL100
M
L
82-0118435-00-XX
C
8
UL100
M
L
J704A
J708A
J707A
J710A
J
A
A
J720A
J715A
J713A
J
A
A
J
A
J
A
J702B
J782
B
B
B
D
J1010B
9B
A
B
J719B
J
B
J601A
J602A
J603A
J601B
J602B
J603B
J783A
J
B
J1010A
J701
01
D
S
D
OUT
D
WIRING DIAGRAM
NENT
VIDE
414
MS BOAR
ABLE ASSY 5 WAY #26 2.5P UL24 L=120M
2-X
AUDIO BOAR
VIDEO BOAR
-VIDEO BOAR
P
WER SWIT
BOARD
FROM TRANSFORME
POWER LED BOAR
1-X
ABLE ASSY 4 WAY
#26 2.5P UL2877 L=430M
POWER SUPPL
DIGITAL BOAR
BOARD
ABLE ASSY 6 WAYS #26 2
UL2877 L=480MM W/HOUSIN
ABLE ASSY 1 WAY #1
72 BROWN L=160M
ABLE ASSY 1 WAY #1
72 BLUE L=160M
82-0426135-05-X
ABLE ASSY 4 WAYS #2
2.5P UL2468 L=400M
ABLE ASSY 5 WAYS #2
2.5P UL2468 L=150M
J1009
ABLE ASSY 3 WAYS #2
2.5P UL2854 L=250M
4-X
ABLE ASSY 8 WAYS #2
2.5P UL2877 L=450M
ABLE ASSY 4 WAY #26 2.5P UL 287 L=
ABLE ASSY 4 WAY #26 2.5P UL1 L=540M
141-71-X
FFC CABLE 28 PINS P1.2
2-X
4-X
724
J719
L=140M
1-X
ABLE ASSY 8 WAY
#26 2.5P UL2877 L=450M
-172
1-71-X
TUNE
FFC CABLE 17 PIN P1.25 UL2896 L=300M
724
717
721
J709
MAIN B
ARD
PRE-OUT BOAR
MULTI-CHANNE
714
717
ABLE ASSY 1 WAY #1
7 BLACK L=
W/RING TERMINA
2-1026135-01-X ABLE ASSY 10 WAYS #2
2.5P UL2877 L=540M
1-X
ABLE ASSY 3 WAYS #2
FROM TRANSFORME
ABLE ASSY 4 WAYS#2
2.5P UL 2877 L=200M
2.5P UL2854 L=
1-71-X FFC CABLE 30 PIN P1.25 L=60M
121-71-X
FFC CABLE 20 PIN
P1.25 L=120M
J100
DSP BOAR
ABLE ASSY 1 WAY #1
7 BLACK L=70M
W/ RING TERMINA
VIDEO 6 BOAR
44
ABLE ASSY 1 WAY #1
7 BLACK L=100M
W/ RING TERMINA
KEYBOAR
FFC CABLE 28 PIN
P1.25 L=200M
1-71-X
J714
J713
ABLE ASSY 1 WAY #1
7 BLACK L=100M
W/ RING TERMINA
J715
T163 WIRE DIAGRAM
ATE 16-6-2
8
BLOCK DIAGRAM
9
SPECIAL FUNCTION
FEATURE KEYS PRESS ON FRONT PANEL
RESET FOR AH VERSION VIDEO + TONE DEFEAT RESET FOR C VERSION VIDEO + TONE CONTROLS NTSC / PAL SELECTION VIDEO + MEMORY VFD ALL DISPLAY AUDIO + TAPE MONITOR AM FREQ. STEP AM/FM + FM MUTE
DET AILS & W A VEFORMS ON SYSTEM TEST & DEBUGGING
T89C51RD2 (U202) main clock is at 20MHz (X202)
UPPER - OUTPUT ENABLE (pin 24) of EPROM (W27C02) when changing SURROUND MODES
LOWER - CHIP ENABLE (pin 22) of EPROM (W27C02) when changing SURROUND MODES
T89C51RD2 (U201) main clock is at 20MHz (X201)
UPPER - +5V supply to KEYBOARD when power up LOWER - RESET line (TCM810LENB713) when
power up
SCLK (pin 43 of CS49326)
LRCLK (pin 42 of CS49326)
MCLK (pin 30 of CS49326)
NOTE: The waveforms are based on software version V1.26.
10
PCB LA YOUT
AUDIO BOARD
COMPOSITE VIDEO BOARD
11
COMPONENT VIDEO BOARD - COMPONENT SIDE
COMPONENT VIDEO BOARD - COPPER SIDE
DIGITAL BOARD - COMPONENT SIDE
DIGITAL BOARD - COPPER SIDE
12
DSP BOARD - COMPONENT SIDE
DSP BOARD - COPPER SIDE
13
KEY BOARD / LED BOARD
- COMPONENT SIDE
KEY BOARD / LED BOARD
- COPPER SIDE
14
MAIN BOARD
15
MULTI-CHANNEL BOARD - COMPONENT SIDE
MULTI-CHANNEL BOARD - COPPER SIDE
16
POWER SUPPLY (STANDBY)
S-VIDEO BOARD
17
PRE-OUT BOARD - COMPONENT SIDE
PRE-OUT BOARD - COPPER SIDE
18
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