Multiquip P54K-K2B-K4B User Manual

OPERATIONS MANUAL

MODEL: P54K-K2B-K4B

RIDE-ON

VIBRATORY ROLLER

(KUBOTA DIESEL ENGINE)

Revision #0 (12/11/06)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

Diesel engine exhaust and some of

Foreword:

Practically-oriented development and design and many years of experience in the construction of vibratory trench rollers are your guarantee of a machine complying with the highest standard of quality and reliability.

This operating and maintenance manual encompasses:

• Safety regulations	• Maintenance instructions
• A machine description	• Troubleshooting table
• Operating instructions

Use of this operating manual will

•simplify the process of familiarization with your machine.

•prevent malfunctions due to operating errors.

Correct observation of the operating instructions will

•increase reliability in on-site operation,

•enhance the service life of the machine,

•reduce repair costs and downtimes.

Rammax GmbH accepts no liability for machine function

•in the event of incorrect handling or operation not in compliance with the prescribed mode of operation and procedures,

•where the machine is used for purposes other than its designated use

(see designated purpose, section 3.1) or for fields of application other than those listed (Section 2.1).

No warranty claims may be asserted in the case of

• Operating errors • Insufficient maintenance and/or • Use of incorrect fuels and operating materials

Remark :

-These instructions were written for the use of machine operators and maintenance staff on the building site.

-The operating and maintenance instructions must always be kept within easy reach of the machine

-Machine operation is only admissible after proper instruction and in observance of this manual.

-The safety regulations outlined on pages 13 - 20, Section 3.0

must be observed under all circumstances. The directives of the German Civil Engineering Professional Association "Safety Regulations for the operation of road rollers and compaction machinery" and the valid accident prevention regulations must

be observed.

For your own safety, and in order not to impair the functional characteristics of the machine, exclusively Rammax spare parts must be used (Section 2.2 Modifications to the machine).

The catalogue of spare parts and the operating instructions are also available in all languages from your Rammax dealer on specification of the machine number.

The warranty and liability conditions contained in the General Terms and Conditions of Rammax are not extended or replaced by the information contained above or below.

Rammax GmbH Metzingen

P54
K/K2B/K4B	2

Foreword :

On transfer of the machine, please complete:
......................................................................	Fig. 1
Machine model (Fig. 3)
......................................................................
Serial number (Fig. 1)
......................................................................
Engine type
......................................................................
Engine number (Fig. 2)

Note :

On machine acceptance, you will receive instruction in the operation and maintenance of the machine by one of our staff or by an authorized dealer. It is vital that you pay particular attention to the instructions relating to safety aspects and hazards which can arise at the machine.

Fig. 2

Fig. 3

P54
K/K2B/K4B	3

	Contents :
1.0 Specifications		6
1.1	Main dimensions	6
1.2	Noise and vibration specifications	9
2.0 Description :		10
2.1	Fields of application	10
2.2	Modifications to the machine	10
3.0 Safety Regulations		11
3.1	Use in accordance with the designated purpose	12
3.2	Machine operation	12
3.3	Safety remarks in the operating and maintenance instructions	12
3.4	Safety signs applied to the machine	13
3.5	Loading the machine for transport	13
3.6	Towing the machine	13
3.7	Checking the rollover bar (ROPS)	13
3.8	Starting the machine	14
	3.8.1 Before starting	14
	3.8.2 Starting	14
	3.8.3 Jump starting with jump leads	14
	3.8.4 Starting in enclosed areas	14
3.9	Driving the machine	15
	3.9.1 Persons in the hazard area	15
	3.9.2 Driving	15
	3.9.3 Negotiating uphill and downhill slopes	15
	3.9.4 Driving in traffic	15
	3.9.5 Checking the effects of vibration	16
	3.9.6 Parking the machine	16
	3.9.7 Parking on uphill and downhill slopes	16
3.10 Refuelling		16
3.11 Maintenance work		17
	3.11.1 Work at the hydraulic line	17
	3.11.2 Changing hydraulic hose lines	17
	3.11.3 Work on the engine	18
	3.11.4 Work on the electrical system	18
	3.11.5 Work on the battery	18
	3.11.6 Work at the fuel system	18
	3.11.7 Cleaning work	18
	3.11.8 After completing maintenance work	18
3.12 Repairs		18
4.0 Display and operating elements		19
4.1	Description of the display and operating elements	21
5.0 Control system		22
	5.1 Pre-commissioning checks	22
	5.2 Commissioning	24
	5.3 Start procedure	24
	5.4 Starting the engine	25
	5.5 Starting with jump leads	25
	5.6 Driving operation	26

P54
K/K2B/K4B	4

		Contents :
		5.7 Vibration	26
		5.8 Operating the pusher blade	26
		5.9 Switching off the machine	27
6.0 Setting the driver's seat			27
7.0 Loading and transport			28
8.0 Maintenance			30
8.1	General remarks on maintenance and maintenance work		30
8.2	Running in regulations		30
8.3	Maintenance plan		31
8.4	Checking the oil level in the engine		32
8.5	Checking the hydraulic oil level / hydraulic filter insert		32
8.6	Checking the fuel supply		33
8.7	Exchanging the fuel filter		33
8.8	Battery		34
8.9	Tightening the screws		34
8.10		Checking / cleaning / exchanging the air filter	35
8.11		Exchanging the engine oil	36
8.12		Exchanging the hydraulic oil	36
		8.12.1 Hydraulic system	36
		8.12.2 Hydraulic oil change	37
8.13		Extraction filter / line filter	37
8.14		Adjusting the stripper	38
8.15		Radiator	38
8.16		Changing the tyres	39
9.0 Tightening torque for screws with standard metric thread			39
10.0 Troubleshooting table			41

P54	5
K/K2B/K4B

Specifications :

1.0 Specifications

1.1 Main dimensions

__________________________________________________________________________________________________________________________________

_____________

Dimensions in cm :	A	B1	B	C	D	E	F	G	H1	K
P54-K:	340	----	----	138	89	---	----	148	180	226,5
P54-K2B:	340	----	360	138	89	36	160	148	180	226,5
P54-K4B:	340	375	----	138	89	36	160	148	180	226,5

P54

6

K/K2B/K4B

Specifications :

Weights :	P54 K	P54 K2B	P54 K4B
Intrinsic weight :	3100 kg	3300 kg	3400 kg
Operational weight :	3340 kg	3560 kg	3640 kg
Central axle load :	1500 kg	3100 kg	1650 kg
Axle load front/back :	1600/1400 kg	1800/1400 kg	1900/1400 kg
Driving characteristics :
Driving speed
Forward/reverse :
With vibration :	0 - 4 kph	0 - 4 kph	0 - 4 kph
Without vibration :	0 - 4 kph	0 - 4 kph	0 - 4 kph
Maximum climbing ability :
With vibration :	45 %	45 %	45 %
Without vibration :	45 %	45 %	45 %
Max. admissible incline	45 %	45 %	45 %
Drive system/power unit:
Engine manufacturer :	Kubota	Kubota	Kubota
Type :	V-1903	V-1903	V-1903
Cooling :	water cooling	water cooling	water cooling
No. of cylinders :	4	4	4
Output :	27 kW (38 hp)	27 kW (38 hp)	27 KW (38 hp)
Speed :	2930 rpm	2930 rpm	2930 rpm
Battery :	12V 45Ah	12V 45Ah	12V 45Ah
Drive mode :	hydrostatic	hydrostatic	hydrostatic
Driven axles :	front/rear	front/rear	front/rear
Electrical equipment :	12 V	12 V	12 V
Brakes :
Service brake :	hydrostatic	hydrostatic	hydrostatic
Parking brake :	mechanical	mechanical	mechanical
Steering :
Steering mode :	articulation	articulation	articulation
Steering actuation :	hydrostatic	hydrostatic	hydrostatic
Steering angle :	± 35°	± 35°	± 35°
Suspension angle :	± 15°	± 15°	± 15°
Vibration system :
Drive mode :	hydrostatic	hydrostatic	hydrostatic
Frequency	41 Hz	41 Hz	41 Hz
Amplitude	1.7 mm	1.7 mm	1.7 mm
Centrifugal force :	87 kN (8500 kp)	87 kN (8500 kp)	87 kN (8500 kp)

P54

7

K/K2B/K4B

			Specifications :
Pusher blade :
Pusher blade height :		360 mm	360 mm
Pusher blade width :		1600 mm	1600 mm
Pusher blade tilt angle :		± 15°	± 15°
Filling quantities / tank capacities :
Fuel :	50 l	50 l	50 l
Hydraulic oil :	200 l	200 l	200 l
Tyres :
Number of tyres :	2	2	2
Tyre size :	12,5/80 - 18 AS	12,5/80 - 18 AS	12,5/80 - 18 AS
Tyre pressure :	3.5 bar	3.5 bar	3.5 bar

P54

8

K/K2B/K4B

Specifications :

1.2 Noise and vibration specifications

The noise and vibration specifications listed below in accordance with the EC Machine Directive in the draft (92/68/EEC) were determined under operating conditions typical for the machinery in question with vibration over a specified travel surface.

In operational application, deviating values may result depending on the prevailing operating conditions.

Noise specification

The noise emission specification stipulated in accordance with Annex 1, Section 1.7.4.f of the EC Machine Directive is as follows

- Sound pressure level at the operator position : LpA = 91.5 dB(A)

- Sound power level :

LWA = 106.7 dB(A)

These noise emission values were determined in accordance with ISO 6081 for the sound pressure level (LpA) and ISO 3744, DIN 45635, for the sound power level (LWA).

Vibration specification

The vibration specifications stipulated in accordance with Annex 1, Section 2.2 / 3.6.3. a of the EC Machine Directive are as follows :

Subject to modifications

Rammax P54

P54

9

K/K2B/K4B

Description:

2.0 Description

Description :

Many years of experience, continuous further development and the latest technological innovations in the construction of vibratory trench rollers have culminated in one of the highest-performance machines of the P54 series. All the models of the P54 series are characterized by a high degree of operating convenience, a hardwearing compact design and outstanding reliability in operation. The RAMMAX P54 is a self-propelling, centrepivot steered vibratory roller which can be optionally equipped with a sheeps foot facing or a pusher blade. The P54 can also be equipped with a tilt device which permits an even subsoil to be created with the pusher blade even on inclined surfaces.

For all machine models of the P54 series, operation of the pusher blade is performed using a single-hand lever. Travel drive, vibration, steering and braking operations are hydraulically powered. The facing and wheels are independently driven and infinitely variable using two control pumps. Travel drive is actuated by two pedals.

This drive system permits an outstanding climbing ability (depending on soil conditions 45%)

_____________________________________________________________________________________

2.1 Fields of application :

Vibratory roller P54 is designed especially for levelling and compaction work. The fields of application for this modern vibratory roller include wet conditions, clay soils encountered in canal building, pipelaying work, road substructure work and backfill work.

_____________________________________________________________________________________

2.2 Modifications to the machine :

For reasons of safety, users are prohibited from making their own modifications or conversions to the machine. This machine must only be equipped using original spare parts designed for use with the machine and in compliance with the requirements of the manufacturer. The installation or utilization of special equipment or special parts can impair driving safety.

The manufacturer is exonerated of any liability for damage caused as a result of the use of non-original parts or special equipment.

_____________________________________________________________________________________

P54

10

K/K2B/K4B

3.0 Safety regulations

P54	11

K/K2B/K4B

Safety remarks :

3.1 Use in accordance with the designated purpose :

Vibratory roller P54 is constructed in accordance with the state of the art and with accepted rules of operating safety. However, its use can still give rise to hazardous situations which constitute a danger to life and limb for the operator or for third parties or which can lead to impairment of the machine or damage to other property if

•it is used for any other than its designated purpose

•it is modified or conversion work carried out by unqualified persons

•the safety remarks are not observed

•it is not operated or maintained by suitably qualified personnel.

The P54 must only be operated when in a technically flawless condition and in accordance with its designated purpose with sufficient awareness of safety aspects and potential hazards and in strict observance of the operating instructions. In particular malfunctions which could detract from the safety of the equipment must be remedied without delay.

When operating the roller, adherence to the valid accident prevention regulations and the generally accepted rules of safety, as well as country-specific regulations is assumed.

The point "Fields of application" (Section 2.1) outlines the designated purpose for which the P54 is exclusively intended. Any other or further reaching use is deemed to be not in accordance with the designated purpose. The manufacturer/supplier accepts no liability for any damage arising as a result of such incorrect use. All risk arising rests solely with the user.

_____________________________________________________________________________________

3.2 Machine operation :

Only suitably qualified and designated persons who have received the appropriate training, and who are over 18 may drive and operate the machine. Fields of responsibility during operation must be clearly defined and adhered to.

All persons entrusted with operation, maintenance or repair of the machine must read and adhere to the safety regulations. Where appropriate, this must be confirmed by the user's company by means of a signature by the person or persons concerned.

Persons acting under the influence of drugs, medicines or alcohol may not operate, maintain or repair the machine.

Maintenance and repair call for special knowledge and may only be performed by suitably trained and qualified personnel.

_____________________________________________________________________________________

3.3 Safety remarks in the operating and maintenance instructions:

Danger	This warning sign is an indication of possible danger of personal
	injury.

Note :

This warning sign is an indication of possible impairment to the machine or parts of the equipment.

Remark :

P54

K/K2B/K4B

These parts of the instructions provide technical information intended to ensure optimum economy and efficient use of the machine.

12