Milton CAT CB-434D User Manual

CB-434D CB-434D XW
Vibratory Asphalt Compactors
Cat®3054C Diesel Engine Gross power 62 kW (83 hp) Drum width
CB-434D CB-434D XW 1.70 m (67")
CB-434D 7500 kg (16,538 lb) CB-434D XW 7700 kg (16,979 lb)
1.50 m (59")

Productivity and Reliability in a Durable Package

The CB-400 D-Series Asphalt Compactors offer performance, versatility and comfort that maximizes productivity while providing exceptional product quality.
Vibratory System
Pod-style eccentric weights with more amplitude selections provide peak compaction performance and minimal service. High dynamic force helps achieve density in the fewest number of passes. The five amplitude vibratory system provides versatility for working in a variety of conditions. The optional dual amplitude, dual frequency system provides excellent versatility for the contractor with a flip of the switch from the operator’s console.
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CB-434D XW
The CB-434D XW utilizes a 1.7 m (67") drum for increased lane coverage. This versatile machine can be equipped with either the standard five amplitude vibratory system or the dual amplitude, dual frequency system.
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Performance and reliability you can depend on.
Engine
Cat 3054C diesel engine delivers 62 kW (83 hp) and is built for performance and reliability with excellent fuel economy. The cooling system delivers fresh air from above the engine for clean and efficient operation.
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Based upon the industry-proven reputation of the Caterpillar
®
Asphalt Compactors, the CB-400 D-Series Asphalt Compactors establish innovative standards for productivity and reliability in the asphalt compaction industry.
Durable Cat
®
powertrain, field-proven hydraulic systems and vibratory systems, and the world’s largest and most dedicated dealer support system ensures that the CB-400 D-Series Asphalt Compactors will provide maximum productivity.
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Operator’
The operator’s station features comfort and visibility. A tilting steering column, propel lever arm rest, and conveniently located and grouped control switches and gauges increase operator productivity and reduce fatigue. Heavy-duty isolation mounts provide a smooth ride. Machines with the ROPS/FOPS platform incorporate quick release handrails that can be individually adjusted to accommodate multiple operator positions. For FOPS protection to be ef must be seated under the canopy.
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s Station
fective, the operator
ater Spray System
W
The large capacity 800 liter (211 gal) water tank provides increased working time and single points to fill and drain. Caterpillar’s exclusive dual pump spray system provides the operator with an efficient, easy access drum watering system. The triple water filtration reduces contaminants, providing a reliable water spray system. An optional overnight freeze protection kit is also available for cool weather protection.
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viceability
Ser
The one-piece fiberglass hood opens upward and rearward to allow access to the engine and daily maintenance points. The daily check points are accessible from ground level. Ground level service is also provided on the water spray system with pumps, filters, and drain valves grouped together and centrally located.
The rear-mounted cooling system with fresh air intake reduces the need for cleaning. is 500 hours. Vibratory bearing lube service interval of 3 years/3000 hours keeps maintenance to a minimum and maximizes production. The articulation hitch area features sealed-for-life bearings that reduce the need for maintenance.
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The engine oil change interval

Comfort and serviceability you deserve.

The operator’s station provides a comfortable and user friendly environment that promotes productive operation. Simplified service access and extended service intervals minimize maintenance time and increase overall machine production.
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Five Amplitude Vibratory System

The pod-style vibratory system delivers optimum compactive force while offering serviceability advantages.
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w
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1 Oil Level Sight Gauge 2 Amplitude Selection Wheel 3 Oil Drain 4 Eccentric Weight Shaft Bearings
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i
5 Fixed Eccentric Weight 6 5-Position Counterweight 7 Weight Drive Shaft to Motor 8 Eccentric Weight Housing
Five Amplitude Selections
The five amplitudes with a single frequency of 53 Hz (3,200 vpm) provide efficient operation on thick or thin lift applications.
Automatic Corresponding Rotation
Eccentric weight rotation automatically matches drum rotation providing good mat quality.
Automatic Vibration Control
The vibratory system automatically starts when the propel lever is moved from neutral and stops when positioned in neutral. A manual vibratory control is also provided.
3 Year/3000 Hour Service Interval
Moving parts are separated from lubricating oil keeping oil clean to ensure long bearing life. Bearing oil has a 3 year/3000 hour service interval.

Dual Amplitude, Dual Frequency Vibratory System (optional)

The dual amplitude, dual frequency vibratory system provides high amplitude or high frequency that is controlled from the operator’s station.
Dual Amplitude Selection
Amplitude selection is determined by the position of the steel shot inside the hollow eccentric weight. The rotational direction of the weight shaft determines the amplitude level.
Dual Frequencies
Two frequencies of 53 Hz (3,200 vpm) and 70 Hz (4,200 vpm) provide customers with high amplitude and high frequency in one machine.
Vibratory Control Switch
The vibratory control switch located on the console allows the operator to change vibratory settings on-the-run.
Automatic Vibration Control
The vibratory system automatically starts when the propel lever is moved from neutral and stops when positioned in neutral.
q
y
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r
1 Oil Drain
eight
2 Exclusive Eccentric 3 Weight Drive Shaft to Motor
4
W
w
High Amplitude
e
eight Housing
4 Eccentric 5 Oil Level Sight Gauge 6 Eccentric Weight Shaft Bearings
W
Low Amplitude
100
90
80
70
60
50
40
30
20
10
0
Time
Power Draw Comparison
%
Max
Power
With POR Valve – CB-434D
Without POR Valve – Competition
Power Saved With POR Valve

CB-434D XW

The CB-434D XW offers a wider drum for increased production and versatility.
Wider Drum Width
The CB-434D XW width of 1.7 m (67") providing increased lane coverage resulting in fewer passes.
Operating Weight
The operating weight of the CB-434D XW is 7700 kg (16,979 lb) providing a centrifugal force of 78 kN (17,550 lb).
Vibratory Systems
The CB-434D XW can be equipped with the five amplitude or the dual amplitude, dual frequency vibratory systems. Both systems offer effective operation on thick or thin lift applications.
incorporates a drum

Caterpillar®3054C Diesel Engine

High-tech four-cylinder engine provides outstanding performance and reliability.
Cat®3054C Engine
The 3054C engine produces 62 kW (83 hp) of power at 2,200 rpm providing fuel efficiency.
Clean Operation
The 3054C meets U.S. EPA Tier 2 and E.U. Stage II engine emissions regulations.
Balanced Power
The Pressure Override (POR) valve balances power demand in order to provide responsiveness.
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Operator’s Station

Ergonomically designed for maximum operator productivity and unmatched comfort.
Comfortable Operating Environment
The console and instrumentation move with the operator, staying in the same relative position to the operator.
Multi-Position Operator’s Station
The operating station has nine rotating and seven sliding positions, maximizing comfort.
Multi-Function Propel Handle
The multi-function propel handle simplifies operation with the following controls: propel speed, vibe on/off, water spray on/off, horn and optional drum offset.
Steering Console
The entire console tilts for simple entrance and exit. A lockable vandal cover is provided for the console.
For FOPS protection to be effective, the operator must be seated under the canopy.
Automatic Speed
Control Dial
Comfortable and Durable Seat
The seat has adjustable fore/aft positioning, suspension stiffness, and flip-up arm rests with a 76 mm (3") wide retractable seat belt.
Isolated Operator’s Station
The operator’s station utilizes four, heavy-duty rubber mounts to reduce machine vibration to the operator.
Automatic Speed Contr
speed control dial located on the
A operator’s console simplifies operation by allowing the operator to preset the machine speed or impact spacing.
The speed control dial allows the operator to push the propel lever to the forward or reverse positions while repeating the desired speed or impact spacing.
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6

Water Spray System

Corrosion resistant system and long life components for reliable operation.
High-Capacity Water Tank
The single, high-capacity water tank is enclosed within the machine frame providing extended operation.
Two Pump System
An auto pump control setting selects water from one pump while traveling forward and water from the other pump while traveling rearward. The system provides uniform pump usage promoting a productive life for both pumps. A manual override control is also provided.
Triple Water Filtration
Water filtration reduces machine downtime caused by system clogs. A mesh strainer is located in the water fill port. The water pump and spray nozzles, include screen filters that provide simple access and cleaning.
1 Single Fill Port
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4 Water Filter
, polyethylene
2 Spray Nozzle with Filter
3 Water Distribution Mat
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5 Water Pumps
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Constant or Intermittent Spray Capability
The water spray system provides constant or intermittent spray settings. The intermittent spray setting provides longer operation between refills. The intermittent spray is infinitely variable allowing fine-tuning for any condition.
On/Off Spray Contr
The spray control is located on the propel lever providing simple operation.
Quick-Release Spray Bars Covers
Quick-release spray bar covers shield the spray bars and nozzles from wind and sun, allowing the spray nozzles to provide consistent coverage across the drum surface.
Freeze Protection Kit (Optional)
The freeze protection kit includes an in-line antifreeze bottle that allows the operator to pump antifreeze into the system.
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Reliability and Serviceability

The CB-400 D-Series Asphalt Compactors provide exceptional reliability and serviceability that you’ve come to expect from Caterpillar.
Vertical-Lift Hood Arrangement
The vertical-lift hood allows routine service when parked close to other machines and structures, providing easy ground level access to routine maintenance points.
Easy Access and Removal
The water filters and spray nozzles are easily removed by hand without the need for special tools.
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Sealed Hitch Design
The sealed hitch design simplifies overall machine maintenance.
Product Link Ready
The Product Link System ensures maximum uptime and minimum repair costs by simplifying tracking of equipment fleets. The system provides automatic machine location and hour updates.
Quick-Connect Hydraulic Test Ports
Quick-connect sampling ports simplify system diagnosis.
Oil-bath Lubrication
Oil-bath lubrication reduces routine maintenance of eccentric weights to 3 year/3000 hour intervals.

Engine

The Caterpillar®3054C engine is a four cylinder diesel engine. The engine meets U.S. EPA Tier 2 and E.U. Stage II engine emission regulations.
Engine Cat®3054C
Gross Power kW hp
SAE J1995 62 83
Net Power kW hp
ISO 9249 59 78
EEC 80/1269 59 78
SAE J1349 58 78
Specifications
Bore 105 mm 4.12"
Stroke 127 mm 5.0"
• The power ratings apply at a rated speed of 2200 RPM when tested under the reference conditions for the specific standard.
• The net power advertised is the power available at the flywheel when the engine is equipped with alternator, air cleaner, muffler and fan at minimum speed.
• 12-volt electrical starting system with 80-amp alternator and one 12-volt, 950 cold cranking amp, maintenance-free battery.

Transmission

Variable displacement piston pump supplies pressure flow to low-speed high torque hydraulic motors driving the front and rear drums. A single propel lever located on the control console provides smooth hydrostatic control of the machine’s infinitely variable speeds in both forward and reverse. positioned in reverse, a backup alarm emits an audible alarm.
Speeds (forward and reverse):
W
When the propel lever is
ork/T
ravel
0-11.6 km/hr 0-7 mph

Brakes

Service Brake Features
• Closed-loop hydrostatic drive system provides dynamic braking during machine operation.
Secondary Brake Features
• Spring-applied/hydraulically released brake on front and rear drums. Actuated by switch on console or automatically when pressure is lost in brake circuit or when the engine is shut off. A manual release tool is included.

Steering

Priority-demand hydraulic power-assist steering system provides smooth, firm machine handling. The automotive-type steering wheel and column are integral with the operator’s swivel platform and allow steering from multiple positions.
Minimum turning radius:
Inside drum edge
CB-434D 3.5 m 11' 6" CB-434D XW 3.4 m 11' 2"
Outside drum edge
CB-434D 5.0 m 16' 5" CB-434D XW 5.1 m 16' 9"
Steering angles 40°

Frame

Fabricated from heavy gauge steel plate and rolled sections. The frame is joined at the articulation pivot, 50% of the machine is rear of the articulation pivot
A
steering
°
The
and 50% is in front of the pivot. two sections are joined by two hardened steel pins that are supported by heavy-duty roller bearings.
40
vertical pin provides a angle and the frame/yoke provides ±4° oscillation for a smooth ride, uniform drum loading and no maintenance interval.
±

Instrumentation

The instrument panel is located in front of the operator and contains the speedometer, vibe tachometer, vibration mode selector, light switches, hour meter, alternator indicator light, fuel gauge, water tank gauge and warning lights. An audible alarm sounds and a warning light illuminates if abnormal conditions occur in engine oil pressure, engine coolant temperature or charge pressure. Operational lights are also positioned on the instrument panel. They illuminate if the vibratory system, drum spray system, neutral or parking brake are engaged.
Machine controls are also located to the operator’s right on the control console. These controls include the start switch with cold-start aid, electric throttle, propel lever, speed selector switch, automatic speed control (ASC) dial, drum spray switch, vibration switch, horn and secondary brake switch. Electrical system fuses and relays are located on the side of the control console.

Drum Spray System

The entire drum spray system is corrosion resistant and includes a large water tank with a single fill port and drain valve.
The system consists of two diaphragm pumps driven by electric motors. Only one pump operates at a time, supplying pressurized water to both sets of drum spray bars. The pump operation is
s station.
controlled from operator system provides complete back-up capability controlled from the
s station.
operator
Spray can be set on continuous for maximum wetting action or intermittent for maximum duration between refills. The “Auto” selection pulls water from one pump traveling forward, from the other pump while traveling backward and automatically shuts off when the propel lever is in the neutral position. The spray nozzles on the drum can be easily removed for replacement or cleaning without the need for tools.
The
CB-434D and CB-434D XW specifications
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Optional Equipment

Service Refill Capacities

• ROPS Cab
• Open Platform
• Dual Amplitude, Dual Frequency Vibratory System
• Offset Hitch
• Water Distribution Mats
• Cocoa Mats
• Water Spray Freeze Protection Kit
• Drum Covers
• Roading Lights
• High Intensity Discharge Lights
• Warning Beacon
• External Mirrors
• Stainless Steel Water Spray Nozzles
Fuel Tank 132 35 Cooling System 18 4.75
Engine Oil (w/filter) Vibratory Bearing Lubrication 20 5.3 Hydraulic Tank* 50 13.2 Water (Spray) Tank 800 211
Figures describe tank at “full” level. Actual tank capacity is higher. Hydraulic/Charge
*
ed by a 10 micron charge oil filter.
oil is filter
Five Amplitude Vibratory System
Frequency: 53 Hz (3,200 vpm)
Nominal Amplitude CB-434D CB-434D XW
High 0.68 mm 0.027" 0.60 mm 0.024" Medium-high 0.58 mm 0.023" 0.51 mm 0.020" Medium 0.47 mm 0.019" 0.42 mm 0.017" Medium-low 0.36 mm 0.014" 0.32 mm 0.013" Low 0.25 mm 0.010" 0.22 mm 0.009"
Liters Gallons
9 2.4
Centrifugal Force Per Drum
High 78 kN 17,550 lb 78 kN 17,550 lb Medium-high 66 kN 14,850 lb 66 kN 14,850 lb Medium 54 kN 12,150 lb 54 kN 12,150 lb Medium-low 42 kN 9,450 lb 42 kN 9,450 lb Low 29 kN 6,525 lb 29 kN 6,525 lb
Dual Amplitude, Dual Frequency Vibratory System
Frequency: 53 Hz (3,200 vpm)
CB-434D
Nominal Amplitude 0.69 mm 0.027" 0.61 mm 0.024" Centrifugal Force
77 kN
17,310 lb
Frequency: 70 Hz (4,200 vpm)
CB-434D
Nominal Centrifugal Force
Amplitude
0.25 mm 48 kN
0.010"
10,800 lb
CB-434D XW
77 kN 17,310 lb
CB-434D XW
0.22 mm 48 kN
0.009"
10,800 lb
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CB-434D and CB-434D XW specifications

Dimensions and Weights

CB-434D
H
F
A
I
E
D
G
C
B
Dimensions CB-434D CB-434D XW
Length (A) 4.20 m 13' 9" 4.20 m 13' 9" Body width (B) 1.67 m 5' 6" 1.87 m 6' 1" Drum width (C) 1.50 m 59" 1.7 m 67" Drum shell thickness 18 mm 0.71" 18 mm 0.71" Drum diameter 1.3 m 4' 3" 1.3 m 4' 3" Height at steering wheel (D) 2.26 m 7' 5" 2.26 m 7' 5" Height at ROPS/FOPS (E) 3.01 m 9' 11" 3.01 m 9' 11" Wheelbase (F) 3.10 m 10' 2" 3.10 m 10' 2" Curb clearance (G) 720 mm 28" 720 mm 28" Ground clearance (H) 255 mm 10" 255 mm 10" Width ROPS/FOPS and Canopy (I) 1.94 m 6' 4" 1.94 m 6' 4"
Weights
Operating Weight
with ROPS 7500 kg 16,535 lb 7700 kg 16,975 lb without ROPS with Cab 7380 kg 16,270 lb 7580 kg 16,710 lb
Shipping Weight
with ROPS 6620 kg 14,595 lb 6820 kg 15,035 lb without ROPS with Cab 6500 kg 14,330 lb 6700 kg 14,770 lb
Static Linear Load (at drum) 25 kg/cm 138 lb/in 23 kg/cm 127 lb/in
* Standard operating weights include lubricants, coolant, 75 kg (165 lb) operator, 1/2 full fuel tank, full hydraulic system and
1/2 full water tank.
7150 kg
6270 kg
15,765 lb 7350 kg 16,204 lb
13,823 lb
6470 kg
14,265 lb
CB-434D and CB-434D XW specifications
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Caterpillar offers a comprehensive line of vibratory asphalt compactors.

Contact your local Caterpillar dealer to learn more about the complete line of Caterpillar Paving Products.
CB-634D
Operating Weight (with ROPS) 12 800 kg 28,160 lb Drum Width 2.13 m 84"
Frequency 44 Hz 2,640 vpm Centrifugal Force
Maximum 159 kN 35,745 lb Minimum 58 kN 13,039 lb
Gross Power 108 kW 145 hp
CB-564D
Operating Weight (with ROPS) 12 600 kg 27,783 lb Drum Width 2.13 m 84"
Frequency 42/63 Hz 2,520/3,800 vpm Centrifugal Force
Maximum 112.6 kN 25,208 lb Minimum 76.7 kN 17,22 lb
Gross Power 97 kW 130 hp
CB-534D XW
11 Ton 11 Ton 12 Ton 12 Ton
QEHQ1232 (7/06) Replaces QEHQ1025
Operating Weight (with ROPS) 11 300 kg 24,860 lb Drum Width 2.0 m 79" Frequency 42/63 Hz 2,520/3,800 vpm Centrifugal Force
Maximum 112.6 kN 25,208 lb Minimum 35 kN 7,922 lb
Gross Power 97 kW 130 hp
CB-534D
Operating Weight (with ROPS) 10 380 kg 22,836 lb
idth
W
Drum Frequency 42/63 Hz 2,520/3,800 vpm Centrifugal Force
Maximum 112.6 kN 25,208 lb Minimum 35 kN 7922 lb
Gross Power 97 kW 130 hp
TERPILLAR, their r
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ed machines in photography may include optional equipment.
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Materials and specifications are subject to change without notice.
espective logos and “Caterpillar Y
e trademarks of Caterpillar and may not be used without permission.
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ellow”, as well as corporate and product
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All Rights Reserved.
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