MICROWAVE OVEN
MODEL: EM720CRM-P00C(700W220 V 50Hz)
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT READTHE SAFETY PRECAUTIONS IN THIS MANUAL
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be taken to avoid possible exposure to excessive microwave energy.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A)Do not operate or allow the oven to be operated with the door open.
B)Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary; (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
C)Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
D)Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
E)A microwave leakage check should be performed on each oven prior to release to the owner.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
TABLE OF CONTENTS
|
page |
SAFETY PRECAUTIONS--------------------------------------------------------- |
Inside front cover |
CAUTIONS------------------------------------------------------------------------------------------------ |
1-1 |
THE HEATING PRINCIPLE OF MICROWAVE-------------------------------------------------- |
2-1 |
INSTALLATIONS---------------------------------------------------------------------------------------- |
3-1 |
OPERATING INSTRUCTIONS---------------------------------------------------------------------- |
4-1 |
SCHEMATIC DIAGRAM-------------------------------------------------------------------------- |
4-1 |
CIRCUIT DESCRIPTION------------------------------------------------------------------------- |
4-2 |
SERVICE INFORMATION----------------------------------------------------------------------------- |
5-1 |
TOOLS AND MEASURING INSTRUMENTS------------------------------------------------ |
5-1 |
MICROWAVE LEAKAGE TEST---------------------------------------------------------------- |
5-2 |
MEASUREMENT OF MICROWAVE POWER OUTPUT--------------------------------- |
5-3 |
TROUBLE SHOOTING PROCEDURES------------------------------------------------------ |
5-4 |
COMMON BREAKDOWN AND MEANS OF REPAIRING------------------------------- |
5-8 |
IMPORTANT THINGS TO DO PRIOR TO CRITICALPARTSERVICING------------------------- |
5-9 |
SAFETY CHECKS AND TESTS AFTER SERVING-------------------------------------- |
5-10 |
EXPLODED VIEW--------------------------------------------------------------------------------------- |
6-1 |
REPLACEMENT PARTS LIST----------------------------------------------------------------------- |
6-1 |
CAUTIONS
Unlike other appliances, the microwave oven is
high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
•DO NOT operate on a 2-wire extension cord during repair and use.
•NEVER TOUCH any oven components or wiring during operation.
•BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
•For about 30 seconds after the oven stops, an electric
charge remains in the high voltage capacitor. When replacing or checking, you must discharge the high voltage capacitor by shorting across the two terminals with an insulated screwdriver.
•Remove your watches whenever working close to or replacing the Magnetron.
•DO NOT touch any parts of the control panel circuit. A resulting static electric discharge may damage this P.C.B.
•NEVER operate the oven with no load.
•NEVER injure the door seal and front plate of the oven cavity.
•NEVER put iron tools on the magnetron.
•NEVER put anything into the latch hole and the interlock switches area.`
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange and gasket must be secure never operate the device without a microwave energy absorbing load attached.
Never look into an open waveguide or antenna while the device is energized.
•Proper operation of the microwave oven requires that
the magnetron be assembled to the waveguide and
cavity. Never operate the magnetron unless it is properly installed.
•Be sure that the magnetron gasket is properly
installed around the dome of the tube whenever
installing the magnetron.
THE OVEN IS TO BE SERVICED ONLY
BY PROPERLY QUALIFIED SERVICE PERSONNEL.
1-1
THE HEATING PRINCIPLE OF MICROWAVE
Microwave is one kind of radio wave whose wave length is very short, frequency is very high. Therefore, it is called ultrahigh frequency electromagnetic wave. Microwave can heat food mainly result in the mutual affect of the food in the microwave field and microwave field itself.
Under the affect of microwave field, the thermal effect mechanism produced from the mutual affect of the microwave and the food includes two aspects: One is Dielectric loss of polar molecule, the other is conductive loss of ion.
Usually, food is constitute of organism (plant and animal).The organism is formed by all kinds of polar water molecule, polar protein molecule, and all sorts of salt ion. The center of gravity of the positive and negative charge in the molecule is not coincide. In normal condition, the molecule is in irregular order due to its thermal action, thus the food do not appear polarity (FIG.1- 1a).Under the action of outer electric field, the positive end of the polar molecule trend to the negative electric field, the negative end of polar molecule trend to the positive electric field, and somewhat arrange in order through the direction of the electric field(FIG.1-1c).This phenomenon usually be called “TORQUE POLARITY”. When the outer electric field apply for the opposite polarity, the polar molecule then arrange an opposite direction order accordingly (FIG.1-1b).If the direction of the outer electric field changed repeatedly, the polar molecule would repeatedly sway accordingly. During the swaying, it understands that the polar molecule would produce heat due to somewhat similar friction among them.
When the electric field is applied for ultrahigh frequent microwave field from the outside, its direction would change tens billion times per second, so do the molecule. This kind of molecule swaying producing similar frictional heat from the interference and block of the action strength among the molecule, and changed to microscopic microwave heating. Microwave heating not only concerned the nature of the matter itself, but also closely connected with the electric field strength and frequency. When the frequency is low, the molecule swaying rate and the acute degree of the mutual friction among the molecule is low, and would produce much heat. When the frequency is too high, as the swing of the polar molecule is with rotating inertia, it made the swing do not in line with the changing rhythm of the electric field because of the friction drag, thus, actually lowed the polar molecule swaying speed. The friction dragging degree is concerning about the magneto electric wave frequency, polar molecule shape, and the matter’s sticky degree. To different matter’s molecule, there are different special frequency zone. Those ado absorb microwave energy from these zone are most capable to turn microwave energy to heat energy.
Apart from the above said action, there is another action which is electric ion under the action of microwave field, act fiercely accompanied with the acceleration of electric field. The positive ion transfer to the negative polarity of the field while the negative ion do opposite. Accompanying with the changing electric field, the electric ion changing accordingly. During the transferring, heat produced with the crash among the ion. This kind of action take the main effect to those microwave heating of high salt molecule.
No matter it is the polar molecule swaying or the ion transferring, they both are turning the microwave energy which the heating matter got from the microwave field to hear energy. From the analysis of theory, we can draw such a conclusion that the power which a unit of volume matter absorbed from the microwave field as the following formula:
Pa=K·E· F·Er·tgδ
Pa Stands for the power the heated matter absorbed from the microwave field.
K Stands for a constant
E Stand for microwave field strength F Stands for the microwave frequency.
Er Stands for relative dielectric constant of the heated matter. tgδStands for loss angle tangent of the heated matter
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY
INSTALLING
1.Empty the microwave oven and clean inside it with a soft, damp cloth. Check for damage such as misaligned door, damage around the door or dents inside the cavity or on the exterior.
2.Put the oven on a counter, table, or shelf that is strong enough to hold the oven and the food and utensils you put in it. (The control panel side of the oven is the heavy side. Use care when handling.)
EARTHING INSTRUCTIONS
This microwave oven is designed to be used in a fully earthed condition.
It is imperative, therefore, to make sure it is properly earthed before servicing
WARNING-
THIS APPLIANCE
3.Do not block the vent and the air intake openings. Blocking vent or air intake openings can cause damage to the oven and poor cooking results. Make sure the microwave oven legs are in place to ensure proper air flow.
4.The oven should not be installed in any area where heat and steam are generated, because they may damage the electronic or mechanical parts of the unit.
Do not install the oven next to a conventional surface unit or above a conventional wall oven.
5.Use microwave oven in an ambient temperature less than 104°F(40°C).
6.Place the microwave oven on a sturdy and flat surface at least 10 cm(4 inches) from the wall.
7.Place the microwave oven as far away as possible from TV, RADIO, COMPUTER, etc., to prevent interference.
MUST BE EARTHED
IMPORTANT
The wires in this mains lead are colored in accordance with the following code:
Green-and-yellow: Earth Blue: Neutral Brown: Live
As the colors of the wires in the mains lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows.
The wire which is colored green-and-yellow must be connected to the terminal in the plug which is marked
with the letter E or by the earth symbol (
) or colored green or green-and-yellow.
The wire which is colored blue must be connected to the terminal in the plug which is marked with the letter N or colored black.
The wire which is colored brown must be connected to the terminal in the plug which is marked with the letter L or colored red.
3-1
EM720CRM-P00C |
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