Marantz PPM-100 Service Manual

Service

Manual

PPM100/F1B

Portable CD Player

PPM100

-

+

IN DC			A K E R	ON
CHARGE		VOICE R E D U C T I O N S P E		OFF ON OFF
	PPM100		R
		L I N E O U T
			L
		I G I T A L OUT
	BASS	D
		TREBLE
	TIME	LIGHT
		FOOT PEDAL	IN
	/	/
	CD-RW PLAYBACK
POWER	OPEN
	/

MIN

IR

VOLUME

L	TRACK	REPEAT 1	A–B
	T O T A L
	R E M A I N
R
AX
M
PROGRAM	SINGLE	REPEAT	A-B

TEMPO	KEY
HEADPHONE
TABLE OF CONTENTS
SECTION		PAGE
1. TECHNICAL SPECIFICATIONS...................................................................................................................		1
2. SERVICE MODE..........................................................................................................................................		2
3. TECHNICAL DESCRIPTION .......................................................................................................................		2
4. ALIGNMENT PROCEDURE ........................................................................................................................		2
5. WIRING DIAGRAM ......................................................................................................................................		3
6. BLOCK DIAGRAM .......................................................................................................................................		5
7. SCHEMATIC DIAGRAM...............................................................................................................................		7
8. PARTS LOCATIONS ..................................................................................................................................		19
9. MICROPROCESSOR AND IC DATA..........................................................................................................		26
10. EXPLODED VIEW AND MECHANISM PARTS LIST .................................................................................		34
11. ELECTRICAL PARTS LIST ........................................................................................................................		36

Please use this service manual with referring to the user guide ( D.F.U. ) without fail.

R

PPM100

	208N855010 MIT
Printed in Japan	First Issue 2001.08

MARANTZ DESIGN AND SERVICE

Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound. Only original MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which it is famous.

Parts for your MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent.

ORDERING PARTS :

Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified. The following information must be supplied to eliminate delays in processing your order :

1.Complete address

2.Complete part numbers and quantities required

3.Description of parts

4.Model number for which part is required

5.Way of shipment

6.Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void.

USA

MARANTZ AMERICA, INC. 1100 MAPLEWOOD DRIVE ITASCA, IL. 60143

USA

PHONE : 630 - 741 - 0300 FAX : 630 - 741 - 0301

AMERICAS

SUPERSCOPE TECHNOLOGIES, INC. MARANTZ PROFESSIONAL PRODUCTS 2640 WHITE OAK CIRCLE, SUITE A AURORA, ILLINOIS 60504 USA

PHONE : 630 - 820 - 4800

FAX : 630 - 820 - 8103

AUSTRALIA

QualiFi Pty Ltd,

24 LIONEL ROAD,

MT. WAVERLEY VIC 3149 AUSTRALIA

PHONE : +61 - (0)3 - 9543 - 1522 FAX : +61 - (0)3 - 9543 - 3677

NEW ZEALAND

WILDASH AUDIO SYSTEMS NZ 14 MALVERN ROAD MT ALBERT AUCKLAND NEW ZEALAND PHONE : +64 - 9 - 8451958

FAX : +64 - 9 - 8463554

JAPAN Technical

MARANTZ JAPAN, INC.

35- 1, 7- CHOME, SAGAMIONO SAGAMIHARA - SHI, KANAGAWA JAPAN 228-8505

PHONE : [phone] FAX : [phone]

EUROPE / TRADING

MARANTZ EUROPE B.V. P.O.BOX 80002, BUILDING SFF2 5600 JB EINDHOVEN

THE NETHERLANDS PHONE : +31 - 40 - 2732241 FAX : +31 - 40 - 2735578

AUSTRALIA

TECHNICAL AUDIO GROUP PTY, LTD 558 DARLING STREET,

BALMAIN, NSW 2041, AUSTRALIA

PHONE : 61 - 2 - 9810 - 5300

FAX : 61 - 2 - 9810 - 5355

THAILAND

MRZ STANDARD CO.,LTD

746 - 754 MAHACHAI ROAD., WANGBURAPAPIROM, PHRANAKORN, BANGKOK, 10200 THAILAND

PHONE : +66 - 2 - 222 9181

FAX : +66 - 2 - 224 6795

TAIWAN

PAIYUING CO., LTD.

6 TH FL NO, 148 SUNG KIANG ROAD, TAIPEI, 10429, TAIWAN R.O.C. PHONE : +886 - 2 - 25221304

FAX : +886 - 2 - 25630415

BRAZIL

PHILIPS DA AMAZONIA IND. ELET. ITDA CENTRO DE INFORMACOES AO

CEP 04698-970

SAO PAULO, SP, BRAZIL

PHONE : 0800 - 123123(Discagem Direta Gratuita)

FAX : [phone]

CANADA

LENBROOK INDUSTRIES LIMITED 633 GRANITE COURT,

PICKERING, ONTARIO L1W 3K1 CANADA

PHONE : 905 - 831 - 6333

FAX : 905 - 831 - 6936

SINGAPORE

WO KEE HONG DISTRIBUTION PTE LTD 130 JOO SENG ROAD

#03-02 OLIVINE BUILDING SINGAPORE 368357

PHONE : [phone]

FAX

: [phone]

MALAYSIA

WO KEE HONG ELECTRONICS SDN. BHD. SUITE 8.1, LEVEL 8, MENARA GENESIS, NO. 33, JALAN SULTAN ISMAIL,

50250 KUALA LUMPUR, MALAYSIA PHONE : +60 3 - 2457677

FAX : +60 3 - 2458180

KOREA

MK ENTERPRISES LTD.

ROOM 604/605, ELECTRO-OFFICETEL, 16-58, 3GA, HANGANG-RO, YONGSAN-KU, SEOUL KOREA

PHONE : +822 - 3232 - 155

FAX : +822 - 3232 - 154

SHOCK, FIRE HAZARD SERVICE TEST :

CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom.

Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer.

Ref. UL Standard No. 1492.

In case of difficulties, do not hesitate to contact the Technical

Department at above mentioned address.

010620MIT

1. TECHNICAL SPECIFICATIONS

1

Table 1 ERROR CODE

Error Cod	Error
Err 02	FOCUS Error
Err 10	RADIAL Error
Err 11	SLEDGE Error
Err 13	SPINDLE Error

2

5. WIRING DIAGRAM

										1	JS01			JU02		1
											RAD-			DB07
										2			PM06			2
											FOC-			DB06
										3						3
											FOC+			DB05
										4			MAIN PCB (CD)			4
											RAD+			DB04
										5	HG			DB03		5
										6						6
											LS	DD02-K		DB02
										7						7
											RFE			DB01
										8						8
											VDD L			DB00
										9						9
CD MECHA											LDON			LCDE
										10						10
											D1			R/W			WC01
VAM2103										11	D2			LCD_RS		11
										12	D3			LCD_RESET		12
											D5			+3V		13
										13
										14						14
											D4			B_LIGHT
										15						15
											VDD			D GND
										16						16
											LO			D GND
										17						17
											GND			KEY 4
										18						18
											LD			+5VB
																19
														+5VB
						JS02										20
														RC IN
										1	INNER SW					21
														AD04
										2	GND		WM01	KEY MUTE		22
										3	MO+			AD05		23
										4	MO-			AD03		24
						SU01								JK01
										1	SL+					1
														A01N(L)
										2	SL-					2
														A01P(L)
																3
														A02N(R)
																4
														A02P(R)
																5
														+5VA
																6
														GND
																7
														MUTE
																8
					WD01	JD01								+5VB
																9
						1					CELL			+4.9V
										2				KEY MUTE		10
											BATT(+)
										3				JS04
											BATT(-)

								A LEVEL R	1
PY10								A LEVEL L	2
								FOOT PEDAL	3
KEY SW PCB								VOICE CANCEL	4
JY02								DIGITAL OUT	5
1
									6
KEY 1								GND
2
KEY 2				JU03
3	JY01	1		1	JD02
KEY 3	KEY LOCK
4				KEY LOCK			1 JM02	JM80
		2		2	1
KEY 4	GND		WY01			WD02			1
1 JY21		3		GND	DC JACK 1		DC JACK 1	DC OUT
				3	2		2
ONCE MORE PLAY				PLAY	DC JACK 2		DC JACK 2	GND	2
2		4		4	3		3
	KEY 3								3
TREBLE				KEY 3	DC JACK 3		DC JACK 3	DC IN
3		5		5	4		4
	KEY 2
BASS				KEY 2	CHARGE LED		CHARGE LED
4	KEY 1	6		6	5		5
TONE 3				KEY 1	GND		GND
5	+5VB	7		7			PM10
TONE 1				+5VB
							DC TERMINAL PCB

	1 JC01	4			3			2			1			JC02
	DB07
	2	KEY				KEY			KEY		KEY
	DB06
	3	4			3			2			1
	DB05
	4
	DB04
	5
	DB03
	6
	DB02
	7
	DB01
	8
	DB00
	9
	LCDE
	10
	R/W
	11
	LCD_RS
	12
	LCD_RESET
	13
	+3V
	14
	B_LIGHT
	15
	D GND
	16
	D GND
	17
	KEY 4
	18
	+5VB
	19
	+5VB
	20
	RC IN
	21AD04
	22KEY MUTE				PR06
	23AD05
	24AD03							LCD PCB

1 JK11

A01N(L)

2

A01P(L)

3

A02N(R)

4

A02P(R)

5

+5VA

6

GND

7

MUTE

8

+5VB

9

+4.9V

10

KEY MUTE

JS14

1 A LEVEL R

2 A LEVEL L

3 FOOT PEDAL

4 VOICE CANCEL

5 DIGITAL OUT 6 GND

PG01

MAIN PCB (AUDIO)

			1 JY21
			ONCE MORE	P610
			TREBLE
			2
			3	POWER AMP/
			BASS	TONE/
			4
				ONCE MORE
			TONE 3
			5	PCB
			TONE 1
			J681	J650
			1	1
			MAIN DC
				SP +
			2
				2
			MAIN DC
				SP -
			J680
			1
			DC OUT
			2
			GND
			3
			DC IN
			J652
			1
CK60			GND
			2
			DC IN 7V
			3
RH20			A GND
			4
			POWER AMP IN
Q802			5
			POWER ON CONT.
			6
			-
			J601
			1
J001			TONE OUT L
			2
			TONE IN L
			3
J002			TONE IN R
			4
			TONE OUT R
			5
CT29			TONE Vcc
			6
			TONE GND
U13			7
			FOOT PEDAL
CK62			8
			KEY CON MUTE
JE01
AUDIO	1		1 JE11
			AUDIO	PV01
AUDIO	2		2
			AUDIO
NON	3		3	CONNECTOR PCB
			NON
+4.9V	4		4
		WE01	+4.9V
VOICE CANCEL	5		5 VOICE CANCEL
D GND	6		6
			D GND
LINE OUT(L)	7		7
			LINE OUT(L)
A GND	8		8
			A GND
LINE OUT(R)	9		9
			LINE OUT(R)
DIGITAL OUT	10		10
			DIGITAL OUT
FOOT PEDAL	11		11
			FOOT PEDAL
A GND	12		12
			A GND
JH02		WH01
HP OUT L	1		1 JH12	PV02
	2		HP OUT L
HP OUT R			2
			HP OUT R	HP JACK PCB
A GND	3		3
			A GND
JH03
L-2	1	WH02	1 JH13
			L-2	PF02
L-3	2		2 L-3
R-3	3		3	MAIN VOL PCB
			R-3
R-2	4		4
			R-2
A GND	5		5
			A GND

3

4

6. BLOCK DIAGRAM

PM06

	RF GAIN	QP03
		SM5904BF
		SHOCK PROOF
		MEMORY CONTROLER
		QS01
CD MECHA		SAA7327
		DIGITAL SERVO
VAM 2103		CD DECODER

	QL04	PLL CONTROLER
		QL03
	LC89170
		MB15C03
	TEXT DATA
		QL02
	INTER FACE
		74LS628

QD01

BA6893AK

MOTOR DRIVER

DC/DC CONVERTER

CONTROLER

	QD05	LD06
	SW Tr	DC/DC CONVERTER	QD12
			2SB1240
	2SD1803	TRANS
			QD11
			2SB1240
	PM10	DD02

PB161L-40

QD09

DC IN 2SB1240

QD10

2SB1240

BATTERY

P610

POWER AMP

Q601

BH3852S

TONE CONTROL

PHONE AMP

PG01

QP04		QK01
TDA1545A	BUFER	CXD2720Q	BUFER	LINE AMP
		KEY CONTROL
D/A CONVERTER
		VOICE CANCEL
			BUFER	LINE AMP

QU01

HD6433837SH

CPU

SPEAKER

PF02

RH05

VOLUME

JH01

HEAD

PHONE

PV02

S801

SPEAKER

ON/OFF

JE02

LINE OUT

SV03

VOICE

CANCEL

JU01

FOOT-PEDAL

IN

D PV01

	PC10
QU04
RAM	QC01	VC01
	NJU6428	LM16588
	LCD DRIVER	LCD
+5VB
+5VC	PY10
	KEY	TONE CONTROL
	TONE VOLUME
+5VA

+3V

+4.9V

5

6

7. SCHEMATIC DIAGRAM

	J650	100k470p R655C664	470/10V
			C660		C658	4.7k R656			2200/16V C650		C651
		1		0.15
SP		2
				GNDP
			470/10V	0.15 C659		180 R657
			C661
				GNDP		GNDS
		WG208N1030
		P610
		MSP									1
											2
											3
									NC		4
			5V						NC		5
									NC		6
			R620 47K						NC		8 7
				R623
				1K				GNDD
		5V
		0.1 C616	100/10V C617	0.1 C620		10/16V C624		C604 0.015
				GNDD		GNDD
TO	8
J001/J002/	7
CT29/U13/CJ62	6
(PG01)
	5
	4					10/16V
	3					C610
	2					10/16V
	1					C602
	J601							NC
		GNDD				24	23	22	21	20
						10/16V C615
						1	2	3	4		5
								NC
						GNDD
						10/16V
						C601
						10/16V
						C609
								C603 0.015
						7

		C669
	100/10V	2200p
	C656
7V	R653	C654
	390	100/10V
		GNDS

12

11

10

9

8

7

Q651

C652

0.1

GNDS

10/16V

LA4192

1.8k R652

1

2

3

4

5

6

NC

100/10V C653

GNDS

GNDS

GNDP

C655

100/10V

100/10V

GNDP

C657

5V

220

2200p

R654

C668

GNDS

16

10K

R622

15

LS123

14

470/10V

Q621

Q620

1312

2

C623

R625

4.7K

3

NC

11

1

10

4.7K R626

GNDD

9

GNDD

0.015 C606

Q622

18k

2.2/50V C625

2

R627

3

1

0.012 C608

GNDD

19				18		17			16		15		14		13										0.1 C613			0.1 C614
Q601
BH3852S
6				7		8			9 10				11		12
																				10/16V C612
																					5V
									0.012 C607						GNDD
																									0.1 C611
				0.015 C605
																					GNDD

to

DD02-K(PM06)

1

2

J681

Q680

D680

PQ30RV2

1

2

3

4

D681

J680

R681 2.2k

390 R680

100/10V C681

0.1 C684

0.1 C682

2200/16V C683

1

2

TO

3

JM80

(PM10)

7V

NC

6

TO

5

CK60/RH20

4

/Q802-B

1000p C663

2

1

3

Q650

2

(PG01)

0.1 C667

2200/16V C662

3

0.1 C666

0.1 C665

GNDS

1

R658

J652

82

GNDP

GNDS

		DCJACK	PM10	MMC	WG208N1040
		JM04
		1		0.1 CM02				0.1 CM16
		3							JM02
		2							1
		D							2	TO
			680p CM14
									3	JD02(PM06)
				GND-P					4
		WM99					GND- P		5
J602							RM02		DM02
							390		LTD88
1
2	TO	EARTH
3	JY21
4	(PY10)			GND-P			JM80
5
					3	2	1
GNDD						TO
					J680(P610)

8

																																																																																					BLIGHT
																																					VC01																																																			B02
																																					LM16588																																																				ALC
																																																																																RC05	330	RC06	330	RC07	330	RC08	330
	1	2	3	4	5	6	7	8	9	01	11	12	13	14	15	16	17	18	19	20	21	22	23	24	25	26	27	28	29	30	31	32	33	34	35	36	37		38	39	40	41	42		43	44	45	46	47	48	49	50	51	52	53		54	55	56	57	58	59	60	61	62	63	64	65	66	67	68	69	70	71	72	73	74	75											PC10
COMMK	COM1	COM2	COM3	COM4	COM5	COM6	COM7	COM9	COM10	COM11	COM12	COM13	COM14	COM15	SEG1	SEG2	SEG3	SEG4	SEG5	SEG6	SEG7	SEG8	SEG9	SEG10	SEG11	SEG12	SEG13	SEG14	SEG15	SEG16	SEG17	SEG18	SEG19	SEG20	SEG21	SEG22	SEG23		SEG24	SEG25	SEG26	SEG27	SEG28		SEG29	SEG30	SEG31	SEG32	SEG33	SEG34	SEG35	SEG36	SEG37	SEG38		SEG39	SEG40	SEG41	SEG42	SEG43	SEG44	SEG45	SEG46	SEG47	SEG48	SEG49	SEG50	SEG51	SEG52	SEG53	SEG54	SEG55	SEG56	SEG57	SEG58	SEG59	SEG60			DC01		DC02		DC03		DC04			WG208N1010
	B01																					SEG16	SEG15	SEG14	SEG13	SEG12	SEG11	SEG10	SEG9	SEG8	SEG7	SEG6	SEG5	SEG4	SEG3	SEG2	SEG1			COM15	COM14	COM13	COM12		COM11	COM10	COM9
																																																							RC23			100																												DB07
																							75	74	73	72	71	70	69	68	67	66	65	64	63	62	61		60	59	58	57	56		55	54	53	52	51
																	SEG17				76																													50					RC22			100																												DB06
																	SEG18				77																													49					RC21			100																												DB05
																	SEG19				78																													48					RC20			100																												DB04
																	SEG20				79																													47					RC19			100																												DB03
																	SEG21				80																													46					RC18			100																												DB02
																	SEG22				81																													45					RC17			100																												DB01
																	SEG23				82																													44					RC16			100																												DB00					JC01
																	SEG24																																						RC15			100																												LCDE		DB07
																					83																												E	43																																									1
																	SEG25																																						RC14			100																												R/W		DB06
																					84																											R/W		42																																									2
																	SEG26																																						RC13			100																											LCD-RS			DB05
																					85																												RS	41																																									3
																	SEG27																																																																			LCD_RESET				DB04
																					86																											RESET		40																																									4
																	SEG28																																																																						3V	DB03
																					87																											VDD		39																																									5
																	SEG29																	QC01																																	100/10V										A-B											DB02
																					88																													38																																									6
																																	NJU6428															VCI																CC07		CC01														RC01					RC04
																	SEG30																																							CC02									0.1												SC01			1.2K					22K	5VB		DB01
																					89																											C1+		37																																									7
																	SEG31																																							4.7/16V																					REPEAT											DB00
																					90																											C1-		36																														RC02											8
																	SEG32																																							CC03																					SC02			3.3K								LCDE				to
																					91																													35																																									9
																																																C2+
																	SEG33																																							4.7/16V																					PROGRAM											R/W
																					92																											C2-		34																														RC03											10
																	SEG34																																																												SC03			6.8K								LCD-RS				JU02
																					93																													33																																									11
																																																VSOUT
																	SEG35																																																												SINGLE											LCD_RESET
																					94																											VSS		32												CC04	10/16V			RC10														RC30											12	(PM06)
																	SEG36																																																		8.2K										SC04			18K								3V
																					95																													31																																									13
																																																	V5
																	SEG37																																			RC12	100K	RC24		RC09																																BLIGHT
																					96																													30					1M																																				14
																	SEG38																																								68K
																					97																													29																																									15
																	SEG39				98																													28							COMMK																																		16
																	SEG40				99																													27								COM1																												RCIN		KEY4			17
																	SEG41				100																													26								COM2																1						RC11								5VB			18
																																																																																100
																																																																										DC05																	19
																							1	2	3	4	5	6	7	8	9	10	11	12	13	14	15		16	17	18	19	20		21	22	23	24	25																											3
																																																																																								RCIN
																																																																																											20
																																																																										2
																																																		CC13	220p	CC12	220p	CC11	220p		CC10	220p																			CC05	10/16V	CC06	0.1											21
																						SEG42	SEG43	SEG44	SEG45	SEG46	SEG47	SEG48	SEG49	SEG50	SEG51	SEG52	SEG53	SEG54	SEG55	SEG56	SEG57		SEG58	SEG59	SEG60		COM7		COM6	COM5	COM4	COM3																																											22
																																																																																											23
																	B01																																																																										24
																																																																																										CC08	0.1
																					RY11 22K								RY06 22K								RY01 22K
																																																																																									RC31	KEY(+)
																																																														JY02												JC02																SC07
																																																																																									3.3K
																																																															1												1 KEY1
																																																															2												2 KEY2														RC32	TEMPO(+)
																																																																	TO							TO			3 KEY3														18K	SC08
																																																															3
																																																															4	JC02 (PC10)							JY02 (PY10)				4 KEY4											KEY4
																							RY12			STOP					RY13		PLAY/PAUSE							RY05			TIM E
									5V																	SY09								SY10									SY04
																							1.2K								1.2K									1.2K																																																		KEY(-)
																																																																																									RC33
																																																																																										SC05
							7																																																																																		3.3K
				TO			6																																																																																		RC34	TEMPO(-)
																																																																																										SC06
							5								SY13																																																																										18K
							4								SW
			JU03 (PM06)												1
							3								2		POWER						RY14			NEXT					RY15			BACK						RY04			LIGHT
																										SY11								SY12									SY03
							2										ON/OFF						6.8K								6.8K									6.8K
															3
							1
							JY01
																																			RY10																		PY10
																																			27K
																																						3
																																							RY02 50K
																																					2	1		TREBLE													MK Y
							JY21
								1																											27K						RY08									WG208N1020
																																			RY09
				TO				2																																	27K
																																												3
								3																																					RY03 50K
																																											2				BASS
			J602 (P610)																																									1
								4
								5																																	27K
																																									RY07
																						9																																																																				10

TO P610

TO P610

TO P610

TO P610

TO P610

TO P610

TO P610

11

12

TO P610

13

14

15

16