Lexus GS300 1998, GS350 1998, GS400 1998, GS430 1998, GS450H 1998 Owner Manual

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SECTION 64
SERVICE PROCEDURES AND SPECIFICATIONS
Electrical components
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
404
Checking battery condition . . . . . . . . . . . . . . . . . . . . . . . . . . .
413
Battery recharging precautions . . . . . . . . . . . . . . . . . . . . . . . .
419
420
Checking the cartridge type fuses . . . . . . . . . . . . . . . . . . . . . .
426
Adding washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
428
Checking the headlight aim . . . . . . . . . . . . . . . . . . . . . . . . . .
428
Replacing light bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
431
403
ELECTRICAL COMPONENTS
SPECIFICATIONS
– FUSE LOCATION
64G004–1
1
Engine compartment
2
Passenger’s side kick panel
3
Driver’s side kick panel
4
Engine compartment (Canada only)
– FUSES
404
64G015
Driver’s side kick panel
64G014
Passenger’s side kick panel
ELECTRICAL COMPONENTS
405
ELECTRICAL COMPONENTS
Engine compartment
64G013
406
64G026
Engine compartment (Canada only)
ELECTRICAL COMPONENTS
407
ELECTRICAL COMPONENTS
No.
10
11
12
13 14
FUSE
1
WASHER 20 Windshield washer
2
FR FOG 15 Fog lights
3
4
5
6
7
8
9
TAIL 10
SRS–ACC 15 SRS
GAUGE 10
FUEL OPN 10 Fuel filler door opener
D FR
DOOR
PANEL 7.5
HEATER 10 Air conditioning
SRS–B 5
D P/SEAT 30 Power seat system
RADIO
NO.2
WIPER 25 Windshield wipers
OBD 7.5 On–board diagnosis
AMPERE
20
15
Tail lights, Side marker lights, License plate lights, Parking lights
Back–up lights, Gauges and meters, service reminder indicators and buzzers
Power window system, Door lock system, Wireless remote control
Emergency flashers, Headlight cleaner
Gauges and meters, service reminder indicators and warning buzzers
Audio, Shift lock system
CIRCUIT
408
ELECTRICAL COMPONENTS
No.
15
16
17
18
19
20
21 22 23
24
25
FUSE
STOP 15
CIG 15 Cigarette lighter, Power outlet
ECU–IG 15
STARTER 5 Starting system
IGN 5
D RR
DOOR
RR FOG 10 No circuit
M/R HTR 10 Outside rear view mirror
S/ROOF 25 Electronic moon roof
P FR
DOOR
P P/SEAT 30
AMPERE
20
20
Stop lights, Anti–lock brake system, Traction control system
Power window, Door lock system, Wireless remote control, Theft deterrent system
Multiport fuel injection system/sequential multiport fuel injection system, SRS, Anti–lock brake system, Vehicle skid control system, Cruise control system
Power window system, Door lock system, Wireless remote control
Power window system, Door lock system, Wireless remote control
Power seat system, Tilt and telescopic steering
CIRCUIT
409
ELECTRICAL COMPONENTS
26
DOME 10
27
SEAT HTR 20 Seat heater
No.
28 29 30
31
32
33
34 35
36
37
FUSE
4WS 25 No circuit
TV 15 No circuit
ECU–B2 5 Power seat system
P RR
DDOR
ECU–B1 20
MPX–B 10
HORN 10 Horn
ETCS 15 Electronic throttle control system
AM2 15
TEL 15 No circuit
AMPERE
20
Interior lights, Personal lights, Vanity lights, Trunk light, Clock
CIRCUIT
Power window system, Door lock system, Wireless remote control
Power window system, Door lock system, Wireless remote control, Theft deterrent system, Trunk lid opener, Interior lights, Personal lights, Clock, Headlight cleaner
Power window system, Door lock system, Wireless remote control, Theft deterrent system, Trunk lid opener
Starting system, Multiport fuel injection system/sequential multiport fuel injection system
410
ELECTRICAL COMPONENTS
44
TURN–HA
38
No.
39
40
41
42
43
Z
FUSE
EFI 25
ALT–S 5 Charging system
RADIO
NO.1
DRL NO.2 30
H–LP L
UPR
H–LP R
UPR
10
AMPERE
20
10
10
DRL NO.1 30
H–LP L
45
46
47
LWR
H–LP R
LWR
H–LP R
UPR
15
15
15
Turn signal lights
CIRCUIT
Multiport fuel injection system/sequential multiport fuel injection system, Emission control system
Audio
Vehicles sold in Canada:
Daytime running light system
Vehicles sold in U.S.A.:
Left–hand headlight (high beam)
Vehicles sold in U.S.A.:
Right–hand headlight (high beam)
Vehicles sold in Canada:
Daytime running light system Left–hand headlight (low beam)
Right–hand headlight (low beam)
Vehicles sold in Canada:
Right–hand headlight (high beam)
411
ELECTRICAL COMPONENTS
H–LP L
48
UPR
SPARE Spare fuse
15
Vehicles sold in Canada:
Right–hand headlight (high beam)
412
CHECKING BATTERY
CONDITION
Precautions
CAUTION
BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas. Do not cause a spark by contacting the battery terminals
with tools. Do not smoke or light a match near the battery. The electrolyte contains poisonous and corrosive sulfuric acid.
Avoid contact with eyes, skin or clothes.Never inhale or swallow electrolyte.Wear protective safety glasses when working near the
battery. Keep children away from the battery. EMERGENCY MEASURES If electrolyte gets in your eyes, flush your eyes with clean
water for at least 15 minutes and get immediate medical
attention. If possible, continue to apply water with a sponge
or cloth while traveling to the medical office.
ELECTRICAL COMPONENTS
413
ELECTRICAL COMPONENTS
If electrolyte gets on your skin, thoroughly wash the
contacted area. If you feel a pain or burn, get medical attention immediately.
If electrolyte gets on your clothes, there is a
possibility of its soaking through to your skin, so immediately take off the exposed clothing and follow the procedure above, if necessary.
If you happen to swallow electrolyte, drink a large
quantity of water or milk. Follow with milk of magnesia, beaten raw egg or vegetable oil. Then go immediately for emergency help.
64G001
Checking battery exterior
414
1
Terminals 2Hold–down clamp
Check the battery for corroded or loose connections, cracks, or loose hold–down clamps.
1. If the battery is corroded, wash it off with a solution of warm water and baking soda. Coat the terminals with grease to prevent further corrosion.
2. If the connections are loose, tighten the clamp bolts – but do not overtighten.
3. Tighten the hold–down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.
ELECTRICAL COMPONENTS
NOTICE
Make sure the engine and all accessories are turned
off before performing maintenance.
When checking the battery, remove the ground cable
first and reinstall it last.
Be careful not to cause a short circuit with tools.Take care no solution gets into the battery when
washing it.
Checking battery fluid
There are 2 types of batteries: maintenance type and non–maintenance type.
A non–maintenance battery has ”MAINTENANCE FREE BATTERY” on its top. A maintenance type battery does not have such indication.
Maintenance type battery
Check the fluid condition by the fluid level lines on the side of the battery. Or if the battery has a hydrometer on its top, you can also check the hydrometer.
Non–maintenance battery
Check the battery condition by the hydrometer on the top of the battery.
415
ELECTRICAL COMPONENTS
(a) Checking by the fluid level lines (Maintenance type battery only)
64G002
1
Upper line 2Lower line
The fluid (electrolyte) level must be between the upper and lower lines.
When checking the fluid level, look at all six cells, not just one or two.
If the level is lower than the lower line, add distilled water. (See ”Adding distilled water” on page 418.)
(b) Checking by the hydrometer
416
64G003
ELECTRICAL COMPONENTS
Check the battery condition by the hydrometer color. Maintenance type battery
1
BLUE – Good condition.
2
WHITE – Charging necessary. Have the battery checked by your Lexus dealer.
3
RED – Add distilled water. (See ”Adding distilled water” on page 418.)
Non–maintenance type battery
1
BLUE – Good condition.
2
WHITE – Charging necessary. Have the battery checked by your Lexus dealer.
3
RED – Have the battery checked by your Lexus dealer.
NOTICE
For non–maintenance battery: Do not refill the battery with water.
417
ELECTRICAL COMPONENTS
Adding distilled water (Maintenance type battery only)
64L062
1
Low 2O.K.
1. Remove the vent plugs.
2. Add distilled water to cells needing fluid. If the side of your battery is covered, check the water level by
looking down directly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could
squirt out of the battery during heavy charging, causing corrosion or damage.
Use a cover on the battery for longer life.
418
BATTERY RECHARGING
PRECAUTIONS
During recharging, the battery is producing hydrogen gas.
Therefore, before recharging:
1. Maintenance type batteries – Remove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Make sure the power switch on the recharger is off when connecting the charger cables to the battery and when disconnecting them.
CAUTION
Always charge the battery in an unconfined area. Do not
charge the battery in a garage or closed room where there
is not sufficient ventilation. Non–maintenance batteries: Only do a slow charge (5 A or
less). Charging at a quicker rate is dangerous. The battery
may explode causing personal injuries.
Maintenance type batteries: Be sure to remove the vent
plugs before recharging.
ELECTRICAL COMPONENTS
419
ELECTRICAL COMPONENTS
NOTICE
Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.
CHECKING AND REPLACING
THE BLADE TYPE FUSES
420
64G006–1
Driver’s side kick panel
64G017
Passenger’s side kick panel
ELECTRICAL COMPONENTS
421
ELECTRICAL COMPONENTS
64G005–2
1
Engine compartment
Spare fuses 2Pull–out tool
64G027
Engine compartment (Canada only)
1. Turn the ignition switch off and open the fuse box lid.
Determine which fuse may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse.
422
64L013
2. Make sure the inoperative component is turned off. Pull the suspected fuse straight out with the pull–out tool and check it. If it has blown, push a new fuse into the clips.
ELECTRICAL COMPONENTS
423
ELECTRICAL COMPONENTS
64G008
Good Blown
a. Look carefully at the fuse. If the thin wire is broken, the fuse has blown. If you are not sure or if it is too dark to see, try replacing the suspected fuse with one of the same value that you know is good.
b. Install only a fuse with the amperage rating designated on the fuse box lid.
If you do not have a spare fuse, in an emergency you can pull out the ”CIG”, ”RAD NO.1” or ”OBD” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same.
If you cannot use one of the same amperage, use one lower than, but as close as possible to, the amperage. If the amperage is lower than that specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clips.
424
It is a good idea to purchase a set of spare fuses and keep them in your vehicle for emergencies.
If the new fuse immediately blows out, there is a problem with the electrical system. Have your Lexus dealer correct it as soon as possible.
CAUTION
Never use a fuse with a higher amperage rating, or any other object, in place of a fuse. This may cause extensive damage and possibly a fire.
ELECTRICAL COMPONENTS
425
ELECTRICAL COMPONENTS
CHECKING THE CARTRIDGE
TYPE FUSES
64G019–1
1
Good 2Melted
If the headlights or other electrical components do not work and the blade type fuses are O.K., check the cartridge type fuses. If any of the cartridge type fuses are blown, they must be replaced.
If there is an overload in the circuits from the battery, the fuses are designed to blow before the entire wiring harness is damaged.
NOTICE
Before replacing the fuses, have the cause of electrical overload determined and repaired by your Lexus dealer.
426
CAUTION
Always use a genuine Lexus fuse or equivalent for replacement. Never install an ordinary wire – even for a temporary fix. This may cause extensive damage and possibly a fire.
ELECTRICAL COMPONENTS
427
ELECTRICAL COMPONENTS
ADDING WASHER FLUID
64G009
If the washer tank becomes nearly empty, add washer fluid.
You may use plain water as washer fluid. However, in cold areas where temperatures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Lexus dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may damage your vehicle’s paint.
428
CHECKING THE HEADLIGHT
AIM
64G020–1
1
Beam angle gauge (vertical movement)
2
Beam angle gauge (horizontal movement)
Before checking the headlight aim:
1. Be sure that the body around the headlight is not deformed.
2. Park the vehicle on a level spot.
3. The driver gets into the driver’s seat and puts the vehicle in a state readying for a driving (with a full tank).
4. Bounce the vehicle several times.
ELECTRICAL COMPONENTS
429
ELECTRICAL COMPONENTS
64G021–1
1
Bubble 2Acceptable range
Vertical movement gauge: The bubble of the gauge should not deviate from the center of the gauge by more than 2 marks to either side of the gauge.
430
64G022
1
Mark 2Acceptable range
Horizontal movement gauge: The mark should not deviate by more than one mark to either side of the gauge.
If the error is over the value specified above, take the vehicle to your Lexus dealer to adjust the headlight aim.
ELECTRICAL COMPONENTS
REPLACING LIGHT BULBS
The illustration on the following pages show the locations of light bulbs. If it is necessary to replace a bulb, take your vehicle to your Lexus dealer as soon as possible. Use bulbs with the bulb numbers and wattage ratings given in the table.
431
ELECTRICAL COMPONENTS
CAUTION
Do not disassemble, repair or take apart the low beam
headlight bulbs, connector, power supply circuits and rotated components. Or you may be injured by electric shocks. Call your dealer when the headlights fail to work or have to be replaced or disposed of.
Halogen bulbs have pressurized gas inside and require
special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.
Only use a bulb of the listed type.
432
NOTICE
LIGHT LOCATION
64G023–1
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