Lexus GS300 1999, GS350 1999, GS400 1999, GS430 1999, GS450H 1999 Owner Manual

...
Page 1
VEHICLE IDENTIFICATION
61G005
SECTION 6 –
SERVICE PROCEDURES AND SPECIFICATIONS
Introduction
Vehicle identification 368. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview (GS400) 371. . . . . . . . . .
Engine compartment overview (GS300) 372. . . . . . . . . .
Parts and tools 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
368
Page 2
The vehicle identification number (VIN) is the legal identifier for your vehicle. This number is on the left top of the instrument panel and can be seen through the windshield from outside.
This is the primary identification number for your Lexus. It is used in registering the ownership of your vehicle.
61G006
The vehicle identification number (VIN) is also on the Certification Label.
INTRODUCTION
369
Page 3
INTRODUCTION
61G007a
GS400
The engine number is stamped on the engine block as shown.
GS300
370
Page 4
ENGINE COMPARTMENT OVERVIEW (GS400)
61G008a
1
Engine oil filler cap
2
Engine oil level dipstick
3
Brake fluid reservoir
4
Fuse box
5
Washer fluid tank
6
Engine coolant reservoir
7
Power steering fluid reservoir
8
Fuse box
9
Battery
INTRODUCTION
371
Page 5
INTRODUCTION
ENGINE COMPARTMENT OVERVIEW (GS300)
61G009–2
1
Engine oil filler cap
2
Engine oil level dipstick
3
Brake fluid reservoir
4
Fuse box
5
Washer fluid tank
6
Power steering fluid reservoir
7
Engine coolant reservoir
8
Fuse box
9
Battery
372
Page 6
DO–IT–YOURSELF SERVICE
PRECAUTIONS
If you perform maintenance yourself, be sure to follow the correct procedure given in this Section.
You should be aware that improper or incomplete servicing may result in operating problems.
Performing do–it–yourself maintenance during the warranty period may affect your warranty coverage. Read the separate Lexus Warranty statement for details and suggestions.
This Section gives instructions only for those items that are relatively easy for an owner to perform. As explained in Section 5, there are still a number of items that must be performed by a qualified technician with special tools.
For information on tools and parts for do–it–yourself maintenance, see ”Parts and tools”.
Utmost care should be taken when working on your vehicle to prevent accidental injury. Here are a few precautions that you should be especially careful to observe:
INTRODUCTION
373
Page 7
INTRODUCTION
CAUTION
When the engine is running, keep hands, clothing,
and tools away from the moving fan and engine drive belt. (Removing rings, watches, and ties is advisable.)
Right after driving, the engine compartment – the
engine, radiator, exhaust manifold and power steering fluid reservoir, etc. – will be hot. So be careful not to touch them. Oil and other fluids may also be hot.
Do not smoke, cause sparks or allow open flames
around fuel or the battery. Their fumes are flammable.
Be extremely cautious when working on the battery.
It contains poisonous and corrosive sulfuric acid.
Do not get under your vehicle with just the body jack
supporting it. Always use automotive jack stands or other solid supports.
Be sure the ignition is off if you work near the electric
cooling fan o r radiator grille. With the ignition on, the electric cooling fan may automatically start to run if the air conditioning is on and/or if the coolant temperature is high.
Use eye protection whenever you work on or under
your vehicle where you may be exposed to flying or falling material, fluid spray, etc.
374
Page 8
INTRODUCTION
NOTICE
Remember that battery and ignition cables carry high currents or voltages. Be careful of accidentally causing a short circuit.
Before closing the engine hood, check to see that you have not forgotten any tools, rags, etc.
Do not drive with the air cleaner removed, or excessive engine wear could result. Also backfiring could cause a fire in the engine compartment.
Do not overfill automatic transmission fluid, or the transmission could be damaged.
Be careful not to scratch the glass surface with the wiper frame.
PARTS AND TOOLS
Here is a list of parts and tools you will need to perform do–it–yourself maintenance. Remember all Lexus parts are designed in metric sizes, so your tools must be metric.
Checking the engine oil level
Parts (if level is low):
Use API grade SJ, ”Energy–Conserving” multigrade
engine oil or ILSAC multigrade engine oil. For recommended oil viscosity, see page 396.
Tools:
Rag or paper towelFunnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low):
“Toyota Long Life Coolant” or equivalent
See ”Checking the engine coolant level” on page 397 for instructions.
Demineralized or distilled water
Tools:
Funnel (only for adding coolant)
375
Page 9
INTRODUCTION
Checking brake fluid
Parts (if level is low):
FMVSS No. 116 DOT 3 or SAE J1703 brake fluid
Tools:
Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):
Automatic transmission fluid DEXRON
Tools:
Rag or paper towelFunnel (only for adding fluid)
II or III
Checking battery condition
Non–maintenance batteries Tools:
Warm waterBaking sodaGreaseConventional wrench (for terminal clamp bolts)
Maintenance type batteries Parts (if level is low):
Distilled water
Tools:
Warm waterBaking sodaGreaseConventional wrench (for terminal clamp bolts)Coin (for vent plugs)Funnel (only for adding distilled water)
Checking and replacing the blade type fuses
Parts (if replacement is necessary):
Fuse with same amperage rating as original
Checking the cartridge type fuses
Parts (if replacement is necessary):
Genuine Lexus fuse or equivalent with same
amperage rating as original
376
Page 10
Adding washer fluid
Parts:
WaterWasher fluid containing antifreeze (for winter use)
Tools:
Funnel
INTRODUCTION
377
Page 11
INTRODUCTION
New vehicle warranty
Your new vehicle is covered by the following Lexus limited warranties:
New vehicle warrantyEmission control systems warrantyOthers
For further information, please refer to the separate ”Owner’s Guide”, ”Owner’s Manual Supplement” or ”Warranty Booklet”.
Your responsibility for maintenance
It is the owner’s responsibility to make sure the specified maintenance is performed. Section 5 of this Owner’s Manual gives details of these maintenance requirements. Included in Section 6 is general maintenance. For scheduled maintenance information, please refer to the separate ”Owner’s Manual Supplement/Maintenance Schedule”.
Accessories, spare parts and modification of your Lexus
A wide variety of non–genuine spare parts and accessories for Lexus vehicles are currently available in the market. You should know that Toyota does not warrant these products and is not responsible either for their performance, repair or replacement, or for any damage they may cause to, or adverse effect they may
ii
have on, your Lexus vehicle.
Page 12
This vehicle should not be modified with non–genuine Lexus products. Modification with non–genuine Lexus products could affect its performance, safety or durability, and may even violate governmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty.
Spark ignition system of your Lexus
The spark ignition system in your Lexus meets all requirements of the Canadian Interference–Causing Equipment Standard.
Installation of a mobile two–way radio system
As the installation of a mobile two–way radio system in your vehicle could affect electronic systems such as the multiport fuel injection system/sequential multiport fuel injection system, cruise control system, anti–lock brake system and Supplemental Restraint System (SRS), be sure to check with your Lexus dealer for precautionary measures or special instructions regarding installation.
Scrapping of your Lexus
The Supplemental Restraint System (SRS) in your Lexus consists of driver and front passenger airbags, side airbags and seat belt pretensioners. The SRS device contains explosive chemicals. If the vehicle is scrapped with the airbags and seat belt pretensioners left as they are, it may cause an accident such as a fire. Be sure to have the SRS removed and disposed of by a qualified service shop or by your Lexus dealer before you scrap your vehicle.
iii
Page 13
FOREWORD
Welcome to the growing group of value–conscious people who drive Lexus vehicles. We are proud of the advanced engineering and quality construction of each vehicle we build.
This Owner’s Manual explains the features of your new Lexus. Please read it and follow the instructions carefully so that you can enjoy many years of safe motoring.
When it comes to service, remember that your Lexus dealer knows your vehicle best and is interested in your complete satisfaction. Your Lexus dealer will provide quality maintenance and any other assistance you may require.
If there is not a Lexus dealer near you, or you need emergency assistance for any reason, please call the following number:
U.S. OWNERS
When traveling in the U.S. mainland or Canada:
Lexus Roadside Assistance 1–800–25–LEXUS (Toll–Free)
HAWAII:
Lexus Customer Service Assistance 1–800–25–LEXUS (Toll–Free)
CANADIAN OWNERS Please refer to the separate ”Owner’s Guide” or ”Owner’s Manual
Supplement”.
Please leave this Owner’s Manual in this vehicle at the time of resale. The next owner will need this information also.
All information and specifications in this manual are current at the time of printing. However, because of the Lexus policy of continual product improvement, we reserve the right to make changes at any time without
(1–800–255–3987)
(1–800–255–3987)
i
Page 14
notice. Please note that this manual applies to all models and explains all
equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle.
Page 15
REPORTING SAFETY DEFECTS
FOR U.S. OWNERS
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Toyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–25–LEXUS).
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer , or Toyota Motor Sales, U.S.A., Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll–free at
SECTION 7
REPORTING SAFETY DEFECTS FOR U.S. OWNERS
Reporting safety defects for U.S. owners 475. . . . . . . . .
1–800–424–9393 (or 366–0123 in Washington.D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington. D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline.
475
Page 16
SECTION 6 –
SERVICE PROCEDURES AND SPECIFICATIONS
Body
Specifications 466. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protecting your vehicle from corrosion 467. . . . . . . . . . .
Washing and waxing 469. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the interior 471. . . . . . . . . . . . . . . . . . . . . . . . . . .
5
465
Page 17
BODY
SPECIFICATIONS
– DIMENSIONS AND WEIGHT
Overall length Overall width Overall height Wheelbase Tread – Front
Vehicle capacity weight (occupants + luggage)
*: Unladen vehicle
– FUEL TANK
Capacity
466
– Rear
4805 mm (189.2 in.) 1800 mm (70.9 in.) 1440 mm (56.7 in.)* 2800 mm (110.2 in.) 1535 mm (60.4 in.) 1510 mm (59.4 in.) 410 kg (900 lb.)
75 L (19.8 gal., 16.5 lmp.gal.)
Page 18
BODY
PROTECTING YOUR VEHICLE
FROM CORROSION
Proper care of your Lexus can help ensure long–term corrosion prevention.
The most common causes of corrosion to your vehicle are:
The accumulation of road salt, dirt and moisture in
hard–to–reach areas under the vehicle.
Chipping of paint or undercoating caused by minor
accidents or by stones and gravel.
The following conditions will cause or accelerate corrosion of your vehicle, so it is important to keep your vehicle, particularly the underside, as clean as possible and to repair any damage to paint or protective coatings as soon as possible.
The presence of road salt or dust control chemicals,
salt in the air near the sea coast, industrial air pollution.
High humidity , especially at temperatures just above
freezing point.
Certain parts of your vehicle are wet or damp for an
extended period of time, even though other parts of the vehicle are dry.
Components of the vehicle which are prevented from
quick–drying due to lack of proper ventilation are
exposed to high temperature.
467
Page 19
BODY
To help prevent corrosion on your Lexus, follow these guidelines:
Keep your vehicle clean by regular washing. In
addition, observe the following points. If you drive on salted roads in the winter or if you live
near the ocean, you should hose off the undercarriage at least once a month to minimize corrosion.
High pressure w a te r o r s t ea m i s e ffective for cleaning
the vehicle’s underside and wheel housings. Pay particular attention to these areas as it is difficult to see all the mud and dirt. It will do more harm than good to simply wet the mud and debris without removing them. The lower edge of doors, rocker panels and frame members have drain holes which should not be allowed to clog with dirt as trapped water in these areas can cause corrosion.
Wash the underside of the vehicle thoroughly when
winter is over.
See ”Washing and waxing” for more tips.
Check the co n d ition of your vehicle’s paint and trim.
If you find any chips or scratches in the paint, touch them up immediately to prevent corrosion from starting. If the chips or scratches have gone through the bare metal, have a qualified body shop make the repair.
Check the inte r i o r o f your vehicle. Water and dirt can accumulate under the floor mats and could cause corrosion. Occasionally check under the mats to make sure the area is dry. Be particularly careful when transporting chemicals, cleansers, fertilizers, salt, etc. These should be transported in proper containers. If a spill or leak should occur, immediately clean and dry the area.
Keep your vehicle in a well ventilated garage or a roofed place. Do not park your vehicle in a damp, poorly ventilated garage. If you wash your vehicle in
the garage, or if you drive it in covered with water or snow, your garage may be so damp it will cause corrosion. Even if your garage is heated, a wet vehicle can corrode if the ventilation is poor.
468
Page 20
BODY
WASHING AND WAXING
Washing your Lexus
Keep your vehicle clean by regular washing.
The following cases may cause weakness to the paint or corrosion to the body and parts. Wash your vehicle as soon as possible.
When driving in a coastal areaWhen driving on a road sprinkled with antifreezeWhen having stuck of coal tar, tree sap, bird
droppings and carcass of an insect
When driving in the areas where there is a lot of
smoke, soot, dust, iron dust and chemical substance
When the vehicle becomes remarkably dirty with dust
and mud
Hand–washing your Lexus
Work in the shade and wait until the vehicle body is not hot to the touch.
1. Rinse off loose dirt with a hose. Remove any mud or road salt f r o m t h e underside of the vehicle or in the wheel wells.
2. Wash with a mild car–wash soap, mixed according to the manufacturer’s instructions. Use a soft cotton mitt and keep it wet by dipping it frequently into the wash water. Do not rub hard – let the soap and water remove the dirt.
469
Page 21
BODY
Aluminum wheels: Use only a mild soap or neutral
detergent. Urethane bumpers and side moldings: Wash
carefully. Do not scrub with abrasive cleaners. The bumper and side molding faces are soft.
Road tar: Remove with turpentine or cleaners that are marked safe for painted surfaces.
NOTICE
Do not use gasoline or strong solvents, which may be toxic or cause damage.
3. Rinse thoroughly – dried soap can cause streaking. In hot weather you may need to rinse each section right after you wash it.
4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not rub or press hard – you might scratch the paint.
Automatic car wash
Your vehicle may be washed in an automatic car wash, but remember that the paint can be scratched by some type of brushes, unfiltered washing water, or the washing process itself. Scratching reduces paint durability and gloss, especially on darker colors. The manager of the car wash should be able to advise you whether the process is safe for the paint on your vehicle.
Waxing your Lexus
Polishing and waxing is recommended to maintain the original beauty of your Lexus’ finish.
Once a month or if the vehicle does not repel water well, apply wax.
1. Always wash and dry the vehicle before you begin waxing, even if you are using a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely weathered, use a car–cleaning polish, followed by a separate wax. Carefully follow the manufacturer’s instructions and precautions. Be sure to polish and wax the chrome trim as well as the paint.
3. Wax the vehicle again when water does not bead but remains on the surface in large patches.
470
Page 22
CLEANING THE INTERIOR
CAUTION
Be careful not to splash water or spill liquid on the
floor. This may prevent the side airbags from activating correctly, resulting in serious injury.
Do not wash the vehicle floor with water, or allow
water to get onto the floor when cleaning the vehicle interior or exterior. Water may get into audio components or other electrical components above or under the floor carpet (or mat) and cause a malfunction; and it may cause body corrosion.
BODY
471
Page 23
BODY
Leather Interior
The selected leather is used in your Lexus. Due to a leather product, some parts of leather may be rough, uneven or scratched originally.
To keep good appearance, we recommend you to clean it periodically twice a year.
Remove dirt on the leather in the following ways:
1. Wipe it off lightly using a soft cloth (e.g. gauze) dampened with 5% solution of neutral detergent for wool.
2. Wring water from a clean cloth and thoroughly wipe off all traces of detergent with it.
3. Wipe of f the surface of the leather with a dry soft cloth. Allow the leather to dry in a ventilated shaded area. Excess of wet may cause the hardening or shrinking of the leather.
NOTICE
472
Page 24
Dirt or sand adhered to the leather may damage the treated surface and cause it to wear earlier. Remove dirt or sand using a vacuum cleaner.
If a stain should fail to come out with a neutral detergent, apply a cleaner that does not contain an organic solvent.
Never use organic substances such as benzine, alcohol or gasoline, or alkaline or acid solutions for cleaning the leather as these could cause discoloring.
Use of a nylon brush or synthetic fiber cloth, etc. may scratch the fine grained surface of the leather.
Mildew may develop on soiled leather upholstery. Be especially careful to avoid oil spots. Try to keep your upholstery always clean.
Long exposure to direct sunlight may cause the leather surface to harden and shrink. Keep your vehicle in a shaded area, especially in the summer.
The interior of your vehicle is apt to heat up on hot summer days, so avoid placing on the upholstery items made of vinyl or plastic or containing wax as these tend to stick to leather when warm.
Improper cleaning of the leather upholstery could result in discoloration or staining.
Synthetic Leather Areas (Dash and sun visors)
The synthetic leather areas may be easily cleaned with a mild soap or detergent and water.
First vacuum over the upholstery to remove loose dirt. Then, using a sponge or soft cloth, apply the soap solution to the synthetic leather . After allowing it to soak in for a few minutes to loosen the dirt, remove the dirt and wipe off the soap with a clean damp cloth. If all the dirt does not come off, repeat the procedure. Commercial foaming–type cleaners are also available which work well. Follow the manufacturer’s instructions.
NOTICE
Do not use solvent, thinner, gasoline or window cleaner on the interior.
Carpets, Windows and Seat Belts
Begin by vacuuming thoroughly to remove as much dirt as possible. Several types of foam cleaners are available; some are in aerosol cans and others are powders or liquids which you mix with water to produce a foam. T o shampoo the carpets, use a sponge or brush to apply the foam. Rub in overlapping circles. Do not
BODY
473
Page 25
BODY
apply water – the best results are obtained by keeping the carpet as dry as possible. Read the shampoo instructions and follow them closely.
The seat belts may be cleaned with mild soap and water or with lukewarm water.
Use a cloth or sponge. As you are cleaning, check the belts for excessive wear, fraying or cuts.
NOTICE
Use a good foam–type shampoo to clean the carpets.
Do not use dye or bleach on the belts – it may weaken them.
Do not use the belts until they become dry.
The windows may be cleaned with any household window cleaner.
When cleaning the inside of the rear window, be careful not to scratch or damage the heater wires.
Air Conditioning Control Panel, Car Audio, Instrument Panel, Console Panel, and Switches
Use a soft damp cloth for cleaning. Soak a clean soft cloth in water or lukewarm water then
lightly wipe off any dirt.
NOTICE
Do not use organic substances (solvents, kerosene, alcohol, gasoline, etc.) or alkaline or acidic solutions. These chemicals can cause discoloring, staining or peeling of the surface.
If you use cleaners or polishing agents, make sure their ingredients do not include the substances mentioned above.
If you use a liquid car freshener, do not spill the liquid onto the vehicle’s interior surfaces. It may contain the ingredients mentioned above. Immediately clean any spill using the method mentioned above.
If you have any questions about the cleaning of your Lexus, your local Lexus dealer will be pleased to answer them.
474
Page 26
SECTION 6 –
SERVICE PROCEDURES AND SPECIFICATIONS
Electrical components
Specifications 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking battery condition 439. . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 446. . . . . . . . . . . . . . . . .
Checking and replacing the blade type fuses 448. . . . .
Checking the cartridge type fuses 453. . . . . . . . . . . . . . .
Adding washer fluid 455. . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the headlight aim 455. . . . . . . . . . . . . . . . . . . . .
Replacing light bulbs 459. . . . . . . . . . . . . . . . . . . . . . . . . .
4
429
Page 27
ELECTRICAL COMPONENTS
SPECIFICATIONS
– FUSE LOCATION
64G004–1
1
Engine compartment
2
Passenger’s side kick panel
3
Driver’s side kick panel
4
Engine compartment (Canada only)
– FUSES
430
Page 28
64G015
Driver’s side kick panel
64G014
Passenger’s side kick panel
ELECTRICAL COMPONENTS
431
Page 29
ELECTRICAL COMPONENTS
Engine compartment
64G026
64G013
432
Page 30
Engine compartment (Canada only)
ELECTRICAL COMPONENTS
433
Page 31
ELECTRICAL COMPONENTS
No. FUSE AMPERE CIRCUIT
1 WASHER 20 Windshield washer 2 FR FOG 15 Fog lights
Tail lights, Side marker lights,
3 TAIL 10
4 SRS–ACC 15 SRS
5 GAUGE 10
6 FUEL OPN 10 Fuel filler door opener
7
8 PANEL 7.5 9 HEATER 10 Air conditioning
10 SRS–B 5
11 D P/SEA T 30 Power seat system
12 13 WIPER 25 Windshield wipers
14 OBD 7.5 On–board diagnosis
D FR
DOOR
RADIO
NO.2
20
15
License plate lights, Parking lights
Back–up lights, Gauges and meters, service reminder indicators and buzzers
Power window system, Door lock system, Wireless remote control
Emergency flashers, Headlight cleaner
Gauges and meters, service reminder indicators and warning buzzers
Audio, Shift lock system
434
Page 32
No. FUSE AMPERE CIRCUIT
Stop lights,
15 STOP 15
16 CIG 15 Cigarette lighter, Power outlet
17 ECU–IG 15
18 STARTER 5 Starting system
19 IGN 5
20
21 RR FOG 10 No circuit 22 M/R HTR 10 Outside rear view mirror 23 S/ROOF 25 Moon roof
24
25 P P/SEAT 30
D RR
DOOR
P FR
DOOR
20
20
Anti–lock brake system, Traction control system
Power window, Door lock system, Wireless remote control, Theft deterrent system
Multiport fuel injection system/sequential multiport fuel injection system, SRS, Anti–lock brake system, Vehicle skid control system, Cruise control system
Power window system, Door lock system, Wireless remote control
Power window system, Door lock system, Wireless remote control
Power seat system, Tilt and telescopic steering
ELECTRICAL COMPONENTS
435
Page 33
ELECTRICAL COMPONENTS
26 DOME 10 27 SEAT HTR 20 Seat heater
No. FUSE AMPERE CIRCUIT
28 4WS 25 No circuit 29 TV 15 No circuit 30 ECU–B2 5 Power seat system
31
32 ECU–B1 20
33 MPX–B 10
34 HORN 10 Horn
35 ETCS 15
36 AM2 15
P RR
DDOR
20
Interior lights, Personal lights, Vanity lights, Trunk light, Clock
Power window system, Door lock system, Wireless remote control
Power window system, Door lock system, Wireless remote control, Theft deterrent system, Trunk lid opener, Interior lights, Personal lights, Clock, Headlight cleaner
Power window system, Door lock system, Wireless remote control, Theft deterrent system, Trunk lid opener
Electronic throttle control system
Starting system, Multiport fuel injection system/sequential multiport fuel injection system
436
Page 34
37 TEL 15 No circuit
44
38 TURN–HAZ 10 Turn signal lights
No. FUSE AMPERE CIRCUIT
Multiport fuel injection
39 EFI 25
40 ALT–S 5 Charging system
RADIO
41
42 DRL NO.2 30
43
44
45
46
NO.1
H–LP L
UPR
H–LP R
UPR
DRL NO.1 30
H–LP L
LWR
H–LP R
LWR
20
10
10
15
15
system/sequential multiport fuel injection system, Emission control system
Audio
Vehicles with daytime running light system:
Daytime running light system
Vehicles without daytime running light system:
Left–hand headlight (high beam)
Vehicles without daytime running light system:
Right–hand headlight (high beam)
Vehicles with daytime running light system:
Daytime running light system Left–hand headlight (low beam)
Right–hand headlight (low beam)
ELECTRICAL COMPONENTS
437
Page 35
ELECTRICAL COMPONENTS
H–LP R
47
No. FUSE AMPERE CIRCUIT
48
UPR
H–LP L
UPR
SPARE Spare fuse
15
15
Vehicles with daytime running light system:
Right–hand headlight (high beam)
Vehicles with daytime running light system:
Left–hand headlight (high beam)
438
Page 36
CHECKING BATTERY
Precautions
ELECTRICAL COMPONENTS
CONDITION
439
Page 37
ELECTRICAL COMPONENTS
CAUTION
BATTERY PRECAUTIONS The battery produces flammable and explosive
hydrogen gas. Do not cause a spark by contacting the battery
terminals with tools. Do not smoke or light a match near the battery. The electrolyte contains poisonous and corrosive
sulfuric acid.
Avoid contact with eyes, skin or clothes.Never inhale or swallow electrolyte.Wear protective safety glasses when working near
the battery. Keep children away from the battery. EMERGENCY MEASURES If electrolyte gets in your eyes, flush your eyes with
clean water f o r a t l east 15 minutes and get immediate
medical attention. If possible, continue to apply
water with a sponge or cloth while traveling to the
medical office.
440
Page 38
ELECTRICAL COMPONENTS
If electrolyte gets on your skin, thoroughly
wash the contacted area. If you feel a pain or burn, get medical attention immediately.
If electrolyte gets on your clothes, there is a
possibility of its soaking through to your skin, so immediately take off the exposed clothing and follow the procedure above, if necessary.
If you happen to swallow electrolyte, drink a
large quantity of water or milk. Follow with milk of magnesia, beaten raw egg or vegetable oil. Then go immediately for emergency help.
64G001a
Checking battery exterior
441
Page 39
ELECTRICAL COMPONENTS
1
Terminals 2Hold–down clamp
Check the battery for corroded or loose connections, cracks, or loose hold–down clamps.
1. If the battery is corroded, wash it off with a solution of warm water and baking soda. Coat the terminals with grease to prevent further corrosion.
2. If the connections are loose, tighten the clamp bolts – but do not overtighten.
3. Tighten the hold–down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.
NOTICE
Make sure the engine and all accessories are turned off before performing maintenance.
When checking the battery, remove the ground cable first and reinstall it last.
Be careful not to cause a short circuit with tools.
Take care no solution gets into the battery when washing it.
Checking battery fluid
There are 2 types of batteries: maintenance type and non–maintenance type.
A non–maintenance battery has ”MAINTENANCE FREE BATTERY” on its top. A maintenance type battery does not have such indication.
Maintenance type battery
Check the fluid condition by the fluid level lines on the side of the battery. Or if the battery has a hydrometer on its top, you can also check the hydrometer.
Non–maintenance battery
Check the battery condition by the hydrometer on the top of the battery.
442
Page 40
(a) Checking by the fluid level lines (Maintenance type battery only)
64G002b
1
Upper line 2Lower line
The fluid (electrolyte) level must be between the upper and lower lines.
When checking the fluid level, look at all six cells, not just one or two.
If the level is lower than the lower line, add distilled water. (See ”Adding distilled water” on page 444.)
ELECTRICAL COMPONENTS
(b) Checking by the hydrometer
443
Page 41
ELECTRICAL COMPONENTS
64G003a
Check the battery condition by the hydrometer color.
Maintenance type battery
1
BLUE – Good condition.
2
WHITE – Charging necessary. Have the battery checked by your Lexus dealer.
3
RED – Add distilled water. (See ”Adding distilled water” described below.)
Non–maintenance type battery
1
BLUE – Good condition.
2
WHITE – Charging necessary. Have the battery checked by your Lexus dealer.
3
RED – Have the battery checked by your Lexus dealer.
444
NOTICE
For non–maintenance battery: Do not refill the battery with water.
Adding distilled water (Maintenance type battery only)
Page 42
64L062
1
Low 2O.K.
1. Remove the vent plugs.
2. Add distilled water to cells needing fluid. If the side of your battery is covered, check the water
level by looking down directly above the cell as illustrated above.
3. Retighten the vent plugs securely.
ELECTRICAL COMPONENTS
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the battery during heavy charging, causing corrosion or damage.
Use a cover on the battery for longer life.
445
Page 43
ELECTRICAL COMPONENTS
BATTERY RECHARGING
PRECAUTIONS
During recharging, the battery is producing hydrogen gas.
Therefore, before recharging:
1. Maintenance type batteries – Remove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Make sure the power switch on the recharger is off when connecting the charger cables to the battery and when disconnecting them.
CAUTION
Always charge the battery in an unconfined area. Do
not charge the battery in a garage or closed room
where there is not sufficient ventilation. Non–maintenance batteries: Only do a slow charge
(5 A or less). Charging at a quicker rate is dangerous.
The battery may explode causing personal injuries.
Maintenance type batteries: Be sure to remove the
vent plugs before recharging.
446
Page 44
NOTICE
Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.
ELECTRICAL COMPONENTS
447
Page 45
ELECTRICAL COMPONENTS
CHECKING AND REPLACING
THE BLADE TYPE FUSES
64G006–1
Driver’s side kick panel
64G017
448
Passenger’s side kick panel
Page 46
64G005–2
Engine compartment 1Spare fuses
2
Pull–out tool
64G027
ELECTRICAL COMPONENTS
449
Page 47
ELECTRICAL COMPONENTS
Engine compartment (Canada only)
1. Turn the ignition switch off and open the fuse box lid.
Determine whic h f use may be causing the problem. The lid of the fuse box shows the name of the circuit for each fuse.
64L013
2. Make sure the inoperative component is turned off. Pull the suspected fuse straight out with the pull–out tool and check it. If it has blown, push a new fuse into the clips.
450
Page 48
64G008
Good
a. Look carefully at the fuse. If the thin wire is broken, the fuse has blown. If you are not sure or if it is too dark to see, try replacing the suspected fuse with one of the same value that you know is good.
b. Install only a fuse with the amperage rating designated on the fuse box lid.
If you do not have a spare fuse, in an emergency you can pull out t h e ” C I G ” , ” RAD NO.1” or ”OBD” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same.
If you cannot use one of the same amperage, use one lower than, but as close as possible to, the amperage. If the amperage is lower than that specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clips.
Blown
ELECTRICAL COMPONENTS
It is a good idea to purchase a set of spare fuses and keep them in your vehicle for emergencies.
If the new fuse immediately blows out, there is a problem with the electrical system. Have your Lexus dealer correct it as soon as possible.
451
Page 49
ELECTRICAL COMPONENTS
CAUTION
Never use a fuse with a higher amperage rating, or any other object, in place of a fuse. This may cause extensive damage and possibly a fire.
452
Page 50
CHECKING THE CARTRIDGE
TYPE FUSES
64G019–1
ELECTRICAL COMPONENTS
453
Page 51
ELECTRICAL COMPONENTS
1
Good 2Melted
If the headlights or other electrical components do not work and the blade type fuses are O.K., check the cartridge type fuses. If any of the cartridge type fuses are blown, they must be replaced.
If there is an overload in the circuits from the battery, the fuses are designed to blow before the entire wiring harness is damaged.
NOTICE
Before replacing the fuses, have the cause of electrical overload determined and repaired by your Lexus dealer.
CAUTION
Always use a genuine Lexus fuse or equivalent for replacement. Never install an ordinary wire – even for a temporary fix. This may cause extensive damage and possibly a fire.
454
Page 52
ADDING WASHER FLUID
64G009
ELECTRICAL COMPONENTS
If the washer tank becomes nearly empty, add washer fluid.
You may use plain water as washer fluid. However, in cold areas where temperatures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Lexus dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may damage your vehicle’s paint.
CHECKING THE HEADLIGHT
AIM
455
Page 53
ELECTRICAL COMPONENTS
64G020b
1
Beam angle gauge (vertical movement)
2
Beam angle gauge (horizontal movement)
Before checking the headlight aim:
1. Be sure that the body around the headlight is not deformed.
2. Park the vehicle on a level spot.
3. The driver gets into the driver’s seat and puts the vehicle in a state readying for a driving (with a full tank).
4. Bounce the vehicle several times.
Adjusting the headlight aiming
456
Page 54
1
Adjusting bolt A
2
Adjusting bolt B
ELECTRICAL COMPONENTS
64g059
457
Page 55
ELECTRICAL COMPONENTS
64G021a
1
Bubble 2Acceptable range
Vertical movement gauge: The bubble of the gauge
should not deviate from the center of the gauge by more than 2 marks to either side of the gauge.
If the bubble is out of the acceptable range of the beam angle gauge, adjust it using bolt A.
458
Page 56
64G022a
1
Mark 2Acceptable range
Horizontal movement gauge: The mark should not
deviate by more than one mark to either side of the gauge.
If the edge of the lens does not match “0” mark, adjust the lens using bolt B.
If the error is over the value specified above, take the vehicle to your Lexus dealer to adjust the headlight aim.
After adjusting the headlight in the vertical direction, check that the light has been shifted from the adjusted position in the horizontal direction.
ELECTRICAL COMPONENTS
REPLACING LIGHT BULBS
The illustration on the following pages show the locations of light bulbs. If it is necessary to replace a bulb, take your vehicle to your Lexus dealer as soon as possible. Use bulbs with the bulb numbers and wattage ratings given in the table.
459
Page 57
ELECTRICAL COMPONENTS
CAUTION
Do not disassemble, repair or take apart the low beam
headlight bulbs, connector, power supply circuits
and rotated components. Or you may be injured by
electric shocks. Call your dealer when the headlights
fail to work or have to be replaced or disposed of. Halogen bulbs have pressurized gas inside and
require special handling. They can burst or shatter if
scratched or dropped. Hold a bulb only by its plastic
or metal case. Do not touch the glass part of a bulb
with bare hands.
NOTICE
Only use a bulb of the listed type.
64G023–1
460
LIGHT LOCATION
Page 58
Light Bulbs Bulb No. W T
ype
1 Headlight (Low beam)
Discharge bulb D2R 35
B
Halogen bulb HB4 51
C
2 Front turn signal light 1156 21
D
3 Headlight (High beam) HB3 60
A
4 Parking light ––– 5
D
5 Fog light HB4 51
C
6 Front side marker light 194 3.8
D
ELECTRICAL COMPONENTS
461
Page 59
ELECTRICAL COMPONENTS
64G024
462
Page 60
Light Bulbs Bulb No. W T
ype
1 High mounted stoplight 921 5
D
2 Trunk light 194 3.8
D
3 License plate light ––– 5
D
4 Tail/stop light ––– 5/21
D
5 Back–up light ––– 21
D
6 Tail light ––– 5
D
7 Rear turn signal light ––– 21
D
8 Tail/stop light ––– 5/21
D
ELECTRICAL COMPONENTS
463
Page 61
ELECTRICAL COMPONENTS
64G059
Light Bulbs Bulb No. W T
ype
1 Front personal lights ––– 8
F
2 Vanity lights ––– 3
E
3 Front interior lights ––– 8
E
4 Rear personal lights ––– 5
F
5 Door courtesy lights 194 3.8
D
6 Foot lights ––– 1.4
D
464
7 Glove box light ––– 1.2
D
A: HB3 halogen bulbs
B: D2R discharge bulbs
C: HB4 halogen bulbs
D: Wedge base bulbs
E: Double end bulbs
F: Single end bulbs
Page 62
SECTION 6 –
SERVICE PROCEDURES AND SPECIFICATIONS
Chassis
Specifications (GS400) 404. . . . . . . . . . . . . . . . . . . . . . . .
Specifications (GS300) 406. . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 408. . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking power steering fluid (GS400) 411. . . . . . . . . .
Checking power steering fluid (GS300) 413. . . . . . . . . .
Checking tire pressure 416. . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires 420. . . . . . . . . . . . . . . . . . .
Installing snow tires and chains 423. . . . . . . . . . . . . . . . .
Replacing wheels 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions 426. . . . . . . . . . . . . . . . . . .
Suspension and chassis 427. . . . . . . . . . . . . . . . . . . . . . .
3
403
Page 63
CHASSIS
SPECIFICATIONS (GS400)
– AUTOMATIC TRANSMISSION
Fluid capacity
Drain and refill
Fluid type
– DIFFERENTIAL
1.9 L (2.0 qt., 1.7 lmp.qt.) Automatic transmission fluid Type T – IV or
equivalent
Oil capacity Oil type Oil viscosity
– BRAKES
Pedal clearance * Pedal freeplay Brake pad wear limit Parking brake lining wear limit Parking brake adjustment * Fluid type
*1: Minimum pedal clearance when depressed with the pressure of 196 N (20 kgf, 44 lbf.) with the engine running *2: Parking brake adjustment when depressed with the pressure of 294 N (30 kgf, 66.1 lbf.)
404
1
2
1.35 L (1.42 qt., 1.19 lmp.qt.) Hypoid gear oil API GL–5 Above –18C (0F): SAE 90
Below –18C (0F): SAE 80W or SAE 80W–90
93 mm (3.7 in.) Min.
0.2 – 2 mm (0.008 – 0.08 in.)
1.0 mm (0.04 in.)
1.0 mm (0.04 in.) 7 – 9 clicks SAE J1703 or FMVSS No. 116 DOT 3
Page 64
– STEERING
CHASSIS
Freeplay Power steering fluid
– TIRES AND WHEELS
Tire size
Tire inflation pressure
Recommended cold tire inflation pressure
225/55R16 94V 235/45ZR17
Wheel size Wheel nut torque
Less than 30 mm (1.2 in.) Automatic transmission fluid DEXRON
II or III
Type A: 225/55R16 94V Type B: 235/45ZR17
2
Front 220 kPa (2.2 kgf/cm Rear 220 kPa (2.2 kgf/cm Front 230 kPa (2.3 kgf/cm Rear 230 kPa (2.3 kgf/cm
or bar, 32 psi)
2
or bar, 32 psi)
2
or bar, 33 psi)
2
or bar, 33 psi)
For sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by law, add 70 kPa (0.8 kgf/cm
2
, 0.7 bar, 10 psi) to the front tires and rear tires, but never exceed the maximum cold tire pressure molded on the tire sidewall.
Type A: 16 x 7
1/2 JJ
Type B: 17 x 8 JJ 103 N·m (10.5 kgf·m, 76 ft·lbf.)
405
Page 65
CHASSIS
SPECIFICATIONS (GS300)
– AUTOMATIC TRANSMISSION
Fluid capacity
Drain and refill
Fluid type
– DIFFERENTIAL
2.4 L (2.5 qt., 2.1 lmp.qt.) Automatic transmission fluid Type T – IV or
equivalent
Oil capacity Oil type Oil viscosity
– BRAKES
Pedal clearance * Pedal freeplay Brake pad wear limit Parking brake lining wear limit Parking brake adjustment * Fluid type
*1: Minimum pedal clearance when depressed with the pressure of 196 N (20 kgf, 44 lbf.) with the engine running *2: Parking brake adjustment when depressed with the pressure of 294 N (30 kgf, 66.1 lbf.)
– STEERING
406
1
2
1.35 L (1.42 qt., 1.19 lmp.qt.) Hypoid gear oil API GL–5 Above –18C (0F): SAE 90
Below –18C (0F): SAE 80W or SAE 80W–90
93 mm (3.7 in.) Min.
0.2 – 2 mm (0.008 – 0.08 in.)
1.0 mm (0.04 in.)
1.0 mm (0.04 in.) 7 – 9 clicks SAE J1703 or FMVSS No. 116 DOT 3
Page 66
CHASSIS
Freeplay Power steering fluid
– TIRES AND WHEELS (Type A)
Tire size Tire inflation pressure
Recommended cold tire inflation pressure
Wheel size Wheel nut torque
– TIRES AND WHEELS (Type B)
Less than 30 mm (1.2 in.) Automatic transmission fluid DEXRON
II or III
P215/60R16 94V
2
Front 210 kPa (2.1 kgf/cm Rear 210 kPa (2.1 kgf/cm
or bar, 30 psi)
2
or bar, 30 psi)
For sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by law, add 90 kPa (1.0 kgf/cm
2
, 0.9 bar, 13 psi) to the front tires and rear tires, but never exceed the maximum cold tire pressure molded on the tire sidewall.
1/2 JJ
16 x 7 103 N·m (10.5 kgf·m, 76 ft·lbf.)
407
Page 67
CHASSIS
Tire size Tire inflation pressure
Recommended cold tire inflation pressure
Wheel size Wheel nut torque
CHECKING BRAKE FLUID
63G002–1
225/55R16 94V
2
Front 220 kPa (2.2 kgf/cm Rear 220 kPa (2.2 kgf/cm
For sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by law, add 80 kPa (0.9 kgf/cm front tires and rear tires, but never exceed the maximum cold tire pressure molded on the tire sidewall.
1/2 JJ
16 x 7 103 N·m (10.5 kgf·m, 76 ft·lbf.)
or bar, 32 psi)
2
or bar, 32 psi)
2
, 0.8 bar, 12 psi) to the
408
Page 68
To check the fluid level, simply look at the see–through reservoir . T h e level should be between the ”MAX” and ”MIN” lines on the tank.
It is normal for the brake fluid level to go down slightly as the brake pads wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703 brake fluid to the brake reservoir.
Refilling brake fluid:
1. Turn the ignition switch off.
2. Depress the brake pedal more than 40 times.
3. Remove the reservoir cover by hand. Add brake fluid up to the ”MAX” line.
If you do not follow the procedure above, the reservoir may overflow.
Use only newly opened brake fluid. Once opened, brake fluid absorbs moisture from the air , and excess moisture can cause a dangerous loss of braking efficiency.
CHASSIS
409
Page 69
CHASSIS
CAUTION
Take care when filling the reservoir because brake fluid can harm your hands or eyes and damage painted surfaces. If fluid gets in your hands or eyes, flush them with clean water.
410
Page 70
CHECKING POWER STEERING
FLUID (GS400)
63G003–1
Check the fluid level through the reservoir. If necessary, add automatic transmission fluid DEXRON
If the vehicle has been driven around 80 km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60C – 80C or 140F – 175F). You may also check the level when the fluid is cold (about room temperature, 10C – 30C or 50F – 85F) if the engine has not been run for about five hours.
II or III.
CHASSIS
411
Page 71
CHASSIS
63G006–1
1
If hot O.K. 2If hot add 3If cold O.K.
4
If cold add
Clean all dirt off the reservoir and look at the fluid level. If the fluid is cold, the level should be in the ”COLD” range. Similarly , if it is hot, the fluid level should b e in t he ”HOT” range. If the level is at the low side of the appropriate range, add automatic transmission fluid DEXRON
To remove the filler cap, turn it counterclockwise and lift up. To reinstall it, turn it clockwise. After replacing the filler cap, visually check the steering box case, vane pump and hose connections for leaks or damage.
II or III to bring the level within the range.
CAUTION
The reservoir may be hot so be careful not to burn yourself.
412
Page 72
CHASSIS
NOTICE
Avoid overfilling, or the power steering could be damaged.
CHECKING POWER STEERING
FLUID (GS300)
413
Page 73
CHASSIS
63G004–1
Check the fluid level on the dipstick. If necessary, add automatic transmission fluid DEXRON
If the vehicle has been driven around 80 km/h (50 mph) for 20 minutes (a little more in frigid temperatures), the fluid is hot (60C – 80C or 140F – 175F). You may also check the level when the fluid is cold (about room temperature, 10C – 30C or 50F – 85F) if the engine has not been run for about five hours.
414
II or III.
Page 74
63L003–1
1
If cold O.K. 2If hot O.K. 3Add fluid
1. Clean all dirt off the reservoir.
2. Remove the filler cap by turning it counterclockwise and wipe the dipstick clean.
3. Reinstall the filler cap.
4. Remove the filler cap again and look at the fluid level. If the fluid is cold, the level should be in the ”COLD” range on the dipstick. Similarly , if it is h ot, the flu id level should be in the ”HOT” range. If the level is at the low side of either range, add automatic transmission fluid DEXRON
5. After replacing the filler cap, visually check the steering box case, vane pump and hose connections for leaks or damage.
II or III to bring the level within the range.
CHASSIS
415
Page 75
CHASSIS
CAUTION
The reservoir may be hot so be careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steering could be damaged.
416
CHECKING TIRE PRESSURE
Page 76
63G005
The recommended cold tire pressures, tire size and the vehicle capacity weight are given on the label.
Y ou should check the tire pressures every two weeks, or at least once a month. And don’t forget the spare! The pressure for the spare tire should be the same with that for the standard tire. (See page 405 or 407.) Incorrect tire pressure can reduce tire life and make your vehicle less safe to drive.
Low tire pressure results in excessive wear, poor handling, reduced fuel economy, and the possibility of blowouts from overheated tires. Also, low tire pressure can cause poor sealing of the tire bead. If the tire pressure is excessively low, there is the possibility of wheel deformation and/or tire separation. So keep your tire pressures at the proper level. If a tire needs frequent refilling, have it checked by your Lexus dealer.
CHASSIS
417
Page 77
CHASSIS
High tire pressure produces a harsh ride, handling problems, excessive wear at the center of the tire tread, and a greater possibility of tire damage from road hazards.
The following instructions for checking tire pressure should be observed:
The pressure should be checked only when the
tires are cold. If your vehicle has been parked for at
least 3 hours and has not been driven for more than
1.5 km or 1 mile since, you will get an accurate cold tire pressure reading.
Always use a tire pressure gauge. The
appearance of the tire can be misleading. Besides, tire pressures that are even just a few pounds off can degrade handling and ride.
Do not bleed or reduce tire pressure after driving.
It is normal for the tire pressure to be higher after driving.
Never exceed the vehicle capacity weight. The
passengers and luggage weight should be located so that the vehicle is balanced.
Be sure to reinstall the tire valve caps. Without the
valve caps, dirt or moisture could get into the valve core and cause air leakage. If the caps have been lost, have new ones put on as soon as possible.
418
Page 78
ROTATING TIRES
63L008-1
CHASSIS
To equalize tire wear and help extend tire life, Lexus recommends that you rotate your tires approximately every 12000 km (7500 miles). However, the most appropriate timing for tire rotation may vary according to your driving habits and road surface conditions.
The wheel assemblies must be rotated as illustrated above.
When rotating tires, check for uneven wear and damage. Abnormal wear is usually caused by incorrect tire pressure, improper wheel alignment, out–of balance wheels, or severe braking.
Before storing radial, snow or studded tires, mark the direction of rotation and be sure to install them in the same direction when using them again. Tires should be stored in a cool dry place.
419
Page 79
CHASSIS
CHECKING AND REPLACING
TIRES
When to replace your tires
63G001
1
New tread 2Tread wear indicator
3
Worn tread
Replace the tires when the tread wear indicators show. The location of the tread wear indicators is shown by the ”TWI” or ” sidewall of each tire.
The tires on your Lexus have built–in tread wear indicators to help you know when the tires need replacement. When the tread depth wears to 1.6 mm (0.06 in.) or less, the indicators will appear. If you can see the indicators in two or more adjacent grooves, the tire should be replaced.
∆” marks molded on the
Vehicles equipped with 235/45R17 tires: Your Lexus has been fitted with specially developed tires which provide exceptional dynamic performance under general road conditions. However your riding comfort may worsen a little and road noise may increase during driving. You may also notice that your tires will wear more rapidly and tire grip performance will be reduced on the snowy and/or icy roads when compared to standard tires. Be sure to have snow tires or tire chains on the snowy and/or icy roads and drive carefully with the speed appropriate for road conditions.
The effectiveness of snow tires is lost if the tread
420
Page 80
CHASSIS
wears down below 4 mm (0.16 in.). If you have tire damage such as cuts, splits, cracks
deep enough to expose the fabric, or bulges indicating internal damage, the tire should be replaced.
If a tire often goes flat or cannot be properly repaired due to the size or location of a cut or other damage, it should be replaced. If you are not sure, consult with your Lexus dealer.
If an air loss occurs while driving, do not continue driving with a deflated tire. Driving even a short distance can damage a tire beyond repair.
Any tires which are over 6 years old must be checked by a qualified technician even if damage is not obvious.
Tires deteriorate with age even if they have never or seldom been used.
This also applies to the spare tire and tires stored for future use.
Uniform tire quality grading
This information has been prepared in accordance with regulations issued by the National Highway Traffic Safety Administration of the U.S. Department of Transportation. It provides the purchasers and/or prospective purchasers of Lexus vehicles with information on uniform tire quality grading.
Your Lexus dealer will help answer any questions you may have as you read this information.
DOT quality grades – All passenger vehicle tires must conform to Federal Safety Requirements in addition to these grades. These quality grades are molded on the sidewall.
Treadwear – The treadwear grade is a comparative
rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and a half (1 – 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the actual conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices and differences in road characteristics and climate.
Traction AA, A, B, C – The traction grades, from highest to lowest, are AA, A, B and C, and they represent the tire’s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance.
421
Page 81
CHASSIS
Warning: The traction grade assigned to this tire is based on braking (straight ahead) traction tests and does not include cornering (turning) traction.
Temperature A, B, C – The temperature grades are A (the highest), B, and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law.
Warning: The temperature grade of this tire established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
Tire selection
When replacing a tire, use only the same size and construction as originally installed and with the same or greater load capacity.
Using any other size or type of tire may seriously affect handling, ride, speedometer/odometer calibration, ground clearance, and clearance between the body and tires or snow chains.
422
Page 82
CHASSIS
Do not mix radial, belted, or conventional tires on your vehicle.
Do not use tires or wheels other than the manufacturer’s recommended size.
It can cause dangerous handling characteristics, resulting in loss of control. If you need to change from conventional tires to radial tires or vice versa, replace them as a set.
INSTALLING SNOW TIRES AND
CHAINS
When to use snow tires or chains
Snow tires or chains are recommended when driving on snow or ice.
On wet or dry roads, conventional or radial tires provide better traction than snow or studded tires.
CAUTION
Do not drive with the snow tires incorrectly inflated.Never drive over 120 km/h (75 mph) with any type of
snow tires.
Snow tire selection
If you need snow tires, select the same size, construction and load capacity as the original tires on your Lexus.
Do not use tires other than stated above. Since your vehicle has radial tires as original equipment, make sure your snow tires also have radial construction. Do not install studded tires without first checking local regulations for possible restrictions.
Snow tire installation
Snow tires should be installed on all wheels.
Installing snow tires on the rear wheels only can lead to an excessive difference in road grip capability between the front and rear tires which could cause loss of vehicle control.
423
Page 83
CHASSIS
Tire chain selection
Regulations regarding the use of tire chains vary according to location or type of road. Always check the local regulations before installing chains.
Use SAE Class ”S” type radial tire chains, with the exception of radial cable chains or V–bar type chains.
Chain installation
Install the chains on the rear tires as tightly as possible. Do not use tire chains on the front tires. Retighten chains after driving 0.5 – 1.0 km (1/4 – 1/2 mile).
When installing chains on your tires, carefully follow the instructions of the chain manufacturer.
424
Page 84
CAUTION
Do not exceed 50 km/h (30 mph) or the chain
manufacturer’s recommended speed limit, whichever is lower.
Drive carefully avoiding bumps, holes, and sharp
turns, which may cause the vehicle to bounce.
Avoid sharp turns or locked–wheel braking, as use of
chains may adversely affect vehicle handling.
CHASSIS
425
Page 85
CHASSIS
REPLACING WHEELS
When to replace your wheels
If you have wheel damage such as bends, cracks or heavy corrosion, the wheel should be replaced.
If you fail to replace damaged wheels, a tire may slip off a wheel or they may cause loss of handling control.
Replacement with used wheels is not recommended as they may have been subjected to rough treatment or high mileage and could fail without warning. Also, bent wheels which have been straightened may have hidden structural damage and therefore should not be used. Never use an inner tube in a leaking wheel which is designed for a tubeless tire.
Wheel selection
When replacing wheels, care should be taken to ensure that they are equivalent to those removed in load capacity, diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus dealer.
A wheel of a different size or type may adversely affect handling, wheel and bearing life, brake cooling, speedometer/odometer calibration, stopping ability, headlight aim, bumper height, vehicle ground clearance, and tire or snow chain clearance to the body and chassis.
ALUMINUM WHEEL
PRECAUTIONS
After driving your vehicle the first 1600 km (1000
miles), check that the wheel nuts are tight.
If you have rotated, repaired, or changed your tires,
check that the wheel nuts are still tight after driving 1600 km (1000 miles).
When using tire chains, be careful not to damage the
aluminum wheels.
Use only the Lexus wheel nuts and wrench designed
for your aluminum wheels.
When balancing your wheels, use only Lexus
balance weights or equivalent and a plastic or rubber hammer.
As with any wheel, periodically check your aluminum
wheels for damage. If damaged, replace immediately.
426
Page 86
SUSPENSION AND CHASSIS
CAUTION
Do not modify the suspension/chassis with lift kits, spacers, springs, etc. It can cause dangerous handling characteristics, resulting in loss of control.
CHASSIS
427
Page 87
CHASSIS
428
Page 88
SECTION 6 –
SERVICE PROCEDURES AND SPECIFICATIONS
Engine
Specifications (GS400) 379. . . . . . . . . . . . . . . . . . . . . . . .
Specifications (GS300) 383. . . . . . . . . . . . . . . . . . . . . . . .
Fuel 387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Facts about engine oil consumption 389. . . . . . . . . . . . .
Used engine oil 391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine oil level 392. . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 397. . . . . . . . . . . . . . .
Spark plugs 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
378
Page 89
SPECIFICATIONS (GS400)
– GENERAL
ENGINE
Model Type Bore and stroke Displacement V alve clearance (engine cold)
Intake Exhaust
Drive belt tension
– LUBRICATION SYSTEM
1UZ–FE 8 cylinder V type, 4 cycle, gasoline
87.5 X 82.5 mm (3.44 X 3.25 in.) 3969 cm
0.15 – 0.25 mm (0.006 – 0.010 in.)
0.25 – 0.35 mm (0.010 – 0.014 in.) Automatic adjustment
3
(242.1 cu.in.)
379
Page 90
ENGINE
Oil capacity
Drain and refill
with filter without filter
Oil grade Recommended oil viscosity (SAE):
– COOLING SYSTEM
5.2 L (5.5 qt., 4.6 lmp.qt.)
4.9 L (5.2 qt., 4.3 lmp.qt.) API SJ, ”Energy–Conserving” multigrade engine oil or ILSAC multigrade engine oil
380
Capacity Coolant type
– FUEL
Fuel type Octane rating
9.3 L (9.8 qt., 8.2 lmp.qt.) ”Toyota Long Life Coolant” or equivalent With ethylene–glycol type coolant for a proper
corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water
62L005–1
alone.
Temperature range anticipated before next oil change
Only UNLEADED 91 (Research octane number 96) or higher
Page 91
– IGNITION SYSTEM
ENGINE
Spark plug – Make DENSO
NGK
– Gap
SK20R11 IFR6A11
1.1 mm (0.043 in.)
381
Page 92
ENGINE
– ELECTRICAL SYSTEM
Battery – Maintenance type battery
Specific gravity reading at 20C (68F):
Charging rates Quick charge
Slow charge
– Non–maintenance battery
Open voltage at 20C (68F):
Charging rates
1.260 Fully charged
1.160 Half charged
1.060 Discharged 15A max.
5A max.
12.7V Fully charged
12.3V Half charged
11.9V Discharged [Voltage that is checked 20 minutes after the key is removed with all the lights turned off]
5A max.
382
Page 93
SPECIFICATIONS (GS300)
– GENERAL
ENGINE
Model Type Bore and stroke Displacement V alve clearance (engine cold)
Intake Exhaust
Drive belt tension
– LUBRICATION SYSTEM
2JZ–GE 6 cylinder in line, 4 cycle, gasoline
86.0 X 86.0 mm (3.39 X 3.39 in.) 2997 cm
0.15 – 0.25 mm (0.006 – 0.010 in.)
0.25 – 0.35 mm (0.010 – 0.014 in.) Automatic adjustment
3
(182.9 cu.in.)
383
Page 94
ENGINE
Oil capacity
Drain and refill
with filter without filter
Oil grade Recommended oil viscosity (SAE):
– COOLING SYSTEM
5.4 L (5.7 qt., 4.8 lmp.qt.)
5.1 L (5.4 qt., 4.5 lmp.qt.) API SJ, ”Energy–Conserving” multigrade engine oil or ILSAC multigrade engine oil
384
Capacity Coolant type
– FUEL
Fuel type Octane rating
7.7 L (8.1 qt., 6.8 lmp.qt.) ”Toyota Long Life Coolant” or equivalent With ethylene–glycol type coolant for a proper
corrosion protection of aluminum components Do not use alcohol type antifreeze or plain water
62L005–1
alone.
Temperature range anticipated before next oil change
Only UNLEADED 91 (Research octane number 96) or higher
Page 95
– IGNITION SYSTEM
ENGINE
Spark plug – Make DENSO
NGK
– Gap
PK16TR11 BKR5EKPB11
1.1 mm (0.043 in.)
385
Page 96
ENGINE
– ELECTRICAL SYSTEM
Battery – Maintenance type battery
Specific gravity reading at 20C (68F):
Charging rates Quick charge
Slow charge
– Non–maintenance battery
Open voltage at 20C (68F):
Charging rates
1.260 Fully charged
1.160 Half charged
1.060 Discharged 15A max.
5A max.
12.7V Fully charged
12.3V Half charged
11.9V Discharged [Voltage that is checked 20 minutes after the key is removed with all the lights turned off]
5A max.
386
Page 97
ENGINE
FUEL
Fuel type
Y our vehicle must use only unleaded gasoline.
To help prevent gas station mixups, your Lexus has a smaller fuel tank opening. The special nozzle on pumps with unleaded fuel will fit it, but the larger nozzle on pumps with leaded gas will not.
At a minimum, the gasoline you use should meet the specifications of ASTM D4814 in the U.S.A. and CGSB
3.5–M93 in Canada.
NOTICE
Do not use leaded gasoline. Use of leaded gasoline will cause the three–way catalytic converter to lose its effectiveness and the emission control system to function improperly. Also, this can increase maintenance costs.
Octane rating
Select premium unleaded gasoline with an Octane Rating of 91 ( Research Octane Number 96) or higher for optimum engine performance. However, if such premium type cannot be obtained, you may temporarily use unleaded gasoline with an Octane Rating as low as 87 (Research Octane Number 91).
Use of unleaded fuel with an octane number or rating lower than stated above will cause persistent heavy knocking. If severe, this will lead to engine damage.
If your engine knocks ...
If you detect heavy knocking even when using the recommended fuel, or if you hear steady knocking while holding a steady speed on level roads, consult your Lexus dealer.
However, now and then, you may notice light knocking for a short time while accelerating or driving up hills. This is no cause for concern.
Gasolines containing detergent additives
Lexus recommends use of gasolines that contain detergent additives to avoid build–up of engine deposits.
For further details, ask your Lexus dealer or a local gasoline retailer.
Improved gasolines
The American Automobile Manufacturers Association (AAMA) has developed a specification of improved gasolines. The AAMA specification offers optimal fuel information for better vehicle performance and better protection of your engine.
Lexus recommends the use of gasolines that meet the AAMA specification, if available, for improved drivability
387
Page 98
ENGINE
and emission control system.
Gasolines containing MTBE
Gasolines that contain MTBE (Methyl Tertiary–Butyl Ether) are available in the market. If you use a gasoline mixed with MTBE, make certain that it does not contain more than 15% of MTBE.
Gasolines containing MMT
Some gasolines contain an octane–enhancing additive called MMT (methylcyclopentadienyl manganese tricarbonyl).
Lexus does not recommend the use of gasolines that contain MMT. If fuels containing MMT are used, your emission control system may be adversely affected. The Malfunction Indicator Lamp on the instrument cluster may come on. If this happens, contact your Lexus dealer for service.
Gasolines containing alcohol
Gasohol is a mixture of gasoline and ethanol. If you use gasohol in your Lexus, be sure that it is unleaded, has an octane rating no lower than 87 and does not contain more than 10% ethanol. Lexus does not recommend the use of gasolines containing methanol.
If you use gasoline containing methanol, use only gasoline meeting the requirements above and also containing less than 5% methanol with cosolvents and corrosion inhibitors for methanol.
388
Page 99
ENGINE
Gasolines quality
In a very few cases, you may experience driveability problems caused by the particular gasoline that you are using. If you continue to have unacceptable driveability, try changing gasoline brands. If that does not rectify your problem, then consult your Lexus dealer.
NOTICE
Do not use gasohol other than stated above. It will cause fuel system damage or vehicle performance problems.
If drivability problems are encountered (poor hot starting, vaporizing, engine knock, etc.), discontinue its use.
Take care not to spill gasohol during refueling. Gasohol may cause paint damage.
Fuel tank capacity
75 L (19.8 gal., 16.5 lmp.gal.)
FACTS ABOUT ENGINE OIL
CONSUMPTION
Functions of engine oil
Engine oil has the primary function of lubricating and cooling the inside of the engine, and plays a major role in maintaining the engine in proper working order.
Engine oil consumption
It is normal that an engine should consume some engine oil during normal engine operation. The causes of oil consumption in a normal engine are as follows.
Oil is used to lubricate pistons, piston rings and
cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated when the vehicle is decelerating sucks some of this oil into the combustion chamber. This oil as well as some part of the oil film left on the cylinder wall is burned by the high temperature combustion gases during the combustion process.
Oil is also used to lubricate the stems of the intake
valves. Some of this oil is sucked into the combustion chamber together with the intake air and is burned along with the fuel. High temperature exhaust gases also burn the oil used to lubricate the exhaust valve stems.
389
Page 100
ENGINE
The amount of engine oil consumed depends on the viscosity of the oil, the quality of the oil and the way the vehicle is driven.
More oil is consumed under driving conditions such as high speeds and frequent acceleration and deceleration.
A new engine consumes more oil, since its pistons, piston rings and cylinder walls have not become conditioned.
When judging the amount of oil consumption, keep in mind that the oil may have become diluted, making it difficult to judge the true level accurately .
For example, if a vehicle is used for repeated short trips and consumes a normal amount of oil, the dipstick may not show any drop in the oil level at all, even after 1000 km (600 miles) or more. This is because the oil is gradually becoming diluted with fuel or moisture, making it appear that the oil level has not changed.
The diluting ingredients evaporate out when the vehicle is then driven at high speeds, as on an expressway, making it appear that oil is excessively consumed after driving at high speeds.
Importance of engine oil level check
One of the most important points in proper vehicle maintenance is to keep the engine oil at the optimum level so that oil function will not be impaired. Therefore, it is essential that the oil level be checked regularly. Lexus recommends that the oil level be checked every time you refuel the vehicle.
NOTICE
Failure to check the oil level regularly could lead to serious engine trouble due to insufficient oil.
For detailed information on oil level check, see ”Checking the engine oil level” on page 392.
390
Loading...