Lexus ES250 1998, ES300 1998, ES330 1998, ES350 1998 Owner Manual

SECTION 6 – 4

SERVICE PROCEDURES AND SPECIFICATIONS

Electrical components

Specifications 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking battery condition 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery recharging precautions 223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking and replacing the blade type fuses 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the cartridge type fuses 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adding washer fluid 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the headlight aim 228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing light bulbs 229. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

213

ELECTRICAL COMPONENTS

SPECIFICATIONS

– FUSE LOCATIONS

64E001

– FUSES

64E025–1

Engine compartment

64E026–1

Engine compartment (Canada and California only)

1 3



2 4

Engine compartment Engine compartment (Canada and California only) Driver’s side instrument panel

214

64E037–2

ELECTRICAL COMPONENTS

215

ELECTRICAL COMPONENTS

Engine compartment

64E038–3

Driver’s side instrument panel

216

ELECTRICAL COMPONENTS

No.

FUSE

ABS 60 Anti–lock brake system

DRL NO.2 5

H–LP

LH (LO)

H–LP

RH(LO)

AMPERE

A/F HTR 25

5 6

ALT 100 Charging system

CDS NO.2 30 No circuit

HTR 50

MAIN 40 Headlight, Starting system

DOME 7.5

ECU–B 10

RAD NO.1 20 Audio system

HAZ 10

AM2 30 Starting system

CIRCUIT

Vehicles sold in Canada

Daytime Running Light System

Vehicles sold in Canada

Left–hand headlight (low beam)

Vehicles sold in Canada

Right–hand headlight (low beam)

Vehicles sold in California

Air fuel ratio sensor

Air conditioning system, Seat heater

Theft deterrent system, Clock, Door courtesy light, Interior light, Ignition switch light, Vanity light, Wireless remote control system

Cruise control system, Air conditioning system, Power seat system

Emergency flashers, Turn signal lights

H–LP LH 15

H–LP

LH HI

ALT–S 5 Charging system

H–LP RH 15

H–LP RH

18 19 20 21 22 23 24

EFI 15 Multiport fuel injection

HORN 10 Theft deterrent system

RDI FAN 30 Electronic cooling fan system

CDS 30 Air conditioning system

A/C 10 No circuit

S–HTR 20 Seat heater system

HTR 10 Air conditioning system

GAUGE 10

WIP 20 Windshield wipers and washer

Vehicles sold in the U.S.A.

Left–hand headlight (high beam)

Vehicles sold in Canada

Left–hand headlight (high beam)

Vehicles sold in the U.S.A.

Right–hand headlight (high beam)

Vehicles sold in Canada

Right–hand headlight (high beam)

Gauges and meters, service reminder indicators and warning buzzers, Back–up light, Door courtesy light, Seat heater, Power window system

No.

FUSE

TEL 5 Telephone

AMPERE

CIRCUIT

217

ELECTRICAL COMPONENTS

No.

33 34 35

FUSE

M/HTR 10 Outside rear view mirror defogger

ECU–IG 15

IGN 5 SRS, Multiport fuel injection

STOP 15

TAIL 10

PWR

OUTLET

OBD 7.5 On–board diagnosis system FOG 15 Fog lights

ST 5 Starting system

DOOR 25

AMPERE

Cruise control system, Anti–lock brake system, Shift lock system, Power antenna, Theft deterrent system, Electronic modulated suspension, Wireless remote control

Stop lights, High mounted stoplight, Cruise control system, Electronic modulated suspension, Anti–lock brake system, Shift lock system, Power seat system, Multiport fuel injection

Tail light, Side marker lights, License plate lights

Power outlet

Door courtesy light, Theft deterrent system, Power door lock system, Trunk lid opener, Fuel filler door opener

CIRCUIT

No.

FUSE

PANEL 7.5 Instrument panel lights, Glovebox light

TURN 7.5 Emergency flashers, Turn signal lights

RAD NO.2 7.5 Audio system



CIG 15 Cigarette lighter, Clock, SRS

DEF 40

PWR 30

AM1 40 No circuit

SPARE Spare fuse

AMPERE

CIRCUIT

Rear window defogger, Outside rear view mirror defogger

Power window, Electronic moon roof, Power seat system

218

ELECTRICAL COMPONENTS

CHECKING BATTERY CONDITION

Precautions

CAUTION

BATTERY PRECAUTIONS The battery produces flammable and explosive hydrogen gas.  Do not cause a spark by contacting the battery terminals

with tools.  Do not smoke or light a match near the battery. The electrolyte contains poisonous and corrosive sulfuric acid.

 Avoid contact with eyes, skin or clothes.  Never inhale or swallow electrolyte.  Wear protective safety glasses when working near the

battery.  Keep children away from the battery. EMERGENCY MEASURES  If electrolyte gets in your eyes, flush your eyes with clean

water for at least 15 minutes and get immediate medical

attention. If possible, continue to apply water with a sponge

or cloth while traveling to the medical office.

 If electrolyte gets on your skin, thoroughly wash the contacted area.

If you feel a pain or burn, get medical attention immediately.

 If electrolyte gets on your clothes, there is a possibility of its soaking

through to your skin, so immediately take off the exposed clothing and follow the procedure above, if necessary.

 If you happen to swallow electrolyte, drink a large quantity of water

or milk. Follow with milk of magnesia, beaten raw egg or vegetable oil. Then go immediately for emergency help.

219

ELECTRICAL COMPONENTS

Checking battery exterior

64E007



Terminals 2Hold–down clamp

Check the battery for corroded or loose connections, cracks, or loose hold–down clamps.

1. If the battery is corroded, wash it off with a solution of warm water and baking soda. Coat the terminals with grease to prevent further corrosion.

2. If the connections are loose, tighten the clamp bolts – but do not overtighten.

3. Tighten the hold–down clamp only enough to keep the battery firmly in place. Overtightening may damage the battery case.

NOTICE

 Make sure the engine and all accessories are turned off before

performing maintenance.

 When checking the battery, remove the ground cable first and reinstall

it last.

 Be careful not to cause a short circuit with tools.  Take care no solution gets into the battery when washing it.

Checking battery fluid

There are 2 types of batteries: maintenance type and non–maintenance type.

A non–maintenance battery has ”MAINTENANCE FREE BATTERY” on its top. A maintenance type battery does not have such indication.

Maintenance type battery

Check the fluid condition by the fluid level lines on the side of the battery . Or if the battery has a hydrometer on its top, you can also check the hydrometer.

Non–maintenance battery

Check the battery condition by the hydrometer on the top of the battery.

220

ELECTRICAL COMPONENTS

(a) Checking by the fluid level lines (Maintenance type battery only)

64E008

Upper line 2Lower line



The fluid (electrolyte) level must be between the upper and lower lines.

When checking the fluid level, look at all six cells, not just one or two. If the level is lower than the lower line, add distilled water. (See ”Adding

distilled water” on page 222.)

(b) Checking by the hydrometer

64E009

Check the battery condition by the hydrometer color. Maintenance type battery

RED – Add distilled water. (See ”Adding distilled water” on page 222.)

BLUE – Good condition.

WHITE – Charging necessary. Have the battery checked by your Lexus dealer.

Non–maintenance type battery

RED – Have the battery checked by your Lexus dealer.

BLUE – Good condition.

WHITE – Charging necessary. Have the battery checked by your Lexus dealer.

221

ELECTRICAL COMPONENTS

NOTICE

(For non–maintenance battery): Do not refill the battery with water.

Adding distilled water (Maintenance type battery only)

64L062

Low 2O.K.



1. Remove the vent plugs.

2. Add distilled water to cells needing fluid. If the side of your battery is covered, check the water level by looking down

directly above the cell as illustrated above.

3. Retighten the vent plugs securely.

NOTICE

 Do not overfill the cells. Excess electrolyte could squirt out of the

battery during heavy charging, causing corrosion or damage.

 Use a cover on the battery for longer life.

222

ELECTRICAL COMPONENTS

BATTERY RECHARGING PRECAUTIONS

During recharging, the battery is producing hydrogen gas.

Therefore, before recharging:

1. Maintenance type batteries – Remove the vent plugs.

2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.

3. Make sure the power switch on the recharger is off when connecting the charger cables to the battery and when disconnecting them.

CAUTION

 Always charge the battery in an unconfined area. Do not

charge the battery in a garage or closed room where there

is not sufficient ventilation.  Non–maintenance batteries: Only do a slow charge (5 A or

less). Charging at a quicker rate is dangerous. The battery

may explode causing personal injuries.

Maintenance type batteries: Be sure to remove the vent

plugs before recharging.

NOTICE

Never recharge the battery while the engine is running. Also, be sure all accessories are turned off.

223

ELECTRICAL COMPONENTS

CHECKING AND REPLACING THE

BLADE TYPE FUSES

64E027

64E029–2

64E013

Driver’s side instrument panel

1. Turn the ignition switch off and remove the auxiliary box.

Determine which fuse may be causing the problem. The auxiliary box shows the name of the circuit for each fuse.

Engine compartment

224

Pull–out tool 2Spare fuses

64L013

2. Make sure the inoperative component is turned off. Pull the suspected fuse straight out with the pull–out tool and check it. If it has blown, push a new fuse into the clips.

ELECTRICAL COMPONENTS

a. Look carefully at the fuse. If the thin wire is broken, the fuse has blown. If you are not sure or if it is too dark to see, try replacing the suspected fuse with one of the same value that you know is good.

b. Only install a fuse with the amperage rating designated on the fuse box lid. If you do not have a spare fuse, in an emergency you can pull out the ”RAD

NO.1”, ”RAD NO.2” or ”PWR OUTLET” fuse, which may be dispensable for normal driving, and use it if its amperage rating is the same.

If you cannot use one of the same amperage, use one lower than, but as close as possible to, the amperage. If the amperage is lower than that specified, the fuse might blow out again but this does not indicate anything wrong. Be sure to get the correct fuse as soon as possible and return the substitute to its original clips.

It is a good idea to purchase a set of spare fuses and keep them in your vehicle for emergencies.

If the new fuse immediately blows out, there is a problem with the electrical system. Have your Lexus dealer correct it as soon as possible.

64L014

Good Blown

CAUTION

Never use a fuse with a higher amperage rating, or any other object, in place of a fuse. This may cause extensive damage and possibly a fire.

225

ELECTRICAL COMPONENTS

CHECKING THE CARTRIDGE TYPE

FUSES

64E011–1

64E015–1

64E014

Driver’s side instrument panel

If the headlights or other electrical components do not work and the blade type fuses are O.K., check the cartridge type fuses. If any of the cartridge type fuses are blown, they must be replaced.

Engine compartment

226

64E016

Type A 2Type B 3Good 4Blown



If there is an overload in the circuits from the battery, the fuses are designed to blow before the entire wiring harness is damaged.

NOTICE

Before replacing the fuses, have the cause of electrical overload determined and repaired by your Lexus dealer.

ELECTRICAL COMPONENTS

ADDING WASHER FLUID

64E017–1

If the washer tank becomes nearly empty, add washer fluid.

You may use plain water as washer fluid. However, in cold areas where temperatures range below the freezing point, use washer fluid containing antifreeze. This product is available at your Lexus dealer and most auto parts stores. Follow the manufacturer’s directions for how much to mix with water.

NOTICE

CAUTION

Always use a genuine Lexus fuse or equivalent for replacement. Never install an ordinary wire – even for a temporary fix. This may cause extensive damage and possibly a fire.

Do not use engine antifreeze or any other substitute because it may damage your vehicle’s paint.

227

ELECTRICAL COMPONENTS

CHECKING THE HEADLIGHT AIM

64E018–1

Beam angle gauge (horizontal movement)



Beam angle gauge (vertical movement)

Before checking the headlight aim:

1. Be sure that the body around the headlight is not deformed.

2. Park the vehicle on a level spot.

3. The driver gets into the driver’s seat and puts the vehicle in a state readying for a driving (with a full tank).

4. Bounce the vehicle several times.

64E019

Bubble 2Acceptable range



Vertical movement gauge: The bubble of the gauge should not deviate from the center of the gauge by more than two marks to either side of the gauge.

228

64E020–1

Arrow head 2Acceptable range



Horizontal movement gauge: The arrow head should not deviate by more than one mark to either side of the gauge.

If the error is over the value specified above, take the vehicle to your Lexus dealer to adjust the headlight aim.

ELECTRICAL COMPONENTS

REPLACING LIGHT BULBS

The illustration on the following pages show the locations of light bulbs. If it is necessary to replace a bulb, take your vehicle to your Lexus dealer as soon as possible. Use bulbs with the bulb numbers and wattage ratings given in the table.

CAUTION

Halogen bulbs have pressurized gas inside and require special handling. They can burst or shatter if scratched or dropped. Hold a bulb only by its plastic or metal case. Do not touch the glass part of a bulb with bare hands.

NOTICE

Only use a bulb of the listed type.

229

ELECTRICAL COMPONENTS

LIGHT LOCATION

64E021

Light Bulbs Bulb No. W Type

1 Headlights (high beam) 9005 65 A 2 Headlights H7 55 B

(low and high beam)

3 Front turn signal and 1157NA 27/8 D

parking lights

4 Fog lights H3 55 C

Light Bulbs Bulb No. W Type

5 High mounted stoplight ––– 21 E 6 Rear side marker lights W5W 5 E 7 Tail and stop lights ––– 21/5 E 8 Tail lights W5W 5 E 9 License plate lights W5W 5 E

10 Back–up lights ––– 21 E 11 Rear turn signal lights ––– 21 E

230

64E022–3

ELECTRICAL COMPONENTS

64E023–2

Light Bulbs Bulb No. W Type

12 Personal light ––– 10 D 13 Vanity lights ––– 1.5 F 14 Interior light ––– 8 F 15 Door courtesy light ––– 3.8 E 16 Glovebox light ––– 1.2 E

64E024–4

Light Bulbs Bulb No. W Type

17 Trunk light 194 2.8 F

A: HB3 halogen bulbs B: H7 halogen bulbs C: H3 halogen bulbs D: Single end bulbs E: Wedge base bulbs F: Double end bulbs

231

SECTION 7

REPORTING SAFETY DEFECTS FOR U.S. OWNERS

Reporting safety defects for U.S. owners 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

240

REPORTING SAFETY DEFECTS FOR U.S.

OWNERS

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying T oyota Motor Sales, U.S.A., Inc. (Toll–free: 1–800–25–LEXUS).

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Toyota Motor Sales, U.S.A., Inc.

To contact NHTSA, you may either call the Auto Safety Hotline toll–free at 1–800–424–9393 (or 366–0123 in Washington.D.C. area) or write to: NHTSA, U.S. Department of Transportation, W ashington. D . C . 20590. You can also obtain other information about motor vehicle safety from the Hotline.

KEYS AND DOORS

241

INSTRUMENT PANEL

PICTORIAL INDEX

PE001–6

PICTORIAL INDEX

1 Door lock switch and power window

switches 14, 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Headlight, turn signal and fog light switch 17. . . . . . . . . . . .

3 Power rear view mirror control switch 63. . . . . . . . . . . . . . .

4 Instrument panel light control 35. . . . . . . . . . . . . . . . . . . . . .

5 Trunk lid opener 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Fuel filler door opener 52. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Hood lock release lever 50. . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Parking brake 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Windshield wiper and washer switch 20. . . . . . . . . . . . . . . . .

10 Cruise control switch 144. . . . . . . . . . . . . . . . . . . . . . . . . . . .

For detailed information, refer to the description given in each section.

Page

11 Traction control system off switch 34. . . . . . . . . . . . . . . . . . .

12 Emergency flasher switch 25. . . . . . . . . . . . . . . . . . . . . . . . .

13 Clock 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 Car audio 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 Automatic air conditioning controls 103. . . . . . . . . . . . . . . .

16 Ashtray 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 Automatic transmission selector lever 137. . . . . . . . . . . . . . .

18 Seat heater switches 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 Electronic modulated suspension

control switch 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 Glovebox/CD automatic changer 41/122. . . . . . . . . . . . . . . . .

INSTRUMENT CLUSTER (Vehicles sold in U. S. A.)

PE002–1

PICTORIAL INDEX

1 Engine coolant temperature gauge 28. . . . . . . . . . . . . . . . . .

2 Tachometer 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Turn signal indicator light 19. . . . . . . . . . . . . . . . . . . . . . . . .

4 Automatic transmission indicator lights 137. . . . . . . . . . . . .

5 Overdrive off indicator light 139. . . . . . . . . . . . . . . . . . . . . . .

6 Odometer and trip meter 30. . . . . . . . . . . . . . . . . . . . . . . . . .

7 ODO/TRIP knob 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Fuel gauge 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Cruise control indicator light 144. . . . . . . . . . . . . . . . . . . . . .

10 Rear light failure warning light 34. . . . . . . . . . . . . . . . . . . . .

11 Seat belt reminder light 32. . . . . . . . . . . . . . . . . . . . . . . . . . .

12 Brake system warning light 31. . . . . . . . . . . . . . . . . . . . . . . .

For detailed information, refer to the description given in each section.

Page

13 Discharge warning light 32. . . . . . . . . . . . . . . . . . . . . . . . . . .

14 Low oil pressure warning light 33. . . . . . . . . . . . . . . . . . . . .

15 Slip indicator light 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 Headlight indicator light 17. . . . . . . . . . . . . . . . . . . . . . . . . .

17 Headlight high beam indicator light 18. . . . . . . . . . . . . . . . .

18 Open door warning light 34. . . . . . . . . . . . . . . . . . . . . . . . . .

19 Low engine oil level warning light 33. . . . . . . . . . . . . . . . . . .

20 Malfunction indicator lamp 33. . . . . . . . . . . . . . . . . . . . . . . .

21 Traction control system off

indicator/warning light 34. . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 Anti–lock brake system warning light 33. . . . . . . . . . . . . . . .

23 SRS warning light 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 Low washer fluid warning light 34. . . . . . . . . . . . . . . . . . . . .

25 Low fuel level warning light 34. . . . . . . . . . . . . . . . . . . . . . .

INSTRUMENT CLUSTER (Vehicles sold in Canada)

PE003–1

PICTORIAL INDEX