BA_ELx8xx
.NnG
Ä.NnGä
L−force Controls
Operating Instructions
Industrial PC
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EL 1800 ... EL 9800
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Embedded Line Panel PC (EL)
Please read these instructions before you start working!
Follow the enclosed safety instructions.
Contents i
1 About this documentation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Notes used 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Product−specific safety instructions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for the installation according to UL 13. . . . . . . . . . . . . . . . . . . . .
3 Product description 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Scope of supply 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Application as directed 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Device features 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Identification 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Controls and displays 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Options 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1 ACU UPS control unit 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.12 Baseboard 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Electrical data 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mechanical data 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mounting cutout 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Mounting steps 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Panel PC EL 1800(s) / EL 1850(s) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Panel PC EL 2800 / EL 2850 / EL 5800 / EL 5820 / EL 5850 / EL 5870 / EL 9800 . . .
35
BA_ELx8xx EN 3.0
3
Contentsi
6 Electrical installation 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Wiring according to EMC 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Connecting the supply and peripheral devices 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Terminal diagram supply 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 24 V connection (X101) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 UPS−PACK connection (X102) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4 PS/2 interface (X108) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.5 Serial interface (X103) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.6 Ethernet interface (X107) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.7 USB interface (X104, X105, X106) 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.8 Communication interface (MC card) 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.9 USB interface on the front face (option) 40. . . . . . . . . . . . . . . . . . . . . . . . . .
7 Operation 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Controls and displays 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Panel PC EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800 42. . . . . . . . . . .
7.2.2 Panel PC EL 5820 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850 44. . . . . . . . . . . . . . . . . . . .
7.2.4 Panel PC EL 5870 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Maintenance 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Regular checks 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Cleaning 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Repair 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Remove the PC housing 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Mount the PC housing 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Battery change 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Fuse change 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Index 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
BA_ELx8xx EN 3.0
0Fig. 0Tab. 0
1 About this documentation
Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.
Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
About this documentation 1
Validity
These instructions are valid for
ƒ EL 1800, EL 1800s, 1800 TC, 1800s TC
ƒ EL 1850, EL 1850s, EL 1850 TC, EL 1850s TC
ƒ EL 2800, EL 2800 TC
ƒ EL 2850, EL 2850 TC
ƒ EL 5800, EL 5800 TC
ƒ EL 5820, EL 5820 TC
ƒ EL 5850, EL 5850 TC
ƒ EL 5870, EL 5870 TC
ƒ EL 9800, EL 9800 TC
BA_ELx8xx EN 3.0
5
1
About this documentation
Document history
1.1 Document history
Material number Version Description
.NnG 3.0 02/2014 TD06 New:
13433080 2.0 03/2013 TD29 General revision
13391236 1.3 10/2011 TD29 Supplement of the note concerning the protection
13370129 1.2 07/2011 TD29 Pin assignment SUB−D plug corrected
13370129 1.1 02/2011 TD29 First edition
l UL notes (French language)
l Notes RJ45 cable laying
against direct solar radiation, as well as revision of
the sections ˆReplacing the battery˜ and ˆReplacing
the fuse˜.
6
BA_ELx8xx EN 3.0
About this documentation
Conventions used
1
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference Reference to another page with additional
Documentation reference Reference to another documentation with
For instance: 1234.56
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
additional information
For example: EDKxxx = see
documentation EDKxxx
BA_ELx8xx EN 3.0
7
1
About this documentation
Notes used
1.3 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
8
BA_ELx8xx EN 3.0
2 Safety instructions
2.1 General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
For your own safety
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
Safety instructions
General safety information
2
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ For Lenze drive and automation components ...
... only use approved accessories.
... only use original manufacturer spare parts.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
BA_ELx8xx EN 3.0
9
2
Safety instructions
General safety information
Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).
10
BA_ELx8xx EN 3.0
Safety instructions
General safety information
Maintenance and servicing
ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
Disposal
ƒ Recycle or dispose of the product according to the applicable regulations.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.
2
BA_ELx8xx EN 3.0
11
2
Safety instructions
Product−specific safety instructions
2.2 Product−specific safety instructions
ƒ Protect the device against direct solar radiation, since the housing may heat up
strongly.
ƒ The device is classified as a class A device and can cause radio interference in
residential areas. In this case, the operator may have to take special measures. Any
costs arising from these measures have to be paid by the operator.
ƒ A touchscreen does not comply with the Ergonomics Directive ZH 1/618. This is why
it is only designed for short−time inputs and monitoring functions. For longer inputs,
connect an external keyboard.
ƒ In the event of a fault, unplug the power connector immediately and send back the
device to the manufacturer. The address can be found on the self−addressed
envelope included in this documentation. Please use the original packaging to
return the device!
ƒ Printed circuit boards which might be damaged by short circuit or electrostatic
discharge (ESD) must be handled appropriately.
ƒ The BIOS of the mainboard is configured by the factory. After the BIOS has been
updated, malfunctions are possible. Please address to our service.
ƒ If the optionally ACU UPS power supply is used:
– Before commissioning the basic device, establish the connection between the
power supply unit and the capacitor/battery pack.
– Observe that the basic device is only deenergised if the mains cable and the supply
cable of the capacitor/battery pack have been disconnected.
– If the basic device is disconnected from the mains for a longer time, the supply
cable of a battery pack has to be disconnected, so that the rechargeable batteries
are not damaged by a possible exhaustive discharge.
– If stored, the rechargeable batteries lose energy in the course of time. Thus the
rechargeable batteries have to be charged completely by the basic device at the
latest after half a year of storage.
– The rechargeable batteries of the battery pack may not be charged with external
battery chargers, but only with the ACU UPS power supply of the basic device!
12
BA_ELx8xx EN 3.0
Safety instructions
Safety instructions for the installation according to UL
2
2.3 Safety instructions for the installation according to UL
Original − English
Approval
Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number
E236341)
Ratings
ƒ Input 24 V DC, 65 W
ƒ Max. Ambient Temperature 40 °C
– EL6xx, EL1xxx, EL5xxx, EL9xxx only
ƒ Max. Surrounding Temperature 50 °C
– EL8xx, EL2xxx, EL7xxx only
ƒ Optional communication ratings:
– RS232−Connection: max. 3 A
– USB−Connection: max. 1 A
– PS/2−Connection: max. 1 A
– LAN−Connection: Standard ISDN or RJ45
ƒ Environmental ratings: If these devices are mounted into a door or front cover of an
enclosure: Type 1 enclosure.
Warnings!
Field Wiring Markings
Wiring Terminal MSTB 2,5/3−STF−5,08:
ƒ Use Copper Wire only.
ƒ AWG 18 ... AWG 12 (0.82 mm
ƒ Torque 5...7 lb−in (0.5 ... 0.6 Nm)
Power supply
ƒ Must be used as isolating source.
ƒ Rated data: 24 VDC, 4 A max.
Battery
ƒ Replace Battery with any from the list below, Part No. CR 2450 only. Use of
another battery may present a risk of fire or explosion.
Recommended CR2450 (R/C, BBVC2) types:
Renata Part.no. CR2450N, Sony Corp. part no. CR2450B, Toshiba part no.
CR2450, Varta part no. CR2450, Matsushita part no. CR2450
ƒ Battery may explode if mistreated. Do not recharge, disassemble, dispose of
in fire or heat above 100 °C (212 °F).
ƒ Dispose of used battery according to the regulation of recycling or waste.
2
... 3.3 mm2)
BA_ELx8xx EN 3.0
13
2
Safety instructions
Safety instructions for the installation according to UL
Original − French
Homologation
Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL
E236341)
Caractéristiques assignées
ƒ Entrée 24 V CC, 65 W
ƒ Température ambiante maximale : 40 °C
– Uniquement EL6xx, EL1xxx, EL5xxx, EL9xxx
ƒ Température ambiante maximale : 50 °C
– Uniquement EL8xx, EL2xxx, EL7xxx
ƒ Caractéristiques de communication assignées (option) :
– Port RS232 : maximum 3 A
– Port USB : maximum 1 A
– Port PS/2 : maximum 1 A
– Port LAN : RNIS standard ou RJ45
ƒ Evaluations environnementales : en cas de montage des équipements dans la porte
ou le capot avant d’un coffret de protection : coffret de type 1.
Warnings!
Marquage du câblage à pied d’oeuvre
Bornier de câblage MSTB 2,5/3−STF−5,08 :
ƒ Utiliser exclusivement des conducteurs en cuivre.
ƒ AWG 18 ... AWG 12 (0.82 mm
ƒ Couple de 5 à 7 lb−in (0,5 ... 0,6 Nm)
Alimentation
ƒ Doit servir de source isolante.
ƒ Caractéristiques assignées : 24 VCC, 4 A max.
Batterie
ƒ Remplacer la batterie par l’un des types répertoriés dans la liste ci−dessous,
n° de référence CR 2450 uniquement. L’utilisation d’une autre batterie
présente un risque d’incendie ou d’explosion.
Types CR2450 recommandés (R/C, BBVC2) :
Renata référence CR2450N, Sony Corp. référence CR2450B, Toshiba
référence CR2450, Varta référence CR2450, Matsushita référence CR2450
ƒ Toute utilisation non conforme de la batterie entraîne un risque d’explosion.
Ne pas recharger, démonter, jeter au feu ni exposer la batterie à une chaleur
supérieure à 100 °C (212 °F).
ƒ Eliminer la batterie conformément à la réglementation en vigueur en
matière de recyclage ou de traitement des déchets.
2
... 3.3 mm2)
14
BA_ELx8xx EN 3.0
3 Product description
3.1 Scope of supply
QuantityName
1 Embedded Line Panel PC
Screw clamp fixings
8
EL 1800, EL 1800s, EL 1850, EL 1850s
4
EL 2800
6
EL 2850, EL 5800, EL 5820, EL 5850
5
EL 5870
6
EL 9800
1 Connection plug for voltage supply
1 DVD "PC based Automation"
1 Test report
1 Device pass card
Product description
Scope of supply
3
Note!
After receipt of the delivery, check immediately whether the items match the
accompanying papers. We do not accept any liability for deficiencies claimed
subsequently.
Claim
ƒ visible transport damage immediately to the forwarder
ƒ visible deficiencies/incompleteness immediately to your Lenze
representative.
BA_ELx8xx EN 3.0
15
3
3.2 Application as directed
Product description
Application as directed
The industrial PC is used as directed if it is solely used for implementing control and
operating concepts or for presenting information in usual industrial and commercial
fields. A different use, or one beyond these purposes, is not permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
The industrial PC in particular must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!
16
BA_ELx8xx EN 3.0
3.3 Device features
Design l PC housing made of sheet steel, in the case of passive cooling partly of
Mounting l For installation in control cabinets, control boards or machine enclosures
Electrical supply l 24 V DC voltage supply
Computer unit l ETX module with
Ports l 1 x PS/2
Product description
Device features
EL x8xx
aluminium
l Front frame made of anodised and etched aluminium
l Front with polyester foil
l Lithium battery for buffering the real time clock (RTC)
â
– Intel
Atom N270, 1.6 GHz, 512 kB L2 Cache
â
– Chipset: Intel
– Ethernet controller: Intel
– Integrated with Intel
(GMA950, DirectX
or
– Intelâ Core Duo, 1.66 GHz, 512 kB L2 Cache
– Chipset: Intel
– Ethernet controller: Intel
– Integrated with Intel
(GMA950, DirectX
l 1 x LAN (Ethernet)
l 3 x USB type A (V 2.0)
l 1 x serial (RS232)
l 2 x MC card slot
l 1 x Compact Flash slot (type I)
945GSE, Intelâ ICH7M
â
945GM, Intelâ ICH7M
â
82562V, 10/100 MBit Ethernet
â
Graphics Media Accelerator
â
9, PS 2.0)
â
82562VZ, 10/100 MBit Ethernet
â
Graphics Media Accelerator
â
9, PS 2.0)
3
Accessories
ƒ MC card
ƒ Battery pack (ACCU PACK)
ƒ Capacitor pack (CAPS PACK)
BA_ELx8xx EN 3.0
17
3
Product description
Device features
Overview
Panel PC EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800
Thin Client EL 1800 TC / EL 1800s TC / EL 2800 TC / EL 5800 TC / EL 9800 TC
l EL 1800 (TC): VGA touchscreen 26.4 cm (10.4")
EL 1800s (TC): SVGA touchscreen 26.4 cm (10.4")
EL 2800 (TC): SVGA touchscreen 30.7 cm (12.1")
EL 5800 (TC): XGA touchscreen 38.1 cm (15")
EL 9800 (TC): SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
l 14 freely assignable special keys
Panel PC EL 5820
Thin Client EL 5820 TC
S1
S2
S3
S4
S5
S6
S7
Power
Fail
Status
F1
F2
+
F3
-
CS57x0−026
S8
S9
S10
S11
S12
S13
S14
+
Power
Fail
Status
-
F4
F3F2
F1
Esc
F11 F12F6F5 F7 F8 F9 F10
Enter
ELx7xx−002
Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850
Thin Client EL 1850 TC / EL 1850s TC / EL 2850 TC / EL 5850 TC
l EL 1850 (TC): VGA touchscreen 26.4 cm (10.4")
A
BCD
-
9
7
8
E
FGH
4
5
+6
I
JKL
3
1
2
*
M
NOP
.
,
0
Q+R
ST
-
F1 F2 F5
F3 F4
/
Power
PgUp
Fail
Status
Home
End
PgDn
EscDelIns
Bs
Menu
AltCtrl
Shift
Space
Alpha
Enter
WVU
F7F6
F11F10YXF9F8 F12
@\Z
CS57x0−028
l 12 freely assignable function keys
l Numeric keypad, control keys, level switch−over
EL 1850s (TC): SVGA touchscreen 26.4 cm (10.4")
EL 2850 (TC): SVGA touchscreen 30.7 cm (12.1")
EL 5850 (TC): XGA touchscreen 38.1 cm (15")
Alpha
18
BA_ELx8xx EN 3.0
Panel PC EL 5870
Thin Client EL 5870 TC
+
-
F4
F3F1 F2
F5
T
R
EWQ
@
€
F
D
SA
GHJ
VC
XY
Product description
3
Device features
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
/
(
)
-
879
$
&
+
546
§
!
"
123
*
=
>
,
|
<
/
0
Power
Fail
Status
Bs
Einfg
Entf
Bild
Pos1
Ende
Bild
AltGr
F9F8F6 F7 F10
*
OIPÜUZ
+
Ö
Ä
LK
_
;
:
M
NB
,
-
.
μ
Alt Strg
F12
Esc
F11
~
Enter
\?ß
Space
CS57x0−029
l MF2 keyboard
BA_ELx8xx EN 3.0
19
3
107AT12345
Product description
Identification
3.4 Identification
31855 Aerzen; Germany
Made in Germany
Typ e
107AT12345
Type code EL x8xx EP8GAP x x x 00 x x x x x 00− x x xx x x x x xxx
Screen diagonal (resolution)
3 = 26.4 cm (10.4") / 640 x 480 pixels
4 = 26.4 cm (10.4") / 800 x 600 pixels
5 = 30.7 cm (12.1") / 800 x 600 pixels
6 = 38.1 cm (15") / 1024 x 768 pixels
7 = 48.3 cm (19") / 1280 x 1024 pixels
Keyboard
1 = standard (4 F−keys)
4 = F− / special keys
5 = Num− / Alpha− / F−keys
6 = Num− / F− / special / control keys, DE
7 = Num− / F− / special / control keys, EN
Type designation
Type code (catalogue/order no.)
Technical data
Customised material number
Bar code with serial number
Manufacturer address
Certification
CE mark
DVIUSB−012
Front design
Standard layout, analog, resistive touchscreen
3 = without front face USB socket
4 = with front face USB socket
Processor
â
C = Intel
9 = Intel
Main memory
4 = ³1024 MB
5 = ³2048 MB
Internal mass storage
0 = no mass storage
1 = hard disk, 6.4 cm (2.5"), ³80 GB, for continuous
operation
2 = hard disk, 6.4 cm (2.5"), ³80 GB, extended temp.
range
3 = hard disk, 6.4 cm (2.5"), ³160 GB
Atomä 1.6 GHz
â
Core Duoä1.66 GHz (smart cool)
20
BA_ELx8xx EN 3.0
MC card slot 1
0 = without
9 = MC−CAN2
B = MC−CAN2 (with Light API licence)
1 = MC−ETH
D = MC−ISI
C = MC−MPI
5 = MC−PBM
6 = MC−PBS
8 = MC−PND
MC card slot 2
0 = without
9 = MC−CAN2
B = MC−CAN2 (with Light API licence)
1 = MC−ETH
D = MC−ISI
C = MC−MPI
5 = MC−PBM
6 = MC−PBS
8 = MC−PND
Product description
Identification
3
xxxxxxxxxxx00−xxxxx00xxxEP8GAPType code EL x8xx
DVD drive
0 = without
1 = DVD writer drive
UPS
0 = without
1 = ACU UPS control unit
External memory card
00 = without
C3 = Compact Flash ³512 MB
C6 = Compact Flash ³4 GB
C7 = Compact Flash ³8 GB
Operating system
0 = without
4 = Windowsâ CE 6 Prof.
5 = Windows
6 = Windows
7 = Windows
B = Thin Client
Control technology runtime software
0 = without
1 = LPC1000 (V2.x)
2 = MPC1200 (V2.x)
Visualisation runtime licence type
0 = without
1 = VisiWinNETâ Compact
2 = VisiWinNET
â
Embedded Std. 2009 on Compact Flash
â
Embedded Std. 2009 on hard disk
â
XP on hard disk
â
Standard
BA_ELx8xx EN 3.0
21
3
Product description
Identification
xxxxxxxxxxx00−xxxxx00xxxEP8GAPType code EL x8xx
Number of power tags for visualisation
0 = without
1 = 50 power tags
2 = 100 power tags
3 = 250 power tags
4 = 500 power tags
5 = 1000 power tags
6 = 2000 power tags
7 = 4000 power tags
8 = 64000 power tags
Customer version variant
22
BA_ELx8xx EN 3.0
Product description
Controls and displays
3
3.5 Controls and displays
4
0 1
10
PS/2
LAN
8
2
USB
3
5
Power
Fail
Status
6
F1
F2
+
7
F3
-
RS232
CF Card
MC Card
Reset
ACU UPS
24 V DC
ELx7xx−001
Pos. Description
Panel PC / Thin Client (here Panel PC EL 5800)
Front face USB port (option)
Screw clamp fixings
DVD drive (optional)
PC
Nameplate
Front face status LEDs (Power, Fail, Status)
Front face control elements
Status LEDs (Error, HD, Power)
Note!
Further information on the control and display elements can be gathered from
the chapter "Operation" ( 41).
BA_ELx8xx EN 3.0
23
3
Product description
Options
ACU UPS control unit
3.6 Options
3.6.1 ACU UPS control unit
Description
The optional ACU UPS control unit in connection with a battery or capacitor pack adds a
UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and
3241 C series.
The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the
Lenze Service staff.
Features of the ACU UPS control unit
with battery pack (ACCU PACK) with capacitor pack (CAPS PACK)
l Bridges a short−term mains failure or mains
fluctuations and shuts down the PC.
l Software−based configuration
l Documentation for the battery pack
ACCU-Pack
l Data backup in the event of mains failure.
l Not suitable for Windows XP and Windows
Embedded Standard 2009.
l Software−based configuration
l Documentation for the capacitor pack
EPC50
ACU
0
S
3
Before
instruction
opening,
manual.
read
the
1
U
S
V
2
FAN3
FAN2
BLIGHT
USB-μCON
CR2450
20
19
T4A
F1
POWER
1
2
ACCU
RESET
4
CS57x0−042
2700 battery pack or 2701 capacitor pack (accessories)
Connection cable (included in delivery of battery pack/capacitor pack)
Port on industrial PC
ACU UPS control unit
Baseboard
24
BA_ELx8xx EN 3.0
3.7 Baseboard
Product description
Baseboard
3
HARDDISK / CD-ROM
POWER
FLAT-PANEL-LVDS
0
VGA
X3
X4
FAN0
1
5
FAN3
FAN2
2
CR2450
20
BLIGHT
USB-μCON
T4A
4
F1
POWER
Hard disk
CPU module
Battery ( 52)
ACU UPS control unit ( 24)
Fuse ( 53)
Socket connector for MC card
19
X1 X2
3
1
2
ACCU
RESET
CF-CARD
COM1
RT
USB_B
USB_C
GE
GN
USB_A
FAN1
MOUSE
x8xx_001
BA_ELx8xx EN 3.0
25
4
Technical data
General data and operating conditions
4 Technical data
4.1 General data and operating conditions
General data
Conformity and approval
Conformity
CE
Approbation
UL UL 508
Other
RoHS − Products lead−free in accordance with CE Directive
EN 61000−6−4
EN 61000−6−2
CSA C22.2
EMC Directive Class A, industrial premises
Programmable Controllers (File−No. E236341)
2011/65/EU
Protection of persons and equipment
Safety VDE0805 (EN60950),
Enclosure EN 60529 IP65 (front) / IP20 (back)
Class of protection 3
EMC
Noise emission EN 61000−6−4
Noise immunity Zone B EN 61000−6−2
* Due to the high−energy single current pulses, a surge requires a suitable external connection with lightning
protection elements like for instance lightning conductors and overvoltage arresters.
VDE0870, UL
UL 508 (NEMA 250) Type 1 enclosure
Class A (industrial premises)
Industrial premises
EN 61000−4−2 ESD; severity: 3, i.e.
8 kV in the case of air discharge,
4 kV in the case of contact discharge
EN 61000−4−3 RF interference (housing)
80 MHz 1000 MHz, 10 V/m 80 % AM (1 kHz)
EN 61000−4−4 Burst, severity: 3
EN 61000−4−5 Surge, severity 3 *
EN 61000−4−6 RF conducted
150 kHz 80 MHz, 10 V/m 80 % AM (1 kHz)
26
BA_ELx8xx EN 3.0
Technical data
General data and operating conditions
Operating conditions
Mounting conditions
Place of installation
Mounting position Connections at the bottom
Ambient conditions
Climatic
Storage
Transport −10 ... +60 °C
Operation Depending on the equipment ( 28)
Relative humidity 10 ... 90 %, non−condensing
Site altitude
StoragetTransport < 12000 m amsl
Operation < 3000 m amsl
Chemical resistance
Decor film
Touch/display
Mechanical load capacity
Decor film
Touch/display
Switching element
DIN 42115
DIN 42115 max. 100 N
In the control cabinet, screen protected against direct solar
radiation
−10 ... +60 °C
4
BA_ELx8xx EN 3.0
27
4
Technical data
General data and operating conditions
Note!
The failure probability of an electronic component increases with the ambient
temperature to which the component is subjected. Regarding the
serviceability and reliability, particular attention should be paid to the cooling
of the device. For every application, you should take care to keep the heating
of the device as low as possible.
ƒ We recommend to use forced−ventilated systems with "Smart Cool" fan
control to ensure sufficient heat dissipation.
The fan control monitors the internal temperature of the device and the
functioning of the fan. When a preset maximum temperature is exceeded,
the control system switches on the fan. When the fan speed falls below a
minimum speed, the control system signals a fault.
ƒ Systems with passive cooling via heatsinks should only be used if it is
guaranteed that there is always sufficient convection (e.g. by means of
external fan modules in the control cabinets or the installation of the device
in air−conditioned areas).
Permissible ambient temperatures for fanless systems
Standard device l With standard
Processor [°C]
Intelâ Atomä N270,
1.6 GHz
Permissible ambient temperatures for systems with "Smart Cool" cooling
Standard device l With standard
Processor [°C]
Intelâ Coreä Duo
1.66 GHz at max.
50 % CPU
utilisation
Intelâ Coreä Duo
1.66 GHz at max.
100 % CPU
utilisation
1) We recommend replacing the hard disk after 30,000 operating hours or after 5 years.
2) The CPU utilisation can be determined via the Windows task manager (register "System performance")
2)
2)
hard disk
5 ... 40 5 ... 45 0 ... 45 5 ... 40
hard disk
5 ... 45 5 ... 45 0 ... 45 5 ... 40
5 ... 40 5 ... 40 0 ... 40 5 ... 40
l With hard disk for
continuous
operation (24/7)
1)
l With hard disk for
continuous
operation (24/7)
1)
l With hard disk for
extended
temperature
range
l Up to 1 GB RAM
l With CF card
l With hard disk for
extended
temperature
range
l Up to 1 GB RAM
l With CF card
l With DVD writer
drive
l With DVD writer
drive
28
BA_ELx8xx EN 3.0
Technical data
Electrical data
4
4.2 Electrical data
Standard device
Supply
EL 1800
EL 1800s
EL 1850
EL 1850s
EL 2800
EL 2850
EL 5800
EL 5820
EL 5850
EL 5870
EL 9800 2.4 1.5
1) Without ACU UPS control unit, DVD−Drive, MC card, and USB consumer
2) With ACU UPS Control Unit DC +20 ... 30 V
24 (+18 ... 30)
Voltage Current at 24 V
Intelâ Core Duoä Intelâ Atomä Type Type Service life
[DC V] [A] [A] [years]
1.5 1.0
2)
1.6 1.1
1)
Fuse Buffer battery
53 52 > 6 (25 °C)
Screen
Visible size Aspect ratio Resolution Brightness Contrast MTBF
[cm] [pixels] [cd/m2] [h]
EL 1800
EL 1850
EL 1800s
EL 1850s
EL 2800
EL 2850
EL 5800
EL 5820
EL 5850
EL 5870
EL 9800 48.3 (19") 1280 x 1024 300 1 : 2000 50,000
26.4 (10.4")
30.5 (12.1") 300 1 : 200
38.1 (15") 1024 x 768 250 1 : 550 40,000
4:3
640 x 480 400 1 : 300 40,000
400 1 : 500
800 x 600
50,000
ACU UPS control unit (option)
Type
ACU UPS 12 / 5 10 10 ... 600
1)
Subject to charging
Operating voltage Max. current Charging current in operating
[V DC] [mA] [mA]
At 5 V At 12 V
1)
range
Approx. 250
BA_ELx8xx EN 3.0
29
4
Technical data
Mechanical data
4.3 Mechanical data
Versions and weights
Front frame / housing Touchscreen Mass
EL 1800
EL 1800s
EL 1850
EL 1850s
EL 2800
EL 2850
EL 5800
EL 5820
EL 5850
EL 5870
EL 9800
*)
Without optional accessories (hard disk, DVD drive, etc.)
Aluminium/sheet steel
Polyester foil
*)
[kg]
4.6
4.6
5.0
5.0
5.8
6.0
6.6
6.8
6.8
7.6
10.6
30
BA_ELx8xx EN 3.0
Technical data
4
Mechanical data
a
b
CD/DVD
disc
CD/DVD
6e27.5
65
All dimensions in millimetres.
Dimensions
a b e
[mm]
EL 1800
EL 1800s
EL 1850
EL 1850s
EL 2800
EL 2850
EL 5800
EL 5820
EL 5850
EL 5870
EL 9800 490 400 109
325
240
365
390 300
425 310
450 325
483
310 (7 U)
399 (9 U)
ELx7xx−003
99
BA_ELx8xx EN 3.0
31
5
Mechanical installation
Important notes
5 Mechanical installation
5.1 Important notes
The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.
Stop!
Sensitive front frame gasket
During mounting, the gasket of the front frame is exposed and can be
damaged.
Possible consequences:
ƒ The degree of protection provided by the enclosure mentioned in the
technical data is not attained.
Protective measures:
ƒ Handle the gasket with care during mounting.
ƒ Protect the gasket against ultraviolet rays.
ƒ Each time before you mount the device, check whether the gasket is intact.
Stop!
Sensitive touchscreen surface
The touchscreen foil is very sensitive to external forces and can be damaged by
improper handling.
Possible consequences:
ƒ The touchscreen foil becomes damaged, scratched or dull.
Protective measures:
ƒ Avoid contact of the touchscreen foil with pointed or hard objects.
ƒ Always use a touch pen or your fingers to operate the touchscreen. Never
use objects such as ballpoint pens, pencils, etc.
ƒ When removing dirt and fingerprints, observe the notes given in the chapter
"Cleaning" ( 48).
Note!
When selecting the place where the PC is to be installed, pay attention to an
ergonomic positioning of the screen and to the incidence of light which might
cause reflections on the screen.
32
BA_ELx8xx EN 3.0
5.2 Mounting cutout
b3
b4
b1
b5
b2
a2
a1
Mechanical installation
Mounting cutout
1
0
5
D
Mounting cutout
Outline of front panel
Control board
2
£ 5
ELx7xx−004
All dimensions in millimetres.
Dimensions
a1 a2 b1 b2 b3 b4 b5 D
[mm]
EL 1800
EL 1800s
EL 1850
EL 1850s
EL 2800
EL 2850
EL 5800
EL 5820
EL 5850
EL 5870
EL 9800 438.0 451.0 386.0 172.0 172.0 60.0 60.0 8 x Æ4.5
305.0
343.0 − 228.0 − − − − −
340.0 351.0 288.0 122.0 122.0 0.0 −
375.0 386.0 288.0 122.0 122.0 0.0 −
400.0 411.0 313.0 134.5 134.5 0.0 −
452.0 462.4 299.0 104.9 104.6 15.7 −
452.0 462.4 388.2 149.3 149.3 15.9 −
− 228.0 − − − − −
6 x Æ5.5
BA_ELx8xx EN 3.0
33
5
5.3 Mounting steps
5.3.1 Panel PC EL 1800(s) / EL 1850(s)
Mechanical installation
Mounting steps
Panel PC EL 1800(s) / EL 1850(s)
How to perform the installation:
1. Cut the mounting cutout into the control board ( 33).
2. Check that the gasket under the front panel is located correctly.
3. Place the device in the mounting cutout and secure it against falling−down with one
hand.
4. Fit all screw clamp fixings as explained below:
– Insert the screw clamp fixing into the slot in the housing of the device (see above
figure).
– Press the screw clamp fixing downwards, tilt it towards the housing and check
that it has firmly snapped into place.
– Tighten the screw clamp fixing hand−tight with a screwdriver.
5. Check that the device is securely located in the mounting cutout and that the front
panel gasket is located correctly.
– If necessary, realign the device/gasket.
– If the gasket is not located correctly, protection class IP65 is not achieved on the
front of the device!
ELx7xx−011
34
BA_ELx8xx EN 3.0
Mechanical installation
Mounting steps
Panel PC EL 2800 / EL 2850 / EL 5800 / EL 5820 / EL 5850 / EL 5870 / EL 9800
5
5.3.2 Panel PC EL 2800 / EL 2850 / EL 5800 / EL 5820 / EL 5850 / EL 5870 / EL 9800
Note!
Types EL 5820, EL 5850, and EL 5870 can be installed in any control panel and
in 19" mounting racks in accordance with DIN 41494.
Control board mounting
How to perform the installation:
1. Prepare the control board by cutting the mounting cutout and drilling the mounting
holes into it ( 33).
2. Check that the gasket under the front panel is located correctly.
3. Place the device in the mounting cutout, secure it by hand against falling down and
screw the nuts and washers onto the threaded bolts.
4. Fit all screw clamp fixings as explained below:
ELx7xx−012
– Insert the screw clamp fixing into the slot in the housing of the device (see above
figure).
– Press the screw clamp fixing downwards, tilt it towards the housing and check
that it has firmly snapped into place.
– Tighten the screw clamp fixing hand−tight with a screwdriver.
5. Check that the device is securely located in the mounting cutout and that the front
panel gasket is located correctly.
– If necessary, realign the device/gasket.
– If the gasket is not located correctly, protection class IP65 is not achieved on the
front of the device!
Installation in 19" mounting racks (only EL 5820, EL 5850, and EL 5870)
How to perform the installation:ounting rack installation"#
BA_ELx8xx EN 3.0
1. Remove the set screws from the back of the front frame.
2. Drill through the blind holes at the back of the front frame using a 6.5 mm drill.
3. Place the device in the 19" mounting rack and screw it.
35
6
Electrical installation
Important notes
6 Electrical installation
6.1 Important notes
The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.
Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.
ƒ All persons handling printed circuit boards have to take account of ESD
measures.
ƒ Contacts of plug connectors must not be touched.
ƒ Printed circuit boards may be touched only at places free from electrical
contacts and may be placed only on appropriate materials (e.g. on ESD
packaging or conductive foam material).
ƒ Printed circuit boards may only be transported and stored in ESD packaging.
36
BA_ELx8xx EN 3.0
6.2 Wiring according to EMC
Electrical installation
Wiring according to EMC
6
General notes l The electromagnetic compatibility of the system depends on the type and accuracy of the
installation. Please especially note the following:
– Structure
– Shielding
– Earthing
l In the case of a differing installation it is required for evaluating the conformity to the EMC
Directive to check the system with regard to compliance with the EMC limit values. This for
instance applies to:
– The use of unshielded cables
l The end user is responsible for compliance with the EMC Directive.
– If you observe the following measures, you can be sure that no EMC problems will occur
during operation and that the EMC Directive or the EMC law is met.
– If devices which do not meet the CE requirement with regard to noise immunity
EN 61000−4−2 are actuated near the system, these devices can be affected
electromagnetically by the system.
Structure l Connect device to the earthed mounting plate:
– Mounting plates with an electroconductive surface (zinc−coated or stainless steel) allow for
continuous contacting.
– Coated plates are not suitable for an EMC−compliant installation.
l If you use several mounting plates:
– Connect mounting plates to each other on a large surface and in a conductive manner (e.g.
by means of copper strips).
l When installing the cables, observe a spatial separation of signal and mains cables.
l Route the cables as near to the reference potential as possible. Freely suspended cables act
like aerials.
Shielding l Preferably only use cables with a braid.
l The coverage of the shield should be more than 80%.
l In the case of data lines for a serial coupling, always use metallic or metallised plugs. Connect
the shield of the data line on the connector shell.
Earthing l Earth all metallically conductive components by the use of corresponding cables from a
central earthing point (PE rail).
l Comply with the minimum cross−sections defined in the safety instructions:
– With regard to EMC, however, not the cable cross−section, but the surface of the cable and
of the extensive contacting is decisive.
BA_ELx8xx EN 3.0
37
6
Electrical installation
Connecting the supply and peripheral devices
Terminal diagram supply
6.3 Connecting the supply and peripheral devices
6.3.1 Terminal diagram supply
L1
N
PE
0
0 VUSV
PE+24 V
+
23
S
F
N
L1
~ =
1
0V
+
+
+24
IPC
Power supply unit
Battery pack (Option)
Capacitor pack (Option)
Note!
6.3.2 24 V connection (X101)
ƒ Observe the max. permissible input voltage.
Professionally fuse the device on the input side against voltage fluctuations
and voltage peaks.
ƒ The IPC boots up as soon as the supply voltage is applied.
After the operating system has been shut down, the IPC switches off
automatically. For restarting, the supply voltage has to be disconnected for a
short time.
0V U
IPC001
Description Connection type Cable type
Cable (conductor
cross−section max. 2.5 mm
with Phoenix Combicon plug,
MSTB 2.5 / 3−STF−5.08
DC 24 V connection
3−pole Phoenix Combicon
socket
Elx7xx−006
2
)
38
PE connection M4 threaded bolt
IPC001
Separate earthing conductor
(min. 2.5 mm
2
) with ring
cable lug
BA_ELx8xx EN 3.0
6.3.3 UPS−PACK connection (X102)
Description Connection type Cable type
Terminal for Battery pack /
Capacitor pack
IPC001
6.3.4 PS/2 interface (X108)
Description Connection type Cable type
PS/2 connection 6−pin, mini DIN
IPC001
Electrical installation
Connecting the supply and peripheral devices
UPS−PACK connection (X102)
In the scope of supply of the
2−pin socket
pack; length 2.5 m; extension
available
PS/2 mouse
(a keyboard and a mouse can
be connected via a PS/2 Y
6
cable)
6.3.5 Serial interface (X103)
Description Connection type Cable type
1
6
RS232 connection
Pin 1: DCD
Pin 2: RxD
Pin 3: TxD
Pin 4: DTR
Pin 5: GND
Pin 6: DSR
Pin 7: RTS
Pin 8: CTS
Pin 9: RI
IPC001
6.3.6 Ethernet interface (X107)
Description Connection type Cable type
Ethernet connection
10/100 Mbps
Green LED (SPEED):
on = 100 MBPS
off = 10 Mbps
Yellow LED (LINK/ACTIVITY):
on or blinking = LINK
/ACTIVITY
off = no LINK
IPC001
9−pin Sub−D plug
RJ45 socket
Control cable, shielded, with
9−pin Sub−D socket
Network cable CAT5 S/UTP or
CAT5e S/FTP (recommended),
cable length: max. 100 m
BA_ELx8xx EN 3.0
Note!
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.
39
6
Electrical installation
Connecting the supply and peripheral devices
USB interface (X104, X105, X106)
6.3.7 USB interface (X104, X105, X106)
Description Connection type Cable type
USB 2.0 host connection
Max. load: 5 V/500 mA
IPC001
6.3.8 Communication interface (MC card)
Description Connection type Cable type
Interface for MC card Socket connector −
EL100−013
6.3.9 USB interface on the front face (option)
USB−A socket USB cable with USB−A plug
EL100−013
Note!
If you use USB interfaces routed to the outside, the data integrity cannot be
guaranteed. On the "PC based Automation" DVD you’ll find the "FM Tool"
software which can be used to deactivate the front USB interface if it is not
needed.
Description Connection type Cable type
USB 2.0 host connection with
IP 65 cover
Max. load: 5 V/500 mA
USB−A socket USB cable with USB−A plug
40
BA_ELx8xx EN 3.0
7 Operation
7.1 Important notes
Stop!
Sensitive touchscreen surface
The touchscreen foil is very sensitive to external forces and can be damaged by
improper handling.
Possible consequences:
ƒ The touchscreen foil becomes damaged, scratched or dull.
Protective measures:
ƒ Avoid contact of the touchscreen foil with pointed or hard objects.
ƒ Always use a touch pen or your fingers to operate the touchscreen. Never
use objects such as ballpoint pens, pencils, etc.
ƒ When removing dirt and fingerprints, observe the notes given in the chapter
"Cleaning" ( 48).
Operation
Important notes
7
BA_ELx8xx EN 3.0
41
7
Operation
Controls and displays
Panel PC EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800
7.2 Controls and displays
7.2.1 Panel PC EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800
0
Power
Fail
Status
1
F1
F2
+
F3
2
-
4
Pos. Designation
3
Function
Standard mode Service mode
Switch on mode: Press "" for 4 s
Switch off mode: Press "" or wait for 35 s
Display Application−dependent
Status LEDs Power (green):
l Is ON when the supply voltage is present.
Fail (red):
l Is On when a power supply failure has occurred.
l Is blinking when the screen signal is missing.
Status (yellow):
l Application−dependent
Function keys F1 ... F3: Send key code for Shift−F1 ...
Shift−F3
Tool: Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
Reset button Reset PC (restart)
Status LEDs Error (red):
l Is lit if a power supply failure has occurred.
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
supplied by the ACU UPS.
l Is blinking (
rechargeable battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g.
−
is completely discharged.
ELx7xx007
42
BA_ELx8xx EN 3.0
Operation
Controls and displays
Panel PC EL 5820
7
7.2.2 Panel PC EL 5820
S1
S2
S3
S4
S5
S6
S7
+
Power
Fail
F1
Esc
Status
1
Pos. Designation
Switch on mode: Press "" for 4 s
Switch off mode: Press "" or wait for 35 s
Display Application−dependent
Status LEDs Power (green):
Function keys F1 ... F12: Send key code for F1 ... F12 Tool: Application−dependent
Reset button Reset PC (restart)
Status LEDs Error (red):
Special keys S1 ... S7: Send key code for shift−F1 ... shift−F7
0
S8
S9
S10
S11
5
S12
S13
S14
-
F3F2
F4
F11 F12F6F5 F7 F8 F9 F10
Enter
2
4
3
ELx7xx010
Function
Standard mode Service mode
l Is ON when the supply voltage is present.
Fail (red):
l Is On when a power supply failure has occurred.
l Is blinking when the screen signal is missing.
Status (yellow):
l Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
l Is lit if a power supply failure has occurred.
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
supplied by the ACU UPS.
l Is blinking (
rechargeable battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK
is completely discharged.
S8 ... S14: Send key code for ctrl−F1 ...ctrl−F7
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g.
−
BA_ELx8xx EN 3.0
43
7
Operation
Controls and displays
Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850
7.2.3 Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850
0
-
+6
6
*
/
Power
Fail
Status
1
7
EscDelIns
Menu
9
2
Q+R
ST
-
F1 F2 F5
F3 F4
A
BCD
8
9
7
E
FGH
4
5
I
JKL
3
1
2
M
NOP
,
.
0
PgUp
Home
End
PgDn
AltCtrl
Bs
Shift
Space
Alpha
WVU
F7F6
4
@\Z
F11F10YXF9F8 F12
3
Enter
ELx7xx008
44
BA_ELx8xx EN 3.0
Operation
Controls and displays
Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850
7
Pos. Designation
Switch on mode: Press "alpha key" (LED is on) Press "menu key"
Switch off mode: Press "alpha key" (LED is off) Press "menu key" or wait for
Display Application−dependent
Status LEDs Power (green):
Function keys F1 ... F12: Send key code for
Reset button Reset PC (restart)
Status LEDs Error (red):
Numeric
keypad
Cursor keys Without "Shift" key: Move cursor/marker in steps and set
Control keys Standard functions of a MF2 keyboard
Function
Standard mode Alpha mode Service mode
35 s
l Is ON when the supply voltage is present.
Fail (red):
l Is ON when a power supply failure has occurred
l Is blinking when the screen signal is missing.
Status (yellow):
l Indicates access to a storage medium.
Shift−F1 ... Shift−F12
l Is lit if a power supply failure has occurred;
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
by the ACU UPS.
l Is blinking (
battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is
completely discharged.
Send key codes for "0" ... "9"
and calculation operators
tab
With "Shift" key: Move cursor/marker to the beginning/end
or page by page
(For "alpha" and "menu" see "Switch on/off mode")
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being supplied
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g. rechargeable
−
F1 ... F12: Send key codes for
"Q" ... "@"
Send key codes for "A" ... "P" Functionality same as in
Tool: Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
standard/alpha mode
Functionality same as in
standard/alpha mode
Functionality same as in
standard/alpha mode
BA_ELx8xx EN 3.0
45
7
Operation
Controls and displays
Panel PC EL 5870
7.2.4 Panel PC EL 5870
+
Pos. Designation
Switch on mode: Press " (F4)" for 4 s
Switch off mode: Press " (F4)" or wait for 35 s
Display Application−dependent
Status LEDs Power (green):
Function keys F1 ... F12: Send key code for Shift−F1 ...
Reset button Reset PC (restart)
Status LEDs Error (red):
MF2 keys Standard function of a MF2 keyboard
/
(
)
879
&
$
546
§
"
!
123
=
>
,
|
<
0
Bs
Einfg
Entf
Pos 1
Ende
-
F4
F3F1 F2
F5
EWQ
T
R
@
€
D
SA
GHJ
F
XY
VC
4
F9F8F6 F7 F10
OIPÜUZ
Ä
LK
Ö
_
;
:
M
NB
,
-
.
μ
3
Alt Gr
Alt Strg
F12
Esc
F11
*
~
+
Enter
\?ß
Space
0
-
+
5
*
/
Power
Fail
Status
1
5
Bild
Bild
5
2
5
ELx7xx009
Function
Standard mode Service mode
l Is ON when the supply voltage is present.
Fail (red):
l Is ON when a power supply failure has occurred.
l Is blinking when the screen signal is missing.
Status (yellow):
l Indicates access to a storage medium.
Tool: Application−dependent
Shift−F12
+: Increase screen brightness
−: Reduce screen brightness
l Is lit if a power supply failure has occurred;
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
supplied by the ACU UPS.
l Is blinking (
rechargeable battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g.
−
is completely discharged.
46
BA_ELx8xx EN 3.0
8 Maintenance
Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.
ƒ All persons handling printed circuit boards have to take account of ESD
measures.
ƒ Contacts of plug connectors must not be touched.
ƒ Printed circuit boards may be touched only at places free from electrical
contacts and may be placed only on appropriate materials (e.g. on ESD
packaging or conductive foam material).
ƒ Printed circuit boards may only be transported and stored in ESD packaging.
Maintenance
Regular checks
8
8.1 Regular checks
The device is free of maintenance. Nevertheless, visual inspections should be carried out
at regular intervals which must not be too long, depending on the ambient conditions.
Please check the following:
ƒ Does the environment of the device meet the operating conditions specified in the
Technical data?
ƒ Is the heat dissipation of the device not impeded by dust or dirt?
ƒ Are the mechanical and electrical connections o.k.?
BA_ELx8xx EN 3.0
47
8
8.2 Cleaning
Maintenance
Cleaning
Stop!
ƒ Before cleaning, disconnect the device from the power supply as otherwise
unintentional commands may be activated via the touchscreen, for example a
response of the control.
Sensitive surfaces and components
The device can be damaged if it is not appropriately cleaned.
Possible consequences:
ƒ The housing or the screen gets scratched or dull if you use alcoholic,
solvent−containing or scouring cleaning agents.
ƒ Electrical components can be damaged ...
– by a short circuit caused by humidity.
– by static discharge.
Protective measures:
ƒ Observe the following notes.
ƒ Clean the device front (screen and frame) as follows:
– Use a clean, lint−free and soft cloth.
– Moisten the cloth with the detergent. Do not spray the detergent directly on the
device.
– Only use water with a fluid addition as detergent or a detergent declared
especially for flat screens.
ƒ Clean the rear side of the device with a clean, lint−free and soft cloth. Do not use
liquid or foaming detergent since it may enter the housing or terminals.
48
BA_ELx8xx EN 3.0
8.3 Repair
disc
disc
8.3.1 Remove the PC housing
With DVD drive
Maintenance
Repair
Remove the PC housing
8
a
1
disc
0
disc
2
5
4
6
3
b
c
3
ELx7xx−013
Proceed as follows when a DVD drive is mounted:
1. Remove the 24 V cable ( 38)
2. Remove the DVD drive :
– Loosen the fixing screw .
– Push the DVD drive to the right.
– Carefully take off the DVD drive.
– Remove the ribbon cable .
3. Only for fanless devices: Loosen the three screws .
4. Remove the housing :
– Loosen the three screws .
– Carefully pull the housing off towards the front while passing the ribbon cable
through the housing aperture.
BA_ELx8xx EN 3.0
49
8
Maintenance
Repair
Remove the PC housing
Without DVD drive
1
3
0
Proceed as follows when no DVD drive is mounted:
1. Remove the 24 V cable ( 38).
2. Only for fanless devices: Loosen the three screws .
3. Remove the housing :
– Loosen the four screws .
– Carefully pull the housing off towards the front.
2
3
ELx7xx−015
50
BA_ELx8xx EN 3.0
8.3.2 Mount the PC housing
disc
disc
With DVD drive
Maintenance
Repair
Mount the PC housing
8
2
0
4
5
3
1
b
a
1
c
disc
disc
6
Proceed as follows when a DVD drive is mounted:
1. Mount the housing :
– Pass the ribbon cable through the housing aperture and carefully place the
housing on the housing base.
– Screw in the three screws .
2. Only for fanless devices: Screw in the three screws and tighten them.
The internal heatsink must be firmly connected with the housing. Otherwise, the heat
dissipation will not suffice, and the device might be damaged.
3. Mount the DVD drive :
– Plug on the ribbon cable .
– Carefully place the DVD drive on the slots in the housing.
– Push the DVD drive to the left until it snaps into place.
– Screw in the fixing screw .
ELx7xx−014
BA_ELx8xx EN 3.0
51
8
Maintenance
Repair
Battery change
Without DVD drive
0
1
1
Proceed as follows when no DVD drive is mounted:
1. Mount the housing :
– Carefully place the housing on the housing base.
– Screw in the four screws .
2. Only for fanless devices: Screw in the three screws and tighten them.
The internal heatsink must be firmly connected with the housing. Otherwise, the heat
dissipation will not suffice, and the device might be damaged.
8.3.3 Battery change
2
3
ELx7xx−016
Danger!
Danger of fire and explosion
On the baseboard there is a battery for buffering the clock (RTC) when the
device has been switched off.
Possible consequences:
ƒ The use of other batteries than the approved ones or improper handling can
result in a fire, explosion, or environmental damage.
Protective measures:
ƒ The battery may only be replaced by an approved battery type according to
the following list.
ƒ The battery may not be recharged or opened. Furthermore it may not be
thrown into a fire or be heated above 100 °C (212 °F).
Approved types:
ƒ Matsushita CR2450, Renata CR2450N, Sony Corp. CR2450B, Toshiba CR2450, Varta
CR2450
52
BA_ELx8xx EN 3.0
Maintenance
Repair
Fuse change
FAN3
M
C-
CAN
2
CA
N2
CAN1
How to proceed:
1. Remove the MC Card, if inserted.
2. Remove the old battery from the support.
3. Insert a new approved battery into the support so that the positive pole is at the
top.
FAN2
BLIGHT
USB-μCON
T4A
F1
POWER
+
CR2450
0
20
19
1
2
ACCU
RESET
CF-CARD
ELx7xx−017
8
According to European legislation you are obliged to dispose of batteries separately, using
the take−back systems specified.
8.3.4 Fuse change
Stop!
Damage of the device by non−permissible fuse possible
The baseboard in the device is protected by a fuse which will be damaged if
the supply voltage applied is too high.
Possible consequences:
ƒ The device can be damaged if a non−approved fuse is installed.
Protective measures:
ƒ The fuse may only be replaced by an approved type.
Approved types:
ƒ Littelfuse 0454 004
BA_ELx8xx EN 3.0
53
8
Maintenance
Repair
Fuse change
FAN3
M
C-
CAN
2
CAN
2
CAN1
FAN2
CR2450
20
BLIGHT
0
USB-μCON
T4A
F1
POWER
19
1
2
ACCU
RESET
CF-CARD
ELx7xx−018
How to proceed:
1. Remove the MC Card, if inserted.
2. Remove the old fuse from the support.
3. Insert a new approved fuse into the support.
54
BA_ELx8xx EN 3.0
9 Index
Index 9
A
ACU UPS control unit, 24
Ambient conditions
− climatic, 27
− Site altitude, 27
− Chemical resistance, 27
Application as directed, 16
Approbation, 26
B
Back−up battery, change, 52
Baseboard, 25
Battery, change, 52
Battery pack, 24
C
Capacitor pack, 24
Chemical resistance, 27
Class of protection, 26
Cleaning, 48
COM connection, 39
Conformity, 26
Control elements
− EL 1800(s), 42
− EL 1850(s), 44
− EL 2800, 42
− EL 2850, 44
− EL 5800, 42
− EL 5820, 43
− EL 5850, 44
− EL 5870, 46
− EL 9800, 42
Controls, 23, 42
D
Danger
− Short circuit, 36, 47
− Static discharge, 36, 47
Definition of notes used, 8
Device
− control and display elements
EL 1800(s), 42
EL 1850(s), 44
EL 2800, 42
EL 2850, 44
EL 5800, 42
EL 5820, 43
EL 5850, 44
EL 5870, 46
EL 9800, 42
− overview, 23
− radio interference, 12
− version, 30
− weight, 30
Display, 29
Display elements
− EL 1800(s), 42
− EL 1850(s), 44
− EL 2800, 42
− EL 2850, 44
− EL 5820, 43
− EL 5850, 44
− EL 5870, 46
− EL 9800, 42
Displays, 23, 42
Disposal, 11
E
Electrical data, 29
Electrical installation, 36
− COM, 39
− EMC−compliant wiring, 37
− Ethernet, 39
− LAN, 39
− Mains, 38
− MC card, 40
− PS/2, 39
− RS232, 39
− Terminal diagram, 38
− UPS, 39
− USB
front panel, 40
internal, 40
EMC, 26
− earthing, 37
− shielding, 37
− structure, 37
EMC−compliant wiring, 37
Enclosure, 26
Ergonomics, 12
Error behaviour, 12
Ethernet connection, 39
F
Fault, behaviour, 12
Fuse, change, 53
G
General data, 26
I
Identification, 20
Installation, CE−typical drive system
− earthing, 37
− shielding, 37
− structure, 37
Installation, electrical, 36
Installation, mechanical, 32
L
LAN connection, 39
Load capacity, 27
M
Mains connection, 38
BA_ELx8xx EN 3.0
55
Index9
Maintenance, 47
− Back−up battery, 52
− Cleaning, 48
− Fuse, 53
− Mount the PC housing, 51
− Regular checks, 47
− Remove the PC housing, 49
− Repair, 49
MC card, 40
Mechanical data, 30
− version, device, 30
− weight, device, 30
Mechanical installation, 32
Mechanical load capacity, 27
Mounting conditions
− Mounting position, 27
− Place of installation, 27
Mounting cutout, 33
Mounting steps
− 19, 35
− control panel mounting, 34, 35
N
Nameplate, 20
Nameplate data, 20
Noise emission, 26
Noise immunity, 26
Notes, definition, 8
O
Operating conditions, 27
− mounting conditions
Mounting position, 27
Place of installation, 27
Operation, 41
Overview, 23
P
PC housing
− Mount, 51
− Remove, 49
Product description, 15
− application as directed, 16
PS/2 connection, 39
R
Radio interference, 12
Regular checks, 47
Repair, 49
RS232 connection, 39
S
Safety, 26
Safety instructions, 9
− application as directed, 16
− definition, 8
− layout, 8
Scope of supply, 15
Screen, 29
Shielding, EMC, 37
Short circuit, 36, 47
Site altitude, 27
Static discharge, 36, 47
Supply, 29
T
Technical data, 26
− Electrical data, 29
− General data, 26
− mechanical data, 30
− Mounting cutout, 33
− Operating conditions, 27
Temperatures, 27
Terminal diagram, 38
Touchscreen, 29
Type code, 20
− finding, 20
U
UPS, 24
UPS connection, 39
USB connection
− front panel, 40
− internal, 40
V
Validity, documentation, 5
Version, device, 30
Voltage supply, 29
W
Weight, device, 30
56
BA_ELx8xx EN 3.0
F
(
Ê
ü
© 02/2014
Lenze Automation GmbH
Postfach 10 13 52, D−31763 Hameln
Hans−Lenze−Str. 1, D−31855 Aerzen
Germany
+495154 82−0
+495154 82−2800
lenze@lenze.com
www.lenze.com
Service Lenze Service GmbH
Breslauer Straße 3, D−32699 Extertal
Germany
(
Ê
0080002446877 (24 h helpline)
+49515482−1112
service@lenze.com
BA_ELx8xx § .NnG § EN § 3.0 § TD06
10987654321
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