Lenze E94AYCPM User Manual

Accessories
PROFIBUS®
Servo Drives 9400
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
E94AYCPM
Ä.K6ôä
13422195
L

Contents

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1 About this documentation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5
1.1 Conventions used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7
1.2 Terminology used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8
1.3 Definition of the notes used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9
2Safety instructions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10
2.1 General safety and application instructions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10
2.2 Device- and application-specific safety instructions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11
2.3 Residual hazards _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11
3 Product description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12
3.1 Application as directed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12
3.2 Identification _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12
3.3 Features _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13
3.4 Terminals and interfaces _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14
4 Technical data _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
4.1 General data and operating conditions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
4.2 Protective insulation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16
4.3 Protocol data _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19
4.4 Communication time _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19
4.5 Dimensions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20
5Installation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21
5.1 Mechanical installation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 22
5.1.1 Mounting _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 22
5.1.2 Dismounting _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 22
5.2 Electrical installation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 23
5.2.1 Network topology _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 23
5.2.2 Activating the bus terminating resistor _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 25
5.2.3 Bus cable specification _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26
5.2.4 PROFIBUS connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27
5.2.5 External voltage supply _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28
6 Commissioning _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29
6.1 Before initial switch-on _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29
6.2 Configuration of the host (master) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30
6.3 Possible DIP switch settings _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31
6.3.1 Setting the station address _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31
6.3.2 Establishing EMF2133IB compatibility _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 32
6.4 First switch-on _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33
6.5 Going online with »Engineer« via TCI _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34
7 Data transfer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 43
8 Process data transfer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 44
2 Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
Contents
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9 Parameter data transfer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47
9.1 Addressing of the parameter data _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 47
9.2 DRIVECOM parameter data channel (DP-V0) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 48
9.2.1 Telegram structure (overview) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 48
9.2.2 Byte 1: Service _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 49
9.2.2.1 Reading parameter data from the controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50
9.2.2.2 Writing parameter data to the controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50
9.2.2.3 Abort of data transfer by the controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 51
9.2.2.4 Data transfer abort by the master _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 51
9.2.3 Byte 2: Subindex _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 52
9.2.4 Bytes 3 + 4: Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 52
9.2.5 Bytes 5 ... 8: Parameter value / error information _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 53
9.2.6 Error codes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 54
9.2.7 Telegram examples _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55
9.2.7.1 Read request: Querying the heatsink temperature _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55
9.2.7.2 Write request: Setting the deceleration time for quick stop (QSP) _ _ _ _ _ _ _ 56
9.3 PROFIdrive parameter data channel (DP-V1) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 57
9.3.1 Connection establishment between master and slave _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 58
9.3.2 Acyclic data transfer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 59
9.3.3 Telegram structure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 60
9.3.3.1 Reading parameter data from the controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61
9.3.3.2 Response to a correctly executed read request _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 62
9.3.3.3 Response to a read error _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 64
9.3.3.4 Writing parameter data to the controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 66
9.3.3.5 Response to a correctly executed write request _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 68
9.3.3.6 Response to a write error _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69
9.3.4 Error codes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 70
9.3.5 Telegram examples _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72
9.3.5.1 Read request: Querying the heatsink temperature _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 72
9.3.5.2 Write request: Setting the deceleration time for quick stop (QSP) _ _ _ _ _ _ _ 74
9.4 Consistent parameter data _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 76
10 PROFIsafe _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 77
11 Monitoring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78
11.1 Permanent interruption of PROFIBUS communication _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 78
11.2 Short-time interruption of PROFIBUS communication _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 79
11.3 Settings and displays in the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 80
11.4 Interruption of internal communication _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 81
12 Diagnostics _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82
12.1 LED status displays _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 82
12.2 Diagnostics with the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 83
12.3 Advanced diagnostic message _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 85
12.3.1 Example 1: Error in parameter data "Incorrect PROFIsafe target address" _ _ _ _ _ _ _ _ _ 86
12.3.2 Example 2: Error "Undervoltage in the DC bus" in the Servo Drive 9400 _ _ _ _ _ _ _ _ _ _ 86
13 Error messages _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 87
13.1 Short overview of the PROFIBUS error messages _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 87
13.2 Possible causes and remedies _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 3
Contents
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14 Parameter reference _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91
14.1 Communication-relevant parameters of the standard device _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91
14.2 Parameters of the communication module for slot MXI1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 93
14.3 Parameters of the communication module for slot MXI2 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 102
14.4 Table of attributes _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 111
14.5 Implemented PROFIdrive objects (DP-V1) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 114
15 DIP switch positions for setting the station address _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 116
Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 120
Your opinion is important to us _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 124
4 Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17

1 About this documentation

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1 About this documentation
This documentation exclusively describes the communication module E94AYCPM (PROFIBUS).
Note!
This documentation supplements the Mounting Instructions supplied with the communication module and the "Servo Drives 9400" Hardware Manual.
The Mounting Instructions contain safety instructions which must be observed!
The features and functions of the communication module are described in detail.
Typical applications are explained with the help of examples.
The theoretical connections are only explained in so far as they are necessary for comprehending the function of the communication module.
This documentation does not describe the software of other manufacturers. No responsibility is taken for corresponding information given in this documentation. Information on how to use the software can be obtained from the documents of the host system (master).
All brand names used in this documentation are trademarks of their respective owners.
Tip!
Detailed information about PROFIBUS can be found on the website of the PROFIBUS & PROFINET user organisation:
www.profibus.com
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 5
1 About this documentation
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Target group
This documentation is intended for all persons who plan, install, commission and maintain the networking and remote servicing of a machine.
Tip!
Current documentation and software updates with regard to Lenze products can be found in the download area at:
www.Lenze.com
Validity information
The information given in this documentation is valid for the following devices:
Extension module Type designation From hardware
version
PROFIBUS communication module E94AYCPM 1A 01.11
Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the firmware version of the communication module and the software version of the Engineering tools installed (»Engineer«, »STEP7«), the screenshots in this documentation my differ from the actual screen display.
From software
version
6 Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
1 About this documentation

1.1 Conventions used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.1 Conventions used
This manual uses the following conventions to distinguish between different types of information:
Type of information Writing Examples/notes
Numbers
Decimal separator Point The decimal point is always used.
Example: 1234.56
Hexadecimal 0x[0 ... 9, A ... F] Example: 0x60F4
Binary
• Nibble
Text
Version information Text colour blue All pieces of information that only apply to or from a specific
Program name » « The Lenze PC software »Engineer«...
Window italics The message window... / The Options dialog box ...
Variable name Setting bEnable to TRUE...
Control element Bold The OK button ... / The Copy command ... / The Properties tab
Sequence of menu commands
Hyperlink Underlined
Symbols Page reference (8) Optically highlighted reference to another page. Can be
Step-by-step instructions
In inverted commas
Point
Example: ’100’ Example: ’0110.0100’
software version of the controller are highlighted accordingly in this documentation. Example: This function extension is available from software
version V3.0!
... / The Name input field ...
If several successive commands are required for executing a function, the individual commands are separated from each other by an arrow: Select the command File
Optically highlighted reference to another topic. Can be activated with a mouse-click in this online documentation.
activated with a mouse-click in this online documentation.
Step-by-step instructions are indicated by a pictograph.
Open to...
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 7
1 About this documentation

1.2 Terminology used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.2 Terminology used
Term Meaning
Controller Lenze controller of the "Servo Drives 9400" product range
Standard device
HW Hardware
Lenze setting Settings with which the device is preconfigured ex works.
Basic setting
GSD / GSE Device data base file (device description for PROFIBUS nodes)
PROFIBUS® (Process Field Bus) is a widely-used fieldbus system for the
automation of machines and production plants. PROFIBUS® is a registered trademark and patented technology licensed by the
PROFIBUS & PROFINET International (PI) user organisation.
PDO Process data object
PLC Programmable Logic Controller
»STEP7« Siemens software for programming and configuring
control systems
SW Software
TCI Tool Calling Interface
PROFIBUS Siemens
8
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
1 About this documentation

1.3 Definition of the notes used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.3 Definition of the notes used
The following signal words and symbols are used in this documentation to indicate dangers and important information:
Safety instructions
Structure of the safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and informs how to prevent dangerous situations)
Pictograph Signal word Meaning
Danger! Danger of personal injury through dangerous electrical voltage
Danger! Danger of personal injury through a general source of danger
Stop! Danger of property damage
Application notes
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Reference to a possible danger that may result in property damage if the corresponding measures are not taken.
Pictograph Signal word Meaning
Note! Important note to ensure trouble-free operation
Tip! Useful tip for easy handling
Reference to other documents
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 9

2 Safety instructions

2.1 General safety and application instructions

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
2 Safety instructions
Note!
Always observe the specified safety measures to avoid severe injury to persons and damage to property!
Always keep this documentation to hand in the vicinity of the product during operation.
2.1 General safety and application instructions
Danger!
If you disregard the following basic safety measures, this can cause severe injury to persons and damage to material assets.
Lenze drive and automation components ...
• must only be used as directed.
Application as directed
• must never be commissioned in the event of visible damage.
• must never be technically modified.
• must never be commissioned before they have been completely mounted.
• must never be operated without the covers required.
• can - depending on their degree of protection - have live, moving or rotating parts during and after operation. Surfaces can be hot.
For Lenze drive components ...
• use only the accessories approved.
• use only original spare parts from the manufacturer.
Observe all specifications given in the attached and associated documentation.
• This is the precondition for safe and trouble-free operation and for obtaining the product features specified.
Features
• The procedural notes and circuit details described in this document are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.
(13)
(12)
10
Only qualified personnel may work with and on Lenze drive and automation components. According to IEC 60364 and CENELEC HD 384, these are persons ...
• who are familiar with the installation, assembly, commissioning and operation of the product.
• who have the corresponding qualifications for their work.
• who know all regulations for the prevention of accidents, directives and laws applicable on site and are able to apply them.
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
2 Safety instructions

2.2 Device- and application-specific safety instructions

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
2.2 Device- and application-specific safety instructions
• During operation, the communication module must be firmly connected to the standard device.
• With external voltage supply, always use a separate power supply unit, safely separated to EN 61800-5-1 in every control cabinet (SELV / PELV).
• Only use cables corresponding to the given specifications.
Bus cable specification
(26)
Documentation for the standard device, control system, plant/machine
All other measures prescribed in this documentation must also be implemented. Observe the safety instructions and application notes specified in the documentation.

2.3 Residual hazards

Protection of persons
If the Servo Drives 9400 are operated on a phase earthed mains with a rated mains voltage 400 V, external measures need to be implemented in order to ensure protection against accidental contact.
Protective insulation
Device protection
The communication module contains electronic components which may be damaged or destroyed by electrostatic discharge.
Installation
(21)
(16)
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 11

3 Product description

3.1 Application as directed

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
3 Product description
3.1 Application as directed
The communication module ...
• is an accessory module for use in conjunction with the following Lenze standard devices:
Product series Type designation From hardware
Servo Drives 9400 E94AxxExxxx 1A 01.35
Servo Drives 9400 PLC E94AxPExxxx VA 02.00
Regenerative power supply module E94ARNxxxx VA 01.00
• is a device intended for use in industrial power systems.
• is only to be operated under the operating conditions specified in this documentation.
• may only be used in PROFIBUS networks.
Any other use shall be deemed inappropriate!

3.2 Identification

The type designation as well as the hardware and software version of the communication module are indicated on the nameplate:
[3-1] Nameplate
E94YCPM005
version
1 Type designation (type)
E94 Product series
AVersion
Y Module identification: extension module
C Module type: communication module
PM PROFIBUS
2 Hardware version (HW)
3 Software version (SW)
From software
version
12
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
3 Product description

3.3 Features

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
3.3 Features
• Interface module for the PROFIBUS communication system to be connected to the expansion slots of the Servo Drives 9400
• Support of parameter data channels DRIVECOM (DP-V0) and PROFIDrive (DP-V1)
• Transfer of safe information via the PROFIsafe protocol if an SM301 safety module (E94AYAE) is used simultaneously
• A maximum of 32 process data words per direction can be exchanged.
• The communication module can either be supplied internally by the Servo Drive 9400 or externally by a separate voltage source.
• Bus coupling via remote bus according to the RS485 standard
• Automatic detection of the baud rate (9.6 kbps to 12 Mbps)
• Setting of the station address is possible via DIP switch or code.
• Software compatibility with the EMF2133IB communication module
• Access to all Lenze parameters
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 13
3 Product description

3.4 Terminals and interfaces

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3.4 Terminals and interfaces
X200 2-pin plug connector with screw connection for
external voltage supply
External voltage supply
S200 DIP switches for setting the ...
• Station address
• compatibility with the EMF2133IB communication module
Possible DIP switch settings
X201 PROFIBUS connection:
9-pin Sub-D socket
PROFIBUS connection
MS
5 LED status displays for diagnostic purposes
ME
LED status displays
BS BE DE
(28)
(31)
(27)
(82)
E94YCPM001A
[3-2] E94AYCPM communication module (PROFIBUS)
14
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
4Technical data

4.1 General data and operating conditions

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4 Technical data

"Servo Drives 9400" Hardware Manual
Here you can find the ambient conditions and information on the electromagnetic compatibility (EMC) which also apply to the communication module.
4.1 General data and operating conditions
Area Values
Order designation E94AYCPM
Communication profile • PROFIBUS DP-V0 (DRIVECOM)
• PROFIBUS DP-V1 (PROFIdrive)
Communication medium RS485
Interface 9-pin Sub-D socket
Network topology • Line (without repeater)
• Tree/line (with repeater)
Bus device type PROFIBUS slave
Number of slaves • Max. 31 (without repeater)
• Max. 125 (with repeater)
Max. cable length 1200 m (depending on the selected baud rate and the cable type used)
PNO identification number 0x07A8
Baud rate for cable type A (EN 50170) 9.6 kbps ... 12 Mbps (automatic detection)
Voltage supply External supply via the 2-pin plug connector
• Terminal "+": U = 24 V DC (20.4 V - 0 % ... 28.8 V + 0 %), I = 130 mA
• Terminal "-": Reference potential for external voltage supply
Conformities, approvals • CE
•UL
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 15
4Technical data

4.2 Protective insulation

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4.2 Protective insulation
Danger!
Dangerous voltage
If the Servo Drives 9400 are operated on a phase earthed mains with a rated mains voltage 400 V, external measures need to be implemented in order to ensure protection against accidental contact.
Possible consequences:
Death or severe injury
Protective measures:
If protection against accidental contact is required for the control terminals of the controller and the terminals of the plugged-in device modules, ...
• a double isolating distance must be provided.
• the components to be connected must be provided with a second isolating distance.
Note!
The existing protective insulation in the Servo Drives 9400 is implemented according to EN 61800-5-1.
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Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
4Technical data
4.2 Protective insulation
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The following illustration ...
• shows the arrangement of the terminal strips and the separate potential areas of the Servo Drive 9400.
• serves to determine the decisive protective insulation between two terminals located in differently insulated separate potential areas.
X2
X100
X1
X3
X4
X5
MXI1
Bus
Ext. DC
MXI2
Reinforced insulation
Basic insulation
Functional insulation
X6X6
X7X7
MMI
MSI
X107
X106
X8X8
X105X105
[4-1] Protective insulation in accordance with EN61800-5-1
Terminal strip Connection Terminal strip Connection
X100 L1, L2, L3 (Single Drive only) X1 CAN on board 9400
+UG, -UG X2 State bus
X105 U, V, W 24 V (ext.)
Rb1, Rb2 (Single Drive only) X3 Analog inputs/outputs
X106 Motor PTC X4 Digital outputs
X107 Control of the motor holding
brake
I/O
Ext. DC
E94YCXX007
X5 Digital inputs
X6 Diagnostics
X7 Resolver
X8 Encoder
MXI1, MXI2 Extension module
MMI Memory module
MSI Safety module
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 17
4Technical data
4.2 Protective insulation
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Example
Which type of protective insulation is used between the bus terminal of the device module in slot MXI1 or MXI2 and the mains terminal X100?
The separate potential area with the better protective insulation is decisive.
• The separate potential area of the device module's bus terminal is "functionally insulated".
• The separate potential area of the mains terminal has a "reinforced insulation".
Result: The insulation between the mains terminal X100 and the bus terminal is of the "reinforced insulation" type.
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Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
4Technical data

4.3 Protocol data

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4.3 Protocol data
Area Values
Process data words (PCD) 1 ... 32 words (16 bits/word)
Cyclic parameter data channel (DP­V0)
Acyclic parameter data channel (DP­V1)
Safety data 4 words
PROFIBUS user data length 1 ... 32 words (process data)

4.4 Communication time

The communication time is the time between the start of a request and the arrival of the corresponding response.
4 words
Max. 240 bytes
+ 4 words (parameter data or safety data)
The communication times in a PROFIBUS network depend on ...
• the processing time in the controller;
• the transmission delay time (baud rate / telegram length);
• the nesting depth of the network.
Processing time in the controller
Data Processing time
Process data Approx. 4 ms
+ 0 ... 1 ms + 1 ... x ms
Parameter data Approx. 30 ms + 20 ms tolerance (typical)
For some codes, the processing time may be longer (see software manual/ online help for the Servo Drive 9400).
update cycle processing time in the module application task runtime of the technology application used
(tolerance)
There are no interdependencies between parameter data and process data.
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 19
4Technical data

4.5 Dimensions

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4.5 Dimensions
a 89 mm
b 134 mm
b1 87 mm
e 23 mm
E94YCXX005
[4-2] Dimensions
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Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17

5 Installation

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5 Installation
Stop!
Electrostatic discharge
Electronic components within the communication module can be damaged or destroyed by electrostatic discharge.
Possible consequences:
• The communication module is defective.
• Communication via the fieldbus is not possible or faulty.
Protective measures
Discharge electrostatic charges before touching the module.
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 21
5 Installation

5.1 Mechanical installation

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5.1 Mechanical installation
Note!
A safety bus system (PROFIsafe) can only be operated via the upper module slot (MXI1) of the Servo Drive 9400.
5.1.1 Mounting
[5-1] Mounting
5.1.2 Dismounting
[5-2] Dismounting
E94YCXX001G
E94AYCXX001H
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Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
5 Installation

5.2 Electrical installation

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5.2 Electrical installation
Documentation for the standard device, control system, plant/machine
Observe the notes and wiring instructions given in the documentation.
5.2.1 Network topology
The following examples show two simple RS485 networks.
Every segment of the network must be terminated at both ends. The bus terminators of the PROFIBUS are marked with a "Z" in the below examples.
In the case of an RS485 network of only one segment, the PROFIBUS master (M) with the integrated bus terminator starts the segment while the bus terminating resistor in the connector of the last PROFIBUS station (S) must be activated.
M
Z
Z
S SS
1
[5-3] RS485 network with one segment
An RS485 network consisting of several segments contains repeaters (R) for connecting the segments. The repeaters are provided with integrated bus terminating resistors.
M
Z
Z
Z
S SS
Z
R
S S
Z
R
Z
1 23
[5-4] RS485 network with a repeater
E94YCPM012a
E94YCPM012b
If no repeater is to be used at the end of the segment, the bus terminating resistor must be activated in the connector of the last device. The bus termination is supplied by the station itself.
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 23
5 Installation
5.2 Electrical installation
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If the communication module is supplied externally, the bus terminator can be supplied independently of the standard device supply.
External voltage supply
(28)
Note!
The bus terminator must always be supplied. Otherwise, the bus can get unstable.
Activating the bus terminating resistor
Number of stations
(25)
M
RR
SS S S S
123
2133PFB004
[5-5] Number of stations
Segment Master (M) Slave (S) Repeater (R)
1131-
230-
2-301
3-301
24
Tip!
Repeaters do not have a station address. When calculating the maximum number of stations, they reduce the number of stations by 1 on each side of the segment.
Repeaters can be used to build up line and tree topologies. The maximum total bus system expansion depends on ...
• the baud rate used;
• the number of repeaters used.
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
5 Installation
5.2 Electrical installation
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5.2.2 Activating the bus terminating resistor
The PROFIBUS must be terminated by a bus terminating resistor at the first and last physical bus station.
The bus terminating resistor in the bus connector of the bus cable is activated by means of a switch.
PROFIBUS cables with integrated bus terminating resistor are offered by several cable manufacturers.
Note!
If you want to disconnect individual bus stations, ensure that the bus terminators at the cable ends remain active.
Please observe that the bus termination is not active any longer if ...
• the bus connector has been disconnected;
• the voltage supply of the Servo Drive 9400 has been switched off;
•the External voltage supply off.
(28) of the communication module has been switched
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 25
5 Installation
5.2 Electrical installation
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5.2.3 Bus cable specification
Note!
Only use cables which meet the listed specifications of the PROFIBUS user organisation.
Area Values
Cable resistance 135 ... 165 Ω/km, (f = 3 ... 20 MHz)
Capacitance per unit length 30 nF/km
Loop resistance < 110 Ω/km
Core diameter > 0.64 mm
Core cross-section > 0.34 mm
Cores Twisted in pairs, insulated and shielded
2
Bus cable length
The length of the bus cable depends on the baud rate and cable type used. The data in the following table applies to PROFIBUS cables of "FC-Standard Cable" cable type .
Baud rate Length
9.6 ... 93.75 kbps 1200 m
187.5 kbps 1000 m
500 kbps 400 m
1500 kbps 200 m
3000 ... 12000 kbps 100 m
Note!
The baud rate depending of the data volume, cycle time and number of stations should only be selected as high as required for the application.
Tip!
We recommend taking the use of optical fibres into consideration for high baud rates.
Advantages of optical fibres:
• External electromagnetic interferences have no effect on the transmission path.
• Bus lengths of several kilometres are also possible with higher baud rates.
• The bus length is ...
• independent of the baud rate;
• dependent on the optical fibre used.
26
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
5 Installation
5.2 Electrical installation
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5.2.4 PROFIBUS connection
The 9-pin Sub-D socket X201 serves to connect the communication module to the bus system.
Assignment of the 9-pin Sub-D socket X201
View Pin Assignment Description
1
5
6
9
1Not assigned-
2Not assigned-
3 RxD/TxD-P Data line B (received data/transmitted data, plus)
4 RTS Request To Send (received data/transmitted data, no
differential signal)
5 M5V2 Data ground (ground to 5 V)
6 P5V2 5 V DC / 30 mA (bus termination)
7Not assigned-
8 RxD/TxD-N Data line A (received data/transmitted data, minus)
9Not assigned-
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 27
5 Installation
5.2 Electrical installation
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5.2.5 External voltage supply
Note!
With external voltage supply, always use a separate power supply unit, safely separated to EN 61800-5-1 in every control cabinet (SELV / PELV).
External voltage supply of the communication module is necessary if the bus communication is to continue when the supply of the standard device fails.
It is not possible to access the parameters of a standard device disconnected from the mains.
If required, feed the communication module with a separate supply voltage via the 2-pin plug connector.
Assignment of the 2-pin plug connector (X200)
Designation Explanation
+ V = 24 V DC (20.4 V - 0 % ... 28.8 V + 0 %)
I = 130 mA
- Reference potential for external voltage supply
Terminal data
Area Values
Electrical connection Plug connector with screw connection
Possible connections Rigid:
0.2 ... 1.5 mm
Flexible:
Without wire end ferrule
0.2 ... 1.5 mm
With wire end ferrule, without plastic sleeve
0.2 ... 1.5 mm
With wire end ferrule, with plastic sleeve
0.2 ... 1.5 mm
Tightening torque 0.5 ... 0.6 Nm (4.4 ... 5.3 lb-in)
Stripping length 6 mm
2
(AWG 24 ... 16)
2
(AWG 24 ... 16)
2
(AWG 24 ... 16)
2
(AWG 24 ... 16)
28
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17

6 Commissioning

6.1 Before initial switch-on

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6 Commissioning
During commissioning, plant-specific data such as motor parameters, operating parameters, responses, and parameters for fieldbus communication are defined for the controller. Lenze devices use codes for this purpose.
The codes of the controller and for communication are saved to the memory module in a non­volatile data set.
In addition, there are codes for diagnosing and monitoring the stations.
Note!
When parameterising the communication module, please observe that the code number depends on the slot of the Servo Drive 9400 in which the communication module has been inserted.
The first two digits of the code number indicate the slot:
•C13nnn for slot MXI1
Parameters of the communication module for slot MXI1
•C14nnn for slot MXI2
Parameters of the communication module for slot MXI2
You also have to set the Communication-relevant parameters of the standard device
(91)
.
(93)
(102)
6.1 Before initial switch-on
Stop!
Before switching on the controller for the first time, check ...
• the entire wiring for completeness, short circuit and earth fault:
• whether the bus system is terminated through a bus terminating resistor at the first and last physical bus station.
Activating the bus terminating resistor
(25)
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17 29
6 Commissioning

6.2 Configuration of the host (master)

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6.2 Configuration of the host (master)
The host (master) must be configured before communication with the communication module is possible.
Configuration for the host system (master) and the DP-V0 parameter data channel
For configuring the PROFIBUS you must read the device description file of the communication module into the master.
The device description file for the E94AYCPM communication module (PROFIBUS) can be found in the download area at:
www.Lenze.com
The following language variants of the device description file can be used:
• LENZ07A8.GSD (source file, English)
• LENZ07A8.GSG (German)
• LENZ07A8.GSE (English)
Defining the user data length
The user data length is defined during the initialisation phase of the master.
The Servo Drives 9400 support the configuration of a maximum of 32 process data words (max. 64 bytes). The optional activation of the cyclic parameter data channel additionally occupies 4 process data words (8 bytes). The transfer of PROFIsafe messages, too, occupies 4 additional process data words.
The user data lengths for process input data and process output data are the same.
Description of the device data base file
Selection text Parameter data
DRIVECOM-PAR (cons) + PCD (nW cons)
PCD (nW cons) - n words -n words
PCD (nW) - -4 words 4 words
Safety (4W) - 4 words -4 words
n = 1 ... 32 process data words
with consistency
Process data Assigned
with consistency without consistency
Yes n words -4 + n words
IO memory
30
Example of selecting the device data base file
DRIVECOM-PAR (cons) + PCD (8W cons)
• "Drivecom-PAR (cons)" = DP-V0 parameter data channel (4 words)
• "PCD (8W cons)" = 8 process data words
Tip!
A detailed description of consistency is given in the chapter "Consistent parameter data
(76).
Lenze · E94AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 12.0 EN · 11/2012 · TD17
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