This documentation exclusively describes the E94AYCER communication module (PROFINET).
Note!
This documentation supplements the mounting instructions supplied with the
controller and the "Servo Drives 9400" hardware manual.
The mounting instructions contain safety instructions that must be observed!
The features and functions of the communication module are described in detail.
Examples illustrate typical applications.
The theoretical context is only explained as far as it is required for understanding the function of
the communication module.
This documentation does not describe any software provided by other manufacturers. No warranty
can be given for corresponding data provided in this documentation. For information on how to use
the software, please refer to the host (PLC, IO Controller) documents.
All brand names mentioned in this documentation are trademarks of their corresponding owners.
Tip!
Detailed information about PROFINET can be found on the homepage of the PROFIBUS user
organisation which also develops the PROFINET communication technology:
www.profibus.com
4Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
This documentation addresses to persons who configure, install, commission, and maintain the
networking and remote maintenance of a machine.
Tip!
Current documentation and software updates with regard to Lenze products can be found
in the download area at:
www.lenze.com
Information regarding the validity
The information given in this documentation is valid for the following devices:
Extension moduleType designationFrom hardware
Communication module PROFINETE94AYCERVE01.40
Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the firmware
version of the communication module and software version of the installed engineering tools
»Engineer«, »STEP7«)
representation.
, the screenshots in this documentation my differ from the screen
version
From software
version
(e.g.
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD175
This documentation uses the following conventions to distinguish between different types of
information:
Type of informationIdentificationExamples/notes
Numbers
DecimalStandard notationExample: 1234
Decimal separatorPointIn general, the decimal point is used.
Example: 1234.56
Hexadecimal0x[0 ... 9, A ... F]Example: 0x60F4
Binary
• Nibble
Text
Version informationText colour blueAll pieces of information that only apply to or from a specific
Program name» «The Lenze PC software »Engineer«...
Control elementBoldThe OK button... / The Copy command... / The Properties
Sequence of menu
commands
HyperlinkUnderlined
Icons
Page reference ( 7)Optically highlighted reference to another page. Can be
Step-by-step instructions
In inverted commas
Point
Example: ’100’
Example: ’0110.0100’
software version of the device are highlighted accordingly in
this documentation.
Example: This function extension is available from software
version V3.0!
tab... / The Name input field...
If several successive commands are required for executing a
function, the individual commands are separated from each
other by an arrow: Select the command File
Optically highlighted reference to another topic. Can be
activated with a mouse-click in this online documentation.
activated with a mouse-click in this online documentation.
Step-by-step instructions are marked by a pictograph.
Open to...
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD177
DriveLenze inverters of the "Servo Drives 9400" product series
Inverter
Standard device
CodeParameter which serves to parameterise and monitor the drive. In normal usage,
SubcodeIf a code contains several parameters, they are stored in so-called "subcodes".
»Engineer«PC software from Lenze which supports you during engineering
FWFirmware
HWHardware
IO controllerPROFINET master
IO devicePROFINET slave
IO supervisorEngineering and diagnostics tools
Lenze settingDefault settings of the device, preconfigured ex works.
Basic setting
»STEP7« / »HW Konfig«Siemens PC software for PROFINET configuration
»Primary Setup Tool«
SWSoftware
the term is usually referred to as "Index".
This manual uses a slash "/" as a separator between code and subcode
(e.g. "C00118/3").
In normal usage, the term is also referred to as "Subindex".
(parameterisation, diagnostics, and configuration) throughout the entire life
cycle, i.e. from planning to maintenance of the commissioned machine.
The IO controller takes over the master function for data communication of the
decentralised field devices. The IO controller is usually the communication
interface of a PLC.
The IO supervisor can access process data, diagnostic data, and alarm data.
PROFINET® (Process Field Network) is a real-time capable fieldbus system based
on Ethernet.
PROFINET® is a registered trademark and patented technology licensed by the
PROFIBUS & PROFINET International (PI) user organisation.
8
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
It is absolutely vital that the stated safety measures are implemented in order to prevent
serious injury to persons and damage to material assets.
Always keep this documentation to hand in the vicinity of the product during operation.
2.1General safety and application notes
Danger!
If the following basic safety measures are disregarded, severe injuries to persons and
damage to material assets may result.
Lenze drive and automation components ...
• must only be used as directed.
Application as directed
• must never be commissioned if they display signs of damage.
• must never be technically modified.
( 12)
• must never be commissioned if they are not fully mounted.
• must never be operated without required covers.
• during and after operation can have live, moving and rotating parts, depending on their degree
of protection. Surfaces can be hot.
The following applies to Lenze drive components ...
• only use the accessories approved.
• Only use original manufacturer spare parts.
Observe all specifications contained in the enclosed documentation and related documentation.
• This is the precondition for safe and trouble-free operation and for obtaining the product
features specified.
Product features
• The specifications, processes, and circuitry described in this document are for guidance only and
must be adapted to your own specific application. Lenze does not take responsibility for the
suitability of the process and circuit proposals.
( 13)
10
All works on and with Lenze drive and automation components must only be carried out by qualified
personnel. According to IEC 60364 or CENELEC HD 384 these are persons who ...
• are familiar with installing, mounting, commissioning, and operating the product.
• who have the corresponding qualifications for their work.
• who know and can apply all regulations for the prevention of accidents, directives, and laws
applicable at the place of use.
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
2Safety instructions
2.2Device and application-specific safety instructions
2.2Device and application-specific safety instructions
• During operation, the communication module must be securely connected to the standard
device.
• With external voltage supply, always use a separate power supply unit, safely separated to EN
61800-5-1 in every control cabinet (SELV/PELV).
• A safety bus system (PROFIsafe) can only be operated via the upper module slot (MXI1) of the
Servo Drive 9400.
• Only use cables corresponding to the given specifications.
Ethernet cable specification
( 29)
Documentation for the standard device, control system, system/machine
All the other measures prescribed in this documentation must also be implemented.
Observe the safety instructions and application notes contained in this manual.
2.3Residual hazards
Protection of persons
If Servo Drives 9400 are used on a phase earthed mains with a rated mains voltage 400 V,
protection against accidental contact is not guaranteed without external measures.
Protective insulation
Device protection
The communication module contains electronic components which may be damaged or destroyed
by electrostatic discharge.
Installation
( 22)
( 18)
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD1711
Process data words (PCD)Maximally 32 process data words (max. 64 bytes)
PROFIsafe message4 words (8 bytes)
Acyclic parameter data channelLimited by the PROFINET frame size
4.3Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times in an PROFINET network depend on the ...
• processing time in the inverter;
• telegram runtime (baud rate / telegram length);
• nesting depth of the network.
processing time within the inverter
DataProcessing time
Process data (IO data)10 ms
+ 0 ... 1 ms
Parameter dataApprox. 30 ms + a tolerance of 20 ms (typically)
+ 1 ... x ms
Some codes may require a longer processing time (see reference manual/
»Engineer« online help for the Servo Drive 9400).
Lenze standard update cycle (can be changed in the Rockwell
engineering tool)
Processing time in the module
Runtime of the application task of the technology
application used (tolerance)
The times specified apply if the TCP/IP channel of the communication module is not used
(»Engineer« communication, chapter Setting the IP configuration
( 37)).
There are no interdependencies between parameter data and process data.
16
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
The integrated 2-port switch causes runtime delays which can be calculated as follows:
Runtime delay = ((36 permanent bytes + process data in bytes) x 8 x 10 nsec) + 4 μsec
Example
20 process data words + 4 PROFIsafe words => 48 bytes
• ((36 permanent bytes + 48 bytes) x 8 x 10 nsec) + 4 μsec
• (84 bytes x 8 x 10 nsec) + 4 μsec
• 6.72 μsec + 4 μsec = 10.72 μsec
In accordance with the PROFINET specification, the shortest PROFINET IO telegram must have a data
length of 72 bytes. If the 36 permanent bytes are subtracted from the 72 bytes, 36 bytes are
available for process data. If now less than 36 bytes of process data are used, the PROFINET IO
telegram is filled with "zero bytes" until it can be transmitted. As a consequence for the calculation
formula, the shortest PROFINET IO telegram with 18 process data words (36 bytes) has always the
same length and thus the runtime delay is the same, too.
Note!
The use of external switches can also lead to runtime delays. Depending on the system
constellation, it may be useful to create a star topology or a line/mix topology.
Network topology
( 25)
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD1717
If the Servo Drives 9400 are operated on a phase earthed mains with a rated mains
voltage 400 V, external measures need to be implemented in order to ensure
protection against accidental contact.
Possible consequences:
Death or severe injuries
Protective measures:
If protection against accidental contact is required for the control terminals of the
inverter and the connections of the plugged device modules, ...
• a double isolating distance must exist.
• the components to be connected must be provided with the second isolating
distance.
Note!
The protective insulation provided in Servo Drives 9400 is implemented in accordance
with EN 61800-5-1.
18
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
Documentation for the standard device, control system, system/machine
Observe the notes and wiring instructions contained in this documentation.
5.2.1Wiring according to EMC guidelines
In typical systems, standard shielding is sufficient for Ethernet cables.
However, in environments with a very high level of interference, EMC resistance can be improved
by additionally earthing the cable shield on both sides.
For this observe the following notes:
1. The distance between the additional earthing and the Ethernet plug depends on the module
slot and is as follows:
• approx. 10 cm for the upper slot (MXI1)
• approx. 20 cm for the lower slot (MXI2)
2. Measure the appropriate distance along the cable and, starting from this point, remove 2 cm of
the cable's plastic sheath.
3. Connect the cable shield to the shield sheet of the Servo Drive 9400.
A Connection to the shield sheet of the Servo
Drive 9400
B Outgoing PROFINET cable at X242
C Incoming PROFINET cable at X241
D Communication module in slot MXI1 of the
Servo Drive 9400
E94YCXX008
[5-3]Wiring according to EMC guidelines
24
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
It is typical of PROFINET to have a rather free topology the limiting factor of which is large message
latencies due to e.g. switches connected in series.
Internal switch latency
The combination of a line and a stub is useful for system wiring.
PROFINET supports the following topologies:
•Switch / star
( 17)
E94YCER005
[5-4]Switch / star topology (S = switch, D = IO device)
•Tree via switches
[5-5]Tree topology (C =IO controller, S = switch)
•Switch / switch
[5-6]Switch/switch topology (S = switch)
E94YCER006
E94YCER007
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD1725
PROFINET is connected via the RJ45 sockets X241 and X242.
For connection of the communication module to the PROFINET fieldbus, a standard Ethernet patch
cable is suitable.
Ethernet cable specification
The installation and removal of the Ethernet cables is optimised for the use of connectors in
accordance with the "Automation Initiative of German Domestic Automobile Manufacturers"
(AIDA).
( 29)
Note!
To prevent the RJ45 socket from being damaged, insert or remove the Ethernet cable
connector straight (at a right angle) into or from the socket.
Pin assignment
RJ45 socketPinSignal
1Tx +
2Tx -
3Rx +
4-
5-
6Rx -
E94AYCXX004C
7-
8-
Note!
Dependent on the configuration of the Ethernet port of the device to be connected, we
recommend the use of a cross-over cable.
Tip!
The PROFINET interfaces feature an auto-MDIX function. This function adjusts the polarity
of the RJ45 interfaces so that a connection can be established irrespective of the polarity of
the opposite PROFINET interface and irrespective of the type of cable used (standard patch
cable or crossover cable).
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD1727
Wiring and colour code are standardised in EIA/TIA 568A/568B.
In accordance with the industrial standard, the use of 4-pin Ethernet cables is
permissible. The cable type only connects the assigned pins 1, 2, 3 and 6 to one another.
E94YCEI004A
[5-10] Ethernet plug in accordance with EIA/TIA 568A/568B
PairPinSignalEIA/TIA 568AEIA/TIA 568B
31Tx +white / greenwhite / orange
2Tx -greenorange
23Rx +white / orangewhite / green
14blueblue
5white / blueblue / white
26Rx -orangegreen
47white / brownwhite / brown
8brownbrown
30
Lenze · E94AYCER communication module (PROFINET®) · Communication Manual · DMS 9.0 EN · 12/2013 · TD17
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