This documentation solely contains descriptions for the E94AYCCA communication
module (CANopen®).
Note!
This documentation supplements the Mounting Instructions supplied with the
communication module and the "Servo Drives 9400" hardware manual.
The Mounting Instructions contain safety instructions which must be observed!
The product features and functions of the communication module are described in detail.
Examples illustrate typical applications.
This documentation also contains ...
safety instructions that must be observed;
key technical data relating to the communication module;
information about the versions of the Lenze standard devices to be used;
notes on troubleshooting and fault elimination.
The theoretical concepts are only explained to the level of detail required to understand
the function of the communication module.
This documentation does not describe any software provided by other manufacturers. No
warranty can be given for corresponding data provided in this documentation. For
information about how to use the software, please refer to the host (PLC, master)
documents.
All product names mentioned in this documentation are trademarks of their
corresponding owners.
Tip!
Detailed information about the CAN/CANopen bus system can be found on the
website of the CAN user organisation CiA® (CAN in Automation):
www.can-cia.org
Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the
firmware version of the field devices and the software version of the Engineering tools
installed (e.g. »Engineer«), the screenshots in this documentation may deviate from the
actual screens shown.
6LEDS94AYCCA EN 5.0 - 06/2012
E94AYCCA communication manual (CANopen®)
About this documentation
Target group
This documentation is intended for people involved in configuring, installing,
commissioning, and maintaining the networking and remote maintenance of a machine.
Tip!
Current documentation and software updates for Lenze products can be found in
the ”Download” area at:
www.Lenze.com
Validity information
The information in this documentation applies to the following devices:
Extension moduleType designationFrom hardware
CANopen communication manualE94AYCCAVA01.00
version
From software
version
EDS94AYCCA EN 5.0 - 06/2012L7
E94AYCCA communication manual (CANopen®)
About this documentation
Document history
1.1Document history
VersionDescription
1.008/2006TD17First edition
2.004/2008TD17General revision
3.002/2011TD17General revision
4.011/2011TD17Assignment of the 9-pin Sub-D plug connector corrected.
System bus (CANopen) connection
5.006/2012TD17General revision
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e-mail us to:
feedback-docu@Lenze.de
( 26)
Thank you for your support.
Your Lenze documentation team
8LEDS94AYCCA EN 5.0 - 06/2012
1.2Conventions used
This documentation uses the following conventions to distinguish different types of
information:
Information typeDisplayExamples/notes
Spelling of numbers
DecimalStandard spellingExample: 1234
Hexadecimal0x[0 ... 9, A ... F]Example: 0x60F4
Binary
• Nibble
Decimal separatorPointThe decimal point is generally used.
Text
Program name» «PC software
Control elementBoldThe OK button... / the copy command... / the
Sequence of menu
commands
HyperlinkUnderlined
E94AYCCA communication manual (CANopen®)
About this documentation
Conventions used
In inverted commas
Point
Example: ’100’
Example: ’0110.0100’
For example: 1234.56
Example: Lenze »Engineer«
Properties tab... / the Name input field...
If the execution of a command requires several
commands in succession, the individual commands
are separated by an arrow: Select the File
command to...
Optically highlighted reference to another subject
which is activated with a mouse-click.
Open
Symbols
Page reference ( 9)Optically highlighted reference to another page
Step-by-step instructions
which is activated with a mouse-click.
Step-by-step instructions are indicated by a
pictograph.
EDS94AYCCA EN 5.0 - 06/2012L9
E94AYCCA communication manual (CANopen®)
About this documentation
Terminology used
1.3Terminology used
TermMeaning
CANCAN (Controller Area Network) is an asynchronous, serial fieldbus system.
CANopen®CANopen® is a communication protocol based on CAN.
CANopen® is a trademark and patented technology, licensed by the CAN user
organisation CiA® (CAN in Automation e. V.), www.can-cia.org
System bus (CAN/CANopen)The Servo Drives 9400 system bus (CANopen) is an advancement of the 9300
Standard deviceLenze controller of the "Servo Drives 9400" product series, with which the
Controller
ModuleAccessories and extension modules such as communication modules,
Interface module
Communication module
»Engineer«Lenze PC software which supports you during the "Engineering" process
»PLC Designer«
CodeParameter by means of which you can parameterise or monitor the controller. In
SubcodeIf a code contains several parameters, they are stored in "subcodes".
Lenze settingDefault settings for the device.
Basic setting
PDOProcess data object (process data communication)
SDOService data object (parameter data communication)
HWHardware
SWSoftware
PLCProgrammable Logic Controller
HostCAN master
Control
NodeComponents of a CAN network (PLC, controller, etc.)
Bus node
Node addressUnique ID for addressing the individual components of a CAN network
I-1600.20CANopen index (hexadecimal representation)
controller series' system bus (CAN).
Features
communication module can be used.
Application as directed
distributed terminals, operator and input devices (HMIs) as well as external
controls and control systems
(parameterisation, diagnostics, and configuration) throughout the whole life
cycle, i. e. from planning to maintenance of the machine commissioned.
everyday language, the term is also referred to as "index".
In the documentation, the slash "/" is used as a separator between the code and
the subcode (e.g. "C00118/3").
In everyday language, the term is also referred to as "subindex".
• In the example: index 0x1600, subindex 0x20
( 15)
.
( 14)
Note!
Some of the terms used derive from the CANopen protocol. These terms are not
listed here.
10LEDS94AYCCA EN 5.0 - 06/2012
1.4Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of the safety instructions:
Pictograph and signal word!
(characterise the type and severity of danger)
Note
(describes the danger and provides information about how to prevent
dangerous situations)
E94AYCCA communication manual (CANopen®)
About this documentation
Notes used
PictographSignal wordMeaning
Danger!Danger of personal injury through dangerous electrical voltage
Danger!Danger of personal injury through a general source of danger
Stop!Danger of property damage
Application notes
PictographSignal wordMeaning
Note!Important note to ensure troublefree operation
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Reference to a possible danger that may result in property damage if the
corresponding measures are not taken.
Tip!Useful tip for simple handling
Reference to another documentation
EDS94AYCCA EN 5.0 - 06/2012L11
E94AYCCA communication manual (CANopen®)
Safety instructions
General safety and application notes
2Safety instructions
Note!
It is absolutely vital that the stated safety measures are implemented in order to
prevent serious injury to persons and damage to material assets.
Always keep this documentation to hand in the vicinity of the product during
operation.
2.1General safety and application notes
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets.
Lenze drive and automation components ...
– may only be used as directed.
Application as directed
– must never be commissioned if they display any signs of damage.
– must never be modified technically.
– must never be commissioned if they are not fully mounted.
– must never be operated without the required covers.
– can have live, moving and rotating parts during and after operation, depending on
their degree of protection. Surfaces can be hot.
For Lenze drive components ...
– only use approved accessories.
– only use genuine spare parts supplied by the manufacturer of the product.
Observe all the specifications contained in the enclosed and corresponding
documentation.
– This is a precondition for ensuring safe, trouble-free operation and for making use of
the stated product features.
Features
– The specifications, processes, and circuitry described in this document are for
guidance only and must be adapted to your own specific application. Lenze does not
take responsibility for the suitability of the process and circuit proposals.
( 15)
( 14)
12LEDS94AYCCA EN 5.0 - 06/2012
E94AYCCA communication manual (CANopen®)
Device and application-specific safety instructions
All works on and with Lenze drive and automation components may only be carried out
by qualified personnel. According to IEC 60364 and CENELEC HD 384 these are persons
who ...
– are familiar with installing, mounting, commissioning, and operating the product.
– have the qualifications necessary for their occupation.
– know and are able to apply all regulations for the prevention of accidents, directives
and laws that apply to the location of use.
2.2Device and application-specific safety instructions
During operation, the communication module must be securely connected to the
standard device.
With external voltage supply, always use a separate power supply unit, safely
separated in accordance with EN 61800-5-1 in every control cabinet ("SELV"/"PELV").
Only use cables that meet the given specifications.
Specification of the bus cable
( 27)
Safety instructions
Documentation of the standard device, control system, and plant/machine
All the other measures prescribed in this documentation must also be
implemented. Observe the safety instructions and application notes stated in
this manual.
2.3Residual hazards
Protection of persons
If Servo Drives 9400 are used on a corner grounded system with a rated mains voltage
≥ 400V, external measures need to be implemented to provide reliable protection
against accidental contact.
Protective insulation
Device protection
The communication module contains electronic components that can be damaged or
destroyed by electrostatic discharge.
Installation
( 20)
( 24)
EDS94AYCCA EN 5.0 - 06/2012L13
E94AYCCA communication manual (CANopen®)
Product description
Application as directed
3Product description
3.1Application as directed
The communication module ...
is an accessory module which can be used with the following standard devices:
Product seriesType designationFrom hardware
Servo Drives 9400 HighLineE94AxHExxxVA01.30
Servo Drives 9400 PLCE94AxPExxxxVA01.00
Servo Drives 9400 regenerative power
supply module
is an item of equipment intended for use in industrial power systems.
may only be operated under the operating conditions specified in this documentation.
may only be used in CAN networks.
Any other use shall be deemed inappropriate!
3.2Identification
The type designation and the hardware and software version of the communication
module are specified on the nameplate:
[3-1]Identification data
version
E94ARNxxxxVA01.00
1 Type designation (type)
E94 Product series
AVersion
YModule identification: extension module
CModule type: communication module
CACANopen
2 Hardware version (HW)
3 Software version (SW)
E94YCET005
From software
version
14LEDS94AYCCA EN 5.0 - 06/2012
3.3Features
For many years the system bus (CAN) based on the CANopen communication profile has
been integrated in Lenze controllers. Due to the lower number of data objects available,
the functionality and compatibility of the old system bus are lower as compared with
CANopen. For parameter setting, two parameter data channels are always available to the
user while CANopen provides only one active parameter data channel (along with the
possibility to establish further channels).
The system bus (CANopen) of the Servo Drives 9400 is an advancement of the 9300
controller series' system bus (CAN).
The communication module E94AYCCA (CANopen) provides the following features:
Interface module for the system bus (CANopen), connectable to the expansion slots of
Servo Drives 9400
Internal voltage supply of the communication module via the Servo Drive 9400.
Full compatibility according to CANopen DS301, V4.02
E94AYCCA communication manual (CANopen®)
Product description
Features
Support of the NMT master/slave function "node guarding" (DS301,V4.02)
Support of the NMT slave function "heartbeat" (DS301,V4.02)
No restrictions regarding the selection of node addresses
Number of parameterisable server and client SDO channels:
– max. 10 channels with 1 ... 8 bytes
Number of parameterisable PDO channels:
– max. 4 Transmit-PDOs (TPDOs) with 1 ... 8 bytes
– max. 4 Receive-PDOs (RPDOs) with 1 ... 8 bytes
All PDO channels are functionally equivalent.
Monitoring of the RPDOs for data reception
9-pin Sub-D plug connector for system bus connection (CANopen)
DIP switches for ...
– setting the CAN node address
– setting the baud rate
Front LEDs for diagnosing the ...
– voltage supply of the communication module;
– connection to the standard device;
– CANopen state machine and error states;
– physical CAN connection.
X220 9-pin Sub-D plug connector for the ...
System bus (CANopen) connection
( 26)
[3-2]E94AYCCA communication module (CANopen)
E94YCCA001B
S220 DIP switches for ...
• setting the CAN node address
• setting the baud rate
Possible settings via DIP switches
LED status displays for diagnostics
MS
LED status displays
BS
BE
DE
( 33)
( 86)
16LEDS94AYCCA EN 5.0 - 06/2012
E94AYCCA communication manual (CANopen®)
4Technical data
4.1General data and operating conditions
FieldValues
Order designationE94AYCCA
Communication profileCANopen (DS301, V4.02)
Communication mediumCAN cable according to ISO 11898-2
Network topologyLine terminated on both sides
(e.g. termination with Lenze system connector EWZ0046)
Adjustable node addresses1 ... 127
Adjustable via DIP switches or code C13350
Max. number of nodes127
Baud rates [kbps] • 10
•20
•50
• 125
• 250
• 500
• 800
• 1000
Adjustable via DIP switches or code C13351
Process data • max. 4 TPDOs with 1 ... 8 bytes
• max. 4 RPDOs with 1 ... 8 bytes
Parameter dataMax. 10 client and server SDO channels with 1 ... 8 bytes
Transfer mode for TPDOs • With change of data
• Time-controlled, 1 to x ms
• After the reception of 1 to 240 sync telegrams
Voltage supplyInternal voltage supply of the communication module via the Servo Drive
9400.
Conformities, approvals • CE
•UL
Technical data
General data and operating conditions
/ C14350.
/ C14351.
"Servo Drives 9400" hardware manual
Here you can find the ambient conditions and data regarding the
electromagnetic compatibility (EMC) which also apply to the communication
Monitoring protocolsNode guarding (master and slave)
Heartbeat (heartbeat producer and heartbeat consumer)
18LEDS94AYCCA EN 5.0 - 06/2012
4.3Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times in the CAN network depend on the ...
processing time in the device;
telegram runtime (baud rate/telegram length);
bus load (especially if the bus is loaded with PDOs and SDOs at a low baud rate).
Servo Drives 9400 processing time
There are no interdependencies between parameter data and process data.
Parameter data:
– For controller-internal parameters: approx. 30 ms ± 20 ms tolerance (typically)
– For some codes the processing time can be longer.
E94AYCCA communication manual (CANopen®)
Technical data
Communication time
Process data are transported in real time.
EDS94AYCCA EN 5.0 - 06/2012L19
E94AYCCA communication manual (CANopen®)
Technical data
Protective insulation
4.4Protective insulation
Danger!
Dangerous electrical voltage
If Servo Drives 9400 are used on a corner grounded system with a rated mains
voltage ≥ 400 V, external measures need to be implemented to provide reliable
protection against accidental contact.
Possible consequences:
• Death or serious injury
Protective measures:
• If protection against accidental contact is required for the control terminals
of the controller and the connections of the plugged device modules, ...
– there must be a double isolating distance.
– the components to be connected must be provided with a second isolating
distance.
Note!
The available protective insulation in Servo Drives 9400 is implemented in
accordance with EN 61800-5-1.
20LEDS94AYCCA EN 5.0 - 06/2012
E94AYCCA communication manual (CANopen®)
Technical data
Protective insulation
The illustration below ...
shows the arrangement of the terminal strips and the separate potential areas of the
controller.
serves to determine the decisive protective insulation between two terminals located
in differently insulated separate potential areas.
X2
X100
X1
X3
X4
X5
MXI1
Bus
Ext. DC
MXI2
Reinforced insulation
Basic insulation
Functional insulation
X6X6
X7X7
X107
X106
X105X105
[4-1]Protective insulation according to EN61800-5-1
X100 L1, L2, L3 (only Single Drive)X1 CAN on board 9400
+UG, -UGX2 State bus
X105 U, V, W24 V (ext.)
Rb1, Rb2 (Single Drive only)X3 Analog inputs/outputs
X106 Motor PTCX4 Digital outputs
X107 Control of the motor holding
brake
MMI
MSI
I/O
Ext. DC
E94YCXX007
X5 Digital inputs
X6 Diagnostics
X7 Resolver
X8 Encoder
MXI1, MXI2 Extension module
MMI Memory module
MSI Safety module
EDS94AYCCA EN 5.0 - 06/2012L21
E94AYCCA communication manual (CANopen®)
Technical data
Protective insulation
Example
Which type of protective insulation is used between the bus terminal of the device module
in slot MXI1 or MXI2 and the mains terminal X100?
The separate potential area with the better protective insulation is decisive.
– The separate potential area of the bus terminal of the device module has a "basic
insulation".
– The separate potential area of the mains terminal has a "reinforced insulation".
Result: The insulation between the X100 mains terminal and the bus terminal is of the
"reinforced insulation" type.
22LEDS94AYCCA EN 5.0 - 06/2012
4.5Dimensions
E94AYCCA communication manual (CANopen®)
Technical data
Dimensions
a 89 mm
b 134 mm
b1 87 mm
e 23 mm
[4-2]Dimensions
E94YCXX005
EDS94AYCCA EN 5.0 - 06/2012L23
E94AYCCA communication manual (CANopen®)
Installation
5Installation
Stop!
Electrostatic discharge
Electronic components in the communication module can be damaged or
destroyed by electrostatic discharge.
Possible consequences:
• The communication module is defective.
• Fieldbus communication is faulty or not possible.
Protective measures
• Before touching the module, make sure that you are free of electrostatic
charge.
24LEDS94AYCCA EN 5.0 - 06/2012
5.1Mechanical installation
Note!
• Only one communication module E94AYCCA (CANopen) may be inserted per
Servo Drive 9400.
• The slot used (MX1 or MX2) can be selected freely.
5.1.1Mounting
E94AYCCA communication manual (CANopen®)
Installation
Mechanical installation
[5-1]Mounting
5.1.2Dismounting
[5-2]Dismounting
E94YCXX001G
E94AYCXX001H
EDS94AYCCA EN 5.0 - 06/2012L25
E94AYCCA communication manual (CANopen®)
OFF
ON
Installation
Electrical installation
5.2Electrical installation
Documentation of the standard device, control system, and plant/machine
Observe the notes and wiring instructions stated.
5.2.1System bus (CANopen) connection
E94YCCA002A
The system bus (CANopen) must be terminated with resistors (120 Ω) between CAN-
low and CAN-high.
The Lenze system connector EWZ0046 with integrated terminating resistor complies
with the DS102-1 recommendation of the CAN user organisation CiA. The system
connector is not contained in the scope of supply of the communication module.
On
120
EWZ0046
L
ð
2181FEW004
L
EWZ0046
120120
On
OFF
ON
F
F
O
N
O
Off
EWZ0046
L
EWZ0046
L
ð
ð
ð
OUTINININ
26LEDS94AYCCA EN 5.0 - 06/2012
Assignment of the 9-pin Sub-D plug connector
ViewPinAssignment
1
5
6
9
1-
2CAN-LOW
3CAN-GND
4-
5-
6-
7CAN-HIGH
8-
9-
5.2.2Specification of the bus cable
We recommend the use of CAN cables according to ISO 11898-2:
E94AYCCA communication manual (CANopen®)
Installation
Electrical installation
CAN cable according to ISO 11898-2
Cable typeTwisted in pairs with shield
Impedance120 Ω (95 ... 140 Ω)
Cable resistance/cross-section
Cable length ≤ 300 m:
Cable length 301 ... 1000 m:
Signal propagation delay≤ 5 ns/m
≤ 70 mΩ/m / 0.25 ... 0.34 mm
≤ 40 mΩ/m / 0.5 mm
2
(AWG20)
2
(AWG22)
EDS94AYCCA EN 5.0 - 06/2012L27
E94AYCCA communication manual (CANopen®)
Installation
Electrical installation
5.2.3Bus cable length
Note!
• It is absolutely necessary to comply with the permissible cable lengths.
• If the total cable lengths of the CAN nodes differ for the same baud rate, the
smaller value must be used to determine the max. cable length.
• Observe the reduction of the total cable length due to the signal delay of the
repeater.Checking the use of repeaters
5.2.3.1Total cable length
The baud rate also determines the total cable length.
Baud rate [kbps]Max. bus length [m]
108075
204012
501575
125600
250275
500112
80038
100012
( 30)
28LEDS94AYCCA EN 5.0 - 06/2012
5.2.3.2Segment cable length
The segment cable length is determined by the cable cross-section used and by the number
of nodes. Repeaters divide the total cable length into segments. If no repeaters are used,
the segment cable length is identical to the total cable length.
E94AYCCA communication manual (CANopen®)
Installation
Electrical installation
Max. number of
nodes per segment
2240 m430 m650 m940 m
5230 m420 m640 m920 m
10230 m410 m620 m900 m
20210 m390 m580 m850 m
32200 m360 m550 m800 m
63170 m310 m470 m690 m
100150 m270 m410 m600 m
Cable cross-section (can be interpolated)
0.25 mm
(AWG 24)
2
0.50 mm
(AWG 21)
2
0.75 mm
(AWG 19)
2
1.00 mm
(AWG 18)
Example: selection help
Given
Total cable length to be
implemented
Number of nodes63
Results
Max. possible baud rate250 kbps
Cable cross-section required
(interpolated)
Cable cross-section of standard CAN
cable
200 m
(derived from table Total cable length
0.30 mm
(derived from the table Segment cable length
0.34 mm
Specification of the bus cable
2
(AWG23)
2
(AWG22)
( 28))
( 27)
( 29))
2
EDS94AYCCA EN 5.0 - 06/2012L29
E94AYCCA communication manual (CANopen®)
Installation
Electrical installation
5.2.3.3Checking the use of repeaters
Compare the values derived from tables Total cable length
( 29).
( 28) and Segment cable length
If the sum of the segment cable lengths is smaller than the total cable length to be
implemented, either repeaters must be used or the cable cross-section must be
increased.
If the use of repeaters reduces the max. possible total cable length so much that it is
smaller than the total cable length to be implemented, then the cable cross-section
must be increased or less repeaters must be used or the baud rate must be decreased.
The use of a further repeater is recommended as ...
– service interface
Advantage: trouble-free connection during bus operation is possible.
– calibration interface
Advantage: the calibration/programming unit remains electrically isolated.
Example
Given
Total cable length to be
implemented
Number of nodes32
Cable cross-section0.50 mm
Baud rate125 kbps
Repeater usedLenze repeater EMF2176IB
Reduction of the max. total cable
length per repeater (EMF2176IB)
450 m
30 m
2
(AWG 20)
Results
Max. possible total cable length600 m
(see table Total cable length
Max. segment cable length360 m
(see table Segment cable length
ComparisonThe max. segment cable length is smaller than the total cable length to be
implemented.
ConclusionA repeater must be installed at the determined max. segment cable length
of 360 m.
Results with 1 repeater
Max. possible total cable length570 m
(Reduction of the Total cable length
Sum of the segment cable lengths720 m
ComparisonBoth the possible total cable length and the segment cable lengths are larger
than the total cable length to be implemented.
Conclusion1 repeater is sufficient to implement the total cable length of 450 m.
( 28))
( 29))
( 28) by 30 m)
30LEDS94AYCCA EN 5.0 - 06/2012
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