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EDS700ACBA
.Usx
Ä.Usxä
i700
Translation
Hardware Manual
E70AC...
Servo−Inverter i700
l
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0Fig. 0Tab. 0
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Contents i
1 About this documentation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terms and abbreviations used 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze controllers 13. . . . . . . . . . . . . . . . . .
2.2 General safety and application notes for Lenze motors 16. . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Device features 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Overview of the devices 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Supply modules 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Axis modules 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Identification 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Product key 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Rated data 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 External supply voltage 24 V 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Busbar system for the DC bus 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Supply modules 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 Axis modules 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Overcurrent operation 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Supply modules 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Axis modules 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Terminal description 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Supply modules 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Axis modules 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Drilling the holes into the mounting plate 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.3 Dimensions 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Devices with standard built−in design 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Assembly in standard built−in technique 69. . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Devices with "cold plate" design 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Mounting in "cold plate" technique 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Devices with push−through design 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.6 Assembly in push−through technique (thermal separation) 77. . . . . . . . . .
5.4 Notes on mounting the device version in push−through design 79. . . . . . . . . . . . . .
6 Electrical installation 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Electrical isolation 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Device protection 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.3 Motor protection 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.4 Interaction with compensation equipment 88. . . . . . . . . . . . . . . . . . . . . . .
6.2 Safety instructions for the installation according to UL/CSA 89. . . . . . . . . . . . . . . . .
6.3 Installation according to EMC (installation of a CE−typical drive system) 93. . . . . . .
6.3.1 Shielding 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Mains connection, DC supply 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Motor cable 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Installation in the control cabinet 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 Wiring outside of the control cabinet 99. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.6 Detecting and eliminating EMC interferences 100. . . . . . . . . . . . . . . . . . . . .
6.4 Measures when drive is used in IT systems 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Preparations 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Integrated PE conductor connection 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Integrated DC bus connection 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Power supply modules 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Axis modules 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 DC−bus operation 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Introduction 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Terminology and abbreviations used 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Advantages of a drive system 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Conditions for trouble−free DC−bus operation 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Voltages 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Number of feeding points 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Other conditions 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 DC−bus variants 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Supply with one power supply module 112. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Supply with power supply modules operated in parallel 113. . . . . . . . . . . . .
7.3.3 Supply with regenerative power supply module 114. . . . . . . . . . . . . . . . . . .
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7.4 Rated data 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 General data 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 DC−supply power 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 DC−power requirements 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Basic dimensioning 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 General information 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Power distribution of controllers 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Motor efficiency 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.4 Power loss of devices 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.5 Determining the power requirements 120. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.6 Determining the regenerative power requirements 120. . . . . . . . . . . . . . . . .
7.5.7 Cable protection 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Braking operation in a drive system 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Basic considerations 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 EMC in DC−bus operation 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.1 Compliance with EMC category C3 (industrial premises) 122. . . . . . . . . . . .
7.7.2 Compliance with EMC category C2 (residential areas) 123. . . . . . . . . . . . . . .
7.7.3 Assignment of filters 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Commissioning 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Before switching on 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Quick commissioning 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Diagnostics 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Display of operating data, diagnostics 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Supply modules 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Axis modules 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 LED status displays 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Supply modules 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Axis modules 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Safety engineering 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Introduction 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Important notes 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.1 Hazard and risk analysis 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2 Standards 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.3 Mission time 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Acceptance 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.1 Description 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3.2 Periodic inspections 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Certification 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 Basics for safety sensors 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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10.6 Basic Safety − STO 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.1 Mode of operation 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.2 Technical data 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.3 Electrical installation 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Accessories (overview) 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Overview 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Mains chokes 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 RFI filter/mains filter 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 External brake resistors 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 Power supply units 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.6 Terminals 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.7 Components for operation in the DC−bus connection 154. . . . . . . . . . . . . . . . . . . . . . .
11.8 Installation material for the push−through technique 155. . . . . . . . . . . . . . . . . . . . . . .
11.9 EMC accessories 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.9.1 Shield mounting 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Appendix 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Total index 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 About this documentation
Contents
The hardware manual contains the complete information required for the application as
directed of the i700 series controllers and components.
I Tip!
Information and tools concerning the Lenze products can be found in the
download area at
www.lenze.com
Validity
About this documentation
Document history
1
Type Type designation from hardware
Power supply modules E70ACPSE... 1x −
Single axis modules E70ACMxE...1... 1x 01.06
Double axis modules E70ACMxE...2... 1x 01.06
Target group
This hardware manual is intended for all persons who dimension, install, commission, and
adjust drives of the i700 product series.
1.1 Document history
Material number Version Description
.Usx 5.1 08/2018 TD15 General corrections and supplements:
13528287 5.0 05/2018 TD15 General corrections and supplements:
13455352 4.0 05/2014 TD15 Supplements to the versions "Cold Plate" and
13445510 3.0 09/2013 TD15 General corrections and supplements
13432926 2.0 04/2013 TD15 General corrections
13412058 1.2 11/2012 TD15 1. Proof copy
version
from software version
Data according to Dual−Use Regulation
"Extended Safety" version
Data according to Dual−Use Regulation
"push−through design"
UL notes in French
New: UL approval
New: encoder as sensor type
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About this documentation
Conventions used
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator
Warnings
UL warnings
UR warnings
Tex t
Program name » « PC software
Icons
Page reference ^ Reference to another page with additional
Documentation reference , Reference to another documentation with
Parameter or object
Hexadecimal 0x1234 Refers to the parameter or object 1234
Point In general, the decimal point is used.
For instance: 1234.56
J
O
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
additional information
For example: , EDKxxx = see
documentation EDKxxx
With colon 0x1234:5 Refers to the parameter or object 1234
Parameter or object
Hexadecimal 0x1234 Refers to the parameter or object 1234
With colon 0x1234:5 Refers to the parameter or object 1234
with subindex 5
with subindex 5
8
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About this documentation
Terms and abbreviations used
1
1.3 Terms and abbreviations used
General
Term Description
Controllers
Axis module
Motor module
Module Electronic unit or device
Single axis module
1−axis module
Single inverter
Double axis module
2−axis module
Double inverter
Axis A
Axis B
Servo controller
Servo inverter
i700, 9400, 9300 Lenze servo controller product series
Frequency inverter Electronic controller for operating rotating field motors with variably
General designation for servo controllers and frequency inverters
Controller for one motor / one drive axis
Controller for two motors / two drive axes
Designation of the first / second axis of double axis devices
Electronic controller for operating rotating field motors with variably
adjustable speed and torque. "Servo" stands for especially dynamic drive
characteristics.
adjustable speed and torque.
8400, 8200 Lenze frequency inverter product series
Power electronics Rectification, DC bus and inverter
Control electronics Open−loop control, closed−loop control, setpoint generation, monitoring
Power supply unit,
Power supply module
DC−bus operation Interconnection of several controllers and, if required, power supply
DC−bus level Energy storage between rectification and DC−AC conversion, for one or
Term
Description
EtherCAT® is a real−time capable Ethernet system with a top performance.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
Electronic rectifier unit with mains connection for supplying energy to the
DC bus. In a DC−bus operation, the controllers are supplied via the DC bus.
modules on the DC−bus level
more controllers
EDS700ACBA EN 5.1
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9
Page 10
1
About this documentation
Terms and abbreviations used
Term Description
C
L
f Frequency or frequency range
f
Ch
I
aMx
I
aNdc
I
aNx
I
BRd
I
BRmax
I
max_3
I
max_60
I
red_12
I
red_120
I
r4
I
r24
I
max24
P
24
P
Bd
P
loss
R
Bmin
P
BRmax
t
fp
t
on
t
Z
U
Lrated
U
DC
Loading capacity for the 24 V supply
Switching frequency
Max. output current
Rated value of continuous output current of the power supply module
Rated value of continuous output current, frequency−dependent
Continuous current RMS − important for the dimensioning of the cables
Peak current
Maximum short−time current after cycle time
Maximum short−time current after cycle time
Reduced current after cycle time (recovery phase)
Reduced current after cycle time (recovery phase)
Rated value of continuous output current at 4 kHz
Rated current for the 24 V supply
Maximum current for the 24 V supply
Rated power for the 24 V supply
Continuous braking power
Power loss
Nominal value of minimum brake resistance
Peak braking power
Maximum running time without initial load and compliance with the
recovery time
Running time
Cycle time, periodic load change with running time and recovery time
Rated mains voltage, also voltage range
Rated DC bus voltage, also voltage range
DC−bus operation
Term Description
DC bus The energy store in the controller or supply module from which the
DC bus Electrical connection of the DC connections of several controllers via cable
DC−voltage level DC−voltage level in the DC bus
Power supply module Module with AC mains connection used to supply the DC bus of a drive
Regenerative power supply module Power supply module with additional power regeneration into the AC
Multi−axis controllers (Multi Drive) Controllers for connection to a DC bus. Multi−axis controllers have no AC
Single−axis controllers (Single Drive) Controllers for connection to an AC mains or a DC bus. Single−axis
Brake chopper Switching element in the controller used to dissipate excess energy in the
Brake resistor High−performance resistor used to convert excess energy in the DC−bus
Braking operation Motor operation in generator mode with energy feedback from the motor
controller modulates the AC voltage for the motor. The DC buses of several
controllers can be networked.
or busbar.
system with DC voltage.
mains
mains connection and no brake chopper.
controllers have an integrated brake chopper.
DC bus via a brake resistor.
into heat.
to the controller.
10
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EDS700ACBA EN 5.1
Page 11
About this documentation
Terms and abbreviations used
Integrated safety engineering
Term Description
STO Functional safety:
safe torque off
Mission time Restricted period of use of safety−related components
1
Proof test interval Period after which an examination must be performed to reveal
undetected errors.
EDS700ACBA EN 5.1
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Page 12
1
About this documentation
Notes used
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
} Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
{ Danger!
} Danger!
( Stop!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
) Note!
I Tip!
,
Special safety instructions and application notes
Pictograph and signal word Meaning
J Warnings!
O Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
12
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EDS700ACBA EN 5.1
Page 13
Safety instructions
General safety and application notes for Lenze controllers
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
(in accordance with Low−Voltage Directive 2014/35/EU)
For your pesonal safety
Disregarding the following basic safety measures may lead to severe personal injury and
damage to material assets:
ƒ Only use the product as directed.
ƒ Never commission the product in the event of visible damage.
ƒ Never commission the product before assembly has been completed.
ƒ Do not carry out any technical changes on the product.
2
ƒ Only use the accessories approved for the product.
ƒ Only use original spare parts from Lenze.
ƒ Observe all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒ Transport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC−Report 664 or
DIN VDE 0110 and national regulations for the prevention of accidents must be
observed.
– According to the basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒ Observe all specifications in this documentation.
– This is the condition for safe and trouble−free operation and the achievement of
the specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It’s up to the user to check whether they can be transferred to the
particular applications. Lenze Automation GmbH does not accept any liability for
the suitability of the procedures and circuit proposals described.
EDS700ACBA EN 5.1
ƒ According to their enclosure, Lenze controllers (frequency inverters, servo inverters,
DC speed controllers) and their components can carry a voltage, or parts of the
controllers can move or rotate during operation. Surfaces can be hot.
– Non−authorised removal of the required cover, inappropriate use, incorrect
installation or operation create the risk of severe injury to persons or damage to
material assets.
– For more information, please see the documentation.
ƒ There is a high amount of energy within the controller. Therefore always wear
personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard) when working on the controller when it is live.
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13
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2
Safety instructions
General safety and application notes for Lenze controllers
Intended use
Drive controllers are components designed for the installation in electrical systems or
machinery. They must not be used as household appliances. They are intended exclusively
professional and commercial purposes according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2014/30/EU).
The inverters meet the requirements of the Low−Voltage Directive 2014/35/EU. The
harmonised standard EN 61800−5−1 applies to the inverters.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
The actuation of the inverters in specific areas in compliance with EN61800−3 (EMC
categories) possibly requires the use of filters.
Warning: in residential environments, this product may cause high−frequency
interferences which may make the implementation of interference suppression measures
necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid mechanical stress. Do not bend any components and do
not change any insulation distances during transport or handling. Do not touch any
electronic components or contacts.
Controllers contain electrostatically sensitive components which can easily be damaged
by inappropriate handling. Do not damage or destroy any electrical component since doing
so might endanger your health!
14
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EDS700ACBA EN 5.1
Page 15
Safety instructions
General safety and application notes for Lenze controllers
Electrical connection
When working on live inverters, observe the applicable national regulations for the
prevention of accidents.
Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are included in
the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
2
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). You are allowed to adapt the
controllers to your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
Keep all protective covers and doors closed during operation.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
Maintenance and servicing
The controllers do not require any maintenance if the prescribed conditions of operation
are observed.
EDS700ACBA EN 5.1
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Page 16
2
2.2 General safety and application notes for Lenze motors
Safety instructions
General safety and application notes for Lenze motors
Waste disposal
Recycle metal and plastic materials. Assembled PCBs must be disposed of professionally.
The product−specific safety and application notes given in these instructions must be
observed!
(according to Low−Voltage Directive 2014/35/EU)
General
Low−voltage machines have dangerous, live and rotating parts as well as possibly hot
surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations serving transport, connection, commissioning and maintenance are to be
carried out by skilled, responsible technical personnel (observe EN 50110−1 (VDE 0105−1)
and IEC 60364). Improper handling can cause severe injuries or damages.
Lowvoltage machines may only be operated under the conditions that are indicated in the
section "Application as directed".
The conditions at the place of installation must comply with the data given on the
nameplate and in the documentation.
Application as directed
Lowvoltage machines are intended for commercial installations. They comply with the
harmonised standards of the series IEC/EN60034 (VDE 0530). Their use in potentially
explosive atmospheres is prohibited unless they are expressly intended for such use
(follow additional instructions).
Lowvoltage machines are components for installation into machines as defined in the
Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the
end product with this directive has been established (follow i. a. EN 60204−1).
Lowvoltage machines with IP23 protection or less are only intended for outdoor use when
applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors
which cannot be influenced, such as oil ingress due to a defective Aside shaft seal, cause
a brake torque reduction.
16
Transport, storage
Damages must be reported immediately upon receipt to the forwarder; if required,
commissioning must be excluded. Tighten screwedin ring bolts before transport. They are
designed for the weight of the lowvoltage machines, do not apply extra loads. If necessary,
use suitable and adequately dimensioned means of transport (e. g. rope guides).
Remove transport locking devices before commissioning. Reuse them for further
transport. When storing low−voltage machines, ensure a dry, dustfree and low−vibration
(v
£ 0.2 mm/s) environment (bearing damage while being stored).
eff
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EDS700ACBA EN 5.1
Page 17
Safety instructions
General safety and application notes for Lenze motors
Installation
Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch
is connected. Avoid resonances with the rotational frequency and double mains frequency
which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping
noises. Check the direction of rotation when the clutch is not active (observe section
"Electrical connection").
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover
them with a touch guard. Avoid impermissible belt tensions.
The machines are halfkey balanced. The clutch must be halfkey balanced, too. The visible
jutting out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected
with a cover which prevents the ingress of foreign particles into the fan. Free circulation of
the cooling air must be ensured. The exhaust air also the exhaust air of other machines
next to the drive system must not be taken in immediately.
Electrical connection
2
All operations must only be carried out by qualified and skilled personnel on the
lowvoltage machine at standstill and deenergised and provided with a safe guard to
prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder,
blower).
Check safe isolation from supply!
If the tolerances specified in EN 600341; IEC 34 (VDE 05301) voltage ±5 %, frequency ±2
%, waveform, symmetry are exceeded, more heat will be generated and the
electromagnetic compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the
terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends);
use appropriate cable terminals. The connection to the PE conductor must be safe. The
plug−in connectors must be bolt tightly (tostop).
The clearances between blank, live parts and to earth must not fall below 8 mm at
V
£ 550 V, 10 mm at V
rated
The terminal box must be free of foreign particles, dirt and moisture. All unused cable
entries and the box itself must be sealed against dust and water.
£ 725 V, 14 mm at V
rated
rated
£ 1000 V.
EDS700ACBA EN 5.1
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2
Safety instructions
Residual hazards
Commissioning and operation
Before commissioning after longer storage periods, measure insulation resistance. In case
of values £ 1 kW per volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the
protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning lowvoltage machines with
brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary,
limit the maximum current. Parameterise the controller so that the motor will be switched
off with I > I
Vibrational severities v
after a few seconds of operation, especially at the risk of blocking.
rated
£ 3.5 mm/s (P
eff
£ 15 kW) or 4.5 mm/s (P
rated
rated
> 15 kW) are
acceptable if the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations,
find the cause and, if required, contact the manufacturer. In case of doubt, switch off the
lowvoltage machine.
If the machine is exposed to dirt, clean the air paths regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the lowvoltage machine is running.
Only use the grease recommended by the manufacturer. If the grease drain holes are
sealed with a plug, (IP54 drive end; IP23 drive and nondrive end), remove plug before
commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing)
after approx. 10,000 h 20,000 h, at the latest however after 3 4 years.
The product−specific safety and application notes given in these instructions must be
observed!!
2.3 Residual hazards
Protection of persons
ƒ Before working on the controller, check whether all power terminals are deenergised
because
– depending on the controller − the power terminals U, V, W, +UG, −UG, Rb1, and Rb2
carry hazardous voltages for up to 3 to 30 minutes after power−off.
– the power terminals L1, L2, L3; U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous
voltages when the motor is stopped.
18
Device protection
ƒ Connect/disconnect all pluggable terminals only in deenergised condition!
ƒ Detach the controllers from the installation, e.g. from the rear panel of the control
cabinet, only in deenergised condition!
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EDS700ACBA EN 5.1
Page 19
Safety instructions
Residual hazards
Motor protection
ƒ Depending on the controller settings, the connected motor can be overheated by:
– For instance, longer DC−braking operations.
– Longer operation of self−ventilated motors at low speed.
Protection of the machine/system
ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies in
connection with motors and machines unsuitable for such conditions):
– The controllers do not offer any protection against such operating conditions. Use
additional components for this purpose.
ƒ Switch contactors in the motor cable only if the controller is inhibited.
When switching contactors in the motor cable while the controller is enabled, you can
activate monitoring functions of the controller. If no monitoring function is activated,
switching is permissible.
Parameter set transfer
2
ƒ During the parameter set transfer (initialisation), no undefined states occur.
– Additional measures for the protection of the device or for the prevention of
unrequested and/or non−braking motor movements are not required.
ƒ If no data for the initialisation are transmitted by the L−force Controller, the i700
servo inverter uses the "Lenze setting" for the parameters.
EDS700ACBA EN 5.1
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Page 20
3
Product description
Device features
3 Product description
3.1 Device features
Features Power supply modules Single axis module Double axis module
Central mains connection ü − −
Can be connected in parallel ü − −
Integrated brake chopper ü − −
Direct side−by−side mounting ü ü ü
Mechanical design (alternative)
Built−in unit ü ü ü
Push−through
technique
Cold plate ü ü ü
DC−bus wiring
Integrated ü ü ü
Option: via cable ü ü ü
Terminals in separate accessory kits ü ü ü
Communication
EtherCAT® − ü ü
Touch probe inputs − 2 2 x 2
Suitable motors
ASM − ü ü
SM − ü ü
Integrated motor holding brake control
Automatically − ü ü
Via the control system − ü ü
Servo control feedback system (alternative)
Resolver − ü ü
SinCos encoder − ü ü
Operating modes
Velocity mode − ü ü
Cyclic synchronous
velocity mode
Cyclic synchronous
position mode
Cyclic synchronous
torque mode
Integrated safety system (STO) − ü ü
ü ü ü
− ü ü
− ü ü
− ü ü
20
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EDS700ACBA EN 5.1
Page 21
Product description
Device features
Additional information on export control
By limiting the maximum output frequency to 599 Hz, the devices are not subject to the
export restrictions of the "EC−Dual−Use Regulation" − EC 428/2009.
This applies to devices with the product key E70ACMDxxxx4xxxxxx. The maximally
possible output frequency is given on the nameplate.
Certain applications allow the devices E70ACMSxxxx4xxxxxx to be supplied with the
previous maximum output frequency. If needed, get in touch with your Lenze contact
person.
3
EDS700ACBA EN 5.1
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3
Product description
Overview of the devices
Supply modules
3.2 Overview of the devices
3.2.1 Supply modules
E70ACPSE0304x E70ACPSE0604x
i700P001 i700P006
Connections and elements Info
0 Hinged cover of DC−bus connections ^ 49
1 Nameplate and warning symbols ^ 24
X20.1
X20.2
X21 External 24−V supply ^ 46
X100 Mains connection ^ 48
X101 DC−bus UG+
X102 DC−bus UG−
X103 Connection of brake resistor ^ 50
V100 LED status display ^ 127
+ PE conductor ^ 103
" Shield connection (functional earth) ^ 103
Digital inputs, digital outputs ^ 47
^ 49
22
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EDS700ACBA EN 5.1
Page 23
Product description
Overview of the devices
Axis modules
3
3.2.2 Axis modules
E70ACMxExxx4Sx1ETx E70ACMxExxx4SA2ETx
i700M002 i700M003
Connections and elements Info
0 Hinged cover of DC−bus connections ^ 49
1 Nameplate and warning symbols ^ 24
V101 LED status display ^ 127
X1 A/B Integrated safety system ^ 128
X2 A/B Touch probe ^ 53
X3 External 24−V supply ^ 54
X4 EtherCAT IN
X5 EtherCAT OUT
FB
X101 DC−bus UG+
X102 DC−bus UG−
X105 24−V supply of motor holding brake ^ 62
X106 A/B Motor holding brake ^ 63
X107 Motor − axis B
X108 Motor − axis A
+ PE conductor ^ 103
" Shield connection (functional earth) ^ 103
Servo control feedback system (alternative)
X7 A/B − Resolver (E70ACM...R) ^ 57
X8 A/B − Encoder (E70ACM...E) ^ 59
^ 55
^ 61
^ 64
EDS700ACBA EN 5.1
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3
Product description
Identification
3.3 Identification
The type data used in this manual refer to the nameplate which is placed at the front of the
controller (Fig. 3−1).
A
B
1234567890
C
D
E
F
G
H
I
|
'
s
Ser.No.
L
i700
Type
HW
SW
Input
OutputA
OutputB
}
{
i700
J
Q
l
Fig. 3−1 Contents and position of the nameplate
A Notes and warning symbols 2
B Product designation at the front
C Serial number
D Product designation at the side
E Hardware and/or software version
F Rated input power
G Conformity and approval identification
H Rated output power (power supply module or motor (A))
I Rated output power (for 2−axis modules: motor B)
2 Icon Description
{
}
'
|
Long discharge time: All power terminals remain live for a few minutes after mains
disconnection! The duration is given under the warning symbol on the device.
High leakage current: Carry out fixed installation and PE connection according to EN 61800−5−1!
Electrostatic sensitive devices: Before working on the device, the personnel must be free of
electrostatic charge!
Hot surface: Risk of burns! Hot surfaces should not be touched without wearing protective
gloves.
i700A001
24
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EDS700ACBA EN 5.1
Page 25
Product description
Product key
3
3.4 Product key
Product series
Servo inverter i700
Mounting type
C = control cabinet
Version
M = axis module (servo inverter)
P = power supply module
Version
D = < 599 Hz
S = > 599 Hz or standard
Mounting type
E = built−in technique
D = push−through technique
C = cold plate technique
Output current e.g.
005 = 5 A
060 = 60 A
1 ... 4 5 6 7 8 9 ... 11 12 13 14 15 16, 17 18
Power supply E70A C P S x xxx 4 x
Servo inverter E70A C M x x xxx 4 x x x xx x
Voltage class
4 = 400/480 V, 3/PE AC
Ambient conditions
S = standard industrial environment IE33 according to IEC 60721−3−3
V = rough environment (coated printed circuit boards)
Safety system
A = with integrated safety engineering "Basic Safety − STO"
B = with integrated safety engineering "Extended Safety"
Number of axes
1 = single axis module (single inverter)
2 = double axis module (double inverter)
Communication
ET = EtherCAT®
Type of encoder
R = resolver
E = SinCos encoder
The nameplate serves to identify delivered products by nameplate data. The product catalogue provides information
on the possible configuration to order the products.
EDS700ACBA EN 5.1
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25
Page 26
3
Product description
Product key
I Tip!
Depending on the topic, the type designation parts important for the
identification are underlined, e.g. E70ACM
xD0054Sx1xxx.
26
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EDS700ACBA EN 5.1
Page 27
General data and operating conditions
4 Technical data
4.1 General data and operating conditions
Conformity and approval
Conformity
CE
Machinery Directive 2006/42/EC Logic unit to ensure safety functions
EAC
Approval
CULUS
CURUS
2006/95/EC Low−Voltage Directive
2004/108/EC EMC Directive
TP TC 004/2011
(TR CU 004/2011)
TP TC 020/2011
(TR CU 020/2011)
UL 508C
CSA 22.2 No. 14
Technical data
(safety component acc. to Machinery Directive)
On safety of low voltage
equipment
Electromagnetic compatibility of
technical means
E70ACxSE...
E70ACxSC...
E70ACxSD
...
Eurasian Conformity
TR CU: Technical
Regulation of Customs
Union
Industrial Control
Equipment, Lenze File
No. E132659
4
Protection of persons and devices
Enclosure
Insulation resistance EN 61800−5−1
Insulation of control
circuits
Short−circuit strength EN 61800−5−1 l Motor connection: limited, controller is inhibited, error
Protective measures
integrated for
Contact current EN 61800−5−1 > 3.5 mA AC, > 10 mA DC Observe the regulations
mains switching Cyclic mains switching of 5 times in 5 minutes is permissible
Starting current £ 2 x I
Discharge time of charge
stored after mains
disconnection
EN 60529
UL Protection against contact in
EN 60529 Mounting type "push−through technique", heatsink side:
EN 61800−5−1 Safe mains isolation through double/reinforced insulation
IP 20
accordance with Open Type
l IP54
< 2000 m amsl: overvoltage category III
> 2000 m amsl: overvoltage category II
(^ 6.1.1):
l Touch probe inputs
l Safety system inputs
l Encoder feedback (^ 56)
acknowledgement is required
l Brake control: limited, error acknowledgement is required
l Control electronics and holding brake supply connections:
not short−circuit−proof
l Short circuit
l Earth fault
l Overvoltage
l Motor overload (temperature detection via encoder, I
monitoring)
without restrictions.
rated
typically 5 min
The duration is indicated by a warning symbol on the device.
Specification
l applies to the fully
assembled state ready
for use
l does not apply to the
wire range of the
terminals
and safety instructions!
2
t
EDS700ACBA EN 5.1
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Page 28
4
Technical data
General data and operating conditions
EMC
Operation in industrial
environment
Operation on public supply
systems
Noise emission
Cable−guided EN 61800−3 Depending on the filter at the central power supply module
Radiation EN 61800−3 Single components of the i700 series:
Noise immunity (according to requirements of EN 61800−3)
Electrostatic discharge
(ESD)
Radio frequency
Cable−guided EN 61000−4−6 150 kHz ... 80 MHz, 10 V/m 80 % AM (1kHz)
Interference (housing) EN 61000−4−3 80 MHz ... 1000 MHz, 10 V/m 80 % AM (1kHz)
Burst
Power terminals and
interfaces
Signal interfaces EN 61000−4−4 1 kV/5 kHz
Control terminals EN 61000−4−4 2 kV/5 kHz
Surge
Power terminals EN 61000−4−5 1.2/50 ms,
Control terminals EN 61000−4−5 1.2/50 ms, 1 kV
EN 61000−3
EN 61000−3 When being used on public network, additional measures
EN 61000−4−2 8 kV for air discharge to control cabinet,
EN 61000−4−4 2 kV/5 kHz
The devices are intended for use in an industrial
environment.
A drive system consisting of a power supply module and 6
axis modules (each with a motor cable length of 25m)
complies with EMC class C3ˆ without any external
measures.
When third party power supply modules, power supply
modules connected in parallel or longer motor cable lengths
are used, matching mains filters must be installed to comply
with the EMC requirements.
The compliance with the requirements for the
machine/plant is the responsibility of the manufacturer of
the machine or system!
must be taken to limit the expected radio interference.
l Category C3
4 kV for contact discharge to housing
1.4 GHz ... 2 GHz, 3 V/m 80 % AM (1kHz)
2 GHz ... 2.7 GHz, 1 V/m 80 % AM (1kHz)
1 kV phase/phase, 2 kV phase/PE
28
l
EDS700ACBA EN 5.1
Page 29
General data and operating conditions
Environmental conditions
Climate
Storage
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)
Site altitude 0 ... 4000 m amsl
Pollution EN 61800−5−1 Pollution degree 2
Vibration resistance (9.81 m/s
Transport EN 60721−3−2 2M2
Operation
IEC/EN 60721−3−1
2
= 1 g)
EN 61800−5−1 10 ... 57 Hz: amplitude 0.075 mm
Germanischer Lloyd general vibration stress characteristic 1
1K3 (−25 ... +60 °C) < 6 months
1K3 (−25 ... +40 °C) > 6 months
For operation above +40 °C:
l Reduce rated output current by 2.5 %/°C
1000 ... 4000 m amsl:
l Reduce rated output current by 5 %/1000 m
2 ... 9 Hz: amplitude 3.5 mm
10 ... 200 Hz: acceleration resistant up to 10 m/s
200 ... 500 Hz: acceleration resistant up to 15 m/s
57 ... 150 Hz: acceleration resistant up to 10 m/s
5 ... 13.2 Hz: amplitude ±1 mm
13.2 ... 100 Hz: acceleration resistant up to 0.7 g
Technical data
4
2
2
2
EDS700ACBA EN 5.1
l
29
Page 30
4
Technical data
General data and operating conditions
Supply conditions
Power supply modules
AC mains connection
Power systems
TT
TN
IT When appropriate measures are taken on the power supply
Operation on public
EN 61000−3−2 Measures for the limitation of harmonic currents at a total
supply systems
EN 61000−3−12 from a mains current
Axis modules
DC system connection
Motors Only use motors suitable for inverter operation. L−force
Motor cable length £ 50 m
Encoder cable length £ 50 m
Direct connection to an AC system acc. to technical data
With earthed neutral:
l Operation permitted without restrictions.
module, the operation in IT systems is permissible (^ 101).
l Connect isolating transformer upstream
l Separate internal EMC filters from earth connection
power on the mains > 1 kW:
l Operation without additional measures
R
: Ratio of short circuit power at
sce
> 16 A:
l connect assigned
mains choke
the connection point of the
machine/system to the public
network
upstream
l Observe
³ 350
R
sce
The compliance with the requirements for the multi−axis
grouping with power supply module and for the
machine/plant is the responsibility of the manufacturer of
the machine or plant.
Direct connection to a DC system acc. to technical data
l E70ACP... power supply modules
l Equivalent DC sources acc. to technical data
DC voltage symmetrical to PE required.
Earthing of +UG/−UG conductor will destroy the axis
modules.
motors from Lenze meet the requirements.
30
Requirements on the motor cable
Capacitance per unit length
2
£ 2.5 mm
/AWG 14 C
³ 4 mm2/AWG 12 C
Core/core/CCore/shield
Core/core/CCore/shield
< 75/150 pF/m
< 150/300 pF/m
Electric strength
VDE 0250−1 U0/U
0.6/1.0 kV
=
(U0 = r.m.s. value external − conductor/PE,
U = r.m.s. value − external conductor/external conductor)
UL U ³ 600 V
(U = r.m.s. value external conductor/external conductor)
Mounting conditions
Mounting place
In the control cabinet
Mounting position Vertical
Free space
At the top/at the
bottom
On the sides
³ 80 mm / ³ 120 mm
Side−by−side mounting without
any clearance
l
Observe the device−related
notes on mounting.
EDS700ACBA EN 5.1
Page 31
4.2 Rated data
4.2.1 External supply voltage 24 V
The control electronics of the devices must be supplied from an external 24 V voltage
source. In order to ensure that the control electronics will still work during mains failure (on
the power side), the 24 V supply should be independent of this system, if possible, e.g. by
means of a separate system, backup supply via battery, or DC supply.
The supply voltage terminal is designed to be wired from one device to another
(loop−through connection). The number of devices to be supplied by loop−through is
limited by the maximum current of the terminal.
Requirements for the 24 V voltage supply:
Electrical data
Rated voltage 24 V
Voltage range 19.2 ... 28.8 V
Residual ripple Max. ± 5 %
Safe separation SELV or PELV
Looping through Max. 16 A with 2.5 mm
Max. 10 A with 1.5 mm
Cable protection Circuit breaker with tripping characteristic B or C
Standard blade−type fuses
Technical data
Rated data
External supply voltage 24 V
2
2
4
In accordance with
IEC 61131−2
£ 20 A, ³ 30 V
The 24 V voltage source must at least provide the total current of all devices supplied.
The increased current I
is required when the internal fans are connected. It may take
max24
up to 0.5 s until the fans have accelerated.
The 24 V voltage source must be able to also provide the required power in the case of
undervoltage.
EDS700ACBA EN 5.1
l
31
Page 32
4
Technical data
Rated data
External supply voltage 24 V
Current consumption of the devices from the 24 V voltage supply:
I
r24
[A] [W] [A] [mF]
E70ACPSx0304x 0.5 12 1.5
E70ACPSx0604x 0.5 12 1.5
E70ACMxx0054xx1xxx 0.5 12 1.0
E70ACMxx0104xx1xxx 0.6 14 1.0
E70ACMxx0204xx1xxx 0.6 14 1.0
E70ACMxx0324xx1xxx 1.0 24 2.0
E70ACMxx0484xx1xxx 1.0 24 2.0
E70ACMxx0644xx1xxx 1.2 29 2.0
E70ACMxx0054xx2xxx 0.8 19 1.0
E70ACMxx0104xx2xxx 0.8 19 1.0
E70ACMxx0204xx2xxx 1.0 24 2.0
E70ACMxx0324xx2xxx 1.4 34 2.0
I
r24
P
24
I
max24
C
L
Rated current of the device for 24 V supply
Rated power of the device for 24 V supply
Maximum device current for the 24 V supply (during start−up of the internal
fans, up to 0.5 s)
Charging capacity of the device for 24−V supply
P
24
I
max24
C
L
500 X21
3000 X3
Terminal
32
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EDS700ACBA EN 5.1
Page 33
Technical data
Rated data
Busbar system for the DC bus
4
4.2.2 Busbar system for the DC bus
The DC busbar system of the i700 device series is dimensioned for 120 A effective current
(RMS). It responds to the arising thermal load with a time constant of approximately 5
minutes.
Using an upstream mains choke or mains filter (integrated mains choke) reduces the
harmonic content of the mains current and the DC bus current. Hence, the permissible
supply power P
Permissible supply power PDC (via the DC busbar system)
i700 power supply module with mains choke/filter £ 51 kW £ 62 kW
i700 power supply module without mains choke/filter £ 34 kW £ 41 kW
is increased at 120 A RMS.
DC
The required supply power PDC consists of the sum of the power requirement of the single
controllers (see also from page 115).
In many cases, the rated power of the controllers P
and be compared with the permissible P
The actual supply power P
(mean value via 3 min) can be detected by using familiar travel
a
profiles of the controllers and can be compared with the permissible P
DC
Mains voltage
400 V 480 V
and their power losses PV can be added
ar
.
.
DC
I Tip!
The limits of the system only have to be considered in a few applications.
If the compliance cannot be ensure with a simple test, the test can be carried
out using the «Drive Solution Designer» PC software.
«DSD» completely maps the required tests for multi−axis systems. This
provides for a simple dimensioning of the network. Moreover, an
energy−optimised dimensioning of a multi−axis system is possible.
If you do not use «DSD» yet, refer to your Lenze contact.
EDS700ACBA EN 5.1
l
33
Page 34
4
Voltage
Voltage range
Frequency range
Technical data
Rated data
Supply modules
4.2.3 Supply modules
Basics of the rated data
Mains Voltage Voltage range Frequency range
3/PE AC 400 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 %
3/PE AC 480 432 − 0 % ... 528 + 0 % 45 − 0 % ... 65 + 0 %
Mains Vol tage Vo l tage range Frequency range
2/PE DC 565 455 − 0 % ... 620 + 0 % −
2/PE DC 675 540 − 0 % ... 746 + 0 % −
Input data
E70ACPSx0304x 400/480 50/60 24.5/24.5 15.3/15.3 3
E70ACPSx0604x 400/480 50/60 49.0/49.0 30.6/30.6 3
Temperature in the control cabinet
U
[V] U
Lrated
UDC [V]
Voltage Frequency current [A]
[V] [Hz] up to +40 °C
[V] f [Hz]
Lrated
UDC [V]
up to +55 °C
f [Hz]
Number of
phases
34
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EDS700ACBA EN 5.1
Page 35
Output data
Technical data
Rated data
Supply modules
4
Voltage Frequency Continuous output
[V] [Hz] up to +40
E70ACPSx0304x 565 DC 30.0 18.8 2 10.3 15.4
E70ACPSx0304x 675 DC 30.0 18.8 2 12.3 18.5
E70ACPSx0604x 565 DC 60.0 37.5 2 20.6 30.9
E70ACPSx0604x 675 DC 60.0 37.5 2 24.6 37.0
Temperature in the control cabinet
current [A]
°C
up to +55
°C
Number
of
phases
Continuous output
power [kW]
up to +40 °C
Without With
Mains choke/filter
Chapter 4.3 contains data for overcurrent operation.
The i700 device series is designed for dynamic applications with several drives (DC−bus
operation, (¶ 110)).
Usually an acceleration process is followed by a deceleration process, and the motor
speeds rarely reach the rated motor speed. Even if a drive is operated at rated power (rated
current, rated speed), there are other drives in the network requiring less power.
Therefore, in this case, a power supply module can be dimensioned much smaller than
would be required by the total power of the axis controllers.
Power losses
Power loss PV [W]
ULr = 400 V ULr = 480 V when controller is inhibited
E70ACPSx0304x 60 60 −
E70ACPSx0304x
+ EZAELN3025B122
E70ACPSx0604x 110 110 −
E70ACPSx0604x
+ EZAELN3050B591
80 80 −
160 160 −
EDS700ACBA EN 5.1
l
35
Page 36
4
Technical data
Rated data
Supply modules
Rated data for internal brake chopper
To be able to dissipate the excess energy produced during operation in generator mode,
the power supply modules are equipped with an internal brake chopper/brake transistor.
For this purpose, an external brake resistor corresponding with the technical data from the
optional accessories must be connected to X103.
If the DC−bus voltage exceeds 765 V, the brake chopper connects the external brake
resistor.
In order to increase the braking power, several power supply modules with a brake chopper
and a brake resistor can be used in parallel. Additional information can be obtained from
page 121.
RBmin
Type
E70ACPSx0304x 18 42.5 32.5 16.7 5.0 97 15 15
E70ACPSx0604x 9 85.0 65.5 33.4 10.1 97 15 15
R
Bmin
I
BRmax
P
BRmax
I
BRd
P
Bd
t
Z
t
on
− t
t
Z
on
t
fp
[W]
I
BRmax
[A]
Minimum brake resistance, nominal value ±10 %
Peak current
Peak braking power
Continuous current RMS − important for the dimensioning of the cables
Continuous braking power
Cycle time, periodic load change with running time and recovery time
Running time
Recovery time
Maximum running time without initial load and compliance with the recovery
time
P
BRmax
[kW]
I
BRd
[A]
P
Bd
[kW]
t
[s]
Z
t
on
[s]
t
fp
[s]
The trouble−free operation of power supply modules with an external brake resistor is only
ensured if an axis module is installed in the immediate vicinity. Preferably by end−to−end
mounting and use of the DC busbar system (X101/X102).
36
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EDS700ACBA EN 5.1
Page 37
Technical data
Rated data
Supply modules
Fuses and cable cross−sections
Operation with external mains choke/mains filter
Type Installation according to EN 60204−1
L1, L2, L3 − Laying system L1, L2, L3
B2 C F
[A] [A] [mm2] [mm2] [mm2] [A] [A] [AWG] [mA]
E70ACPSx0304x C40 40 10 6 − 40 40 8 ³ 300
E70ACPSx0604x C63 63 16 10 − − 60 6 ³ 300
1)
The data are recommendations. Other designs/laying systems are possible (e.g. in accordance with VDE 0298−4). The
cable cross−sections apply under the following conditions: use of PVC−insulated copper cables, conductor
temperature < 70 °C, ambient temperature < 45°C, no cable or core bundling, three loaded cores.
2)
Only use UL−approved cables, fuses, and fuse holders.
UL fuse: voltage ³ 500 V, tripping characteristic "J", "T", or "G". The cable cross−sections apply under the following
conditions: conductor temperature < 75 °C, ambient temperature < 45°C.
3)
Universal−current sensitive earth−leakage circuit breaker, short−time delayed, type B
In the case of cable lengths > 50m, depending on the cable type and the switching frequency, the circuit−breaker
may respond.
Circuit breaker
Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category
Fuse
Observe national and regional regulations
1)
Installation according to UL
2)
FI
4
3)
EDS700ACBA EN 5.1
l
37
Page 38
4
Voltage
Voltage range
Frequency range
Technical data
Rated data
Axis modules
4.2.4 Axis modules
Basics of the rated data
Mains Vol tage Vo l tage range Frequency range
2/PE DC 565 455 − 0 % ... 620 + 0 % −
2/PE DC 675 540 − 0 % ... 746 + 0 % −
Input data
E70ACMxx0054xx1xxx 565/675 DC 5.0/4.9 3.1/3.1 2
E70ACMxx0104xx1xxx 565/675 DC 9.3/9.2 5.8/5.8 2
E70ACMxx0204xx1xxx 565/675 DC 18.7/18.5 11.7/11.6 2
E70ACMxx0324xx1xxx 565/675 DC 29.8/29.7 18.6/18.6 2
E70ACMxx0484xx1xxx 565/675 DC 44.6/44.5 27.9/27.9 2
E70ACMxx0644xx1xxx 565/675 DC 59.2/59.1 37.0/37.0 2
E70ACMxx0054xx2xxx 565/675 DC 9.3/9.2 5.8/5.8 2
E70ACMxx0104xx2xxx 565/675 DC 18.7/18.5 11.7/11.6 2
E70ACMxx0204xx2xxx 565/675 DC 37.0/36.9 23.1/23.0 2
E70ACMxx0324xx2xxx 565/675 DC 59.2/59.1 37.0/37.0 2
Temperature in the control cabinet
UDC [V]
Voltage Frequency current [A]
[V] [Hz] up to +40 °C
UDC [V]
up to +55 °C
f [Hz]
Number of
phases
38
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EDS700ACBA EN 5.1
Page 39
Technical data
Rated data
Axis modules
Output data
The axis modules E70ACM... generate the output power at switching frequencies of 4. 8
and 16 kHz. The switching frequency of 2 kHz used of controllers of other device series is
not used.
4
The rated switching frequency is preset with 4 kHz. In general, the rated current (I
the maximum current (I
) refer to the rated switching frequency.
aM4
aN4
) and
8 and 16 kHz are parameterised as standard switching frequency. These are variable
switching frequencies. If the permissible continuous current for these switching
frequencies is exceeded, it is automatically switched back to the next lower switching
frequency.
When the axis modules E70ACM... are used, the maximum output current (overload
current) is only possible at a rated switching frequency of 4 kHz.
Dynamic load change cycles with recovery times are defined for the maximum output
current. In the recovery time, the current has to be limited to 75 % of the rated current at
4 kHz. For certain axis modules, the use of load change cycles at output frequencies
0 ... 5 Hz is restricted.
Data for operation at a switching frequency of 4 kHz.
Spannung Frequenz
[V] [Hz] bis +40 °C
E70ACMxx0054xx1xxx 0 ... 400/480 0 ... 500 2.5/2.5 1.6/1.6 3
E70ACMxx0104xx1xxx 0 ... 400/480 0 ... 500 5.0/5.0 3.1/3.1 3
E70ACMxx0204xx1xxx 0 ... 400/480 0 ... 500 10.0/10.0 6.3/6.3 3
E70ACMxx0324xx1xxx 0 ... 400/480 0 ... 500 16.0/16.0 10.0/10.0 3
E70ACMxx0484xx1xxx 0 ... 400/480 0 ... 500 24.0/24.0 15.0/15.0 3
E70ACMxx0644xx1xxx 0 ... 400/480 0 ... 500 32.0/32.0 20.0/20.0 3
E70ACMxx0054xx2xxx 0 ... 400/480 0 ... 500 2 * 2.5/2.5 2 * 1.6/1.6 3
E70ACMxx0104xx2xxx 0 ... 400/480 0 ... 500 2 * 5.0/5.0 2 * 3.1/3.1 3
E70ACMxx0204xx2xxx 0 ... 400/480 0 ... 500 2 * 10.0/10.0 2 * 6.3/6.3 3
E70ACMxx0324xx2xxx 0 ... 400/480 0 ... 500 2 * 16.0/16.0 2 * 10.0/10.0 3
Temperature in the control cabinet
1)
Table value valid at switching frequency = 4 kHz
1)
Dauerausgangsstrom [A]
bis +55 °C
Phasenzahl
EDS700ACBA EN 5.1
E70ACMSxxxx4xxxxx:
At switching frequency = 8 kHz, the max. output frequency is 1000 Hz.
At switching frequency = 16 kHz, the max. output frequency is 2000 Hz.
E70ACM
Dxxxx4xxxxx:
The max. output frequency is limited to 599 Hz.
Testing of the axis modules via +UG, −UG is possible if UDC ³ 30 V.
Provision of the 24−V supply at X21 (power supply module) / X3 (axis module) is required.
l
39
Page 40
4
Technical data
Rated data
Axis modules
Switching frequency−dependent output currents
400 V
Output currents [A] at switching frequency
2 kHz 4 kHz 8 kHz 16 kHz
I
aN2
E70ACMxx0054xx1xxx − − 2.5 5.0 2.5 − 1.5
E70ACMxx0104xx1xxx − − 5.0 10.0 5.0 − 3.0
E70ACMxx0204xx1xxx − − 10.0 20.0 10.0 − 6.0
E70ACMxx0324xx1xxx
E70ACMxx0484xx1xxx
E70ACMxx0644xx1xxx
1)
1)
1)
− − 16.0 32.0 12.8 − 9.6
− − 24.0 48.0 19.2 − 14.4
− − 32.0 64.0 25.6 − 19.2
E70ACMxx0054xx2xxx − − 2 * 2.5 2 * 5.0 2 * 2.5 − 2 * 1.5
E70ACMxx0104xx2xxx − − 2 * 5.0 2 * 10.0 2 * 5.0 − 2 * 3.0
E70ACMxx0204xx2xxx − − 2 * 10.0 2 * 20.0 2 * 10.0 − 2 * 6.0
E70ACMxx0324xx2xxx
1)
− − 2 * 16.0 2 * 32.0 2 * 12.8 − 2 * 9.6
I
aM2
I
aN4
I
aM4
I
aN8
I
aM8
I
aN16
480 V
Output currents [A] at switching frequency
2 kHz 4 kHz 8 kHz 16 kHz
I
aN2
E70ACMxx0054xx1xxx − − 2.5 5.0 2.5 − 1.5
E70ACMxx0104xx1xxx − − 5.0 10.0 5.0 − 2.4
E70ACMxx0204xx1xxx − − 10.0 20.0 10 − 4.8
E70ACMxx0324xx1xxx
E70ACMxx0484xx1xxx
E70ACMxx0644xx1xxx
1)
1)
1)
− − 16.0 32.0 12.8 − 7.7
− − 24.0 48.0 19.2 − 11.5
− − 32.0 64.0 25.6 − 15.4
E70ACMxx0054xx2xxx − − 2 * 2.5 2 * 5.0 2 * 2.5 − 2 * 1.5
E70ACMxx0104xx2xxx − − 2 * 5.0 2 * 10.0 2 * 5.0 − 2 * 2.4
E70ACMxx0204xx2xxx − − 2 * 10.0 2 * 20.0 2 * 10.0 − 2 * 4.8
E70ACMxx0324xx2xxx
I
aNx
1)
− − 2 * 16.0 2 * 32.0 2 * 12.8 − 2 * 7.7
Rated value of continuous output current
bold Nominal value I
I
aMx
1)
Maximum output current (overload current, ^ 42)
l dynamic load change cycle of 3 s with I
Restriction for output frequencies 0 ... 5 Hz
l dynamic load change cycle of 0.5 s with I
75% I
75% I
aN4
aN4
I
aM2
aN
I
aN4
I
aM4
I
aN8
and recovery time of 12 s with
aM4
and recovery time of 2 s with
aM4
I
aM8
I
aN16
40
If the output currents specified for a switching frequency of 16 kHz and 8 kHz are exceeded, the
switching frequency is automatically reduced to the next lower switching frequency.
l
EDS700ACBA EN 5.1
Page 41
Technical data
Rated data
Axis modules
Power losses
Power loss PV [W]
ULr = 400 V ULr = 480 V when controller is inhibited
E70ACMxx0054xx1xxx 50 50 20
E70ACMxx0104xx1xxx 80 80 20
E70ACMxx0204xx1xxx 130 130 20
E70ACMxx0324xx1xxx 210 210 35
E70ACMxx0484xx1xxx 290 300 35
E70ACMxx0644xx1xxx 390 390 45
E70ACMxx0054xx2xxx 90 90 30
E70ACMxx0104xx2xxx 140 150 30
E70ACMxx0204xx2xxx 260 260 45
E70ACMxx0324xx2xxx 370 380 45
4
EDS700ACBA EN 5.1
l
41
Page 42
4
Technical data
Overcurrent operation
4.3 Overcurrent operation
Power supply modules and axis modules can be operated with currents exceeding the
rated current if the time interval of this overcurrent operation is limited. Within the
utilisation cycles, an overcurrent is possible for a certain time if afterwards an accordingly
long recovery phase takes place. Two utilisation cycles with a duration of 15 s and 180 s are
defined.
ƒ 15−s cycle
– 3 s load period with peak current 0 (200 %)
– 12 s recovery time with limited current 1 (75 %)
ƒ 180−s cycle
– 60 s load period with peak current 2 (150 %)
– 120 s recovery time with limited current 3 (75 %)
A load period must be followed by a recovery time. During the recovery time the current
must not exceed the value given.
The values given refer to the rated output current.
ƒ I
ƒ I
for power supply modules
rdc
for axis modules
ar4
42
l
EDS700ACBA EN 5.1
Page 43
I [%]
aNx
Technical data
Overcurrent operation
4
0
T
1
T
2
1
T
100%
T
3
2
0
Fig. 4−1 Overcurrent capacity at 40° C
Pulse utilisation (15 s cycle)
0 Peak current
2 Unloading current
T
Peak current period
1
T
Unloading current period
2
Permanent load (180 s cycle)
1 Peak current
2 Unloading current
T
Peak current period
3
T
Unloading current period
4
Rated value of continuous output current
I
aNx
4
t
8400IZ180
I Tip!
For calculations of application−specific cycles please contact your Lenze contact
person.
EDS700ACBA EN 5.1
l
43
Page 44
4
Technical data
Overcurrent operation
Supply modules
4.3.1 Supply modules
Power supply
modules
E70ACPSx0304x 30.0 60.0 19.8 45.0 22.5
E70ACPSx0604x 60.0 120 39.6 90.0 45.0
4.3.2 Axis modules
Axis modules
E70ACMxx0054xx1xxx 2.5 5.0 1.9 3.8 1.9
E70ACMxx0104xx1xxx 5.0 10.0 3.8 7.5 3.8
E70ACMxx0204xx1xxx 10.0 20.0 7.5 15.0 7.5
E70ACMxx0324xx1xxx 16.0 32.0 12.0 24.0 12.0
E70ACMxx0484xx1xxx 24.0 48.0 18.0 36.0 18.0
E70ACMxx0644xx1xxx 32.0 64.0 24.0 48.0 24.0
E70ACMxx0054xx2xxx 2 * 2.5 2 * 5.0 2 * 1.9 2 * 3.8 2 * 1.9
E70ACMxx0104xx2xxx 2 * 5.0 2 * 10.0 2 * 3.8 2 * 7.5 2 * 3.8
E70ACMxx0204xx2xxx 2 * 10.0 2 * 20.0 2 * 7.5 2 * 15.0 2 * 7.5
E70ACMxx0324xx2xxx 2 * 16.0 2 * 32.0 2 * 12.0 2 * 24.0 2 * 12.0
Short−time currents [A] acc. to cycle times
3 / 12 s 60 / 120 s
I
rdc
200%
I
max_3
75%
I
red_12
150%
I
max_60
Short−time currents [A] at switching frequency of 4 kHz acc. to cycle times
3 / 12 s 60 / 120 s
I
r4
200%
I
max4_3
75%
I
red4_12
150%
I
max4_60
75%
I
red_120
75%
I
red4_120
44
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EDS700ACBA EN 5.1
Page 45
4.4 Terminal description
4.4.1 Supply modules
E70ACPSE0304x E70ACPSE0604x
Technical data
Terminal description
Supply modules
4
i700P001 i700P006
Connections and elements Info
0 Hinged cover of DC−bus connections ^ 49
1 Nameplate and warning symbols ^ 24
X20.1
X20.2
X21 External 24−V supply ^ 46
X100 Mains connection ^ 48
X101 DC−bus UG+
X102 DC−bus UG−
X103 Connection of brake resistor ^ 50
V100 LED status display ^ 127
+ PE conductor ^ 103
" Shield connection (functional earth) ^ 103
Digital inputs, digital outputs ^ 47
^ 49
EDS700ACBA EN 5.1
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4
Technical data
Terminal description
Supply modules
External voltage supply
X21 Labelling Description
24E 24−V supply voltage of control electronics from a safely separated
GE Reference potential (GND)
i700PX021
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.2 ... 2.5 24 ... 12 − − 3.5 x 0.6
X21 Electrical data
24E
Rated voltage 24 V
GE
Voltage range 19.2 ... 28.8 V
Residual ripple Max. ± 5 %
Current consumption See technical data, ^ 4.2.1
Polarity reversal
protection
Cable protection Circuit breaker with tripping characteristic B or C
When polarity is reversed: no function and no
destruction.
Standard blade−type fuses
power supply unit (SELV/PELV)
!
in accordance with
IEC 61131−2
GND-I
X21
GE
24E
X21, X3
DC 24 V
(+19.2...+28.8 V)
Fig. 1 Wiring of X21
X21 Connection of the control electronics supply voltage at the power supply
24E DC 24 V, acc. to IEC IEc 61131−2, SELV/PELV
GE Reference potential GND
i700M00x
module, can be looped through to other power supply or axis modules
46
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EDS700ACBA EN 5.1
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Technical data
Terminal description
Supply modules
Digital inputs, digital outputs
X20 Labelling Description
DI1 External brake chopper control
DI2 TRIP reset
DI3 SLAVE activation
DO1 Brake chopper status output
DO2 Error message
i700PX020
Terminal data
flexible 0.2 ... 2.5 24 ... 12 − − 3.5 x 0.6
X20 Electrical data
Rated voltage 24 V
Voltage range 19.2 ... 28.8 V
Residual ripple Max. ± 5 %
DI1
Current consumption Max. 8 mA
DI2
DI3
Polarity reversal
protection
DO1
Current Max. 50 mA
DO2
GD Reference potential 0 V
GD Reference potential GND For DI1, DI2, DI3, DO1, DO2
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
When polarity is reversed: no function and no
destruction.
X20.1: digital inputs
X20.2: digital outputs
Diagnostic information: ^ 126
!
in accordance with
IEC 61131−2
4
X20.1
DI3
DI2
DI1
DC 24 V
(+19.2...+28.8 V)
Fig. 2 Wiring of X20
X20 Connection of digital inputs and outputs at the power supply module
.1 Connector on the left−hand side
.2 Connector on the right−hand side
DIx Digital input
DOx Digital output (e.g. for controlling relays)
GD Reference potential GND
X20.2
GD
DO2
DO1
i700S010
EDS700ACBA EN 5.1
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4
Technical data
Terminal description
Supply modules
Mains connection
X100 Labelling Description
PE Protective earth +
L1
L2
L3
i700P003
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.5 ... 16 22 ... 6 1.2 ... 1.5 10.6 ... 13.3 5.5 x 1
X100 Electrical data
L1
Rated voltage 400/480 V
L2
L3
Voltage range 320 ... 528 V
PE
3 PE /AC
L1
L2
L3
PE
X100
L3
L2
L1
PE
+
Mains phases 3 PE / AC 400/480 V
!
+
48
+UG -UG
Fig. 3 Wiring of X100
X100 Mains voltage connection of power supply module
L1, L2, L3 Mains phases 3 / AC
PE PE conductor, +
UG (+, −) DC bus
l
i700S010 7
EDS700ACBA EN 5.1
Page 49
Technical data
Terminal description
Supply modules
Connection to the DC bus (+UG, −UG)
X101/X102 Labelling Description
UG+ DC−bus voltage UG+
UG− DC−bus voltage UG−
Open the protection cover only if the device is deenergised!
To open the protection cover, press the lock between the clips of the
cover down using a screwdriver and swivel the protection cover
i700PX1012
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
Swivel hook − − 5.0 44.3 PH 3
away from the device at the same time.
!
4
X101
Electrical data
X102
UG+
Rated voltage 565/675 V
UG−
Current Up to 40 °C: 120 A
40 ... 55 °C: −2.5 %/K
Polarity reversal
protection
For internal connection: not relevant
EDS700ACBA EN 5.1
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4
Technical data
Terminal description
Supply modules
Connection of external brake resistor
X103 Labelling Description
Rb1
Rb2
PE Protective earth +
i700PX103
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.5 ... 6 22 ... 10 0.5 ... 0.6 4.4 ... 5.3 4.5 x 0.8
X103
Connection of brake resistor
!
Rb1PERb2
"
"
|
+
i700S010 8
Fig. 4 Wiring of X103
X103 Connection of brake resistor
Rb1, Rb2 Brake resistor corresponding with rated data
" Functional earth ", shield connection
The shielded cable for connection of a brake resistor is prepared in the same way as a motor
cable (¶ 64). The free length of the cores for Rb1/Rb2 is to be 160 mm (PE: + 10 mm).
50
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EDS700ACBA EN 5.1
Page 51
Technical data
Terminal description
Axis modules
4
4.4.2 Axis modules
E70ACMxExxx4Sx1ETx E70ACMxExxx4SA2ETx
i700M002 i700M003
Connections and elements Info
0 Hinged cover of DC−bus connections ^ 49
1 Nameplate and warning symbols ^ 24
V101 LED status display ^ 127
X1 A/B Integrated safety system ^ 128
X2 A/B Touch probe ^ 53
X3 External 24−V supply ^ 54
X4 EtherCAT IN
X5 EtherCAT OUT
FB
X101 DC−bus UG+
X102 DC−bus UG−
X105 24−V supply of motor holding brake ^ 62
X106 A/B Motor holding brake ^ 63
X107 Motor − axis B
X108 Motor − axis A
+ PE conductor ^ 103
" Shield connection (functional earth) ^ 103
Servo control feedback system (alternative)
X7 A/B − Resolver (E70ACM...R) ^ 57
X8 A/B − Encoder (E70ACM...E) ^ 59
^ 55
^ 61
^ 64
EDS700ACBA EN 5.1
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Technical data
Terminal description
Axis modules
Integrated safety engineering
, Further information on the use of this connection can be found ...
ƒ in the chapter "Safety engineering" if the "STO" safety function is to be used
(¶ 128).
ƒ in the chapter "Electrical installation" if safety functions will not be used
(¶ 107).
E70ACMxxxxx4xAxETx − Basic Safety − STO
X1 Labelling Description
SIA Safe input, channel A
GS Reference potential GND
SIB Safe input, channel B
On double axis devices, there are
two of these connections. For
the assignment to the axes, the
designations "A" / "B" are used.
Independently of this, the
two−channel safe input is always
provided with the channels A
and B.
i700P00x
52
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EDS700ACBA EN 5.1
Page 53
Technical data
Terminal description
Axis modules
Digital inputs
X2 Labelling Description
DI1
DI2
GD Reference potential GND
i700P00x
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.2 ... 2.5 24 ... 12 − − 3.5 x 0.6
X2 Electrical data
DI1
Rated voltage
DI2
Voltage range 19.2 ... 28.8 V
Residual ripple Max. ± 5 %
Current consumption Max. 8 mA
24 V
Touch probe inputs On double axis devices, there are
two of these connections. For
the assignment to the axes, the
designations "A" / "B" are used.
!
in accordance with
IEC 61131−2
4
Polarity reversal
protection
GD Reference potential 0 V
X2
DI1
B
GD
DI2
A
GD
DI2
DC 24 V
(+19.2...
+28.8 V)
Fig. 5 Wiring of X2
X2 Connection of digital inputs of axis module
A 1−axis module
B Additionally for 2−axis module
DIx Digital input
GD Reference potential GND
When polarity is reversed: no function and no
destruction.
DI1
i700M00x
EDS700ACBA EN 5.1
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Technical data
Terminal description
Axis modules
External voltage supply
X3 Labelling Description
24E 24−V supply voltage of control electronics from a safely separated
GE Reference potential (GND)
i700P00x
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.2 ... 2.5 24 ... 12 − − 3.5 x 0.6
X3 Electrical data
24E
Rated voltage 24 V
GE
Voltage range 19.2 ... 28.8 V
Residual ripple Max. ± 5 %
Current consumption See technical data, ^ 4.2.1
Polarity reversal
protection
Cable protection Circuit breaker with tripping characteristic B or C
When polarity is reversed: no function and no
destruction.
Standard blade−type fuses
power supply unit (SELV/PELV)
!
in accordance with
IEC 61131−2
GND-I
X3
GE
24E
X21, X3
DC 24 V
(+19.2...+28.8 V)
Fig. 6 Wiring of X3
X3 Supply voltage connection of axis module control electronics, can be looped
24E DC 24 V, acc. to IEC 61131−2, SELV/PELV
GE Reference potential GND
i700M00x
through
54
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EtherCAT®
X4/X5 Labelling Description
IN EtherCAT input RJ45 socket with one LED status
Technical data
Terminal description
Axis modules
display for diagnostics
4
OUT EtherCAT output RJ45 socket with two LED status
i700AX045 a
X4X5Electrical data
Acc. to EtherCAT Technology Group (ETG)
displays for diagnostics
EDS700ACBA EN 5.1
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4
Technical data
Terminal description
Axis modules
Connection of feedback system
Over two hardware variants, the axis modules support the following feedback systems
(motor encoders) for servo control:
ƒ The E70ACM...R types support resolvers.
– On the X7 connection (A/B), 9−pole Sub−D socket
ƒ The E70ACM...E types support SinCos encoders
– On the X8 connection (A/B), 15−pole Sub−D socket
In the case of double axis modules, the hardware variant is designed in the same way for
both axes. Operation with different encoder types on one double axis module is not
possible.
At the motor encoder terminal (X7/X8), a PTC sensor can also be connected and evaluated
instead of a KTY sensor. A correct setting of the sensor type for motor temperature
monitoring is required (see reference manual).
Ensure an electrically protective separation of the KTY or PTC sensors from the motor
voltage potential:
{ Danger!
Hazardous electrical voltage
In the event of an error, control terminals can carry a hazardous electrical
voltage due to unsuitable KTY or PTC sensors.
Possible consequences:
ƒ Contact may result in fatal injuries.
Protective measures:
ƒ Only connect motors with safely separated KTY or PTC sensors.
56
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Resolver
X7 Pin Description
E70ACM...R
Technical data
Terminal description
Axis modules
4
1 +REF
2 −REF
3 n. c.
4 +COS
5 −COS
6 +SIN
7 −SIN
8 +KTY
9 −KTY
" Shield connection at Sub−D housing
i700AX007 a b
X7 Electrical data
General Cable length (system cable is recommended) Max. 50 m
3 n. c.
1, 2 +REF, −REF Input frequency max. 250 kHz
4, 5 +COS, −COS Excitation voltage 10 V
6, 7 +SIN, −SIN Carrier frequency 4 kHz, constant value
8, 9 +KTY, −KTY Type KTY 83−110
On single axis devices, this
connection is located on the
right−hand side below the labelling
"X7".
On double axis devices, there are two
of these connections. For the
assignment to the axes, the
designations "A" / "B" are used.
SS
EDS700ACBA EN 5.1
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Technical data
Terminal description
Axis modules
Resolvers are connected to X7 (9−pole Sub−D socket).
The use of third−party resolvers is permissible. For this purpose, the number of pole pairs
of the resolver saved in parameter 0x2C43 (0x3443) must be adapted to the used resolver.
If the stator coils are excited with 4 kHz, the apparent impedance of the connected resolver
must not fall below a value of 65 ohms. If smaller impedances are connected, the overload
protection integrated in the resolver output limits the output current and can falsify the
resolver evaluation.
Resolvers are operated in reverse mode:
ƒ Supply to the sine and cosine track,
ƒ Both signals are controlled in a way that the current flow on the reference track is
reduced to zero.
X7
KTY
Fig. 4−2 Wiring principle
+REF
-REF
+COS
-COS
+SIN
-SIN
+KTY
-KTY
1
2
3
4
5
6
7
8
9
SSP94RESX7
58
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Encoder
Technical data
Terminal description
Axis modules
4
X8 Pin
E70ACM...E
X8
A
X8
B
i700AX007 a b
1 A COS
2 GND GND
3 B Sin
4 V
5 Z +RS485
6
7 −KTY −KTY
8
9 /A Ref COS
10
11 /B Ref SIN
12
13 /Z −RS485
14 +KTY +KTY
15
" Shield connection at Sub−D housing
Description
EYF001... cable
1 V
SS
CC
n. c. n. c.
n. c. n. c.
n. c. n. c.
n. c. n. c.
n. c. n. c.
V
Hiperface
CC
1 V
SS
On single axis devices, this
connection is located on the
right−hand side below the labelling
"X8".
On double axis devices, there are two
of these connections. For the
assignment to the axes, the
designations "A" / "B" are used.
Electrical data
General
VCC
(GND)
+KTY, −KTY Type KTY 83−110
Cable length (system cable is recommended) Max. 50 m
Encoder types Sin/cos encoder, 1V
Protocols Hiperface®
Number of increments 1 ... 16383
Input frequency max. 250 kHz
Supply voltage 5 V ... 12 V
Current, max.
9 V
12 V
250 mA
SS
EDS700ACBA EN 5.1
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Technical data
Terminal description
Axis modules
Encoders are connected to X8 (15−pole Sub−D socket).
To avoid interference injection, only use shielded motor and encoder cables if an encoder
is used.
ƒ Absolute and incremental encoders are supported:
– Sin/cos encoders 1 V
– SinCos absolute value encoder 1 V
(incremental)
ss
with Hiperface® protocol
ss
ƒ Sin/cos absolute value encoders are read out by default during initialisation
(switch−on of the supply voltage). Then, the sin/cos signals are evaluated.
ƒ Open−circuit monitoring:
– Sin/cos encoders: Comparison of the sin/cos signals and the sine−wave form
(radius monitoring)
X8
X8
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
SIN
RefSIN = 2.5 V
0.5V
COS
RefCOS
0.5 V
= 2.5 V
SSP94ENCX8 b
KTY
Fig. 4−3 Wiring principle
Hiper-
face
Cos
RefCos
GND
Vcc
Sin
RefSin
-
-
+RS485
-RS485
-
-
-KTY
+KTY
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Technical data
Terminal description
Axis modules
Connection to the DC bus (+UG, −UG)
X101/X102 Labelling Description
UG+ DC−bus voltage UG+
UG− DC−bus voltage UG−
Open the protection cover only if the device is deenergised!
To open the protection cover, press the lock between the clips of the
cover down using a screwdriver and swivel the protection cover
i700SX1012
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
Swivel hook − − 5.0 44.3 PH 3
upwards.
!
4
X101
Electrical data
X102
UG+
Rated voltage 565/675 V
UG−
Current Up to 40 °C: 120 A
40 ... 55 °C: −2.5 %/K
Polarity reversal
protection
For internal connection: not relevant
EDS700ACBA EN 5.1
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4
Technical data
Terminal description
Axis modules
Brake connection
X105 Labelling Description
24E 24 V supply voltage for motor
GE Reference potential GND
i700P00x
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.2 ... 2.5 24 ... 12 − − 3.5 x 0.6
X105 Electrical data
24E
Rated voltage 24 V
GE
Voltage range 18 ... 30 V
Current consumption Corresponding to the connected brake
Terminal current when
looped through
Polarity reversal
protection
Cable protection Circuit breaker with tripping characteristic B or C
With 1.5 mm2: max. 10 A
With 2.5 mm
When the polarity is reversed: no function and no
destruction.
Standard blade−type fuses
holding brakes
2
: max. 16 A
On double axis devices, there is
one of these connections.
The motor holding brakes of axis
A and B are supplied.
!
The supply voltage
of the motor holding
brake must be
independent.
A safely separated
supply is not
required.
^ 87
£ 20 A, ³ 30 V
X105
GE
24E
X105
DC 24 V
Fig. 7 Wiring of X105
X105 Supply voltage connection of motor holding brake, can be looped through
24E 24−V supply voltage for motor holding brakes
GE Reference potential
i700M00x
62
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EDS700ACBA EN 5.1
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Technical data
Terminal description
Axis modules
X106 Labelling Description
BD1 Motor holding brake
(+)
BD2 (−)
i700P00x
Terminal data
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
flexible 0.2 ... 1.5 24 ... 16 − − 3.5 x 0.6
X106 Electrical data
BD1
Voltage 24 V
BD2
Voltage range Depending on the external voltage source for
controlling the brake(s)
Current consumption Corresponding to the connected brake
Polarity reversal
Not relevant
protection
On double axis devices, there are
two of these connections. For
the assignment to the axes, the
designations "A" / "B" are used.
!
4
X106
Maximum switchable current for connected brakes
[A]
E70ACMxx0054xx1xxx
E70ACM
E70ACM
xx0104xx1xxx
xx0204xx1xxx
1.5
E70ACMxx0054xx2xxx
E70ACM
E70ACM
xx0104xx2xxx
xx0204xx2xxx
2 x 1.5
E70ACMxx0324xx1xxx
E70ACM
E70ACM
xx0484xx1xxx
xx0644xx1xxx
2.5
E70ACMxx0324xx2xxx 2 x 2.5
X106
A
BD2
"
M
BD1
B
BD2
BD1
""
"
M
Fig. 8 Wiring of X106
X106 Connection of a motor holding brake
A, B A: 1−axis module, B: additionally for 2−axis module
BD1, BD2 Coil voltage 24 V DC
(observe correct polarity for permanent magnet brakes)
" Functional earth ", shield connection
i700M00x
EDS700ACBA EN 5.1
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4
Technical data
Terminal description
Axis modules
Motor connection
X107/108 Labelling Description
Motor phases On double axis devices, there are
two of these connections.
Assignment of the axes:
l Axis "A" = X108
l Axis "B" = X107
!
Terminal data
flexible
for the devices
E70ACM
E70ACM
E70ACM
E70ACM
E70ACM
E70ACM
E70ACM
xx0054xx1xxx
xx0104xx1xxx
xx0204xx1xxx
xx0054xx2xxx
xx0104xx2xxx
xx0204xx2xxx
xx0324xx2xxx
flexible
for the devices
E70ACM
E70ACM
E70ACM
xx0324xx1xxx
xx0484xx1xxx
xx0644xx1xxx
V
V
W
PE Motor earthing +
" Shield connection at the shield sheet
i700P00x
Conductor cross−section Tightening torque
[mm2] [AWG] [Nm] [lb−in]
0.2 ... 4 24 ... 12 0.5 4.4 3.5 x 0.6
0.5 ... 16 22 ... 6 1.5 13.3 5.5 x 1
X108
(A)
U
PE
WV
X107
+
(B)
"
"
M
"
3~
+
Fig. 9 Wiring of X107 or X108
X107, X108 Connection of motor|s
A 1−axis module: axis A
B Additionally for 2−axis module: axis B
" Functional earth ", shield connection
U
"
"
M
3~
WV
+
PE
+
"
i700S010 9
64
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EDS700ACBA EN 5.1
Page 65
Technical data
Terminal description
Axis modules
a
U
V
W
PE
b
BD1
(T1)
BD2
(T2)
e
10
23
c
Fig. 4−4 Stripping lengths of the motor cable
a b c d e
E70ACMxxxxx4xx1xxx 180 8 40 210 8
E70ACMxxxxx4xx2xxx 180 8 40 210 8
E70ACMxx0324xx1xxx
E70ACMxx0484xx1xxx
E70ACMxx0644xx1xxx
180 8 40 210 8
d
[mm]
4
i700MOTL1
How to proceed:
1. Strip motor cable 0 as specified.
2. Fold back the shield of the motor cable 1 over the cable sheath.
3. Stabilise the shield with self−adhesive conductive foil 2 (recommendation).
4. Fix the shield and conductive foil with heat−shrinkable tube 3 on the cable sheath.
5. The terminals are directly suitable for the utilisation of flexible conductors. Short
circuits between the terminal connections are ruled out by the design if the
specified stripping length is met.
– Wire end ferrules can be used.
– If insulated wire end ferrules are used, it must be ensured that the effective
clamping length is not reduced by the plastic collar.
6. Apply the shields separately on the shield sheet using shield clamps (no strain relief).
EDS700ACBA EN 5.1
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5
Mechanical installation
Important notes
5 Mechanical installation
5.1 Important notes
{ Danger!
Sticker with warning note must be displayed prominently and close to the
device!
) Note!
The devices must be installed in housings (e.g. control cabinets) to meet
applicable regulations.
Summary of important notes on mechanical installation
ƒ Mount the devices vertically (¶ 30)
– DC−bus voltage connections (X101/102): at the top
– Fan unit: at the bottom
ƒ Observe mounting clearances (¶ 30):
– If unimpeded ventilation of the modules is ensured, the connecting cables can be
installed in the mounting clearances
– The modules can be mounted side−by−side without any clearance
ƒ Requirements for the mounting and supporting surface to ensure an EMC−compliant
installation without the need for additional measures:
– Electrically conductive
– Free of lacquer and protected against corrosion or made of rust−proof metal
– Completely flat and smooth surface
ƒ In case of push−through installation (thermal separation), the heatsink protrudes
through the mounting cutout of the mounting wall.
– The design of the mounting wall must ensure the tightness towards the device
surface.
– Prevent the mounting wall from being bent or twisted.
ƒ In order to comply with the permissible pollution degree of the ambient air, (¶ 29)
provide additional measures:
– Separate or filtered air flow against dust, fluff, grease, aggressive gas
– Ensure regular cleaning
66
ƒ Observe permissible ambient temperatures − also in the control cabinet (¶ 29).
l
EDS700ACBA EN 5.1
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Drilling the holes into the mounting plate
5.2 Drilling the holes into the mounting plate
Mounting grid
We recommend to provide the mounting plate with a grid pattern of M5 threaded holes
for attaching the devices. This preparation enables easy attachment of the devices and the
device sizes 1 (b = 50 mm) and 2 (b = 100 mm) can thus be mounted directly adjacent to
each other.
) Note!
ƒ M5 screw and washer assemblies or hexagon socket screws with washers
are permitted.
ƒ Tightening torque: 3.4 Nm / 30 lb−in.
Mechanical installation
5
EDS700ACBA EN 5.1
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5
Mechanical installation
Dimensions
Devices with standard built−in design
5.3 Dimensions
5.3.1 Devices with standard built−in design
i700P011 a
h b t h1 h2 h3 h4 t1 t2
[A] [mm] [kg]
E70ACPSE0304x 30 350 50 261
E70ACPSE0604x 60 350 100 261 5.3
E70ACMxE0054xx1xxx 5
E70ACMxE0104xx1xxx 10 2.7
E70ACMxE0204xx1xxx 20 2.7
E70ACMxE0054xx2xxx 2 * 5 2.9
E70ACMxE0104xx2xxx 2 * 10 2.9
E70ACMxE0324xx1xxx 32
E70ACMxE0484xx1xxx 48 5.2
E70ACMxE0644xx1xxx 64 5.2
E70ACMxE0204xx2xxx 2 * 20 5.2
E70ACMxE0324xx2xxx 2 * 32 5.2
350 50 261
350 100 261
410 20 40 452 275 −
410 20 40 452 275 −
2.5
2.7
5.2
68
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Assembly in standard built−in technique
5.3.2 Assembly in standard built−in technique
Mechanical installation
Dimensions
5
[A] [mm]
E70ACPSE0304x 30
E70ACMxE0054xx1xxx 5
E70ACMxE0104xx1xxx 10
E70ACMxE0204xx1xxx 20
E70ACMxE0054xx2xxx 2*5
E70ACMxE0104xx2xxx 2*10
E70ACPSE0604x 60
E70ACMxE0324xx1xxx 32
E70ACMxE0484xx1xxx 48
E70ACMxE0644xx1xxx 64
E70ACMxE0204xx2xxx 2*20
E70ACMxE0324xx2xxx 2*32
i700S00x
c c1 c2 c3 d1 d2 d3 j11 j21 g1 g2 g3
−
50 25 25
10 10 390 70 90 6 10 15
50
EDS700ACBA EN 5.1
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5
Mechanical installation
Dimensions
Devices with "cold plate" design
5.3.3 Devices with "cold plate" design
i700P011 b
h b t h1 h2 h3 h4 t1 t2
[A] [mm] [kg]
E70ACPSC0304x 30 350 50 221
E70ACPSC0604x 60 350 100 221 5.4
E70ACMxC0054xx1xxx 5
E70ACMxC0104xx1xxx 10 2.3
E70ACMxC0204xx1xxx 20 2.3
E70ACMxC0054xx2xxx 2 * 5 2.5
E70ACMxC0104xx2xxx 2 * 10 2.5
E70ACMxC0324xx1xxx 32
E70ACMxC0484xx1xxx 48 5.3
E70ACMxC0644xx1xxx 64 5.3
E70ACMxC0204xx2xxx 2 * 20 5.3
E70ACMxC0324xx2xxx 2 * 32 5.3
350 50 221
350 100 221
410 20 40 452 235 −
410 20 40 452 235 −
2.1
2.3
5.3
70
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Page 71
5.3.4 Mounting in "cold plate" technique
Mechanical installation
Dimensions
Mounting in "cold plate" technique
5
The E70ACxxC
xxx4x... devices are designed for assembly on coolers (e.g. collective coolers)
in "cold−plate" technique.
Requirements for collective coolers
A good thermal connection to the cooler is important for the trouble−free operation of
the controller:
ƒ The contact area between the collective cooler and the controller
– must be at least as big as the cooling plate of the controller.
– must be smooth, the maximum deviation must not exceed 0.05 mm.
ƒ The controller has to be connected to the collective cooler with all required screwed
joints.
ƒ The thermal resistance R
must be observed, see table.
th
The values in the table apply to the operation of the controllers under rated
conditions.
The values already include the heat transmission between the cooler and the device
with a standard heat conducting paste at a film thickness of approx. 50 mm.
Power loss Thermal resistance T
Type PV1 [W] Rth [K/W] [°C] PV2 [W]
E70ACPSC0304x 45 £ 1.11 85 15
E70ACMxC0054xx1xxx 25 £ 2.00 85 25
E70ACMxC0104xx1xxx 50 £ 1.00 85 30
E70ACMxC0204xx1xxx 95 £ 0.53 85 35
E70ACMxC0054xx2xxx 50 £ 1.00 85 40
E70ACMxC0104xx2xxx 95 £ 0.53 85 55
E70ACPSC0604x 85 £ 0.41 70 25
E70ACMxC0324xx1xxx 140 £ 0.29 75 70
E70ACMxC0484xx1xxx 215 £ 0.19 75 85
E70ACMxC0644xx1xxx 290 £ 0.14 75 100
E70ACMxC0204xx2xxx 185 £ 0.22 75 75
E70ACMxC0324xx2xxx 275 £ 0.15 75 105
Tab. 5−1 Cold plate
P
V1
P
V2
separated power loss, to be dissipated via heatsink
Power loss remaining in the control cabinet
max
Power loss
(control cabinet)
EDS700ACBA EN 5.1
Ambient conditions
ƒ The rated data and the derating factors at increased temperature also apply to the
ambient temperature of the drive controllers.
) Note!
Apply standard heat−conducting paste or heat−conducting foil onto cooler and
cooling plate before you bolt the controller onto the cooler.
l
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5
Mechanical installation
Dimensions
Mounting in "cold plate" technique
[A] [mm]
E70ACPSC0304x 30
E70ACMxC0054xx1xxx 5
E70ACMxC0104xx1xxx 10
E70ACMxC0204xx1xxx 20
E70ACMxC0054xx2xxx 2*5
E70ACMxC0104xx2xxx 2*10
E70ACPSC0604x 60
E70ACMxC0324xx1xxx 32
E70ACMxC0484xx1xxx 48
E70ACMxC0644xx1xxx 64
E70ACMxC0204xx2xxx 2*20
E70ACMxC0324xx2xxx 2*32
c c1 c2 c3 d1 d2 d3 j11 j21
−
50 25 25
10 10 390 90 70
50
i700S00x
72
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Page 73
Mechanical installation 5
Safety instructions for the installation according to UL
Original − English
J Warnings!
ƒ The device should be mounted in an overall enclosure with proper spacings
being maintained.
ƒ The terminals are suitable for factory and field wiring connection when the
suitability of the intended mating connection has been determined.
ƒ All Cold Plate devices E70ACPxC... and E70ACMxC... are intended to be
mounted with adequate heat sink assemblies in the end use.
ƒ In Order to determine the acceptability of these assemblies , a temperature
test shall be considered in the end use. The temperature on the heat sinks
shall not exceed the values listed in Tab. 5−1.
EDS700ACBA EN 5.1
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73
Page 74
Mechanical installation5
Original − French
J Avertissement !
ƒ Les équipements doivent être montés dans un coffret de protection adapté
en respectant les espaces minimums prescrits.
ƒ Les terminaux sont adaptés à un câblage en usine et à pied d’uvre à
condition que les raccords de destination soient compatibles.
ƒ Tous les appareils de type Cold Plate E70ACPxC et E70ACMxC sont
destinés à être montés en combinaison avec un radiateur adapté en vue de
l’application finale.
ƒ Afin de déterminer l’admissibilité de ces combinaisons, procéder à un test
de température dans le cadre de l’application finale. La température des
radiateurs ne doit pas dépasser les valeurs figurant dans le tableau Tab. 5−1.
A
A
X
X
MP
A-A
Y
Y
MP
74
Fig. 5−1 Position of the measuring points (MP)
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Page 75
Mechanical installation 5
EDS700ACBA EN 5.1
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5
Mechanical installation
Devices with push−through design
5.3.5 Devices with push−through design
i700P011 c
h b t h1 h2 h3 h4 t1 t2
[A] [mm] [kg]
E70ACPSD0304x 30 350 50 221
E70ACPSD0604x 60 350 100 221 7.3
E70ACMxD0054xx1xxx 5
E70ACMxD0104xx1xxx 10 3.0
E70ACMxD0204xx1xxx 20 3.0
E70ACMxD0054xx2xxx 2 * 5 3.2
E70ACMxD0104xx2xxx 2 * 10 3.2
E70ACMxD0324xx1xxx 32
E70ACMxD0484xx1xxx 48 7.1
E70ACMxD0644xx1xxx 64 7.1
E70ACMxD0204xx2xxx 2 * 20 7.1
E70ACMxD0324xx2xxx 2 * 32 7.1
350 50 221
350 100 221
410 20 40 452 235 60
410 20 40 452 235 60
2.8
3.0
7.1
76
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Page 77
Mechanical installation
Assembly in push−through technique (thermal separation)
5
5.3.6 Assembly in push−through technique (thermal separation)
) Note!
The installation must ensure the required tightness.
For this purpose, the mounting plate with the required cutouts must have a
sufficient rigidity against the seal.
Overview of the mechanical requirements of the mounting position:
Requirements
Cutouts
Tolerance
Corner radius R 1 ... 2 mm
Evenness to the seal 0.5 mm
Fixing holes
Tolerance ± 0.25 mm
Seal Use thread sealant
Bar reinforcement (suggestion)
Flat material 5 * 20 * 400 mm
Type PV1 [W] PV2 [W]
E70ACPSD0304x 60 20
E70ACMxD0054xx1xxx 30 20
E70ACMxD0104xx1xxx 50 30
E70ACMxD0204xx1xxx 100 30
E70ACMxD0054xx2xxx 60 30
E70ACMxD0104xx2xxx 100 50
E70ACPSD0604x 130 30
E70ACMxD0324xx1xxx 160 50
E70ACMxD0484xx1xxx 230 70
E70ACMxD0644xx1xxx 310 80
E70ACMxD0204xx2xxx 200 60
E70ACMxD0324xx2xxx 310 70
± 0.5 mm
Power loss
EDS700ACBA EN 5.1
P
V1
P
V2
separated power loss, to be dissipated via heatsink
Power loss remaining in the control cabinet
l
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5
Mechanical installation
Assembly in push−through technique (thermal separation)
[A] [mm]
E70ACPSD0304x 30
E70ACMxD0054xx1xxx 5
E70ACMxD0104xx1xxx 10
E70ACMxD0204xx1xxx 20
E70ACMxD0054xx2xxx 2*5
E70ACMxD0104xx2xxx 2*10
E70ACPSD0604x 60
E70ACMxD0324xx1xxx 32
E70ACMxD0484xx1xxx 48
E70ACMxD0644xx1xxx 64
E70ACMxD0204xx2xxx 2*20
E70ACMxD0324xx2xxx 2*32
i700P011 d
a e c c1 c2 c3 d1 d2 d3 d4 d5 j11 j21
35
340 50 25 25
85 50
−
10 10 390 15 35 90 70
78
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Page 79
Mechanical installation
Notes on mounting the device version in push−through design
Assembly in push−through technique (thermal separation)
5.4 Notes on mounting the device version in push−through design
In case of compactly designed control cabinets, special attention has to be paid to the
dissipation of the power loss.
The device version in push−through design (E70ACxxD...) serves to separate the heatsink
losses from the other device losses and dissipate them from the control cabinet. This serves
to reduce the temperature inside the control cabinet. The thermal load of all components
is reduced and the reliability of the plant is improved.
5
Fig. 5−2 Basic arrangement of the thermal separation using the push−through technique
0 Controller in the control cabinet
1 Heatsink separated from the control cabinet volume
EDS700ACBA EN 5.1
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5
Mechanical installation
Notes on mounting the device version in push−through design
Assembly in push−through technique (thermal separation)
All about cooling
A good cooling is achieved by a focussed air flow at the cooling ribs.
By measuring the air speed, the compliance with the required cooling should be checked.
The measurement has to be executed at the points (MP) defined in the illustration for the
heatsink cross−section.
Fig. 5−3 Positions of the measuring points, centrally above the heatsink
If a single fan is to cool several devices, this fan has to provide the sum of all volume flows.
I Tip!
An air channel serves to implement a protection against accidental contact
towards the hot heatsink surface.
An air channel provides a sufficient air flow for each device.
80
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Mechanical installation
Notes on mounting the device version in push−through design
Assembly in push−through technique (thermal separation)
Cooling by forced ventilation
Required:
ƒ Forced ventilation by one or several fans.
ƒ Air speed: 2.5 m/s at the MP measuring point
– For fan dimensioning: Corresponds to a volume flow of 0.5 m
50 mm device installation width.
Permissible:
3
/min (17.6 CFM) per
5
ƒ Operation with continuous output current I
ƒ Operation according to rated data.
ƒ Switching frequencies f
: 4 kHz, 8 kHz and 16 kHz
ch
a
= I
rated
.
Cooling by means of natural convection
Required:
ƒ Unhindered ventilation by means of natural convection (no fan required).
ƒ Ambient temperature: T
amb
< 40 °C
Permissible:
ƒ Operation with reduced output current I
ƒ Switching frequencies f
Type I
E70ACPxD0304x 25
E70ACPxD0604x 50
Type 4 kHz 8 kHz 16 kHz
E70ACMxD0054xx1ETx 2.5 2.5
E70ACMxD0104xx1ETx 5.0 5.0
E70ACMxD0204xx1ETx 6.0 6.0
E70ACMxD0054xx2ETx 2 x 2.5 2 x 2.5
E70ACMxD0104xx2ETx S 5.0 S 5.0
E70ACMxD0324xx1ETx 12.0 9.6
E70ACMxD0484xx1ETx 14.0 11.2
E70ACMxD0644xx1ETx 16.0 12.8
E70ACMxD0204xx2ETx S 10.0 S 10.0
E70ACMxD0324xx2ETx S 12.0 S 9.6
Tab. 5−2 Permissible currents Ia in case of natural convection
S Sum of the output currents axis A and axis B
= 4 kHz and 8 kHz
ch
[A]
a
according to Tab. 5−2.
a
I
[A]
a
−
EDS700ACBA EN 5.1
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5
Mechanical installation
Notes on mounting the device version in push−through design
Assembly in push−through technique (thermal separation)
Suitable mounting place
Providing a wide contact area and the integrated seal, the mounting area of the device
complies with the requirements of the class of protection IP54. The mounting has to be
carried out properly at a mounting position with sufficient rigidity. The "mounting frame"
accessories serve to achieve the sufficient rigidity more easily.
0 1
Example for achieving rigidity of the mounting position with E70AZMBHM00x mounting
frame
0 Step 1: Mounting of the frames
1 Step 2: Mounting of the devices
Bars attached on the sides of the mounting cutouts are an option to achieve the required
rigidity.
0
82
0 Example for achieving rigidity of the mounting position with bars
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EDS700ACBA EN 5.1
Page 83
Mechanical installation
Notes on mounting the device version in push−through design
Assembly in push−through technique (thermal separation)
Safety instructions for the installation according to UL
If a control cabinet/plant is to be approved according to UL, the following has to be
considered:
ƒ The device version in "push−through design" is made for the installation in the
control cabinet and achieves "Open Type" according to UL508C.
ƒ If the cooling ribs are not inside the control cabinet but stick out of the control
cabinet housing: Prevent direct contact with the cooling ribs.
5
EDS700ACBA EN 5.1
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Page 84
Mechanical installation5
Original − English
J Warnings!
ƒ The device should be mounted in an overall enclosure with proper spacings
being maintained.
ƒ The terminals are suitable for factory and field wiring connection when the
suitability of the intended mating connection has been determined.
ƒ Pusch−trough devices E70ACPxD... and E70ACMxD..., which are intended to
be used with external forced ventilation or natural convection.
ƒ Forced ventilation:
– Ratings at surrounding air temperature of max. 40 °C or with reduced
ratings at max. 55 °C.
– Only valid when provided with additional external forced cooling as
specified in the hardware manual.
ƒ Natural convection:
– Reduced ratings at surrounding air temperature of max. 40 °C.
– No external forced cooling is required.
84
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EDS700ACBA EN 5.1
Page 85
Original − French
J Avertissement !
ƒ Les équipements doivent être montés dans un coffret de protection adapté
en respectant les espaces minimums prescrits.
ƒ Les terminaux sont adaptés à un câblage en usine et à pied d’uvre à
condition que les raccords de destination soient compatibles.
ƒ Relier les appareils de type E70ACPxD et E70ACMxD, destinés à être
utilisés avec un système de ventilation forcée externe ou à convection
naturelle.
ƒ Ventilation forcée :
– Caractéristiques assignées valables pour une température ambiante
maximale de 40 °C ou de 55 °C avec des valeurs réduites.
– Convient uniquement si associée à un système de refroidissement forcé
externe, conformément aux spécifications contenues dans la
documentation de l’équipement.
ƒ Convection naturelle :
– Valeurs assignées réduites valables pour une température ambiante
maximale de 40 °C.
– Système de refroidissement forcé externe non requis.
Mechanical installation 5
EDS700ACBA EN 5.1
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6
Electrical installation
Important notes
6 Electrical installation
6.1 Important notes
( Stop!
The device contains components that can be destroyed by electrostatic
discharge!
Before working on the device, the personnel must ensure that they are free of
electrostatic charge by using appropriate measures.
{ Danger!
Dangerous voltage
The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC.
Possible consequences:
ƒ Death or severe injuries when the device is touched in the event of a fault.
Protective measures:
ƒ Implement the actions required in the EN 61800−5−1. Especially:
– Fixed installation
– PE connection must conform to standards (PE conductor diameter
³ 10 mm
2
or PE conductor must be connected twice)
{ Danger!
Hazardous electrical voltage
All power connections carry a hazardous electrical voltage for a longer time
after mains disconnection. Observe the information regarding the discharge
time on the device.
Possible consequences:
ƒ Death or severe injuries when touching the power terminals.
Protective measures:
ƒ Before working on the power connections, wait at least until the discharge
time has passed (depending on the device, this may be up to 30 minutes).
ƒ Make sure that all power terminals are deenergised.
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Page 87
Electrical installation
Important notes
Electrical isolation
6
6.1.1 Electrical isolation
E70ACP... E70ACM...
X20
X21
Legend
Isolation by functional insulation
X100
X101/102
X103
X101/102
X1
X2X3
X4 X5
X7/X8
X105
X106X107X108
i700A00x
I
II
E70ACP... Power supply module E70ACM... Axis module
Power section Power section
Control section Control section
X20 Digital inputs and outputs X2 Digital inputs
X21 24−V voltage supply X3 24−V voltage supply
X100 AC mains
X101/102 DC bus +UG/−UG X101/102 DC bus +UG/−UG
X103 Brake resistor
Isolation by basic insulation
Safe isolation by double or reinforced insulation
Protection against accidental contact is guaranteed without any further measures.
6.1.2 Device protection
X1 Safety system
X4/X5 EtherCAT
X7/X8 Resolver or encoder
X105 24−V voltage supply of motor
holding brake
X106 Motor holding brake
X107 Motor B
X108 Motor A
EDS700ACBA EN 5.1
The trouble−free operation of power supply modules with an external brake resistor is only
ensured if an axis module is installed in the immediate vicinity. Preferably by end−to−end
mounting and use of the DC busbar system (X101/X102).
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6
Electrical installation
Important notes
Motor protection
ƒ In case of condensation, do not connect the controller to the mains voltage before
the moisture has evaporated completely.
ƒ Provide unused control inputs and outputs with terminal strips.
6.1.3 Motor protection
ƒ Extensive protection against overload by means of temperature monitoring:
– with KTY or PTC sensors of the resolvers or encoders
– with activated I
– Combination of the possible monitoring modes
ƒ Only use motors which have a suitable insulation for the inverter operation:
– Insulation resistance: min. û = 1.5 kV, min. du/dt = 5 kV/ms
– When using motors with an unknown insulation resistance, please contact your
motor supplier.
2
t monitoring
6.1.4 Interaction with compensation equipment
ƒ Drive control systems only consume very little fundamental reactive power from the
supplying AC system. Therefore, compensation is not required.
ƒ If the drive control systems are operated on supply systems by means of
compensation equipment, the compensation equipment must include chokes.
– For this purpose, please contact the supplier of the compensation equipment.
88
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Page 89
Electrical installation
Safety instructions for the installation according to UL/CSA
6.2 Safety instructions for the installation according to UL/CSA
Original − English
J Warnings!
ƒ Use 60/75 °C copper wire only, except for control circuits.
ƒ Suitable for use in a surrounding air temperature of 40 °C, and additionally
55 °C when the derating rules are followed.
ƒ Voltage of the fuses must at least be suitable for the input voltage of the
drive.
ƒ The opening of branch circuit protective device may be an indication that a
fault has been interrupted. To reduce the risk of fire or electric shock,
current−carrying parts and other components of the controller should be
examined and replaced if damaged.
ƒ For E70ACPS0304x AC/DC power supply module only:
– Suitable for use on a circuit capable of delivering not more than 100 k rms
symmetrical amperes, 480 V max,
– when protected by class J, T or G fuses or protected by a circuit breaker
having an interrupting rating not less than 100 k rms symmetrical
amperes, 480 V.
– Use fuses or circuit breakers only.
ƒ For E70ACPS0604x AC/DC power supply module only:
– Suitable for use on a circuit capable of delivering not more than 100 k rms
symmetrical amperes, 480 V max,
– when protected by class J, T or G fuses.
– Use fuses only.
ƒ E70ACMxxxxx4x... DC/AC inverter units:
– The integral solid state protection does not provide branch circuit
protection. Branch circuit protection has to be provided externally in
accordance with the National Electrical Code and any additional codes.
ƒ E70ACMxxxxx4x... DC/AC inverter units, connected to an external
DC power supply:
– Overload protection: 125 % of rated FLA
6
EDS700ACBA EN 5.1
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6
Electrical installation
Safety instructions for the installation according to UL/CSA
O Warnings!
Conditions of acceptability:
ƒ The device should be mounted in an overall enclosure with proper spacings
being maintained.
ƒ The terminals are suitable for factory and field wiring connection when the
suitability of the intended mating connection has been determined.
ƒ The devices E70AC followed by one digit, followed by C, followed by suffixes
are intended to be mounted with adequate heat sink assemblies. In order to
determine the acceptability of these assemblies, the equipment shall be
subjected to temperature tests.
Temperature tests are conducted with the following aluminum heat sinks:
– Units size 1: Heat sink size 410 mm by 50 mm by 80 mm.
– Units size 2: Heat sink size 410 mm by 100 mm by 90 mm.
ƒ The heat sinks of devices E70AC followed by one digit, followed by D,
followed by suffixes are intended to be ventilated adequately. In order to
determine the acceptability of these assemblies, the equipment shall be
subjected to temperature tests.
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EDS700ACBA EN 5.1
Page 91
Original − French
J Avertissement !
ƒ Utiliser exclusivement des conducteurs cuivre 60/75 °C, sauf pour la partie
commande.
ƒ Supporte une température ambiante de 40 °C ou 55 °C avec réduction de
puissance.
ƒ La tension des fusibles doit être adaptée à la tension d’entrée de
l’entraînement.
ƒ Le déclenchement du dispositif de protection du circuit de dérivation peut
être dû à une coupure qui résulte d’un courant de défaut. Pour limiter le
risque d’incendie ou de choc électrique, examiner les pièces porteuses de
courant et les autres éléments du contrôleur et les remplacer s’ils sont
endommagés.
ƒ Module d’alimentation CA/CC E70ACPS0304x uniquement :
– Convient aux circuits non susceptibles de délivrer plus de 100 k ampères
symétriques eff., maximum 480 V,
– avec protection par des fusibles de calibre J, T ou G ou par un disjoncteur à
pouvoir de coupure nominal d’au moins 100 k ampères symétriques eff.,
maximum 480 V.
– Utiliser exclusivement des fusibles ou des disjoncteurs.
ƒ Module d’alimentation CA/CC E70ACPS0604x uniquement :
– Convient aux circuits non susceptibles de délivrer plus de 100 k ampères
symétriques eff., maximum 480 V,
– avec protection par des fusibles de calibre J, T ou G.
– Utiliser exclusivement des fusibles.
ƒ Variateurs E70ACMxxxxx4x... CC/CA :
– La protection statique intégrée n’offre pas la même protection qu’un
disjoncteur. Une protection par disjoncteur externe doit être fournie,
conformément au National Electrical Code et aux autres dispositions
applicables.
ƒ Variateurs CC/CA E70ACMxxxxx4x... reliés à une source d’alimentation CC
externe :
– Protection contre les surcharges : 125 % de l’intensité nominale à pleine
charge
Electrical installation 6
EDS700ACBA EN 5.1
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Electrical installation6
O Avertissement !
Conditions d’acceptabilité :
ƒ L’appareil doit être monté dans une enveloppe de protection en respectant
les espacements minimums prescrits.
ƒ Les bornes sont compatibles avec des raccordements extérieurs et en usine,
l’adéquation du mode de raccordement envisagé devant être établie.
ƒ Les appareils de type E70AC dont la référence est suivie d’un chiffre, de la
lettre C et de suffixes doivent être dotés des radiateurs appropriés. Afin
d’établir si ces entités remplissent les conditions d’acceptabilité, il convient
de soumettre l’équipement à des tests de température.
Les tests de température sont menés sur les radiateurs en aluminum
suivants :
– Dimensions module 1 : radiateur 410 mm x 50 mm x 80 mm.
– Dimensions module 2 : radiateur 410 mm x 100 mm x 90 mm.
ƒ Les radiateurs des appareils de type E70AC dont la référence est suivie d’un
chiffre, de la lettre D et de suffixes doivent être ventilés de façon appropriée.
Afin d’établir si ces entités remplissent les conditions d’acceptabilité, il
convient de soumettre l’équipement à des tests de température.
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Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Shielding
6.3 Installation according to EMC (installation of a CE−typical drive system)
Design of the cables
ƒ The cross−section of the PE conductor must be dimensioned according to the
relevant national regulations.
ƒ The cables used must comply with the approvals required for the location (e.g. UL).
6.3.1 Shielding
Requirements
ƒ The effectiveness of a shielded cable is reached by:
– Providing a good shield connection through large−surface shield contact.
– Using only braided shields with low shield resistance made of tin−plated or
nickel−plated copper braid.
– Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.
– Keeping unshielded cable ends as short as possible.
6
Use system cables or shielded cables for these connections:
ƒ Motor
ƒ Feedback systems
ƒ Motor holding brake (shielding is required when being integrated into the motor
cable; connection to optional motor brake control)
The following connections need not be shielded:
ƒ 24 V supply
ƒ Digital signals (inputs and outputs)
Connection system
ƒ Connect the shield with a large surface and fix it with metal cable binders or a
conductive clamp. (¶ 11.9)
ƒ Connect the shield directly to the corresponding device shield sheet.
– If required, additionally connect the shield to the conductive and earthed
mounting plate in the control cabinet.
– If required, additionally connect the shield to the cable clamp rail.
EDS700ACBA EN 5.1
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6
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Shielding
Realisation
i700EMV001 a i700EMV001 b
Fig. 6−1 Wiring in compliance with EMC standards
Mounting plate with electrically conductive surface
0
Earth connection of the control cabinet elements
1
Mains connection, unshielded cable
2
Bundling of cables in the conduit
3
Control cables and supply voltage, unshielded
4
System cables, EtherCAT® communication bus (scope of supply)
5
System cable for feedback, servo control
6
Integrated shield connection (functional earth) with shield clamp (scope of supply)
"
Shielded cables of the motor, motor holding brake and brake resistor connections
7
Motor cable, shielded, low−capacitance (see also technical data, page 30)
£ 2.5 mm
³ 4.0 mm
Integrated PE conductor connection
+
2
(AWG 14): Core/core £ 75 pF/m; core/shield £ 150 pF/m
2
(AWG 12): Core/core £ 150 pF/m; core/shield £ 300 pF/m
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EDS700ACBA EN 5.1
Page 95
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Mains connection, DC supply
6
6.3.2 Mains connection, DC supply
ƒ Power supply modules, mains chokes or mains filters may be connected to the mains
via unshielded single cores or unshielded cables.
ƒ Cables between mains filters/RFI filters and power supply modules:
– Install twisted and with sufficient distance to adjacent cables.
– If cables are routed together in a cable duct or if longer cable lengths are used, we
recommend the use of shielded cables, e.g. between two control cabinets.
ƒ The integrated DC busbars (X101/102) do not require EMC measures.
ƒ Installation of cables for DC supply:
– Up to a length of 300 mm, twisted unshielded cables can be used, e.g. between an
upper and a lower installation row.
– From a length of 300 mm onwards, we recommend the use of shielded cables, e.g.
between two control cabinets.
ƒ The cable cross−section must be dimensioned for the assigned fusing (observe
national and regional regulations).
EDS700ACBA EN 5.1
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Page 96
6
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Motor cable
6.3.3 Motor cable
ƒ Only use shielded motor cables with braids made of tinned or nickel−plated copper.
Shields made of steel braids are not suitable.
– The overlap rate of the braid must be at least 70 % with an overlap angle of 90 °.
ƒ The cables used must correspond to the requirements at the location (e.g.
EN 60204−1).
ƒ Connect the shield with a large surface and fix it with metal cable binders or a
conductive clamp.
ƒ Connect the shield directly to the corresponding device shield sheet.
– If required, additionally connect the shield to the conductive and earthed
mounting plate in the control cabinet.
ƒ The motor cable is optimally installed if
– it is separated from mains cables and control cables,
– it only crosses mains cables and control cables at right angles,
– it is not interrupted.
ƒ If the motor cable must be opened all the same (e.g. due to chokes, contactors, or
terminals):
– The unshielded cable ends may not be longer than 100 mm (depending on the
cable cross−section).
– Install chokes, contactors, terminals etc. spatially separated from other
components (with a min. distance of 100 mm).
– Install the shield of the motor cable directly before and behind the point of
separation to the mounting plate with a large surface.
ƒ Connect the shield with a large surface to PE in the terminal box of the motor at the
motor housing.
– Metal EMC cable glands at the motor terminal box ensure a large surface
connection of the shield with the motor housing.
Motor supply cable Cable gland
Motor supply cable
max. 500mm
Braid
Large-surface
contact of
cable shield
Fig. 6−2 Shielding of the motor cable
Heat-shrinkable tube
8200EMV023 8200EMV024
Cable gland
Cable gland acc. to EMC with
high degree of protection
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EDS700ACBA EN 5.1
Page 97
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Installation in the control cabinet
6
6.3.4 Installation in the control cabinet
Mounting plate requirements
ƒ Only use mounting plates with conductive surfaces (zinc−coated or V2A−steel).
ƒ Painted mounting plates are not suitable even if the paint is removed from the
contact surfaces.
ƒ If several mounting plates are used, ensure a large−surface connection between the
mounting plates (e.g. by using earthing strips).
Mounting of the components
The trouble−free operation of power supply modules with an external brake resistor is only
ensured if an axis module is installed in the immediate vicinity. Preferably by end−to−end
mounting and use of the DC busbar system (X101/X102).
ƒ Connect the controller and RFI filter to the grounded mounting plate with a surface
as large as possible.
ƒ No DIN rail mounting!
Optimum cable routing
ƒ The motor cable is optimally installed if
– it is separated from mains cables and control cables,
– it crosses mains cables and control cables at right angles.
ƒ Always install cables close to the mounting plate (reference potential), as freely
suspended cables act like aerials.
ƒ Lead the cables to the terminals in a straight line (avoid tangles of cables).
ƒ Use separated cable channels for motor cables and control cables. Do not mix up
different cable types in one cable channel.
ƒ Minimise coupling capacities and coupling inductances by avoiding unnecessary
cable lengths and reserve loops.
ƒ Short−circuit unused cores to the reference potential.
ƒ Install the positive and negative wires for DC 24 V close to each other over the entire
length to avoid loops.
Earth connections
ƒ Connect all components (drive controllers, chokes, filters) to a central earthing point
(PE rail).
ƒ Set up a star−shape earthing system.
ƒ Comply with the corresponding minimum cable cross−sections.
EDS700ACBA EN 5.1
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6
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Installation in the control cabinet
Continuation of cable routing
Separation of the "hot" motor cable from the control, signal, and mains cables:
ƒ Never install motor and signal cables in parallel and only cross at right angles
ƒ The cables of a 24 V power supply unit (plus and minus cable) must be installed
closely together over their entire length in order that no loops may occur.
98
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EDS700ACBA EN 5.1
Page 99
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Wiring outside of the control cabinet
6
6.3.5 Wiring outside of the control cabinet
Notes for cable routing outside the control cabinet:
ƒ The longer the cables the greater the space between the cables must be.
ƒ If cables for different signal types are routed in parallel, the interferences can be
minimized by means of a metal barrier or separated cable ducts.
Cover
Barrier without
opening
Signal cables
Fig. 6−3 Cable routing in the cable duct with barrier
Cable duct
Power cables
Cover
Communication cables
Measuring cables
Analog cables
Control cables
EMVallg001
Power cables
Fig. 6−4 Cable routing in separated cable ducts
Wiring on the motor side
) Note!
The motor cable is highly susceptible to interference. Therefore you will
achieve an optimum wiring on the motor side if you
ƒ exclusively use shielded and low−capacitance motor cables.
ƒ do not integrate any further cable into the motor cable (e.g. for blowers
etc.).
ƒ shield the supply cable for temperature monitoring of the motor (PTC or
thermostat) and install it separately from the motor cable.
EMVallg002
EDS700ACBA EN 5.1
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Page 100
6
Electrical installation
Installation according to EMC (installation of a CE−typical drive system)
Detecting and eliminating EMC interferences
6.3.6 Detecting and eliminating EMC interferences
Faul t Cause Remedy
Interferences of analog
setpoints of your own or
other devices and
measuring systems
Conducted interference
level is exceeded on the
supply side
Unshielded motor cable
Shield contact is not extensive enough Carry out optimal shielding as specified
Shield of the motor cable is interrupted
by terminal strips, switched, etc.
Install additional unshielded cables
inside the motor cable (e.g. for motor
temperature monitoring)
Too long and unshielded cable ends of
the motor cable
Terminal strips for the motor cable are
directly located next to the mains
terminals
Mounting plate varnished Optimise PE connection:
HF short circuit Check cable routing
Use shielded motor cable
l Separate components from other
component part with a minimum
distance of 100 mm
l Use motor choke/motor filter
Install and shield additional cables
separately
Shorten unshielded cable ends to
maximally 40 mm
Spatially separate the terminal strips for
the motor cable from main terminals
and other control terminals with a
minimum distance of 100 mm
l Remove varnish
l Use zinc−coated mounting plate
100
l
EDS700ACBA EN 5.1
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