BA_CSx8xx
.No$
Ä.No$ä
L−force Controls
Operating Instructions
Industrial PC
+
-
F4
F3F1 F2
T
EWQ
R
€
D
SA
FF5G H J
XY
VC
M
NB
CS 5800 ... CS 9800
Command Station (CS)
Power
Fail
Status
F1
F2
F3
-
-
87 9
&=$
+
54 6
§
1 2 3
∗
>
,
|
<
/
0
Power
Fail
Status
Bs
Einfg
Entf
Bild
Pos 1
Ende
Alt Gr
Bild
F9F8F6 F7 F10
∗
OI P ÜUZ
+
Ä
Ö
LK
_
;
:
,
-
.
μ
Alt Strg
F12
Esc
F11
~
\?ß
Space
+
-
F1 F2 F5
F3 F4 F11F10F9F8 F12F7F6
Power
Fail
Status
F1
F2
+
F3
-
A
B C D
-
7
9
8
E
F G H
4
+6
5
I
J K L
1
3
2
∗
M
N O P
,
.
0
/
Power
Pg Up
Fail
Status
Home
End
Pg Dn
EscDelIns
Bs
MenuAltCtrl
Shift
Space
Alpha
Enter
Please read these instructions before you start working!
Follow the enclosed safety instructions.
Contents i
1 About this documentation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Notes used 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Product−specific safety instructions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for the installation according to UL 12. . . . . . . . . . . . . . . . . . . . .
3 Product description 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Scope of supply 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Application as directed 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Device features 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Identification 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Controls and displays 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10 Options 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.1 Add−on components 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.2 Adapter plates 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.3 ACU UPS control unit 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.11 Baseboard 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Electrical data 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mechanical data 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mounting steps 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Removing the mounting frame 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Fixing the mounting frame to the support arm 34. . . . . . . . . . . . . . . . . . . .
5.3.3 Fixing the mounting frame to the wall 35. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Changing the labelling of the operator console 38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BA_CSx8xx EN 3.0
3
Contentsi
6 Electrical installation 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Wiring according to EMC 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Connecting the supply and peripheral devices 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Preliminary works 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Terminal diagram supply 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 24 V connection (X101) 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4 UPS−PACK connection (X102) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.5 PS/2 interface (X108) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.6 Serial interface (X103) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.7 Ethernet interface (X107) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.8 USB interface (X104, X105, X106) 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.9 Communication interface (MC card) 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.10 USB interface on the front face (option) 45. . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.11 Mounting frame connecting plate (option) 45. . . . . . . . . . . . . . . . . . . . . . . .
6.6 Assignment of the operator console connector board (only CS 5810) 46. . . . . . . . . .
7 Operation 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Controls and displays 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Command Station CS 5800 and CS 9800 48. . . . . . . . . . . . . . . . . . . . . . . . . .
8 Maintenance 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Index 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Command Station CS 5810 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Command Station CS 5850 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Command Station CS 5870 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Regular checks 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Cleaning 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Repair 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Dismounting and mounting the PC 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Battery change 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.3 Fuse change 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
BA_CSx8xx EN 3.0
0Fig. 0Tab. 0
1 About this documentation
Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.
Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
About this documentation
Document history
1
Validity
These instructions are valid for
ƒ Command Station CS 5800, CS 5800 TC
ƒ Command Station CS 5810, CS 5810 TC
ƒ Command Station CS 5850, CS 5850 TC
ƒ Command Station CS 5870, CS 5870 TC
ƒ Command Station CS 9800, CS 9800 TC
1.1 Document history
Materialnummer Version Beschreibung
.No$ 3.0 02/2014 TD06 New:
13433082 2.0 03/2013 TD29 General revision
13391232 1.3 10/2011 TD29 Supplement of the note concerning the protection
13370128 1.2 07/2011 TD29 UL approval extended by endorsement
13370128 1.1 02/2011 TD29 First edition
l UL notes (French language)
l Notes RJ45 cable laying
against direct solar radiation, as well as revision of
the sections ˆReplacing the battery˜ and ˆReplacing
the fuse˜.
BA_CSx8xx EN 3.0
5
1
About this documentation
Conventions used
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference Reference to another page with additional
Documentation reference Reference to another documentation with
For instance: 1234.56
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
additional information
For example: EDKxxx = see
documentation EDKxxx
6
BA_CSx8xx EN 3.0
About this documentation
Notes used
1
1.3 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
BA_CSx8xx EN 3.0
7
2
Safety instructions
General safety information
2 Safety instructions
2.1 General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
For your own safety
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ For Lenze drive and automation components ...
... only use approved accessories.
... only use original manufacturer spare parts.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
8
BA_CSx8xx EN 3.0
Safety instructions
General safety information
Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
2
Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).
BA_CSx8xx EN 3.0
9
2
Safety instructions
General safety information
Maintenance and servicing
ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
Disposal
ƒ Recycle or dispose of the product according to the applicable regulations.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.
10
BA_CSx8xx EN 3.0
Safety instructions
Product−specific safety instructions
2
2.2 Product−specific safety instructions
ƒ Protect the device against direct solar radiation, since the housing may heat up
strongly.
ƒ The device is classified as a class A device and can cause radio interference in
residential areas. In this case, the operator may have to take special measures. Any
costs arising from these measures have to be paid by the operator.
ƒ A touchscreen does not comply with the Ergonomics Directive ZH 1/618. This is why
it is only designed for short−time inputs and monitoring functions. For longer inputs,
connect an external keyboard.
ƒ In the event of a fault, unplug the power connector immediately and send back the
device to the manufacturer. The address can be found on the self−addressed
envelope included in this documentation. Please use the original packaging to
return the device!
ƒ Printed circuit boards which might be damaged by short circuit or electrostatic
discharge (ESD) must be handled appropriately.
ƒ The BIOS of the mainboard is configured by the factory. After the BIOS has been
updated, malfunctions are possible. Please address to our service.
ƒ If the optionally ACU UPS power supply is used:
– Before commissioning the basic device, establish the connection between the
power supply unit and the capacitor/battery pack.
– Observe that the basic device is only deenergised if the mains cable and the supply
cable of the capacitor/battery pack have been disconnected.
– If the basic device is disconnected from the mains for a longer time, the supply
cable of a battery pack has to be disconnected, so that the rechargeable batteries
are not damaged by a possible exhaustive discharge.
– If stored, the rechargeable batteries lose energy in the course of time. Thus the
rechargeable batteries have to be charged completely by the basic device at the
latest after half a year of storage.
– The rechargeable batteries of the battery pack may not be charged with external
battery chargers, but only with the ACU UPS power supply of the basic device!
BA_CSx8xx EN 3.0
11
2
Safety instructions
Safety instructions for the installation according to UL
2.3 Safety instructions for the installation according to UL
Original − English
Approval
Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number
E236341)
Ratings
ƒ Input 24 V DC, max. 65 W (65 VA)
ƒ Max. ambient temperature 40 °C
ƒ Environmental ratings: Type 1 Enclosure
ƒ Optional communication ratings:
– RS232−Connection: max. 3 A
– USB−Connection, PS/2−Connection: max. 1 A
– LAN−Connection: Standard ISDN or RJ45
– VGA−Connection, FBAS−Connection, DVI−Connector, DPL−Connection: max. 4 A
– External Power Supply for DVI/USB Extender: max. 4 A
– Video−DSUB Connection for DVI/USB Extender: max. 4 A
– Data−DSUB Connection for DVI/USB Extender : max. 4 A
Warnings!
Conditions of acceptability
ƒ These devices are evaluated to meet environmental UL Type 1 Enclosure
requirements, when all openings in the enclosure back are closed (filled) by
devices with suitable environmental type ratings. This may be achieved by
use of appropriate supporting beam (support arm system), with suitable
environmental ratings or equivalent means.
ƒ Models CS5710 IPC and CS5710 DVI are rated for environmental UL Type 1
Enclosure, when openings in the front are closed with suitable devices (e.g.
buttons, emergency off button, etc.).
ƒ The effects of condensation or high humidity shall be reduced by the
application of heat through continuous energization of the equipment, with
interruptions such that cooling to the point of condensation does not occur.
ƒ The devices are intended for the use in a pollution degree 2 or controlled
environment only.
Field Wiring Markings
Wiring Terminal MSTB 2,5/3−STF−5,08:
ƒ Use Copper Wire only.
ƒ AWG 18 ... AWG 12 (0.82 mm
ƒ Torque 5...7 lb−in (0.5 ... 0.6 Nm)
2
... 3.3 mm2)
12
BA_CSx8xx EN 3.0
Safety instructions
Safety instructions for the installation according to UL
Original − French
Homologation
Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL
E236341)
Caractéristiques assignées
ƒ Entrée 24 V CC, maximum 65 W (65 VA)
ƒ Température ambiante maximale : 40 °C
ƒ Evaluation environnementale : coffret de type 1
ƒ Caractéristiques de communication assignées (option) :
– Port RS232 : maximum 3 A
– Port USB, port PS/2 : maximum 1 A
– Port LAN : RNIS standard ou RJ45
– Port VGA, port FBAS, connecteur DVI, port DPL : maximum 4 A
– Alimentation externe pour carte d’extension DVI/USB : maximum 4 A
– Port vidéo DSUB pour carte d’extension DVI/USB : maximum 4 A
– Port de données DSUB pour carte d’extension DVI/USB : maximum 4 A
2
Warnings!
Conditions d’acceptabilité
ƒ Ces équipements sont évalués en vue de déterminer la conformité aux
exigences environnementales UL pour un coffret de type 1, toutes les
ouvertures à l’arrière du coffret étant fermées (obturées) par des dispositifs
appropriés. Pour cela, il convient d’utiliser une traverse de support (système
à bras porteur) appropriée ou un système équivalent.
ƒ Les modèles CS5710 IPC et CS5710 DVI sont conçus pour un coffret de type 1
(classification environnementale UL), toutes les ouvertures à l’avant du
coffret étant fermées par les dispositifs adaptés (touches de commande,
bouton d’arrêt d’urgence, etc.).
ƒ Les effets de la condensation ou d’une humidité importante peuvent être
compensés par la chaleur générée par une mise sous tension continue de
l’équipement. Les interruptions doivent être contrôlées de façon à ce que le
point de condensation ne soit pas atteint durant les phases de
refroidissement.
ƒ Les équipements sont destinés exclusivement à être utilisés dans un
environnement contrôlé, caractérisé par le degré de pollution 2.
Marquage du câblage à pied d’oeuvre
Bornier de câblage MSTB 2,5/3−STF−5,08 :
ƒ Utiliser exclusivement des conducteurs en cuivre.
ƒ AWG 18 ... AWG 12 (0,82 mm
ƒ Couple de 5 à 7 lb−in (0,5 ... 0,6 Nm)
2
... 3,3 mm2)
BA_CSx8xx EN 3.0
13
3
Product description
Scope of supply
3 Product description
3.1 Scope of supply
QuantityName
1 Command station
1 Connection plug for voltage supply
1 Fixing adapter (option)
1 DVD "PC based Automation"
1 Test report
1 Device pass card
Note!
After receipt of the delivery, check immediately whether the items match the
accompanying papers. We do not accept any liability for deficiencies claimed
subsequently.
Claim
ƒ visible transport damage immediately to the forwarder
ƒ visible deficiencies/incompleteness immediately to your Lenze
representative.
14
BA_CSx8xx EN 3.0
3.2 Application as directed
The industrial PC is used as directed if it is solely used for implementing control and
operating concepts or for presenting information in usual industrial and commercial
fields. A different use, or one beyond these purposes, is not permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
The industrial PC in particular must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
Product description
Application as directed
3
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!
BA_CSx8xx EN 3.0
15
3
Product description
Device features
3.3 Device features
Design l Front frame made of anodised and etched aluminium
Mounting l Mounting frame with VESA−100 adapter surface
Electrical supply l 24 V DC voltage supply
Computer unit l ETX module with
Ports l 1 x PS/2
CS x8xx
l Mounting frame made of stainless steel
l Front with polyester foil
l Control elements can be expanded by add−on components
l For wall or support arm mounting
l Adaptable to various support arm systems via adapter plate
l Lithium battery for buffering the real time clock (RTC)
â
– Intel
Atom N270, 1.6 GHz, 512 kB L2 Cache
â
– Chipset: Intel
– Ethernet controller: Intel
– Integrated with Intel
(GMA950, DirectX
l 1 x LAN (Ethernet)
l 3 x USB type A (V 2.0)
l 1 x serial (RS232)
l 1 x MC card slot
l 1 x Compact Flash slot (type I)
945GSE, Intelâ ICH7M
â
82562V, 10/100 MBit Ethernet
â
Graphics Media Accelerator
â
9, PS 2.0)
Accessories
ƒ Add−on component
– with control desk for 7 or 14 switching elements and emergency−off switch
– with MF2 keyboard in stainless steel finish
ƒ Mounting frame connecting plate
– Universal double cable entry point (KDL−2)
– USB port IP54
– USB port IP65
ƒ MC card
ƒ Battery pack (ACCU PACK)
ƒ Capacitor pack (CAPS PACK)
Overview
Command Station CS 5800 / CS 9800
Command Station CS 5800 TC / CS 9800 TC
l CS 5800 (TC): XGA touchscreen 38.1 cm (15")
CS 9800 (TC): SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys
Power
Fail
Status
F1
F2
+
F3
-
CS57x0−026
16
BA_CSx8xx EN 3.0
Command Station CS 5810
Command Station CS 5810 TC
Command Station CS 5850
Command Station CS 5850 TC
Q+R
ST
-
F1 F2 F5
F3 F4
WVU
F7F6
F11F10YXF9F8 F12
Product description
3
Device features
l XGA touchscreen 38.1 cm (15")
l 3 freely assignable function keys
l Up to 7 freely assignable switching elements
l Emergency−off switch
Power
Fail
Status
F1
F2
+
F3
-
CS57x0−027
l XGA touchscreen 38.1 cm (15")
A
BCD
-
9
8
7
E
FGH
4
5
+6
I
JKL
3
1
2
*
M
NOP
.
,
0
/
Power
PgUp
Fail
Status
Home
End
PgDn
EscDelIns
Bs
Menu
AltCtrl
Shift
Space
Alpha
Enter
@\Z
CS57x0−028
l 12 freely assignable function keys
l Numeric keypad, control keys, level switch−over
Alpha
Command Station CS 5870
Command Station CS 5870 TC
+
-
F4
F3F1 F2
F5
EWQ
T
R
@
€
D
SA
GHJ
F
XY
VC
F9F8F6 F7 F10
OIPÜUZ
LK
;
:
NB
M
,
.
μ
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
/
(
)
-
879
&
$
546
+
§
"
!
123
*
=
>
,
|
<
0
/
Power
Fail
Status
Bs
Einfg
Entf
Bild
Pos1
Ende
Bild
AltGr
Alt Strg
F12
Esc
F11
*
~
+
Enter
Ä
Ö
\?ß
_
Space
-
CS57x0−029
l MF2 keyboard
BA_CSx8xx EN 3.0
17
3
107AT12345
Product description
Identification
3.4 Identification
31855 Aerzen; Germany
Made in Germany
Type
107AT12345
Type designation
Type code (catalogue/order no.)
Technical data
Customised material number
Bar code with serial number
Manufacturer address
Certification
CE mark
DVIUSB−012
18
BA_CSx8xx EN 3.0
Product description
3
Identification
Type code CS x8xx EP8GAS x x x x x x x x x 000−0 x xx x x x x xxx
Screen diagonal (resolution)
6 = 38.1 cm (15") / 1024 x 768 pixels
7 = 48.3 cm (19") / 1280 x 1024 pixels
Keyboard
1 = standard (4 F−keys)
2 = mounting field, 7 command elements, emergency off
5 = Num− /Alpha− / F−keys
6 = Num− / F− / special / control keys, DE
7 = Num− / F− / special / control keys, EN
Front design
Standard layout, analog, resistive touchscreen
3 = without front face USB socket
4 = with front face USB socket
Mounting frame
X= without cable gland
1 = universal double cable gland (KDL−2, nor UR!)
3 = 1x USB socket in mounting frame IP65
4 = 2x USB socket in mounting frame IP65
Y = deviation from standard (see customer variant)
Fixing adapter
1 = VESA 100
2 = VESA adapter, closed
3 = Rittal CP−L
Y = deviation from standard (see customer variant)
Processor
â
C = Intel
Main memory
4 = ³1024 MB
Internal mass storage
0 = no mass storage
1 = hard disk, 6.4 cm (2.5"), ³80 GB, for continuous
operation
2 = hard disk, 6.4 cm (2.5"), ³80 GB, extended temp.
range
3 = hard disk, 6.4 cm (2.5"), ³160 GB
L = Solid State Drive (SSD), ³40 GB
M = Solid State Drive (SSD), ³80 GB
MC card
0 = without
9 = MC−CAN2
B = MC−CAN2 (with Light API licence)
1 = MC−ETH
D = MC−ISI
C = MC−MPI
5 = MC−PBM
6 = MC−PBS
8 = MC−PND
Atomä 1.6 GHz
BA_CSx8xx EN 3.0
UPS
0 = without
1 = ACU UPS control unit
19
3
Product description
Identification
xxxxxxxxxx000−0xxxxxxxxxEP8GASType code CS x8xx
External memory card
00 = without
C3 = Compact Flash ³512 MB
C6 = Compact Flash ³4 GB
C7 = Compact Flash ³8 GB
Operating system
0 = without
4 = Windowsâ CE 6 Prof.
5 = Windows
6 = Windows
7 = Windows
B = Thin Client
Control technology runtime software
0 = without
1 = LPC1000 (V2.x)
2 = MPC1200 (V2.x)
â
Embedded Std. 2009 on Compact Flash
â
Embedded Std. 2009 on hard disk
â
XP
Visualisation runtime licence type
0 = without
1 = VisiWinNETâ Compact
2 = VisiWinNET
Number of power tags for visualisation
0 = without
1 = 50 power tags
2 = 100 power tags
3 = 250 power tags
4 = 500 power tags
5 = 1000 power tags
6 = 2000 power tags
7 = 4000 power tags
8 = 64000 power tags
Customer version variant
â
Standard
20
BA_CSx8xx EN 3.0
Product description
Status
F1
Fail
+
-
F3
F2
Power
Controls and displays
3
3.5 Controls and displays
0
Pos. Description
Command Station (here CS 5800)
Mounting frame
PC
Screen
Status LEDs (Error, HD, Power)
Front face status LEDs (Power, Fail, Status)
Front face control and display elements
Front face USB port (option)
Mounting frame connecting plate (option)
Nameplate
PS/2
1
8
Fail
F1
F2
F3
7
23
9
5
6
LAN
4
USB
RS232
CF Card
MC Card
Reset
ACU UPS
24 V DC
CS57x0−001
BA_CSx8xx EN 3.0
Note!
Further information on the control and display elements can be gathered from
the chapter "Operation" ( 47).
21
3
Product description
Options
Add−on components
3.6 Options
3.6.1 Add−on components
Operator console CSB 7
l Up to 7 freely assignable switching elements that
can be used in any combination
l Emergency−off switch
l Internal cabling for Command Station with
Combicon plug
CS57x0−030
Operator console CSB 14
l Up to 14 freely assignable switching elements that
can be used in any combination
l Emergency−off switch
l Internal cabling for Command Station with
Combicon plug
CS57x0−031
Note!
Corresponding to their order specifications, the operator consoles can be
assembled, wired, and labelled with control and display elements by the
factory.
The operator consoles can be assembled with RAFI control/display elements of the RAFIX
22 FS type (printed circuit board mounting). The design is adapted to the visual appearance
of the Command Station.
Control/Display elements of type RAFIX 22 FS
l Square−law flange, dark grey
l Flat front ring, silver metallic
l Lighting by very bright LED
l Colour of fascia panel white, yellow, green, red, or blue
l Key−operated switch with two keys; different versions available
l Emergengy stop pushbutton
– With potential−free contacts
– With unlabelled yellow sticker (Æ60 mm, in accordance with DIN EN ISO
13850)
CSB−002
22
BA_CSx8xx EN 3.0
Keyboard CSB MF2 E
Strg
Alt
|
<
>
N
H
G
B
V
S
A
Y
X
F
D
C
K
J
M
_
-
;
:
, .
'
#
AltGr
Strg
Ö
L
Ä
Q
@
€
E
I
/
[
]
)
^
°
$
&
!
65
4
1
"
§
9
8{73³3 ³2²2 ²
F6 F7
F4
F3 F5
EscF1F2
(
ZTRWU
Rollen
Druck
Entf
Pos.
`
=
?
´
\ß}
0
F8F9F12F10
F11
~
+
*
Einfg
P
O
Ü
Add−on components with combinations of operator console and keyboard are available.
3.6.2 Adapter plates
The connection side of the mounting frame is designed as VESA−100 with a cutout of 70 x
29.5 mm in the middle for cable bushing.
Product description
3
Options
Adapter plates
l MF2 keyboard with long−throw keys in stainless
steel finish
l Internal cabling for Command Station with USB
plug
l Design types:
Strg
CS57x0−033
– with NUM block
– with touch pad
l Available languages:
– German, English, French
– Others on request
All adapters listed can be ordered separately:
Adapter plates
Manufacturer / type Description
Rittal CP−L connection console
(e.g. Rittal #CP6508.010)
Rittal CP−L swivel arm connection console
(e.g. Rittal #IW6902.670)
Rittal CP−S stainless steel frame attachment VESA−100 on Rittal CP−S, 90° angle;
Bernstein CS−2000 SL 45/60
(e.g. Bernstein #101.5.1630.00)
Bernstein CS−2000 50/60
(e.g. Bernstein #101.6.7000.00)
Rose GTH60 stainless steel top−mounted joint
(e.g. Rose #57.026600)
Rose GT48/2 flange coupling
(e.g. Rose #49.49 77 00)
Blanking plate VESA−100, closed, VESA−100 on VESA−75, closed;
VESA−100 on Rittal CP−L;
Mounting from above or below
VESA−100 on Rittal CP−L;
mounting from above or below, adapter for wall
mounting
mounting from above or below
VESA−100 on Rittal CP−S, 90° angle;
mounting from above or below
VESA−100 on Rittal CP−S, 90° angle;
mounting from above or below
VESA−100 on Rose GTH60, 90° angle;
mounting from above or below
VESA−100 on Rose GT48/2, 90° angle;
mounting from above or below
adapter for customised mounting
BA_CSx8xx EN 3.0
23
3
Product description
Options
ACU UPS control unit
3.6.3 ACU UPS control unit
Description
The optional ACU UPS control unit in connection with a battery or capacitor pack adds a
UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and
3241 C series.
The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the
Lenze Service staff.
Features of the ACU UPS control unit
with battery pack (ACCU PACK) with capacitor pack (CAPS PACK)
l Bridges a short−term mains failure or mains
fluctuations and shuts down the PC.
l Software−based configuration
l Documentation for the battery pack
A
C
C
U
-
P
a
c
k
0
1
S
Before
instruction
opening,
manual.
read
the
2700 battery pack or 2701 capacitor pack (accessories)
Connection cable (included in delivery of battery pack/capacitor pack)
Port on industrial PC
ACU UPS control unit
Baseboard
USV
l Data backup in the event of mains failure.
l Not suitable for Windows XP and Windows
Embedded Standard 2009.
l Software−based configuration
l Documentation for the capacitor pack
EPC50
ACU
FAN3
FAN2
3
BLIGHT
USB-μCON
T4A
F1
POWER
2
CR2450
20
19
1
2
ACCU
RESET
4
CS57x0−042
24
BA_CSx8xx EN 3.0
3.7 Baseboard
Product description
Baseboard
3
HARDDISK / CD-ROM
POWER
FLAT-PANEL-LVDS
0
VGA
X3
X4
FAN0
1
5
FAN3
FAN2
2
CR2450
20
BLIGHT
USB-μCON
T4A
4
F1
POWER
Hard disk
CPU module
Battery ( 56)
ACU UPS control unit ( 24)
Fuse ( 57)
Socket connector for MC card
19
X1 X2
3
1
2
ACCU
RESET
CF-CARD
COM1
RT
USB_B
USB_C
GE
GN
USB_A
FAN1
MOUSE
x8xx_001
BA_CSx8xx EN 3.0
25
4
Technical data
General data and operating conditions
4 Technical data
4.1 General data and operating conditions
General data
Conformity and approval
Conformity
CE
Approbation
UR UL 508
Other
RoHS − Products lead−free in accordance with CE Directive
EN 61000−6−4
EN 61000−6−2
CSA C22.2
EMC Directive Class A, industrial premises
Programmable Controllers (File−No. E236341)
2011/65/EU
Protection of persons and equipment
Safety VDE0805 (EN60950),
Enclosure
Standard device
Add−on components EN 60529 IP65
Class of protection 3
EMC
Noise emission EN 61000−6−4 Class A (industrial premises)
Noise immunity Zone B EN 61000−6−2
* Due to the high−energy single current pulses, a surge requires a suitable external connection with lightning
protection elements like for instance lightning conductors and overvoltage arresters.
VDE0870, UL
EN 60529 IP65
UL 508 (NEMA 250) Type 1 enclosure pollution degree 2
Industrial premises
EN 61000−4−2 ESD; severity: 3, i.e.
8 kV in the case of air discharge,
4 kV in the case of contact discharge
EN 61000−4−3 RF interference (housing)
80 MHz 1000 MHz, 10 V/m 80 % AM (1 kHz)
EN 61000−4−4 Burst, severity: 3
EN 61000−4−5 Surge, severity 3 *
EN 61000−4−6 RF conducted
150 kHz 80 MHz, 10 V/m 80 % AM (1 kHz)
26
BA_CSx8xx EN 3.0
Technical data
General data and operating conditions
Operating conditions
Mounting conditions
Mounting place
Ambient conditions
Climatic
Storage −10 ... +60 °C
Transport −10 ... +60 °C
Operation Depending on the equipment ( 27)
Relative humidity 10 ... 90 %, non−condensing
Site altitude
StoragetTransport < 12000 m amsl
Operation < 3000 m amsl
Chemical resistance
Decor film
Touch/display
Mechanical load capacity
Decor film
Touch/display
Switching element
DIN 42115
DIN 42115 max. 100 N
Stand−alone operator console for support arm mounting or
direct fixing to a wall, protected against direct solar radiation
4
Note!
The failure probability of an electronic component increases with the ambient
temperature to which the component is subjected. Regarding the
serviceability and reliability, particular attention should be paid to the cooling
of the device. For every application, you should take care to keep the heating
of the device as low as possible.
Permissible ambient temperatures
Standard device l With standard hard
Processor [°C]
Intelâ Atomä N270,
1.6 GHz
1)
We recommend to replace the hard disk after 30 000 hours of operation or after five years at the latest.
2)
Systems in accordance with UL: 0 ... 40 °C
disk
5 ... 40 5 ... 45
l With hard disk for
continuous operation
1)
(24/7)
2)
l With hard disk for
extended temperature
range
l Up to 1 GB RAM
l With CF card
0 ... 45
2)
BA_CSx8xx EN 3.0
27
4
Technical data
Electrical data
4.2 Electrical data
Standard device
Supply
CS 5800
CS 5810 2.2
CS 5850 1.9
CS 5870 1.9
CS 9800 2.7
1) Without ACU UPS control unit, MC card, and USB consumer
2) With ACU UPS Control Unit DC +20 ... 30 V
Screen
CS 5800
CS 5810
CS 5850
CS 5870
CS 9800 19 1280 x 1024 300 1 : 2000 50,000
24 (+18 ... 30)
Visible size Aspect ratio Resolution Brightness Contrast MTFB
[inches] [pixels] [cd/m2] [h]
Device Fuse Buffer battery
Voltage Current at 24 V
[V DC] [A] [years]
1.9
2)
15
4 : 3
1)
1024 x 768 250 1 : 550 40,000
Type Type Service life
57 56 > 6 (25 °C)
Operator console
Control desk switching elements
Type Max. switching voltage Max. switching current Max. switching capacity
[V AC/DC] [mA] [mW]
RAFIX 22 FS 42 100 250
Control desk LED
Type Forward voltage, typ. UF at I
[V] [mA]
RAFIX 22 FS, 3 mm
White 3.6 V/20 mA V 30
Yellow 1.9 V/20 mA V 50
Red 1.9 V/20 mA V 50
Blue 3.6 V/20 mA V 30
Green 3.5 V/20 mA V 30
F
Max. current I
F
28
BA_CSx8xx EN 3.0
ACU UPS control unit (option)
Technical data
Mechanical data
4
Type
ACU UPS 12 / 5 10 10 ... 600
1)
Subject to charging
4.3 Mechanical data
Standard device
Versions and weights
Front frame Mounting frame Touchscreen Mass
CS 5800
CS 5810
CS 5850
CS 5870
CS 9800
*)
Without optional accessories (e.g. hard disk), adapter plate, and add−on component
Aluminium
Operating voltage Max. current Charging current in operating
[V DC] [mA] [mA]
At 5 V At 12 V
1)
Stainless steel Polyester foil
a
e
range
Approx. 250
*)
[kg]
8.0
9.0
8.4
10.0
12.4
100
b
29.5
70
All dimensions in millimetres.
Dimensions
a b e
[mm]
CS 5800 466 355 68
CS 5810 466 430 78
CS 5850 500 330 68
CS 5870 499 410 78
CS 9800 506 410 78
Ø5.5
Ø5.2
100
CS57x0−002
BA_CSx8xx EN 3.0
Add−on components
29
4
Technical data
Mechanical data
Versions and weights
Operator console / keyboard Add−on component support arm Mass *
[kg]
CSB 7
CSB 14
CSB MF2E Stainless steel Stainless steel 5.0
CSB 7
with
CSB MF2E
* Without display and control elements
Aluminium, anodised and
etched
Aluminium, anodised and
etched, keyboard stainless steel
Stainless steel
Stainless steel 6.7
4.0
5.0
30
BA_CSx8xx EN 3.0
CSB7
Strg
Alt
|
<
>
N
H
G
B
V
S
A
Y
X
F
D
C
K
J
M
_
-
;
:
, .
'
#
AltGr
Strg
Ö
L
Ä
Q
@
€
E
I
/
[
]
)
^
°
$
&
!
65
4
1
"
§
9
8{7
3 ³
2 ²
F7
F4F3F3F5F5
EscF1F1F2F2
(
ZTRWU
Rollen
Druck
Entf
Pos.
`
=
?
´
\ß}
0
F12
F10
F11
~
+
*
Einfg
P
O
Ü
Strg
Alt
|
<
>
N
H
G
B
V
S
A
Y
X
F
D
C
K
J
M
_
-
;
:
, .
Einfg
Entf
Bild
Ende
.
'
#
AltGr
Strg
6
Enter
3
5
2
4
1
0
Ö
L
Ä
Q
@
€
E
I
/
[
]
)
^
°
$
&
!
65
4
1
"
§
9
8{7
3 ³
2 ²
F7
F4F3F3F5F5
EscF1F1F2F2
(
ZTRWU
Bild
Bild
Rollen
Druck
Pause
Ende
Entf
Pos.1
Pos.1
Num
Bild
Rollen
Num
`
=
?
´
\ß}
0
F12
F10
F11
~
+
*
9
8
ññ
x
7
ñ
Einfg
ñ
P
O
Ü
Technical data
Mechanical data
4
100
130
466
143
CSB14
150
466
171
CSB MF2 E
F6F6F7
F8F8F9F9F12
F10
3 ³
2 ²
Rollen
F11
Pos.
172
Strg
Alt
AltGr
466
Strg
184
168
183
CSB7 + CSB MF2 E
100
BA_CSx8xx EN 3.0
Bild
Bild
Pos.1
Bild
Bild
Rollen
172
134
F6F6F7
F8F8F9F9F12
F10
3 ³
2 ²
Strg
Alt
AltGr
466
Rollen
F11
Pos.1
Strg
306
CS57x0−003
31
5
Mechanical installation
Important notes
5 Mechanical installation
5.1 Important notes
The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.
Stop!
Sensitive front frame gasket
During mounting, the gasket of the front frame is exposed and can be
damaged.
Possible consequences:
ƒ The degree of protection provided by the enclosure mentioned in the
technical data is not attained.
Protective measures:
ƒ Handle the gasket with care during mounting.
ƒ Protect the gasket against ultraviolet rays.
ƒ Each time before you mount the device, check whether the gasket is intact.
Stop!
Sensitive touchscreen surface
The touchscreen foil is very sensitive to external forces and can be damaged by
improper handling.
Possible consequences:
ƒ The touchscreen foil becomes damaged, scratched or dull.
Protective measures:
ƒ Avoid contact of the touchscreen foil with pointed or hard objects.
ƒ Always use a touch pen or your fingers to operate the touchscreen. Never
use objects such as ballpoint pens, pencils, etc.
ƒ When removing dirt and fingerprints, observe the notes given in the chapter
"Cleaning" ( 53).
Note!
When selecting the place where the PC is to be installed, pay attention to an
ergonomic positioning of the screen and to the incidence of light which might
cause reflections on the screen.
32
BA_CSx8xx EN 3.0
5.2 Mounting steps
5.2.1 Removing the mounting frame
Mechanical installation
Mounting steps
Removing the mounting frame
5
0
0
1
0
2
CS57x0−004
How to proceed:
1. Lay the device flat, with the mounting frame upwards, on a work surface
cushioned with a blanket.
– The work surface must be stable, sufficiently large, and free of any objects. The
touchscreen will be damaged when being laid on objects as for instance screws.
2. Remove screws from the mounting frame.
3. Open the mounting frame at the top carefully until it locks and pull the earthing
cable .
4. Unlatch the mounting frame from the attachment and remove it.
Now you can mount the mounting frame to a support arm ( 34) or to a wall. ( 35)
BA_CSx8xx EN 3.0
33
5
Mechanical installation
Mounting steps
Fixing the mounting frame to the support arm
5.2.2 Fixing the mounting frame to the support arm
Note!
Before mounting:
ƒ Remove mounting frame ( 33).
ƒ Read documentation of the accessories.
ƒ Check whether the mounting location corresponds to the operating
conditions described in the "Technical data"; if required, take additional
measures.
Without add−on component
3
1
1
6
1
How to proceed:
1. Check support arm system for professional mounting and sufficient carrying
capacity.
– See support arm documentation.
2. Stick the self−adhesive seal on the adapter plate on the side with the threaded
bolts.
3. Pull the connecting cables out of the support arm and screw the adapter plate
to the support arm .
– For screws see support arm documentation.
4. Screw the mounting frame to the adapter plate .
– 4 nuts M5 with washers Æ 5.3 mm
Now you can connect the Command Station ( 39).
0
2
CS57x0−005
34
BA_CSx8xx EN 3.0
With add−on component
Mechanical installation
Mounting steps
Fixing the mounting frame to the wall
5
1
4
3
0
0
1
2
4
4
1
5
6
CS57x0−006
How to proceed:
1. Check support arm system for professional mounting and sufficient carrying
capacity.
– See support arm documentation.
2. Stick the self−adhesive seal on the adapter plate on the side with the threaded
bolts.
3. Pull the connecting cables out of the support arm and screw the adapter plate
to the support arm .
– For screws see support arm documentation.
4. Screw the add−on component to the threaded bolts of the adapter plate .
– 4 spacer bolts on the inside/outside M5 x 20 mm
5. Stick the second self−adhesive seal on the add−on component .
6. Screw the mounting frame to the add−on component .
– 4 nuts M5 with washers Æ 5.3 mm
– 4 screws M5 x 8 mm with washers Æ 5.3 mm
Now you can connect the Command Station ( 39).
5.2.3 Fixing the mounting frame to the wall
Note!
Before mounting:
ƒ Remove mounting frame ( 33).
ƒ Read documentation of the accessories.
ƒ Check whether the mounting location corresponds to the operating
conditions described in the "Technical data"; if required, take additional
measures.
BA_CSx8xx EN 3.0
35
5
Mechanical installation
Mounting steps
Fixing the mounting frame to the wall
Without add−on component
1
160
0
29.5
106
70
2
3 3
2
0
3
6
How to proceed:
1. Prepare the wall for mounting the wall bracket .
– The mounting location and the installation material must provide for a permanent
mechanical connection.
CS57x0−010
2. Stick the self−adhesive seal on the adapter plate on the side with the threaded
bolts.
3. Screw the wall bracket and the adapter plate to the swivel adapter .
– 2 x 4 countersunk head screws M5 x 16 mm with washers Æ 5.3 mm and nuts M5
4. Pull the connecting cable through the swivel adapter and screw the swivel
adapter to the wall.
5. Screw the mounting frame to the swivel adapter .
– 4 nuts M5 with washers Æ 5.3 mm
Now you can connect the Command Station ( 39).
36
BA_CSx8xx EN 3.0
With add−on component
Mechanical installation
Mounting steps
Fixing the mounting frame to the wall
5
160
0
29.5
70
3
106
4
1
1
2
2
0
3
4
4
5
3
6
CS57x0−011
How to proceed:
1. Prepare the wall for mounting the wall bracket .
– The mounting location and the installation material must provide for a permanent
mechanical connection.
2. Stick the self−adhesive seal on the adapter plate on the side with the threaded
bolts.
3. Screw the wall bracket and the adapter plate to the swivel adapter .
– 2 x 4 countersunk head screws M5 x 16 mm with washers Æ 5.3 mm and nuts M5
4. Pull the connecting cable through the swivel adapter and screw the swivel
adapter to the wall.
5. Screw the add−on component to the threaded bolts of the swivel adapter .
– 4 spacer bolts on the inside/outside M5 x 20 mm
6. Stick the second self−adhesive seal on the add−on component .
7. Screw the mounting frame to the add−on component .
– 4 nuts M5 with washers Æ 5.3 mm
– 4 screws M5 x 8 mm with washers Æ 5.3 mm
Now you can connect the Command Station ( 39).
BA_CSx8xx EN 3.0
37
5
5.3 Changing the labelling of the operator console
Mechanical installation
Changing the labelling of the operator console
The control/display elements on the control desk are factory−labelled according to your
specifications. If you require a different labelling, create a new labelling strip according to
the following outline.
28.8 x15.5
0
1-2 x 45°
18.5
16.4
Fig. 5−1 Labelling strip sizes
All dimensions in millimetres.
S1 S2 S3 S4 S5 S6 S7
40
6 x 40(=240)
315
CSB−004
Maximum labelling field sizes
Tip!
We recommend glossy paper of 135g/m2.
The insertion of the strip can be simplified if the insertion−side corners are
provided with a chamfer (see illustration).
The labelling strip can be accessed from the back of the operator panel (inside) when the
housing is open.
38
BA_CSx8xx EN 3.0
6 Electrical installation
6.1 Important notes
The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.
Stop!
Sensitive front frame gasket
During mounting, the gasket of the front frame is exposed and can be
damaged.
Possible consequences:
ƒ The degree of protection provided by the enclosure mentioned in the
technical data is not attained.
Protective measures:
ƒ Handle the gasket with care during mounting.
ƒ Protect the gasket against ultraviolet rays.
ƒ Each time before you mount the device, check whether the gasket is intact.
Electrical installation
Important notes
6
Stop!
Sensitive touchscreen surface
The touchscreen foil is very sensitive to external forces and can be damaged by
improper handling.
Possible consequences:
ƒ The touchscreen foil becomes damaged, scratched or dull.
Protective measures:
ƒ Avoid contact of the touchscreen foil with pointed or hard objects.
ƒ Always use a touch pen or your fingers to operate the touchscreen. Never
use objects such as ballpoint pens, pencils, etc.
ƒ When removing dirt and fingerprints, observe the notes given in the chapter
"Cleaning" ( 53).
BA_CSx8xx EN 3.0
39
6
Electrical installation
Important notes
Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.
ƒ All persons handling printed circuit boards have to take account of ESD
measures.
ƒ Contacts of plug connectors must not be touched.
ƒ Printed circuit boards may be touched only at places free from electrical
contacts and may be placed only on appropriate materials (e.g. on ESD
packaging or conductive foam material).
ƒ Printed circuit boards may only be transported and stored in ESD packaging.
40
BA_CSx8xx EN 3.0
6.2 Wiring according to EMC
Electrical installation
Wiring according to EMC
6
General notes l The electromagnetic compatibility of the system depends on the type and accuracy of the
installation. Please especially note the following:
– Structure
– Shielding
– Earthing
l In the case of a differing installation it is required for evaluating the conformity to the EMC
Directive to check the system with regard to compliance with the EMC limit values. This for
instance applies to:
– The use of unshielded cables
l The end user is responsible for compliance with the EMC Directive.
– If you observe the following measures, you can be sure that no EMC problems will occur
during operation and that the EMC Directive or the EMC law is met.
– If devices which do not meet the CE requirement with regard to noise immunity
EN 61000−4−2 are actuated near the system, these devices can be affected
electromagnetically by the system.
Structure l Connect device to the earthed mounting plate:
– Mounting plates with an electroconductive surface (zinc−coated or stainless steel) allow for
continuous contacting.
– Coated plates are not suitable for an EMC−compliant installation.
l If you use several mounting plates:
– Connect mounting plates to each other on a large surface and in a conductive manner (e.g.
by means of copper strips).
l When installing the cables, observe a spatial separation of signal and mains cables.
l Route the cables as near to the reference potential as possible. Freely suspended cables act
like aerials.
Shielding l Preferably only use cables with a braid.
l The coverage of the shield should be more than 80%.
l In the case of data lines for a serial coupling, always use metallic or metallised plugs. Connect
the shield of the data line on the connector shell.
Earthing l Earth all metallically conductive components by the use of corresponding cables from a
central earthing point (PE rail).
l Comply with the minimum cross−sections defined in the safety instructions:
– With regard to EMC, however, not the cable cross−section, but the surface of the cable and
of the extensive contacting is decisive.
BA_CSx8xx EN 3.0
41
6
6.3 Connecting the supply and peripheral devices
6.3.1 Preliminary works
Electrical installation
Connecting the supply and peripheral devices
Preliminary works
For connecting the supply and the peripheral devices, the PC has to be hooked into the
mounting frame and folded down.
Stop!
PC can fall down
If the PC is not screwed together with the mounting frame, it may fall down.
Possible consequences:
ƒ The PC and/or the screen are damaged.
ƒ Injuries caused by the falling device.
Protective measures:
ƒ Secure PC against falling down.
1
0
2
}
max. 12 kg
3
+
}
4
}
}
00
How to proceed:
1. Place PC into the mounting frame with the hook−up attachment and, during
the following worksteps, secure it against falling down.
1
1
CS57x0−012
42
2. Plug in connecting cable .
– Plug in PE connecting cable at the mounting frame.
– Plug in other connecting cables (supply, PS/2, USB, LAN, etc.).
3. Fold in PC.
4. Screw PC to the mounting frame.
Always fit all screws.
BA_CSx8xx EN 3.0
6.3.2 Terminal diagram supply
L1
N
PE
0
1
+
+
34
Mounting frame
PC with screen
Power supply unit
Battery pack (Option)
Capacitor pack (Option)
Electrical installation
Connecting the supply and peripheral devices
Terminal diagram supply
S
F
N
L1
+
0VUPS/USV
PE +24 V
~=
2
+
+24
0V
6
CS57x0−021
Note!
ƒ Observe the max. permissible input voltage.
Professionally fuse the device on the input side against voltage fluctuations
and voltage peaks.
ƒ The IPC boots up as soon as the supply voltage is applied.
After the operating system has been shut down, the IPC switches off
automatically. For restarting, the supply voltage has to be disconnected for a
short time.
6.3.3 24 V connection (X101)
Description Connection type Cable type
0V U
DC 24 V connection
IPC001
PE connection M4 threaded bolt
IPC001
3−pole Phoenix Combicon
socket
Cable (conductor
cross−section max. 2.5 mm
with Phoenix Combicon plug,
MSTB 2.5 / 3−STF−5.08
Separate earthing conductor
(min. 2.5 mm
2
) with ring
cable lug
2
)
BA_CSx8xx EN 3.0
43
6
Electrical installation
Connecting the supply and peripheral devices
UPS−PACK connection (X102)
6.3.4 UPS−PACK connection (X102)
Description Connection type Cable type
Terminal for Battery pack /
Capacitor pack
IPC001
6.3.5 PS/2 interface (X108)
Description Connection type Cable type
PS/2 connection 6−pin, mini DIN
IPC001
6.3.6 Serial interface (X103)
2−pin socket
In the scope of supply of the
pack; length 2.5 m; extension
available
PS/2 mouse
(a keyboard and a mouse can
be connected via a PS/2 Y
cable)
Description Connection type Cable type
1
6
RS232 connection
Pin 1: DCD
Pin 2: RxD
Pin 3: TxD
Pin 4: DTR
Pin 5: GND
Pin 6: DSR
Pin 7: RTS
Pin 8: CTS
Pin 9: RI
IPC001
6.3.7 Ethernet interface (X107)
Description Connection type Cable type
Ethernet connection
10/100 Mbps
Green LED (SPEED):
Yellow LED (LINK/ACTIVITY):
IPC001
on = 100 MBPS
off = 10 Mbps
on or blinking = LINK
/ACTIVITY
off = no LINK
9−pin Sub−D plug
RJ45 socket
Control cable, shielded, with
9−pin Sub−D socket
Network cable CAT5 S/UTP or
CAT5e S/FTP (recommended),
cable length: max. 100 m
44
Note!
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.
BA_CSx8xx EN 3.0
Connecting the supply and peripheral devices
6.3.8 USB interface (X104, X105, X106)
Description Connection type Cable type
USB 2.0 host connection
Max. load: 5 V/500 mA
IPC001
6.3.9 Communication interface (MC card)
Description Connection type Cable type
Interface for MC card Socket connector −
EL100−013
6.3.10 USB interface on the front face (option)
Electrical installation
USB interface (X104, X105, X106)
USB−A socket USB cable with USB−A plug
6
Description Connection type Cable type
USB 2.0 host connection with
IP 65 cover
Max. load: 5 V/500 mA
EL100−013
Note!
If you use USB interfaces routed to the outside, the data integrity cannot be
guaranteed. On the "PC based Automation" DVD you’ll find the "FM Tool"
software which can be used to deactivate the front USB interface if it is not
needed.
6.3.11 Mounting frame connecting plate (option)
You can replace the blanking plate in the mounting frame by a connecting plate which
serves to connect further interfaces. The following interfaces are available:
Description Connection type Cable type
Universalkupplung, 2−fach
(KDL−2, zur
Kabeldurchführung der
Tastatur CSB MF2)
EL100−015
USB−Host−Anschluss mit
Abdeckkappe IP 65, 1−fach−
oder 2−fach
Max. load: 5 V/500 mA
EL100−017
USB−A socket USB cable with USB−A plug
− −
USB−A−Buchse USB−Kabel mit USB−A−Stecker
BA_CSx8xx EN 3.0
45
6
Electrical installation
Assignment of the operator console connector board (only CS 5810)
6.4 Assignment of the operator console connector board (only CS 5810)
The adapter board is located within the mounting frame of the Command Station. The
scope of supply includes four connector plugs that are plugged on the basic housings of the
adapter board in position X1 to X4.
Description Connection type Cable type
Connections for wiring the
control/display elements of
the control desk
CSB−008
Contact
X1 X2 X3 x4
1 Key voltage S1 ... S7
(e. g. +24 V)
2 S 1.1 LED D1 anode S 1.2 N.C.
3 S 2.1 LED D2 anode S 2.2 N.C.
4 S 3.1 LED D3 anode S 3.2 N.C.
5 S 4.1 LED D4 anode S 4.2 N.C.
6 S 5.1 LED D5 anode S 5.2 N.C.
7 S 6.1 LED D6 anode S 6.2 N.C.
8 S 7.1 LED D7 anode S 7.2 N.C.
9 Emergency stop 1.1 Emergency stop 2.1 Potential I: S1/S5 Potential III: S3/S7
10 Emergency stop 1.2 Emergency stop 2.2 Potential II: S2/S6 Potential IV: S4
LED−GND (LED 1 ... 7) Key voltage S1 ... S7
10−pole Phoenix Combicon
socket with spring pressure
connection, type FK−MC
0.5/10−ST−2.5
Assignment
(e. g. +24 V)
Flexible due to wire end
ferrule, conductor
cross−section 0.14 ... 0.5 mm
N.C.
CSB−006
2
46
BA_CSx8xx EN 3.0
7 Operation
7.1 Important notes
Stop!
Sensitive touchscreen surface
The touchscreen foil is very sensitive to external forces and can be damaged by
improper handling.
Possible consequences:
ƒ The touchscreen foil becomes damaged, scratched or dull.
Protective measures:
ƒ Avoid contact of the touchscreen foil with pointed or hard objects.
ƒ Always use a touch pen or your fingers to operate the touchscreen. Never
use objects such as ballpoint pens, pencils, etc.
ƒ When removing dirt and fingerprints, observe the notes given in the chapter
"Cleaning" ( 53).
Operation
Important notes
7
BA_CSx8xx EN 3.0
47
7
Operation
Controls and displays
Command Station CS 5800 and CS 9800
7.2 Controls and displays
7.2.1 Command Station CS 5800 and CS 9800
0
Power
Fail
Status
1
F1
F2
+
F3
2
-
4
Pos. Designation
3
Function
Standard mode Service mode
Switch on mode: Press "" for 4 s
Switch off mode: Press "" or wait for 35 s
Display Application−dependent
Status LEDs Power (green):
l Is ON when the supply voltage is present.
Fail (red):
l Is On when a power supply failure has occurred.
l Is blinking when the screen signal is missing.
Status (yellow):
l Application−dependent
Function keys F1 ... F3: Send key code for Shift−F1 ...
Shift−F3
Tool: Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
Reset button Reset PC (restart)
Status LEDs Error (red):
l Is lit if a power supply failure has occurred.
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
supplied by the ACU UPS.
l Is blinking (
rechargeable battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g.
−
is completely discharged.
CS57x0−022
48
BA_CSx8xx EN 3.0
7.2.2 Command Station CS 5810
Operation
7
Controls and displays
Command Station CS 5810
0
Power
Fail
Status
F1
F2
F3
1
+
2
-
5
4
Pos. Designation
3
Function
Standard mode Service mode
Switch on mode: Press "" for 4 s
Switch off mode: Press "" or wait for 35 s
Display Application−dependent
Status LEDs Power (green):
l Is ON when the supply voltage is present.
Fail (red):
l Is On when a power supply failure has occurred.
l Is blinking when the screen signal is missing.
Status (yellow):
l Application−dependent
Function keys F1 ... F3: Send key code for Shift−F1 ...
Shift−F3
Tool: Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
Reset button Reset PC (restart)
Status LEDs Error (red):
l Is lit if a power supply failure has occurred.
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
supplied by the ACU UPS.
l Is blinking (
rechargeable battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g.
−
is completely discharged.
Control element Application−dependent
CS57x0−023
BA_CSx8xx EN 3.0
49
7
Operation
Controls and displays
Command Station CS 5850
7.2.3 Command Station CS 5850
0
-
+6
6
*
,
/
Power
Fail
Status
1
End
7
EscDelIns
Menu
AltCtrl
9
Space
Enter
2
CS57x0−024
Q+R
ST
-
F1 F2 F5
F3 F4
4
Pos. Designation
WVU
F7F6
Function
F11F10YXF9F8 F12
3
A
BCD
9
8
7
E
FGH
4
5
I
JKL
3
1
2
M
NOP
.
0
PgUp
Home
PgDn
Bs
Shift
Alpha
@\Z
Standard mode Alpha mode Service mode
Switch on mode: Press "alpha key" (LED is on) Press "menu key"
Switch off mode: Press "alpha key" (LED is off) Press "menu key" or wait for
35 s
Display Application−dependent
Status LEDs Power (green):
l Is ON when the supply voltage is present.
Fail (red):
l Is ON when a power supply failure has occurred
l Is blinking when the screen signal is missing.
Status (yellow):
l Indicates access to a storage medium.
Function keys F1 ... F12: Send key code for
Shift−F1 ... Shift−F12
F1 ... F12: Send key codes for
"Q" ... "@"
Tool: Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
Reset button Reset PC (restart)
Status LEDs Error (red):
l Is lit if a power supply failure has occurred;
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
by the ACU UPS.
l Is blinking (
battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being supplied
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g. rechargeable
−
completely discharged.
Numeric
keypad
Cursor keys Without "Shift" key: Move cursor/marker in steps and set
Send key codes for "0" ... "9"
and calculation operators
tab
Send key codes for "A" ... "P" Functionality same as in
standard/alpha mode
Functionality same as in
standard/alpha mode
With "Shift" key: Move cursor/marker to the beginning/end
or page by page
Control keys Standard functions of a MF2 keyboard
(For "alpha" and "menu" see "Switch on/off mode")
Functionality same as in
standard/alpha mode
50
BA_CSx8xx EN 3.0
7.2.4 Command Station CS 5870
Operation
Controls and displays
Command Station CS 5870
7
0
(
)
-
&
+
§
"
5
*
>
|
<
/
Power
Fail
Status
1
Bs
5
Entf
Bild
Ende
Bild
5
2
5
+
-
F4
F3F1 F2
F5
T
R
EWQ
@
€
F
D
SA
GHJ
VC
XY
NB
4
Pos. Designation
/
879
$
546
!
123
=
,
0
Einfg
Pos 1
Alt Gr
F9F8F6 F7 F10
OIPÜUZ
Ö
LK
;
:
M
,
.
μ
Alt Strg
F12
Esc
F11
*
~
+
Enter
Ä
\?ß
_
Space
-
3
Function
Standard mode Service mode
Switch on mode: Press " (F4)" for 4 s
Switch off mode: Press " (F4)" or wait for 35 s
Display Application−dependent
Status LEDs Power (green):
l Is ON when the supply voltage is present.
Fail (red):
l Is ON when a power supply failure has occurred.
l Is blinking when the screen signal is missing.
Status (yellow):
l Indicates access to a storage medium.
Function keys F1 ... F12: Send key code for Shift−F1 ...
Shift−F12
Tool: Application−dependent
+: Increase screen brightness
−: Reduce screen brightness
Reset button Reset PC (restart)
Status LEDs Error (red):
l Is lit if a power supply failure has occurred;
l Is blinking when the screen signal is missing.
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
supplied by the ACU UPS.
l Is blinking (
rechargeable battery is empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g.
−
is completely discharged.
MF2 keys Standard function of a MF2 keyboard
CS57x0−025
BA_CSx8xx EN 3.0
51
8
Maintenance
Regular checks
8 Maintenance
Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.
ƒ All persons handling printed circuit boards have to take account of ESD
measures.
ƒ Contacts of plug connectors must not be touched.
ƒ Printed circuit boards may be touched only at places free from electrical
contacts and may be placed only on appropriate materials (e.g. on ESD
packaging or conductive foam material).
ƒ Printed circuit boards may only be transported and stored in ESD packaging.
8.1 Regular checks
The device is free of maintenance. Nevertheless, visual inspections should be carried out
at regular intervals which must not be too long, depending on the ambient conditions.
Please check the following:
ƒ Does the environment of the device meet the operating conditions specified in the
Technical data?
ƒ Is the heat dissipation of the device not impeded by dust or dirt?
ƒ Are the mechanical and electrical connections o.k.?
52
BA_CSx8xx EN 3.0
8.2 Cleaning
Stop!
ƒ Before cleaning, disconnect the device from the power supply (and the optionally
UPS power supply) as otherwise unintentional commands may be activated via the
touchscreen, for example a response of the control.
Maintenance
Cleaning
Sensitive surfaces and components
The device can be damaged if it is not appropriately cleaned.
Possible consequences:
ƒ The housing or the screen gets scratched or dull if you use alcoholic,
solvent−containing or scouring cleaning agents.
ƒ Electrical components can be damaged ...
– by a short circuit caused by humidity.
– by static discharge.
Protective measures:
ƒ Observe the following notes.
8
ƒ Clean the device front (screen and frame) as follows:
– Use a clean, lint−free and soft cloth.
– Moisten the cloth with the detergent. Do not spray the detergent directly on the
device.
– Only use water with a fluid addition as detergent or a detergent declared
especially for flat screens.
ƒ Clean the device rear side (chassis) as follows:
– Use a stainless steel cleaner and a clean, lint−free and soft cloth.
– Avoid contact of the cleaner with the seals.
BA_CSx8xx EN 3.0
53
8
8.3 Repair
8.3.1 Dismounting and mounting the PC
Maintenance
Repair
Dismounting and mounting the PC
For corrective maintenance of the Command Station, the PC has to be removed and placed
on a clean, padded surface, flat and with the screen face down.
Stop!
PC can fall down
If the PC is not screwed together with the mounting frame, it may fall down.
Possible consequences:
ƒ The PC and/or the screen are damaged.
ƒ Injuries caused by the falling device.
Protective measures:
ƒ Secure PC against falling down.
Dismounting
0
}
}
3
+
4
}
0
2
1
}
max. 12 kg
Mounting frame
PC with screen
Attachment
PE connecting cable
Other connecting cables
CS57x0−013
54
BA_CSx8xx EN 3.0
Mounting
Maintenance
Repair
Dismounting and mounting the PC
8
1
0
2
}
max. 12 kg
3
+
}
4
}
}
00
Mounting frame
PC with screen
Attachment
PE connecting cable
Other connecting cables
1
1
CS57x0−012
BA_CSx8xx EN 3.0
55
8
Maintenance
Repair
Battery change
8.3.2 Battery change
Danger!
Danger of fire and explosion
On the baseboard there is a battery for buffering the clock (RTC) when the
device has been switched off.
Possible consequences:
ƒ The use of other batteries than the approved ones or improper handling can
result in a fire, explosion, or environmental damage.
Protective measures:
ƒ The battery may only be replaced by an approved battery type according to
the following list.
ƒ The battery may not be recharged or opened. Furthermore it may not be
thrown into a fire or be heated above 100 °C (212 °F).
Approved types:
ƒ Matsushita CR2450, Renata CR2450N, Sony Corp. CR2450B, Toshiba CR2450, Varta
CR2450
FAN3
M
C-
CAN
2
CAN
2
CAN1
FAN2
BLIGHT
USB-μCON
T4A
F1
POWER
+
CR2450
0
20
19
1
2
ACCU
RESET
CF-CARD
ELx7xx−017
How to proceed:
1. Remove the MC Card, if inserted.
2. Remove the old battery from the support.
3. Insert a new approved battery into the support so that the positive pole is at the
top.
According to European legislation you are obliged to dispose of batteries separately, using
the take−back systems specified.
56
BA_CSx8xx EN 3.0
Maintenance
Repair
Fuse change
8
8.3.3 Fuse change
Stop!
Damage of the device by non−permissible fuse possible
The baseboard in the device is protected by a fuse which will be damaged if
the supply voltage applied is too high.
Possible consequences:
ƒ The device can be damaged if a non−approved fuse is installed.
Protective measures:
ƒ The fuse may only be replaced by an approved type.
Approved types:
ƒ Littelfuse 0454 004
M
C-
CAN
2
FAN3
FAN2
CAN
2
CAN
1
BLIGHT
0
USB-μCON
T4A
F1
POWER
CR2450
20
19
1
2
ACCU
RESET
CF-CARD
ELx7xx−018
How to proceed:
1. Remove the MC Card, if inserted.
2. Remove the old fuse from the support.
3. Insert a new approved fuse into the support.
BA_CSx8xx EN 3.0
57
Index9
9 Index
A
ACU UPS control unit, 24
Adapter board, Assignment, 46
Adapter plate, 23
Add−on component
− dimensions, 31
− version, 30
− weight, 30
Ambient conditions
− climatic, 27
− Site altitude, 27
− Chemical resistance, 27
Application as directed, 15
Approbation, 26
B
Back−up battery, change, 56
Baseboard, 25
Battery, change, 56
Battery pack, 24
C
Capacitor pack, 24
Chemical resistance, 27
Class of protection, 26
Cleaning, 53
COM connection, 44
Conformity, 26
Control elements
− CS 5800, 48
− CS 5810, 49
− CS 5850, 50
− CS 5870, 51
− CS 9800, 48
− CSB 7/14, 22
Control/Display elements
− Labelling, 38
− Wiring, 46
Controls, 21, 48
D
Danger
− Short circuit, 40, 52
− Static discharge, 40, 52
Definition of notes used, 7
Device
− control and display elements
CS 5800, 48
CS 5810, 49
CS 5850, 50
CS 5870, 51
CS 9800, 48
− control/display elements, CSB 7/14,
22
− overview, 21
− radio interference, 11
− version, 29
− weight, 29
Dismounting PC, 54
Display, 28
Display elements
− CS 5800, 48
− CS 5810, 49
− CS 5850, 50
− CS 5870, 51
− CS 9800, 48
− CSB 7/14, 22
Displays, 21, 48
Disposal, 10
E
Electrical data, 28
Electrical installation, 39
− COM, 44
− EMC−compliant wiring, 41
− Ethernet, 44
− LAN, 44
− Mains, 43
− MC card, 45
− Operator console CSB 7/14, 46
− PS/2, 44
− RS232, 44
− Terminal diagram, 43
− UPS, 44, 46
− USB
front panel, 45
internal, 45
Elektrische Installation,
Montagewanne−Anschlussplatte, 45
EMC, 26
− earthing, 41
− shielding, 41
− structure, 41
EMC−compliant wiring, 41
Enclosure, 26
Ergonomics, 11
Error behaviour, 11
Ethernet connection, 44
F
Fault, behaviour, 11
Fuse, change, 57
G
General data, 26
I
Identification, 18
Installation, CE−typical drive system
− earthing, 41
− shielding, 41
− structure, 41
Installation, electrical, 39
Installation, mechanical, 32
58
BA_CSx8xx EN 3.0
Index 9
L
LAN connection, 44
Load capacity, 27
M
Mains connection, 43
Maintenance, 52
− Back−up battery, 56
− Cleaning, 53
− Fuse, 57
− Regular checks, 52
− Repair, 54
MC card, 45
Mechanical data, 29
− version
add−on component, 30
device, 29
− weight
add−on component, 30
device, 29
Mechanical installation, 32
Mechanical load capacity, 27
Montagewanne, Universalkupplung,
45
Montagewanne−Anschlussplatte, 45
Mounting conditions, Mounting place,
27
Mounting frame, remove, 33
Mounting PC, 54
Mounting steps
− Change labelling, 38
− removing the mounting frame, 33
− support arm mounting
with add−on components, 35
without add−on components, 34
− wall mounting
with add−on components, 37
without add−on components, 36
N
Nameplate, 18
Nameplate data, 19
Noise emission, 26
Noise immunity, 26
Notes, definition, 7
O
Operating conditions, 27
− Mounting conditions, Mounting
place, 27
Operation, 47
Overview, 21
P
Product description, 14
− application as directed, 15
PS/2 connection, 44
R
Radio interference, 11
Regular checks, 52
Repair, 54
RS232 connection, 44
S
Safety, 26
Safety instructions, 8
− application as directed, 15
− definition, 7
− layout, 7
Scope of supply, 14
Screen, 28
Shielding, EMC, 41
Short circuit, 40, 52
Site altitude, 27
Static discharge, 40, 52
Supply, 28
Support arm mounting
− with add−on components, 35
− without add−on components, 34
T
Technical data, 26
− Electrical data, 28
− General data, 26
− mechanical data, 29
− Operating conditions, 27
Temperatures, 27
Terminal diagram, 43
Touchscreen, 28
Type code, 19
− finding, 18
U
Universalkupplung, 45
UPS, 24
UPS connection, 44, 46
USB connection
− front panel, 45
− internal, 45
V
Validity, documentation, 5
Version
− add−on component, 30
− device, 29
Voltage supply, 28
W
Wall mounting
− with add−on components, 37
− without add−on components, 36
Weight
− add−on component, 30
− device, 29
BA_CSx8xx EN 3.0
59
F
(
Ê
ü
© 02/2014
Lenze Automation GmbH
Postfach 10 13 52, D−31763 Hameln
Hans−Lenze−Str. 1, D−31855 Aerzen
Germany
+495154 82−0
+495154 82−2800
lenze@lenze.com
www.lenze.com
Service Lenze Service GmbH
Breslauer Straße 3, D−32699 Extertal
Germany
(
Ê
0080002446877 (24 h helpline)
+49515482−1112
service@lenze.com
BA_CSx8xx § .No$ § EN § 3.0 § TD06
10987654321
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