This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.
Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
About this documentation
Document history
1
Validity
These instructions are valid for
ƒ Command Station CS 5800, CS 5800 TC
ƒ Command Station CS 5810, CS 5810 TC
ƒ Command Station CS 5850, CS 5850 TC
ƒ Command Station CS 5870, CS 5870 TC
ƒ Command Station CS 9800, CS 9800 TC
1.1Document history
MaterialnummerVersionBeschreibung
.No$3.002/2014TD06New:
134330822.003/2013TD29General revision
133912321.310/2011TD29Supplement of the note concerning the protection
133701281.207/2011TD29UL approval extended by endorsement
133701281.102/2011TD29First edition
l UL notes (French language)
l Notes RJ45 cable laying
against direct solar radiation, as well as revision of
the sections ˆReplacing the battery˜ and ˆReplacing
the fuse˜.
BA_CSx8xx EN 3.0
5
1
About this documentation
Conventions used
1.2Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of informationIdentificationExamples/notes
Spelling of numbers
Decimal separatorPointIn general, the decimal point is used.
Warnings
UL warnings
UR warnings
Text
Program name» «PC software
Icons
Page referenceReference to another page with additional
Documentation referenceReference to another documentation with
For instance: 1234.56
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
additional information
For example: EDKxxx = see
documentation EDKxxx
6
BA_CSx8xx EN 3.0
About this documentation
Notes used
1
1.3Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal wordMeaning
Danger!
Danger!
Stop!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal wordMeaning
Note!
Tip!
Special safety instructions and application notes
Pictograph and signal wordMeaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
BA_CSx8xx EN 3.0
7
2
Safety instructions
General safety information
2Safety instructions
2.1General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
For your own safety
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ For Lenze drive and automation components ...
... only use approved accessories.
... only use original manufacturer spare parts.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
8
BA_CSx8xx EN 3.0
Safety instructions
General safety information
Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
2
Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).
BA_CSx8xx EN 3.0
9
2
Safety instructions
General safety information
Maintenance and servicing
ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
Disposal
ƒ Recycle or dispose of the product according to the applicable regulations.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.
10
BA_CSx8xx EN 3.0
Safety instructions
Product−specific safety instructions
2
2.2Product−specific safety instructions
ƒ Protect the device against direct solar radiation, since the housing may heat up
strongly.
ƒ The device is classified as a class A device and can cause radio interference in
residential areas. In this case, the operator may have to take special measures. Any
costs arising from these measures have to be paid by the operator.
ƒ A touchscreen does not comply with the Ergonomics Directive ZH 1/618. This is why
it is only designed for short−time inputs and monitoring functions. For longer inputs,
connect an external keyboard.
ƒ In the event of a fault, unplug the power connector immediately and send back the
device to the manufacturer. The address can be found on the self−addressed
envelope included in this documentation. Please use the original packaging to
return the device!
ƒ Printed circuit boards which might be damaged by short circuit or electrostatic
discharge (ESD) must be handled appropriately.
ƒ The BIOS of the mainboard is configured by the factory. After the BIOS has been
updated, malfunctions are possible. Please address to our service.
ƒ If the optionally ACU UPS power supply is used:
– Before commissioning the basic device, establish the connection between the
power supply unit and the capacitor/battery pack.
– Observe that the basic device is only deenergised if the mains cable and the supply
cable of the capacitor/battery pack have been disconnected.
– If the basic device is disconnected from the mains for a longer time, the supply
cable of a battery pack has to be disconnected, so that the rechargeable batteries
are not damaged by a possible exhaustive discharge.
– If stored, the rechargeable batteries lose energy in the course of time. Thus the
rechargeable batteries have to be charged completely by the basic device at the
latest after half a year of storage.
– The rechargeable batteries of the battery pack may not be charged with external
battery chargers, but only with the ACU UPS power supply of the basic device!
BA_CSx8xx EN 3.0
11
2
Safety instructions
Safety instructions for the installation according to UL
2.3Safety instructions for the installation according to UL
Original − English
Approval
Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number
E236341)
Ratings
ƒ Input 24 V DC, max. 65 W (65 VA)
ƒ Max. ambient temperature 40 °C
ƒ Environmental ratings: Type 1 Enclosure
ƒ Optional communication ratings:
– RS232−Connection: max. 3 A
– USB−Connection, PS/2−Connection: max. 1 A
– LAN−Connection: Standard ISDN or RJ45
– VGA−Connection, FBAS−Connection, DVI−Connector, DPL−Connection: max. 4 A
– External Power Supply for DVI/USB Extender: max. 4 A
– Video−DSUB Connection for DVI/USB Extender: max. 4 A
– Data−DSUB Connection for DVI/USB Extender : max. 4 A
Warnings!
Conditions of acceptability
ƒ These devices are evaluated to meet environmental UL Type 1 Enclosure
requirements, when all openings in the enclosure back are closed (filled) by
devices with suitable environmental type ratings. This may be achieved by
use of appropriate supporting beam (support arm system), with suitable
environmental ratings or equivalent means.
ƒ Models CS5710 IPC and CS5710 DVI are rated for environmental UL Type 1
Enclosure, when openings in the front are closed with suitable devices (e.g.
buttons, emergency off button, etc.).
ƒ The effects of condensation or high humidity shall be reduced by the
application of heat through continuous energization of the equipment, with
interruptions such that cooling to the point of condensation does not occur.
ƒ The devices are intended for the use in a pollution degree 2 or controlled
Safety instructions for the installation according to UL
Original − French
Homologation
Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL
E236341)
Caractéristiques assignées
ƒ Entrée 24 V CC, maximum 65 W (65 VA)
ƒ Température ambiante maximale : 40 °C
ƒ Evaluation environnementale : coffret de type 1
ƒ Caractéristiques de communication assignées (option) :
– Port RS232 : maximum 3 A
– Port USB, port PS/2 : maximum 1 A
– Port LAN : RNIS standard ou RJ45
– Port VGA, port FBAS, connecteur DVI, port DPL : maximum 4 A
– Alimentation externe pour carte d’extension DVI/USB : maximum 4 A
– Port vidéo DSUB pour carte d’extension DVI/USB : maximum 4 A
– Port de données DSUB pour carte d’extension DVI/USB : maximum 4 A
2
Warnings!
Conditions d’acceptabilité
ƒ Ces équipements sont évalués en vue de déterminer la conformité aux
exigences environnementales UL pour un coffret de type 1, toutes les
ouvertures à l’arrière du coffret étant fermées (obturées) par des dispositifs
appropriés. Pour cela, il convient d’utiliser une traverse de support (système
à bras porteur) appropriée ou un système équivalent.
ƒ Les modèles CS5710 IPC et CS5710 DVI sont conçus pour un coffret de type 1
(classification environnementale UL), toutes les ouvertures à l’avant du
coffret étant fermées par les dispositifs adaptés (touches de commande,
bouton d’arrêt d’urgence, etc.).
ƒ Les effets de la condensation ou d’une humidité importante peuvent être
compensés par la chaleur générée par une mise sous tension continue de
l’équipement. Les interruptions doivent être contrôlées de façon à ce que le
point de condensation ne soit pas atteint durant les phases de
refroidissement.
ƒ Les équipements sont destinés exclusivement à être utilisés dans un
environnement contrôlé, caractérisé par le degré de pollution 2.
Marquage du câblage à pied d’oeuvre
Bornier de câblage MSTB 2,5/3−STF−5,08 :
ƒ Utiliser exclusivement des conducteurs en cuivre.
ƒ AWG 18 ... AWG 12 (0,82 mm
ƒ Couple de 5 à 7 lb−in (0,5 ... 0,6 Nm)
2
... 3,3 mm2)
BA_CSx8xx EN 3.0
13
3
Product description
Scope of supply
3Product description
3.1Scope of supply
QuantityName
1Command station
1Connection plug for voltage supply
1Fixing adapter (option)
1DVD "PC based Automation"
1Test report
1Device pass card
Note!
After receipt of the delivery, check immediately whether the items match the
accompanying papers. We do not accept any liability for deficiencies claimed
subsequently.
Claim
ƒ visible transport damage immediately to the forwarder
ƒ visible deficiencies/incompleteness immediately to your Lenze
representative.
14
BA_CSx8xx EN 3.0
3.2Application as directed
The industrial PC is used as directed if it is solely used for implementing control and
operating concepts or for presenting information in usual industrial and commercial
fields. A different use, or one beyond these purposes, is not permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
The industrial PC in particular must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
Product description
Application as directed
3
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!
BA_CSx8xx EN 3.0
15
3
Product description
Device features
3.3Device features
Designl Front frame made of anodised and etched aluminium
Mountingl Mounting frame with VESA−100 adapter surface
Electrical supplyl 24 V DC voltage supply
Computer unitl ETX module with
Portsl 1 x PS/2
CS x8xx
l Mounting frame made of stainless steel
l Front with polyester foil
l Control elements can be expanded by add−on components
l For wall or support arm mounting
l Adaptable to various support arm systems via adapter plate
l Lithium battery for buffering the real time clock (RTC)
l 1 x LAN (Ethernet)
l 3 x USB type A (V 2.0)
l 1 x serial (RS232)
l 1 x MC card slot
l 1 x Compact Flash slot (type I)
945GSE, Intelâ ICH7M
â
82562V, 10/100 MBit Ethernet
â
Graphics Media Accelerator
â
9, PS 2.0)
Accessories
ƒ Add−on component
– with control desk for 7 or 14 switching elements and emergency−off switch
– with MF2 keyboard in stainless steel finish
ƒ Mounting frame connecting plate
– Universal double cable entry point (KDL−2)
– USB port IP54
– USB port IP65
ƒ MC card
ƒ Battery pack (ACCU PACK)
ƒ Capacitor pack (CAPS PACK)
Overview
Command Station CS 5800 / CS 9800
Command Station CS 5800 TC / CS 9800 TC
l CS 5800 (TC): XGA touchscreen 38.1 cm (15")
CS 9800 (TC): SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys
Power
Fail
Status
F1
F2
+
F3
-
CS57x0−026
16
BA_CSx8xx EN 3.0
Command Station CS 5810
Command Station CS 5810 TC
Command Station CS 5850
Command Station CS 5850 TC
Q+R
ST
-
F1 F2F5
F3 F4
WVU
F7F6
F11F10YXF9F8F12
Product description
3
Device features
l XGA touchscreen 38.1 cm (15")
l 3 freely assignable function keys
l Up to 7 freely assignable switching elements
l Emergency−off switch
Power
Fail
Status
F1
F2
+
F3
-
CS57x0−027
l XGA touchscreen 38.1 cm (15")
A
BCD
-
9
8
7
E
FGH
4
5
+6
I
JKL
3
1
2
*
M
NOP
.
,
0
/
Power
PgUp
Fail
Status
Home
End
PgDn
EscDelIns
Bs
Menu
AltCtrl
Shift
Space
Alpha
Enter
@\Z
CS57x0−028
l 12 freely assignable function keys
l Numeric keypad, control keys, level switch−over
Alpha
Command Station CS 5870
Command Station CS 5870 TC
+
-
F4
F3F1 F2
F5
EWQ
T
R
@
€
D
SA
GHJ
F
XY
VC
F9F8F6 F7F10
OIPÜUZ
LK
;
:
NB
M
,
.
μ
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
/
(
)
-
879
&
$
546
+
§
"
!
123
*
=
>
,
|
<
0
/
Power
Fail
Status
Bs
Einfg
Entf
Bild
Pos1
Ende
Bild
AltGr
AltStrg
F12
Esc
F11
*
~
+
Enter
Ä
Ö
\?ß
_
Space
-
CS57x0−029
l MF2 keyboard
BA_CSx8xx EN 3.0
17
3
107AT12345
Product description
Identification
3.4Identification
31855 Aerzen; Germany
Made in Germany
Type
107AT12345
Type designation
Type code (catalogue/order no.)
Technical data
Customised material number
Bar code with serial number
Manufacturer address
Certification
CE mark
DVIUSB−012
18
BA_CSx8xx EN 3.0
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