Lenze Controller-based Automation User Manual
Automation Systems
Controller-based
Automation
Visualisation
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
System Manual EN
Ä.O<Aä>
13462732
L
Contents
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1 About this documentation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 4
1.1 Document history _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6
1.2 Conventions used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7
1.3 Terminology used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8
1.4 Definition of the notes used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11
2Safety instructions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12
3 Controller-based Automation: Central motion control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13
4System description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
4.1 Visualisation system structure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
4.1.1 Stand-alone application _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16
4.1.2 Integrated control system _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 17
4.1.3 Client/server system _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 18
4.2 System components _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19
4.2.1 Controller: "Controller-based Automation" (control technology version 3.x) _ _ _ _ _ _ _ 19
4.2.2 Industrial PCs (IPC): "PC-based Automation" (control technology version 2.x) _ _ _ _ _ _ _ 19
4.2.3 Runtime software _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20
4.2.3.1 "Logic" and "Motion" runtime software _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20
4.2.3.2 "Visu" runtime software _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21
4.2.3.3 "Visu" runtime software - licence information _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 25
4.2.4 Field devices _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26
4.2.4.1 Direct access to the field devices _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27
4.2.4.2 Access to the control system and the field devices connected _ _ _ _ _ _ _ _ _ 28
4.2.5 Engineering tool»VisiWinNET®« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29
4.2.5.1 »VisiWinNET®« Smart _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29
4.2.6 Backup of visualisation data (UPS functionality) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31
4.3 Network topologies _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 32
4.3.1 Channels _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 32
4.3.2 Browsing variables _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34
4.3.3 EtherCAT® _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 35
4.3.4 CANopen® _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 37
4.3.5 PROFIBUS® _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 40
4.3.6 PROFINET® _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 43
4.3.7 Ethernet _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46
4.3.8 Further bus systems _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 49
4.2.5.2 »VisiWinNET®« Professional _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30
4.2.5.3 Visualisation kit _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30
4.2.6.1 Capacitor pack (CAPS-PACK) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31
4.2.6.2 Battery pack (ACCU-PACK) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31
2 Lenze · Controller-based Automation - Visualisation · System Manual · DMS 1.5 EN · 04/2014 · TD17
Contents
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5 Commissioning _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 50
6 Remote maintenance and diagnostics _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 51
6.1 Remote maintenance with an external router _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 51
6.2 Remote maintenance with a separate remote PC _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 52
6.3 Log-in on an IPC of the x800 device series (PC-based automation) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 53
6.4 Computer access via Telnet _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 53
6.5 File transfer via FTP _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 54
6.6 Web server/»WebConfig« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 55
6.7 »Virtual Network Computing (VNC)«: Redirecting screen contents/entries _ _ _ _ _ _ _ _ _ _ _ _ _ 56
7Appendix _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 57
7.1 Information regarding the FDA conformance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 57
8Glossary _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 58
Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61
Your opinion is important to us _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 63
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1 About this documentation
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1 About this documentation
This system manual contains some information relating to the system structure ...
• of the controller-based visualisation technology (control technology release 3.x), and
• of the PC-based visualisation technology (control technology release 2.x).
As a higher-level system manual, the document provides an overview of the visualisation
technology's system components and their interaction.
Detailed information on the components, target systems and the Engineering software to be used
can be found in the manuals for the related components and devices as well as in the
communication manuals of the supported bus systems.
This manual is part of the "Controller-based Automation" manual collection. It consists of the
following sets of documentation:
Documentation type Subject
System manuals System overview/sample topologies
• Controller-based Automation
• Visualisation
Communication manuals
Online helps
Reference manuals
Online helps
Software manuals
Online helps
Bus systems
• Controller-based Automation EtherCAT®
• Controller-based Automation CANopen®
• Controller-based Automation PROFIBUS®
• Controller-based Automation PROFINET®
Lenze Controller:
• Controller 3200 C
• Controller c300
• Controller p300
• Controller p500
Lenze Engineering Tools:
• »PLC Designer«: Programming
• »Engineer«: Inverter configuration
• »VisiWinNET® Smart«: Visualisation
• »Backup & Restore«: Back up/restore data
"PC-based Automation" system manual
Here you'll find more information relating to the designs and configuration options of
the Lenze Industrial PCs.
4 Lenze · Controller-based Automation - Visualisation · System Manual · DMS 1.5 EN · 04/2014 · TD17
1 About this documentation
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
More technical documentation for Lenze components
Further information on Lenze products which can be used in conjunction with Controller-based
Automation can be found in the following sets of documentation:
Mounting & wiring Symbols:
Mounting instructions
• Controller
• Communication cards (MC-xxx)
• I/O system 1000 (EPM-Sxxx)
• Inverter, Servo Drives
•Communication modules
Operating instructions
• Controller
• Servo system ECS (ECSxE, ECSxM)
Sample applications/Using application templates
Online help/software manuals
• Application Sample i700
• Application Samples
• ApplicationTemplate
Parameterisation, configuration, commissioning
Online help/reference manuals
• Controller
• Inverter, Servo Drives
• I/O system 1000 (EPM-Sxxx)
Online help/communication manuals
• Bus systems
•Communication modules
Operating instructions
• Servo system ECS (ECSxE, ECSxM)
Printed documentation
Online help in the Lenze Engineering
Tool (also available as PDF file at
www.lenze.com
.)
Tip!
Current documentation and software updates with regard to Lenze products can be found
in the download area at:
www.lenze.com
Target group
This documentation addresses to all persons who want to be pr ovided with an overvi ew of PC -based
visualisation with a Lenze Industrial PC (IPC)/controller.
Information on validity
The information in this documentation applies to the Lenze automation system.
"Controller-based Automation" (from software version 3.x):
• Panel Controller p300/p500
• Cabinet Controller 3231 C/3241 C (with an external monitor panel/display)
"PC-based Automation" (from software release 2.x):
•HMI series EL 100
• Industrial PCs: EL 1800-9800, CS 5800-9800 and CPC 2800
Lenze · Controller-based Automation - Visualisation · System Manual · DMS 1.5 EN · 04/2014 · TD17 5
1 About this documentation
1.1 Document history
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.1 Document history
Version Description
1.0 10/2009 TD11 First edition
1.1 08/2010 TD11 Update for the "Controller-based Automation" 3.x Lenze automation system
• Lenze Controller 3200 C supplemented.
1.2 02/2011 TD11 Update for the "PC-based Automation" 2.5 Lenze automation system
• Industrial PC x800 supplemented.
1.3 07/2011 TD11 Update for the Lenze automation system "Controller-based Automation" 3.1
• Updated for new software version.
1.4 06/2012 TD11 Update for the Lenze automation system "Controller-based Automation" 3.3
• Supplemented by Controllers p500 (panel controllers).
1.5 04/2014 TD17 Update for the Lenze automation system "Controller-based Automation" 3.8
• Controller p300 (panel controller) supplemented.
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1 About this documentation
1.2 Conventions used
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.2 Conventions used
This documentation uses the following conventions to highlight different types of information:
Type of information Writing Examples/notes
Spelling of numbers
Decimal Normal spelling Example: 1234
Decimal separator Point The decimal point is always used.
For example: 1234.56
Hexadecimal 0x[0 ... 9, A ... F] Example: 0x60F4
Binary
• Nibble
Text
Version information Text colour blue All information that only applies to or from a certain
Program name » « »PLC Designer«...
Window area Italics The Message window... / The Options dialog box...
Variable identifier By setting bEnable to TRUE...
Control element Bold The OK button... / The Copy command... / The Properties
Sequence of menu
commands
Shortcut <Bold> Use <F1> to open the online help.
Hyperlink underlined
Icons
Page reference ( 11) Optically highlighted reference to another page. In this
Step-by-step instructions
0b[0, 1] Example: ’0b0110’
Example: ’0b0110.0100’
software version of the inverter is marked correspondingly in
this documentation.
Example: This function extension is available from software
version V3.0!
tab... / The Name input field...
If several commands must be used in sequence to carry out a
function, the individual commands are separated by an
arrow. Select File
If a key combination is required for a command, a "+" is
placed between the key identifiers: With <Shift>+<ESC>...
Optically highlighted reference to another topic. It is
activated with a mouse-click in this online documentation.
online documentation activated via mouse-click.
Step-by-step instructions are marked by a pictograph.
Open to...
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1 About this documentation
1.3 Terminology used
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.3 Terminology used
Term Meaning
Controller The Industrial PC (IPC) or controller is the central component of the automation
IPC
Engineering PC The Engineering PC and the Engineering tools installed serve to configure and
Fieldbus node Devices integrated in the bus system as, for instance, Controller and inverter
Field device
HMI Human Machine Interface (HMI) is a synonym for MMI (Man - Machine -
system which controls the Logic and Motion functionalities by means of the
runtime software.
The controller communicates with the field devices via the fieldbus.
parameterise the system "Controller-based Automation".
The Engineering PC communicates with the controller via Ethernet.
Interface). The term stands for the user interface of a machine.
Via the HMI, the operator can operate the machine, monitor system states, and,
if necessary, intervene in the process. Information is either provided by means of
hardware via operator panels with signal lamps, display fields, and buttons, or,
by means of software, via a visualisation system running on a terminal.
The HMI communicates with the machine PLC via different communication
paths.
Simplified description of the exchange of information:
operator <-> HMI <-> machine
In this context, the term Supervisory Control And Data Acquisition (SCADA
often used.
Inverter Generic term for Lenze frequency inverter, servo inverter
MPI The multi-point interface is used for connecting programming units, operator
OPC tunnel OPC tunnel
PLC Programmable Logic Controller
SCADA Supervisory Control And Data Acquisition (SCADA)
PLC Programmable Logic Controller (PLC)
Bus systems
CAN CAN (Controller Area Network) is an asynchronous, serial fieldbus system.
panels, and other SIMATIC-S7 devices. The MPI is based on the EIA-485 standard
(formerly RS-485) and operates at a baud rate of 187.5 kbps - 12 Mbps.
The voltage supply gets the interface from the control system via the MPI line.
The interface is hardware-compatible with the Profibus interface on Siemens
control systems.
Different manufacturers offer PCI plug-in cards, PCMCIA plug-in cards, USB
adapters, or Ethernet adapters for communication via MPI. All S7 stations can be
interconnected via the MPI bus.
The MPI bus is not standardised, but a Siemens-specific bus. The multi-point
interface is a communication interface integrated in every SIMATIC®-S7
automation device (SIMATIC® S7/M7, and C7). It can be easily used for simple
networks.
( 60)
• A SCADA system is a process visualisation or host system on which several
machines or lines are interconnected.
• Central alarm management, archiving of data, the creation of time control
software programs, and a messaging service (SMS, e-mail, text-to-speech)
are typical of a SCADA system.
HMI
( 8)
) is
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1 About this documentation
1.3 Terminology used
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Term Meaning
CANopen® is a communication protocol based on CAN. The Lenze system bus
(CAN on board) operates with a subset of this communication protocol.
CANopen® is a registered community trademark of the CAN user organisation
CiA® (CAN in Automation e. V.).
EtherCAT® (Ethernet for Controller and Automation Technology) is an Ethernetbased fieldbus system which fulfils the application profile for industrial realtime systems.
EtherCAT® is a registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
Ethernet specifies the software (protocols) and hardware (cables, connectors,
etc.) for wired data networks. In the form of "Industrial Ethernet", the Ethernet
standard is applied in industrial production plants.
Standard Ethernet is specified in accordance with IEEE 802.3 by the Institute of
Electrical and Electronics Engineers (IEEE), USA.
PROFIBUS® (Process Field Bus) is a widely used fieldbus system for the
automation of machines and production lines.
PROFIBUS® is a registered trademark and patented technology licensed by the
PROFIBUS & PROFINET International (PI) user organisation.
PROFINET® (Process Field Network) is a real-time capable fieldbus system based
on Ethernet.
PROFINET® is a registered trademark and patented technology licensed by the
PROFIBUS & PROFINET International user organisation (PI).
IEC 61131 programming languages
With the Lenze »PLC Designer«, programming of the PLC according to IEC 61131-3 can be carried out. The IEC 61131
standard describes the following programming languages:
SFC Sequential function chart (SFC) is one of the five programming languages
standardised in DIN EN 61131-3.
• SFC is used for programming a PLC control system in the form of a Petri net.
• Under Siemens STEP® 7, sequential function chart is known as S7 GRAPH.
IL Instruction lists (IL) are mainly used for logic operations of control inputs and
outputs. Typically, a (digital) input is loaded into the working register
(accumulator) (load digital input 0, "LD %IX0.0"), linked with other inputs,
co nstants , or memory v alu es (e xcl usive-OR memor y bi t 3, " XOR %MX 0.3" ), a nd is
written to an output (store digital output 1, "ST %QX0.1").
CFC CFC (Continuous Function Chart) is a language similar to FBD.
• FBD editors are network-oriented and arrange the function blocks
automatically. CFC enables the free arrangement of all function blocks, which
makes it possible to program feedback loops without interim variables.
• CFC is convenient for representing application overviews.
FBD Function block diagram (FBD) is a graphical programming language within
STEP® 7 and there corresponds to the function block language as PLC
programming language in accordance with EN 61131-3 [1] to a large extent.
The function block diagram (FBD) has been defined as a project planning tool for
sequence control systems in the former DIN 40719. [1]
Grafcet in accordance with EN 60848 has replaced FBD. Both languages are
similar to the sequential function chart (SFC) as PLC programming language in
accordance with EN 61131-3. With Siemens STEP® 7 this language is called S7GRAPH.
LD Ladder diagram is a graphical programming language standardised in the IEC
standard DIN EN 61131-3, that represents a graphical diagram based on circuit
diagrams.
• LD is primarily used for programmable logic controllers.
• If the elements are connected in series this is an AND operation. If the
elements are connected in parallel this is an OR operation. A line across the
element indicates a negation of the element.
• Inputs are represented as two vertical parallel lines, outputs are represented
as two opposite curved lines.
Lenze · Controller-based Automation - Visualisation · System Manual · DMS 1.5 EN · 04/2014 · TD17 9
1 About this documentation
1.3 Terminology used
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Term Meaning
ST ST allows a more structured programming than IL and therefore replaces IL more
Windows® operating systems
Windows® CE The Windows® CE operating system (abbreviation: WinCE) is a resource-saving
Windows® XP Windows® XP is an operating system for Microsoft® PCs. A "Home" and a
Windows® XP Embedded Windows® XP Embedded is based on Windows® XP Professional, but has a
and more. Many software developers continue programming with IL because of
the increased memory requirements of the ST programs (after compilation).
When using smaller PLCs, the memory limits will be reached sooner in the event
of increased memory requirements.
variant of Microsoft® Windows® for PDA and embedded systems.
Windows® CE uses a different Microsoft® Windows® kernel. Therefore
conventional Windows® programs do not run under Windows® CE.
Windows® CE supports the processor architectures Intel x86, MIPS, ARM, and
Hitachi SuperH.
"Professional" version are available. Windows® XP is the technical successor of
Windows® 2000 with Windows® NT® operating system kernel. Furthermore,
Windows® XP has replaced Windows® Me of the MS-DOS line in the "Home
Edition" version as product for home and private users.
The "Professional" version is used in industrial applications. This version contains
functions such as remote control, file encryption (EFS), central maintenance by
means of guidelines or the use of several processors.
modular (component-based) structure.
Like this, IPC manufacturers can only install the Windows® XP elements really
required on their IPC to save resources.
• Certainly, a Windows® XP Embedded installation is always bigger than a
Windows® CE installation, but it is much smaller than a Windows® XP full
version. Thus, Windows® XP Embedded combines the advantages of a small
system which can be used on Industrial PCs without a hard disk, with the
advantages that a Windows® XP system offers compared to Windows® CE.
• Windows® XP Embedded is equipped with a so-called "write" filter. In this
way, individual files (FBWF: File-Based Write Filter) or a whole partition (EWF:
Enhanced Write Filter) can be protected against write access. The data to be
written is redirected into the main memory instead of the storage medium
(e.g. CF card).
• After a restart, the system will be in the original state again. This protects the
system against unintended changes. Furthermore, the "write" filter positively
affects the service life of the memory card since the number of real accesses
can be clearly reduced.
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1 About this documentation
1.4 Definition of the notes used
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1.4 Definition of the notes used
The following signal words and symbols are used in this documentation to indicate dangers and
important information:
Safety instructions
Layout of the safety instructions:
Pictograph and signal word!
(characterise the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph Signal word Meaning
Danger! Danger of personal injury through dangerous electrical voltage
Danger! Danger of personal injury through a general source of danger
Stop! Danger of property damage
Application notes
Pictograph Signal word Meaning
Note! Important note to ensure trouble-free operation
Refere nce to an i mmin ent d ange r tha t may resu lt in deat h or serio us pe rsonal in jury
if the corresponding measures are not taken.
Refere nce to an i mmin ent d ange r tha t may resu lt in deat h or serio us pe rsonal in jury
if the corresponding measures are not taken.
Reference to a possible danger that may result in property damage if the
corresponding measures are not taken.
Tip! Useful tip for easy handling
Reference to another document
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2 Safety instructions
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
2 Safety instructions
Please observe the following safety instructions when you want to commission an inverter or
system using the Industrial PC.
Read the documentation supplied with the system components thoroughly before
starting to commission the devices and the Industrial PC!
The system manual contains safety instructions which must be observed!
Danger!
According to today's scientific knowledge it is not possible to ensure absolute freedom
from defects of a software.
If necessary, systems with built-in inverters must be provided with additional
monitoring and protective equipment complying with the relevant safety regulations
(e.g. law on technical equipment, regulations for the prevention of accidents) in each
case, so that an impermissible operating status does not endanger persons or facilities.
During commissioning persons must keep a safe distance from the motor or the
machine parts driven by the motor. Otherwise there would be a risk of injury by the
moving machine parts.
Stop!
If you change parameters in the engineering software while a device is connected online,
the changes will be directly accepted by the device.
A wrong parameter setting can cause unpredictable motor movements.
By an unintended direction of rotation, too high speed, or jerky operation, the driven
machine parts may be damaged.
12 Lenze · Controller-based Automation - Visualisation · System Manual · DMS 1.5 EN · 04/2014 · TD17
3 Controller-based Automation: Central motion control
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3 Controller-based Automation: Central motion control
The Lenze automation system "Controller-based Automation" serves to create complex automation
solutions with central motion control. Here, the controller is the control centre of the system.
System structure of the Controller-based Automation: "All from one single source"
[3-1] Example configuration (EtherCAT bus system): 3200 C controller with I/O system 1000 and i700 servo inverter
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3 Controller-based Automation: Central motion control
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Lenze provides especially coordinated system components:
• Engineering software
The Lenze Engineering tools on your Engineering PC (Windows® operating system) serve to
parameterise, configure, and diagnose the system. The Engineering PC communicates with the
controller via Ethernet.
•Controller
The Lenze controller is available as Panel Controller with integrated touch display and as
Cabinet Controller in control cabinet design.
Cabinet Controllers provide a direct coupling of the I/O system 100 via the integrated backplane
bus.
The Runtime software
These software versions are available:
• "Logic": Sequence control in the controller, motion control in the inverter
• "Motion": Sequence control and motion control in the controller, inverter as actuating drive
• "Visu": Optional visualisation of the automation system, can be used separately or in addition
to "Logic" or "Motion"
An external monitor panel/display can be connected to the Cabinet Controller 3231 C/
3241 C.
• Without software: Controller as single component with operating system only
•Bus systems
EtherCAT is a standard "on board" bus system of the Controller-based Automation. EtherCAT
enables the control of all nodes (Motion/Logic) on one common fieldbus.
Optionally, CANopen, PROFIBUS and PROFINET can be used as extended topologies.
The Controllers c300/p300 have a CANopen interface "on board" as well (in addition to
EtherCAT).
• Inverter (e.g. Servo Inverter i700)
( 20) provides the control and/or visualisation of motion sequences.
"Logic & Motion" runtime software
The "Controller-based Automation" system allows for the central control of devices for Logic and
Motion applications. The runtime software runs on the controller.
In case of Logic applications, the sequence control is carried out in the controller and the motion
control is carried out in the inverter.
In case of Motion applications , the sequence control and motion control are carried out in the
controller. The inverter is used as actuating drive.
• Motion applications make special demands on the cycle time and real-time capability of the bus
system between the controller and the subordinate fieldbus nodes.
• this is for instance the case if the field devices, for example, are to move in a synchronised way
or if position setpoints are to be transmitted.
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4 System description
4.1 Visualisation system structure
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4 System description
This chapter describes the use of an Industrial PC as a visualisation device and the required
components.
4.1 Visualisation system structure
The field of visualisation technology distinguishes between three system architectures. The system
structure describes where to find the control system, the visualisation application, and the operator
device in the system.
Depending on the application ...
• control, visualisation, and operation can be carried out from one common controller.
Integrated control system
• the system structure can be composed of different devices (optionally from different
manufacturers in each case).
Stand-alone application
Since the system architectures are independent of the communication between the »VisiWinNET®«
visualisation system and the field devices, they can be freely combined.
( 17)
( 16)
More information regarding the communication with field devices can be found here:
Field devices
( 26)
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4 System description
4.1 Visualisation system structure
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4.1.1 Stand-alone application
The control system (controller) and visualisation (Visu) run on separate controllers, respectively.
• The visualisation IPC (Visu IPC) directly communicates with an external control system and the
lower-level field devices. A fieldbus or a higher-level Ethernet network are used for
communication.
• The visualisation can access variables of the control system and (depending on the bus system)
in addition can directly access parameters of the field devices.
• For the visualisation, a Panel PC/Industrial PC Embedded Line or a control cabinet PC with an
external monitor panel can be used.
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4 System description
4.1 Visualisation system structure
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4.1.2 Integrated control system
Note!
The integrated control system is only provided for IPCs/controllers with an integrated
monitor panel or
display.
for IPCs/controllers with a DVI interface for an external monitor panel/
The control system (Logic/Motion) and the visualisation run on the same IPC (controller, Visu).
The visualisation (Visu) ...
• is directly coupled to the control system (Logic/Motion);
• can access variables of the control system and (depending on the bus system) in addition can
directly access the parameters of the field devices.
"Controller-based Automation" system manual
Here you'll find more information relating to the visualisation as part of a control
system.
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4 System description
4.1 Visualisation system structure
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4.1.3 Client/server system
The client/server system is a classical SCADA application (Supervisory Control and Data Acquisition).
• A central server, IPC (controller) for data management (alarm, recipe, trend management) is
typical of this application.
• Operation and monitoring of the machine/system can be carried out via an optional number of
client devices.
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4 System description
4.2 System components
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4.2 System components
4.2.1 Controller: "Controller-based Automation" (control technology version 3.x)
Lenze offers a range of different controllers in cabinet and panel design. Depending on the
application, the controllers are provided with different processors, panel sizes, and runtime modes.
More information about Lenze controllers in the "Controller-based Automation" system
can be found in the following sets of documentation:
• "Controller-based Automation" system manual
• Controller reference manual
4.2.2 Industrial PCs (IPC): "PC-based Automation" (control technology version 2.x)
The platform strategy of the Lenze Industrial PCs provides for individual system concepts with
regard to the power, display size, and function, producing various designs from which you can select
the platform for your automation solution customised for each case.
This universal and scalable IPC platform is complemented by HMIs which are provided in fixed
configurations and can also fulfil automation functions in a restricted way.
More information about Lenze Industrial PCs in the "PC-based Automation" system can
be found in the following sets of documentation:
• "PC-based Automation" system manual
• Industrial PC (IPC) software manual
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