KROHNE TIDALFLUX 2000 Operating Manual

Quick Start
Quick Start
TIDALFLUX 2300 F
TIDALFLUX 2300 F
TIDALFLUX 2300 FTIDALFLUX 2300 F
Quick StartQuick Start
Electromagnetic flow sensor for partially filled pipes
The documentation is only complete when used in combination with the relevant documentation for the signal converter.
© KROHNE 11/2018 - 4002489404 - QS TIDALFLUX 2300 R04 en
TIDALFLUX 2300 F
1 Safety instructions 3
2 Installation 4
2.1 Scope of delivery............................................................................................................... 4
2.2 Device description ............................................................................................................ 4
2.3 Nameplates ...................................................................................................................... 5
2.4 Storage ............................................................................................................................. 6
2.5 Transport .......................................................................................................................... 6
2.6 Pre-installation requirements ......................................................................................... 7
2.7 General requirements...................................................................................................... 7
2.7.1 Vibration .................................................................................................................................. 7
2.7.2 Magnetic field.......................................................................................................................... 7
2.8 Installation conditions ...................................................................................................... 8
2.8.1 Inlet and outlet........................................................................................................................ 8
2.8.2 Control valve ........................................................................................................................... 8
2.8.3 Slope........................................................................................................................................ 8
2.8.4 Mounting advice for difficult situations ..................................................................................9
2.8.5 Open discharge .......................................................................................................................9
2.8.6 Cleaning of flow sensor ........................................................................................................ 10
2.8.7 Flange deviation.................................................................................................................... 10
2.8.8 Mounting position.................................................................................................................. 11
2.8.9 Torques and pressures......................................................................................................... 11
2.8.10 Temperatures ..................................................................................................................... 12
3 Electrical connections 13
3.1 Safety instructions.......................................................................................................... 13
3.2 Important notes on electrical connection...................................................................... 13
3.3 Connection of cables ...................................................................................................... 14
3.4 Connection of TIDALFLUX 2000 F .................................................................................. 16
3.5 Cable lengths.................................................................................................................. 18
3.6 Signal cable B (type BTS 300), construction .................................................................. 19
3.7 Signal cable A (type DS 300), construction .................................................................... 19
3.8 Preparing signal cable A, connection to flow sensor .................................................... 20
3.9 Preparing signal cable B, connection to flow sensor .................................................... 21
3.10 Preparing field current cable C, connection to flow sensor........................................ 22
3.11 Interface cable.............................................................................................................. 23
3.12 Grounding ..................................................................................................................... 25
3.12.1 Mounting grounding rings .................................................................................................. 25
3.13 Before switching on the power.................................................................................... 25
4 Technical data 26
4.1 Dimensions and weights ................................................................................................ 26
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TIDALFLUX 2300 F
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
INFORMATION!
These instructions contain important information for the handling of the device.
SAFETY INSTRUCTIONS
1
HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
i
RESULT
RESULT
RESULTRESULT This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives must always be observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale" apply which form the basis of the purchase contract.
INFORMATION!
Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website.
If you need to return the device to the manufacturer or supplier, please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form.
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2
INSTALLATION
2.1 Scope of delivery
Figure 2-1: Scope of delivery
1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 CD-ROM with product documentation 5 Grounding rings (optionally) 6 Cable
TIDALFLUX 2300 F
2.2 Device description
This flowmeter can measure the flow of conductive liquids, even in partially filled pipes. To be able to do this, a capacitive height measurement has been integrated into a regular electromagnetic flowmeter. If both the filled fraction and the velocity of the fluid are known, it is easy to calculate the amount of fluid running through the pipe.
INFORMATION!
Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool.
PICK can be found via the service menu button on the KROHNE.com website.
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TIDALFLUX 2300 F
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
INSTALLATION
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Figure 2-2: Example of nameplate sensor and converter
1 Additional info, website and recycling logo 2 CE marking with number(s) of notified body (bodies) 3 Name and address of manufacturer 4 Type designation with serial / CG number 5 Manufacturing date and country of origin 6 GK/GKL values (measuring sensor constants), size (mm/inches), field frequency 7 Materials of wetted parts or the Electronic Revision number 8 Electric values and protection category 9 PED data type I/II/III or SEP
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2
INSTALLATION
Electrical connection data of inputs/outputs (example of basic version)
Electrical connection data of inputs/outputs (example of basic version)
Electrical connection data of inputs/outputs (example of basic version)Electrical connection data of inputs/outputs (example of basic version)
Figure 2-3: Example of IO sticker
1 Power supply (AC: L and N, DC: L+ and L-, PE for 24V AC, FE for 24 VAC and DC) 2 Connection data of connection terminal D/D- 3 Connection data of connection terminal C/C- 4 Connection data of connection terminal B/B- 5 Connection data of connection terminal A/A-, A+ only operable in basic version
TIDALFLUX 2300 F
á A = active mode; the signal converter supplies the power for connection of the subsequent devices á P = passive mode; external power supply required for operation of the subsequent devices á N/C = connection terminals not connected
2.4 Storage
á Store the device in a dry and dust-free location. á Avoid lasting direct exposure to the sun. á Store the device in its original packaging. á Storage temperature: -50...+70° C / -58...+158° F
2.5 Transport
Figure 2-4: Transport
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TIDALFLUX 2300 F
2.6 Pre-installation requirements
Make sure that you have all necessary tools available:
Allen key (4 mm)
Small screwdriver
Wrench for cable glands
Wrench for wall mounting bracket (remote version only)
Torque wrench for installing flowmeter in pipeline
2.7 General requirements
INFORMATION!
The following precautions must be taken to ensure reliable installation.
Make sure that there is adequate space to the sides.
Protect the signal converter from direct sunlight and install a sun shade if necessary.
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.
Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-64.
INSTALLATION
2
2.7.1 Vibration
Figure 2-5: Avoid vibrations
2.7.2 Magnetic field
Figure 2-6: Avoid magnetic fields
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INSTALLATION
2.8 Installation conditions
2.8.1 Inlet and outlet
Figure 2-7: Recommended inlet and outlet sections, top view
1 t 5 DN 2 t 3 DN
2.8.2 Control valve
TIDALFLUX 2300 F
2.8.3 Slope
Figure 2-8: Installation before control valve
CAUTION!
The accuracy is influenced by the slope. Stay within measurements!
Figure 2-9: Recommended slope
±
1% to get the most accurate
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TIDALFLUX 2300 F
2.8.4 Mounting advice for difficult situations
If you can not meet the installation conditions install the flowmeter between two containers. The inlet to the flowmeter must be higher than the outlet of the fluid. In this way you will have a calm flow into the flowmeter, resulting in a highly accurate measurement. The sizes of the containers must be proportional to the size of the flowmeter.
Figure 2-10: Installing in difficult situations
1 Use a container 2 if the Inlet pipe has a slope > 1%. Make sure that the outlet level of this pipe is below the inlet to the
flowmeter.
2 Inlet container 3 Inlet section of 10 DN 4 Outlet section of 5 DN 5 Outlet container advisable if outlet pipe has a slope > 1%.
INSTALLATION
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CAUTION!
Always use a free exit pipe to prevent backflow in the flow sensor and to keep the velocity at the maximum flow at least at 1 m/s.
2.8.5 Open discharge
Figure 2-11: Open discharge
1 t 5 DN 2 Make sure that the water level stays below the pipe outlet.
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