KROHNE TIDALFLUX 2000 Operating Manual

TIDALFLUX 2300 F Quick Start

Electromagnetic flow sensor for partially filled pipes

The documentation is only complete when used in combination with the relevant documentation for the signal converter.

© KROHNE 11/2018 - 4002489404 - QS TIDALFLUX 2300 R04 en

 

CONTENTS

 

 

 

TIDALFLUX 2300 F

 

 

 

 

 

1

Safety instructions

3

 

 

 

2

Installation

4

 

 

 

 

 

2.1

Scope of delivery...............................................................................................................

4

 

2.2

Device description ............................................................................................................

4

 

2.3

Nameplates ......................................................................................................................

5

 

2.4

Storage .............................................................................................................................

6

 

2.5

Transport ..........................................................................................................................

6

 

2.6

Pre-installation requirements .........................................................................................

7

 

2.7

General requirements ......................................................................................................

7

 

2.7.1

Vibration ..................................................................................................................................

7

 

2.7.2

Magnetic field..........................................................................................................................

7

 

2.8

Installation conditions ......................................................................................................

8

 

2.8.1

Inlet and outlet ........................................................................................................................

8

 

2.8.2 Control valve ...........................................................................................................................

8

 

2.8.3 Slope........................................................................................................................................

8

 

2.8.4

Mounting advice for difficult situations ..................................................................................

9

 

2.8.5 Open discharge .......................................................................................................................

9

 

2.8.6 Cleaning of flow sensor ........................................................................................................

10

 

2.8.7 Flange deviation ....................................................................................................................

10

 

2.8.8 Mounting position..................................................................................................................

11

 

2.8.9 Torques and pressures.........................................................................................................

11

 

2.8.10 Temperatures .....................................................................................................................

12

3 Electrical connections

13

 

 

 

 

 

3.1

Safety instructions..........................................................................................................

13

 

3.2

Important notes on electrical connection......................................................................

13

 

3.3

Connection of cables ......................................................................................................

14

 

3.4

Connection of TIDALFLUX 2000 F ..................................................................................

16

 

3.5

Cable lengths..................................................................................................................

18

 

3.6

Signal cable B (type BTS 300), construction ..................................................................

19

 

3.7

Signal cable A (type DS 300), construction ....................................................................

19

 

3.8

Preparing signal cable A, connection to flow sensor ....................................................

20

 

3.9

Preparing signal cable B, connection to flow sensor ....................................................

21

 

3.10 Preparing field current cable C, connection to flow sensor........................................

22

 

3.11 Interface cable..............................................................................................................

23

 

3.12 Grounding .....................................................................................................................

25

 

3.12.1 Mounting grounding rings ..................................................................................................

25

 

3.13 Before switching on the power....................................................................................

25

4 Technical data

26

 

 

 

 

 

4.1

Dimensions and weights ................................................................................................

26

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SAFETY INSTRUCTIONS 1

 

TIDALFLUX 2300 F

 

 

 

Warnings and symbols used

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

HANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

iRESULT

This symbol refers to all important consequences of the previous actions.

Safety instructions for the operator

CAUTION!

Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives must always be observed.

LEGAL NOTICE!

The responsibility as to the suitability and intended use of this device rests solely with the user. The supplier assumes no responsibility in the event of improper use by the customer. Improper installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of Sale" apply which form the basis of the purchase contract.

INFORMATION!

Further information can be found on the supplied CD-ROM in the manual, on the data sheet, in special manuals, certificates and on the manufacturer's website.

If you need to return the device to the manufacturer or supplier, please fill out the form contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer cannot repair or inspect the device without the completed form.

11/2018 - 4002489404 - QS TIDALFLUX 2300 R04 en

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2 INSTALLATION

 

 

TIDALFLUX 2300 F

 

 

 

 

2.1 Scope of delivery

Figure 2-1: Scope of delivery

1Ordered flowmeter

2Product documentation

3Factory calibration report

4CD-ROM with product documentation

5Grounding rings (optionally)

6Cable

2.2Device description

This flowmeter can measure the flow of conductive liquids, even in partially filled pipes. To be able to do this, a capacitive height measurement has been integrated into a regular electromagnetic flowmeter. If both the filled fraction and the velocity of the fluid are known, it is easy to calculate the amount of fluid running through the pipe.

INFORMATION!

Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool.

PICK can be found via the service menu button on the KROHNE.com website.

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KROHNE TIDALFLUX 2000 Operating Manual

 

 

INSTALLATION 2

 

TIDALFLUX 2300 F

 

 

 

2.3 Nameplates

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

Figure 2-2: Example of nameplate sensor and converter

1Additional info, website and recycling logo

2CE marking with number(s) of notified body (bodies)

3Name and address of manufacturer

4Type designation with serial / CG number

5Manufacturing date and country of origin

6GK/GKL values (measuring sensor constants), size (mm/inches), field frequency

7Materials of wetted parts or the Electronic Revision number

8Electric values and protection category

9PED data type I/II/III or SEP

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2 INSTALLATION

 

 

TIDALFLUX 2300 F

 

 

 

 

Electrical connection data of inputs/outputs (example of basic version)

Figure 2-3: Example of IO sticker

1Power supply (AC: L and N, DC: L+ and L-, PE for 24V AC, FE for 24 VAC and DC)

2Connection data of connection terminal D/D-

3Connection data of connection terminal C/C-

4Connection data of connection terminal B/B-

5Connection data of connection terminal A/A-, A+ only operable in basic version

áA = active mode; the signal converter supplies the power for connection of the subsequent devices

áP = passive mode; external power supply required for operation of the subsequent devices

áN/C = connection terminals not connected

2.4Storage

áStore the device in a dry and dust-free location.

áAvoid lasting direct exposure to the sun.

áStore the device in its original packaging.

áStorage temperature: -50...+70° C / -58...+158° F

2.5Transport

Figure 2-4: Transport

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INSTALLATION 2

 

TIDALFLUX 2300 F

 

 

 

2.6 Pre-installation requirements

Make sure that you have all necessary tools available:

Allen key (4 mm)

Small screwdriver

Wrench for cable glands

Wrench for wall mounting bracket (remote version only)

Torque wrench for installing flowmeter in pipeline

2.7General requirements

INFORMATION!

The following precautions must be taken to ensure reliable installation.

Make sure that there is adequate space to the sides.

Protect the signal converter from direct sunlight and install a sun shade if necessary.

Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.

Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-64.

2.7.1Vibration

Figure 2-5: Avoid vibrations

2.7.2 Magnetic field

Figure 2-6: Avoid magnetic fields

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2 INSTALLATION

 

 

TIDALFLUX 2300 F

 

 

 

 

2.8 Installation conditions

2.8.1 Inlet and outlet

Figure 2-7: Recommended inlet and outlet sections, top view

1τ 5 DN

2τ 3 DN

2.8.2Control valve

Figure 2-8: Installation before control valve

2.8.3 Slope

CAUTION!

The accuracy is influenced by the slope. Stay within ±1% to get the most accurate measurements!

Figure 2-9: Recommended slope

8

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INSTALLATION 2

 

TIDALFLUX 2300 F

 

 

 

2.8.4 Mounting advice for difficult situations

If you can not meet the installation conditions install the flowmeter between two containers. The inlet to the flowmeter must be higher than the outlet of the fluid. In this way you will have a calm flow into the flowmeter, resulting in a highly accurate measurement. The sizes of the containers must be proportional to the size of the flowmeter.

Figure 2-10: Installing in difficult situations

1Use a container 2 if the Inlet pipe has a slope > 1%. Make sure that the outlet level of this pipe is below the inlet to the flowmeter.

2Inlet container

3Inlet section of 10 DN

4Outlet section of 5 DN

5Outlet container advisable if outlet pipe has a slope > 1%.

CAUTION!

Always use a free exit pipe to prevent backflow in the flow sensor and to keep the velocity at the maximum flow at least at 1 m/s.

2.8.5 Open discharge

Figure 2-11: Open discharge

1τ 5 DN

2Make sure that the water level stays below the pipe outlet.

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