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TIDALFLUX 2300 F
1.1 Solution for partially filled pipes
The TIDALFLUX 2000
TIDALFLUX 2000 flow sensor with integrated and non-contact capacitive level measuring
TIDALFLUX 2000TIDALFLUX 2000
system provides accurate flow measurement in partially filled pipes. TIDALFLUX is designed to
measure reliably between 10% and 100% of the pipe cross-section. The integrated level sensors
in the liner are in no contact with the liquid and are therefore insensitive to fat and oil floating on
the surface.
PRODUCT FEATURES
1
1 Various flange standards
2 Patented, capacitive and non-contact flow level measuring system integrated in the liner
3 Remote converter IFC 300 ( PF)
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PRODUCT FEATURES
Highlights
• For partially filled pipes in the water and wastewater industry
• Broad diameter range up to DN1600 / 64"
• High abrasion- and chemical resistance
• Measurement possible between 10% and 100% filling
• Electrodes for flow measurement are below 10% filling level, therefore no blind folding by fat
and oil floating on the water surface
• Complete factory calibration, no on-site calibration required
Industries
• Water
• Wastewater
Applications
• For partially filled pipes instead of expensive siphon tube constructions
• Water and wastewater
• Surface water
• Biological and chemical wastewater
TIDALFLUX 2300 F
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1.2 Options
The solution for the water and wastewater industry
The solution for the water and wastewater industry
The solution for the water and wastewater industryThe solution for the water and wastewater industry
PRODUCT FEATURES
Flanged flowsensor
Flanged flowsensor
Flanged flowsensorFlanged flowsensor
• Robust construction, completely welded
• Various flange standards like DIN, ANSI and JIS
• IP 68
• ATEX / IEC(x Zone 1 / Class1 Div 2
• 220/110 V or 24 VDC power supply
• Polyurethane liner
1
Remote converter
Remote converter
Remote converterRemote converter
• IFC 300 F (PF)
• Stainless steel
• ATEX / IEC(x Zone 1 / Class1 Div 2
• Extra connector space (for use with NPT)
• Mounting to wall or 2" pipe with clamps
• mA, HART or Modbus
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PRODUCT FEATURES
1.3 Measuring principle
The TIDALFLUX 2000 is an electromagnetic flow sensor with an integrated capacitive level
measurement system, designed for electrically conductive process liquids. The flow rate Q(t)
through the tube is: Q(t) = v(t) x A(t)
in which
v(t) = flow velocity of liquid product
A(t) = wetted area of tube section.
The flow velocity is determined on basis of the known electromagnetic measurement principle.
The two measuring electrodes are located in the lower part of the measuring tube, on a level of
approx. 10% of the inner diameter of the pipe in order to get a reliable measurement up from a
level of 10%.
Q(t) = v(t) x A(t),
Q(t) = v(t) x A(t)Q(t) = v(t) x A(t)
TIDALFLUX 2300 F
An electrically conductive fluid flows inside an electrically insulat
HG pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of
the fluid, a voltage U is generated:
U = v * k * B * D
U = v * k * B * D
U = v * k * B * DU = v * k * B * D
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = distance between electrodes
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate q. The signal voltage is quite small (typically 1 mV at v = 3 m/s / 10 ft/s and
field coil power of 1 W). Finally, a signal converter is used to amplify the signal voltage, filter it
(separate from noise) and convert it into signals for totalising, recording and output processing.
Figure 1-1: Measuring principle TIDALFLUX
1 Electrodes
2 Induced voltage (proportional to flow velocity)
3 Capacitive plates in liner for height measurement
4 Magnetic field
5 Field coils
The wetted area A is computed from the known inside diameter of the pipe by the patented
capacitive level measurement system that is built into the measuring tube liner. The required
electronics unit is accommodated in a compact housing that is mounted on top of the measuring
sensor. This electronics is connected to the remote IFC 300 F converter by means of a digital
communication line.
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2.1 Technical data
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
Measuring system
Measuring principleFaraday's law
Application rangeElectrically conductive fluids
Measured value
Measured value
Measured valueMeasured value
Primary measured valueFlow velocity
Secondary measured valueVolume flow
Design
FeaturesFlange version with full bore flow tube
Modular constructionThe measurement system consists of a flow sensor and a signal
Remote versionIn field (F) version with IFC 300 signal converter: TIDALFLUX 2300 F.
Nominal diameterDN200...1600 / 8...64"
TECHNICAL DATA
Level
Standard as well as higher pressure ratings
Broad range of nominal sizes
converter. It is available as remote version. More information about
the signal converter can be found in the documentation of the signal
converter.
Note: Compact versions are not available.
2
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TECHNICAL DATA
Measuring accuracy
Maximum measuring errorRelated to volume flow (MV = Measured Value, FS = Full Scale)
Tailor made to inner diameter of connecting pipeline.
Necessary if inner side of connecting pipeline isn't electrically
conductive.
on page 14.
on page
2
Process connections
Flange
Flange
FlangeFlange
EN 1092-1DN200...1600 in PN 6...40 (others on request)
ASME8...64" in 150...300 lb RF (others on request)
JISDN200...1600 in JIS 10...20 K (others on request)
Design of gasket surfaceRF (others on request)
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TECHNICAL DATA
Electrical connections
GeneralElectrical connection is carried out in conformity with the VDE 0100
Power supplyStandard: 100...230 VAC (-15% / +10%), 50/60 Hz
Power consumptionAC: 22 VA
Field current cableShielded cable must be used, no part of delivery.
Signal cableDS 300 (type A)
Data interface cableFor transmission of measured level to IFC 300 F.
Cable entriesStandard: 2x M20 x 1.5 + 2x M16 x 1.5 EMC type
TIDALFLUX 2300 F
directive "Regulations for electrical power installations with line
voltages up to 1000 V" or equivalent national specifications.
Option: 12...24 VDC (-55% / +10%)
12 VDC -10% is included in the tolerance range
DS 300 (type A)
DS 300 (type A)DS 300 (type A)
Max. length: 600 m / 1968 ft (dependent on electrical conductivity)
BTS 300 (type B)
BTS 300 (type B)
BTS 300 (type B)BTS 300 (type B)
Max. length: 600 m / 1968 ft
Shielded LIYCY cable, 3 x 0.75 mm
Option: ½" NPT
2
Approvals and certificates
CE
CE
CECE
This device fulfils the statutory requirements of the EU directives. The manufacturer certifies successful
testing of the product by applying the CE mark.
For full information of the EU directives and standards and the
approved certifications, please refer to the EU Declaration of
Conformity or the website of the manufacturer.
Hazardous areas
Hazardous areas
Hazardous areasHazardous areas
ATEX / IECExOption: Ex zone 1, IEC(x
DEKRA 12ATEX0235 X
IECEx DEKRA 12.0079X
QPSClass 1, Division 2
LR1338
Other approvals and standards
Other approvals and standards
Other approvals and standardsOther approvals and standards
Protection category acc. to
IEC/EN 60529
Vibration resistanceIEC 60068-2-6
Random vibration testIEC 60068-2-34
Shock testIEC 60068-2-27
Standard: IP 66/67 (NEMA 4/4X/6)
Option: IP 68 (NEMA 6P)
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2.2 Measuring accuracy
Every electromagnetic flowmeter is calibrated by direct volume comparison. The wet calibration
validates the performance of the flowmeter under reference conditions against accuracy limits.
The accuracy limits of electromagnetic flowmeters are typically the result of the combined effect
of linearity, zero point stability and calibration uncertainty.
The measuring accuracy for partly filled pipes and completely filled pipes are different. In these
graphs it is assumed that the velocity at full scale value is at least 1 m/s (is also the standard
value for calibration, since it will result in the most accurate measurements). Additional
conditions; slope of pipe line 0%, electrical conductivity medium 50...5000 PS/cm.
TECHNICAL DATA
2
Partly filled:
• v @ Full Scale t 1 m/s / 3.3 ft/s: d 1% of Full Scale
Fully filled:
• v t 1 m/s / 3.3 ft/s: d 1% of MV
• v < 1 m/s / 3.3 ft/s: d 0.5% of MV + 5 mm/s / 0.2 inch/s (see following graph)
Fully filled pipes
Figure 2-1: Maximum measuring error of measured value (=Y)
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TECHNICAL DATA
2.3 Dimensions and weights
The inner pipe diameter should match the inner diameter of the flowmeter. Since the inner
diameter is not a standard DN size, choose the inner pipe diameter to be just a little bit bigger
than the flowmeter diameter. If a lot of sediment or fat is expected the optimal solution is to use
a customized diameter compensation ring on both sides to have smooth transits.
TIDALFLUX 2300 F
k = 230 mm / 89.1"
m = 265 mm / 10.4"
n = 251 mm / 9.9"
Detailed 2D and 3D drawings are available on the website of the manufacturer.
EN 1092-1
Nominal sizeDimensions [mm]Approx.
DNPNabØcdØDØD
2001035058229114634018940
2501040063033116639523154
3001050068038119144528166
3501050073342821450531695
40010600791483242565365115
50010600894585293670467145
600106001003694347780567180
700107001120812406895666265
8001080012359224611015768350
90010900135610645321115863425
1000101000144711325661230965520
1200612001639134067014051169659
1400614001842152176116301367835
16006160020421721861183015491659
i
weight
[kg]
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150 lb flanges
Nominal sizeDimensions [inches]Approx.
ASME 1PN
1 Nominal size d 24": ASME; > 24": AWWA
TECHNICAL DATA
abØcdØDØD
[psi]
828413.7822.9311.465.7513.57.4490
1028415.7524.8013.036.5416.09.09120
1228419.6926.76157.5219.011.06145
1428427.5630.2216.859.821.012.44210
1628431.531.1319.029.5323.514.37255
2028431.535.2123.0311.5427.518.39320
2428431.539.5027.3213.6632.022.32400
28 Class D35.4344.7131.9715.9836.526.22692
32 Class D39.3749.5136.318.1541.830.241031
36 Class D43.3154.4241.8920.9446.033.981267
40 Class D47.2458.1444.5722.2850.837.991554
48 Class D55.1266.6152.7626.3859.546.022242
weight
i
[lb]
2
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INSTALLATION
3.1 Intended use
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
3.2 General notes on installation
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
Do a check of the packing list to make sure that you have all the elements given in the order.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
TIDALFLUX 2300 F
3.2.1 Vibration
Figure 3-1: Avoid vibrations
3.2.2 Magnetic field
14
Figure 3-2: Avoid magnetic fields
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3.3 Installation conditions
3.3.1 Inlet and outlet
Figure 3-3: Recommended inlet and outlet sections, top view
1 t 5 DN
2 t 3 DN
3.3.2 Control valve
INSTALLATION
3
3.3.3 Slope
Figure 3-4: Installation before control valve
The accuracy is influenced by the slope. Stay within s% to get the most accurate
measurements!
Figure 3-5: Recommended slope
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INSTALLATION
3.3.4 Mounting advice for difficult situations
If you can not meet the installation conditions install the flowmeter between two containers. The
inlet to the flowmeter must be higher than the outlet of the fluid. In this way you will have a calm
flow into the flowmeter, resulting in a highly accurate measurement. The sizes of the containers
must be proportional to the size of the flowmeter.
Figure 3-6: Installing in difficult situations
1 Use a container 2 if the Inlet pipe has a slope > 1%. Make sure that the outlet level of this pipe is below the inlet to the
flowmeter.
2 Inlet container
3 Inlet section of 10 DN
4 Outlet section of 5 DN
5 Outlet container advisable if outlet pipe has a slope > 1%.
TIDALFLUX 2300 F
Always use a free exit pipe to prevent backflow in the flow sensor and to keep the velocity at the
maximum flow at least at 1 m/s.
3.3.5 Open discharge
Figure 3-7: Open discharge
1 t 5 DN
2 Make sure that the water level stays below the pipe outlet.
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3.3.6 Cleaning of flow sensor
The flow sensor is highly resistant against dirt and the measurement will rarely be influenced by
anything. However, it is advisable to create a possiblity for cleaning just in front or behind the
sensor.
Figure 3-8: Option for cleaning of flow sensor
1 Opening for cleaning
3.3.7 Flange deviation
INSTALLATION
3
Max. permissible deviation of pipe flange faces:
- L
L
max
Figure 3-9: Flange deviation
1 L
max
2 L
min
d 0.5 mm / 0.02"
min
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INSTALLATION
3.3.8 Mounting position
Only install the flow sensor in the shown position to keep the electrodes under water. Limit the
rotation to
Figure 3-10: Mounting position
±2°
TIDALFLUX 2300 F
to maintain the accuracy.
3.3.9 Torques and pressures
Figure 3-11: Tightening of bolts
Tightening of bolts
• Always tighten the bolts uniformly and in diagonally opposite sequence.
• Do not exceed the maximum torque value.
• Step 1: Apply approx. 50% of max. torque given in table.
• Step 2: Apply approx. 80% of max. torque given in table.
• Step 3: Apply 100% of max. torque given in table.
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Tighten the bolts uniformely in diagonally opposite sequence.
INSTALLATION
3
Nominal size
DN [mm]
Nominal size
[inch]
Pressure
BoltsMax. torque [Nm]
r a t i n g
200PN 108 x M 2068
250PN 1012 x M 2065
300PN 1012 x M 2076
350PN 1016 x M 2075
400PN 1016 x M 24104
500PN 1020 x M 24107
600PN 1020 x M 27138
700PN 1024 x M 27163
800PN 1024 x M 30219
900PN 1028 x M 30205
1000PN 1028 x M 33261
1200PN 632 x M30252
Flange class
BoltsMax. torque [Nm]
[lb]
81508 x 3/4"69
1015012 x 7/8"79
1215012 x 7/8"104
1415012 x 1"93
1615016 x 1"91
1815016 x 1 1/8"143
2015020 x 1 1/8"127
2415020 x 1 1/4"180
2815028 x 1 1/4"161
3215028 x 1 1/2"259
3615032 x 1 1/2"269
4015036 x 1 1/2"269
Information for bigger sizes is available on request.
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ELECTRICAL CONNECTIONS
4.1 Safety instructions
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
Observe the national regulations for electrical installations!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Important notes on electrical connection
TIDALFLUX 2300 F
Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for
electrical power installations with line voltages up to 1000 V" or equivalent national regulations.
•
Use suitable cable entries for the various electrical cables.
•
The sensor and converter are configured together in the factory. For this reason, please
connect the devices in pairs. Ensure that the sensor constant GK (see nameplates) are
identically set.
•
The TIDALFLUX 2300 sensor and converter need both a separate power supply.
For more information about the grounding of the flowmeter, refer to Grounding on page 22
.
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4.3 Cable lengths
The maximum allowed distance between the flow sensor and the converter is determined by the
shortest cable length.
Interface cable
Interface cable: maximum length is 600 m / 1968 ft.
Interface cableInterface cable
Type B (BTS) signal cable
Type B (BTS) signal cable: maximum length is 600 m / 1968 ft.
Type B (BTS) signal cableType B (BTS) signal cable
Type A (DS) signal cable
Type A (DS) signal cable: maximum length depends on the conductivity of the fluid:
Type A (DS) signal cableType A (DS) signal cable
Electrical conductivityMaximum length
[μS/cm][m][ft]
50120394
100200656
2004001312
t4006001968
ELECTRICAL CONNECTIONS
4
Field current cable
Field current cable: The cross section of the cable determines the maximum length:
Field current cableField current cable
Cross sectionMaximum length
[mm2]
2 x 0.752 x 18150492
2 x 1.52 x 16300984
2 x 2.52 x 146001968
[AWG][m][ft]
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ELECTRICAL CONNECTIONS
4.4 Grounding
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
4.4.1 Mounting grounding rings
TIDALFLUX 2300 F
In order to get a reliable height measurement it is absolutely necessary
absolutely necessary that the inner side of the
absolutely necessaryabsolutely necessary
connecting pipeline is electrically conductive and connected to ground. If not, tailor-made
grounding rings with a cylindrical part can be delivered. Please contact your local agency in case
of doubt.
Figure 4-1: Grounding with grounding rings
1 Existing pipeline
2 Grounding rings, custom made to inner diameter of pipeline
3 TIDALFLUX
4 Insert the cylindrical part of the grounding ring into the pipeline. Use an appropiate gasket between the grounding ring
and the flange.
Sizes of the grounding rings are diameter dependent and available on request.
For the connection diagrams and more information on connection of the sensor, please refer to
the manual of the TIDALFLUX 2300 and the applicable signal converter.
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NOTES
5
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K
K
K
KROHNE – Process instrumentation and measurement solutions