Krohne H250 M40 User Manual

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Handbook

H250 M40

H250 M40 H250 M40

Variable area flowmeter

HandbookHandbook

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IMPRINT

:::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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H250 M40

CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5

1.2 Certifications .................................................................................................................... 6

1.3 Pressure equipment directive.......................................................................................... 6

1.4 Safety instructions from the manufacturer ..................................................................... 7

1.4.1 Copyright and data protection ................................................................................................ 7

1.4.2 Disclaimer ............................................................................................................................... 7

1.4.3 Product liability and warranty ................................................................................................ 8

1.4.4 Information concerning the documentation........................................................................... 8

1.4.5 Warnings and symbols used................................................................................................... 9

1.5 Safety instructions for the operator................................................................................. 9

2 Device description 10

2.1 Scope of delivery............................................................................................................. 10

2.2 Device version................................................................................................................. 11

2.2.1 Indicator versions ................................................................................................................. 12

2.2.2 Float damping ....................................................................................................................... 14

2.2.3 Pointer damping.................................................................................................................... 14

2.3 Nameplate ...................................................................................................................... 15

2.4 Description code............................................................................................................. 16

2.5 Electronics revision........................................................................................................ 17

3 Installation 18

3.1 Notes on installation ......................................................................................................18

3.2 Storage ........................................................................................................................... 18

3.3 Installation conditions ....................................................................................................19

3.3.1 Tightening torques................................................................................................................ 21

3.3.2 Magnetic filters ..................................................................................................................... 21

3.3.3 Heat insulation ...................................................................................................................... 22

4 Electrical connections 23

4.1 Security information.......................................................................................................23

4.2 Electrical connection indicator M40............................................................................... 24

4.2.1 Limit switches K1/K2 ............................................................................................................ 24

4.2.2 Current output ESK4 / ESK4A............................................................................................... 27

4.2.3 ESK4-T limit outputs............................................................................................................. 30

4.2.4 Connection Harting HAN

7D............................................................................................... 32

4.3 Grounding connections................................................................................................... 33

4.4 Protection category ........................................................................................................33

5 Start-up 34

5.1 Standard device .............................................................................................................. 34

5.2 Indicator ESK4-T ............................................................................................................ 34

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CONTENTS

H250 M40

6 Operation 35

6.1 ESK4 / ESK4A - Loop Check Mode................................................................................. 35

6.2 Operating elements ESK4-T........................................................................................... 36

6.3 Basic principles of operation ESK4-T ............................................................................ 37

6.3.1 Functional description of the keys........................................................................................ 37

6.3.2 Navigation within the menu structure.................................................................................. 37

6.3.3 Change the settings in the menu..........................................................................................38

6.4 Overview of the units ESK4-T......................................................................................... 39

6.5 Error messages ESK4-T................................................................................................. 40

6.6 Menu indicator ESK4-T................................................................................................... 43

6.6.1 Factory settings .................................................................................................................... 43

6.6.2 Menu structure ..................................................................................................................... 44

6.6.3 Menu explanations................................................................................................................ 46

7 Service 54

7.1 Maintenance ................................................................................................................... 54

7.2 Replacement and retrofitting......................................................................................... 54

7.2.1 Replacing floats .................................................................................................................... 54

7.2.2 Retrofitting float damping..................................................................................................... 55

7.2.3 Retrofitting limit switch ........................................................................................................ 55

7.2.4 Replacement - Retrofitting ESK4 / ESK4A ........................................................................... 56

7.2.5 Replacement - Retrofitting add-on module ESK4-T / PA / FF............................................. 57

7.3 Spare parts availability...................................................................................................57

7.3.1 List of spare parts................................................................................................................. 57

7.4 Availability of services .................................................................................................... 61

7.5 Returning the device to the manufacturer..................................................................... 61

7.5.1 General information.............................................................................................................. 61

7.5.2 Form (for copying) to accompany a returned device............................................................ 62

7.6 Disposal .......................................................................................................................... 62

8 Technical data 63

8.1 Functional principle........................................................................................................ 63

8.2 Technical data................................................................................................................. 64

8.3 Dimensions and weights ................................................................................................ 71

8.4 Measuring ranges...........................................................................................................74

9 Notes 82

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H250 M40

1.1 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in industrial environment. There may be potential difficulties in ensuring electromagnetic compatibility in other environments, due to conducted as well as radiated disturbances.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The variable area flowmeters are suitable for measuring clean gases, vapours and liquids.

Intended use:

• The product may not contain any ferromagnetic particles or solids. It may be necessary to install magnetic filters or mechanical filters.

• The product must be sufficiently liquid and free of deposits.

• Avoid pressure surges and pulsing flows.

• Open valves slowly. Do not use solenoid valves.

SAFETY INSTRUCTIONS

Use suitable measures to eliminate compression vibrations during gas measurements:

• Short pipeline lengths to next restriction

• Nominal pipe size not greater than nominal device size

• Use of floats with damping

• Increase in operating pressure (while taking into account the resulting change in density and

thus change in scale)

Observe installation conditions according to VDI/VDE 3513-3.

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

CAUTION!

Do not use any abrasive media containing solid particles or highly viscous media.

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SAFETY INSTRUCTIONS

1.2 Certifications

CE marking

The device fulfils all applicable statutory requirements of the following EC directives:

• Pressure equipment directive

• For devices with electrical installations: EMC directive

• Devices for use in hazardous areas: ATEX directive

as well as

• NAMUR recommendations NE 21, NE 43 and NE 107

The manufacturer certifies successful testing of the product by applying the CE marking. A CE declaration of conformity regarding the directives in question and the associated harmonised standards can be downloaded from our internet site.

H250 M40

1.3 Pressure equipment directive

A conformity assessment in accordance with pressure equipment directive has been carried out for the devices described. Conformity is certified by applying the CE mark. The number of the notified body is also stated.

The PED key describes rating of devices:

Example: PED/G1/III/H G Gases and vapours 1Fluid group 1 III Category III H Conformity assessment method according to Module H

The PED key identification can be found on the nameplate of the device (for details refer to

Nameplate

INFORMATION!

The stated pressures (PS) and temperatures (TS) only apply as refers to the pressure resistance of the sensor body. As regards the functionality of the entire device, further restrictions of the maximum temperature may need to be observed (e.g. ATEX approval). Devices rated below Category I due to their size, do not receive the CE mark in the scope of the PED. These devices are subject to applicable Sound Engineering Practice SEP.

on page 15).

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H250 M40

1.4 Safety instructions from the manufacturer

1.4.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

SAFETY INSTRUCTIONS

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.4.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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SAFETY INSTRUCTIONS

1.4.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.4.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.

H250 M40

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H250 M40

1.4.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

SAFETY INSTRUCTIONS

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.5 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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DEVICE DESCRIPTION

2.1 Scope of delivery

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

H250 M40

Figure 2-1: Scope of delivery

1 Measuring device in ordered version 2 For the ESK4-T version - bar magnet 3 Documentation 4 Certificates, calibration report (supplied to order only) 5 Wrench

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H250 M40

2.2 Device version

• H250 with indicator M40

• H250 with M40 indicator with display cut-out for ESK4-T

1. H250/RR/M40

• Local indicator without auxiliary power

• max. 2 limit switches, type NAMUR, NAMUR safety-oriented or transistor (3-wire)

• Electrical signal output 4...20 mA, HART

• Intrinsically safe [Ex i] or in explosion-proof enclosure [Ex d]

DEVICE DESCRIPTION

or Fieldbus communication

2. H250/RR/M40

• additional LCD, measured value and/or flow counter

• 2 configurable binary outputs, limit value or pulse output

• 1 binary input, Start / Stop / Reset flow counter

• 2-wire current output 4…20 mA, HART

• Intrinsically safe [Ex i] or in explosion-proof enclosure [Ex d]

communication

The following designs are available as options:

• H250 with indicator M40 as high-temperature version HT

• H250 with indicator M40 with increased corrosion protection (special paint finish)

• H250H for use in horizontal pipelines

• H250U for use in vertical fall pipes

• H250F with hygienic measuring tube design for Food & Pharma

• H250C with PTFE / TFM liner for aggressive media

Display options

• M40 - Aluminium, single-layer powder coating (polyester)

• M40S - Aluminium, two-layer powder coating (epoxy / polyester)

• M40R - Stainless steel without coating

Offshore wet coating for aluminium or stainless steel on request

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DEVICE DESCRIPTION

2.2.1 Indicator versions

The M40 indicator can be fitted with various modules.

Basic version

H250 M40

1 Pointer module 2 Bolts for ESK4 / ESK4A attachment 3 Baseplate 4 Module profile 5 Pressure piece for ESK4 / ESK4A attachment 6 Housing cover locking device 7 Earth terminal external

Versions K1 / K2 and ESK4 / ESK4A

1 Indicator with K2 contact module 2 Indicator with ESK4 / ESK4A current output 4...20 mA

Both versions can be combined with one another.

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H250 M40

Version ESK4-T

1 ESK4 / ESK4A connection 2 Module cover 3 Display 4 Display module ESK4-IO 5 Operating keys ^ ↑ 6 Connection binary outputs and reset input 7 Module connection cable

DEVICE DESCRIPTION

Version Fieldbus ESK4-FF / ESK4-PA

1 Basic module with electronic magnet sensors ESK4 / ESK4A 2 Connection bus module 3 DIP switch for bus settings

For more details see the supplementary instructions "H250 M40 Foundation Fieldbus" and "H250 M40 Profibus PA"

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DEVICE DESCRIPTION

2.2.2 Float damping

Float damping is characterised by high standstill times and self-centering. The damping sleeve is made of high performance ceramic or PEEK, depending on the medium and the application. Float damping can also be retrofitted for the user (refer to "Service").

Use of damping

• Generally when CIV and DIV floats are used for gas measurement.

• For TIV floats (H250/RR and H250/HC only) with an operating primary pressure:

Nominal size acc. to Operating primary pressure

EN 1092-1 ASME B16.5 [bar] [psig]

DN 50 ½" ≤0.3 ≤4.4

DN25 1" ≤0.3 ≤4.4 DN50 2" ≤0.2 ≤2.9 DN80 3" ≤0.2 ≤2.9

DN 100 4" ≤0.2 ≤2.9

H250 M40

2.2.3 Pointer damping

In principle, the indicating element with its magnetic system contains indicator damping. An additional eddy current brake is advantageous in the event of fluctuating or pulsing flows. The magnets on the eddy current brake surround the pointer vane without touching it, damping its movement. The result is a much steadier pointer position, without distorting the measured value. A turnbuckle ensures a proper fit. The eddy current brake can be retrofitted during operation without recalibrating (refer to "Service").

1 Eddy current brake 2 Pointer vane 3 Bracket 4 Pointer cylinder

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H250 M40

2.3 Nameplate

INFORMATION!

Check on the device nameplates, that the device is supplied according to your order.

DEVICE DESCRIPTION

Figure 2-2: Nameplate on the indicator

1 Device type 2 Manufacturer 3 Notified ATEX & PED body 4 Rating data: temperature & pressure rating 5 PED data 6 Ex data 7 Electrical connection data 8 Internet site

Additional markings on the indicator

• SN - serial number

• SO - sales order / item

• PA - Production order

• Vx - product configurator code

• AC - article code

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DEVICE DESCRIPTION

2.4 Description code

The description code* consists of the following elements:

1 Device type H250 - standard version H250H - horizontal flow direction H250U - flow direction from top to bottom

2 Materials / versions RR - stainless steel C - PTFE or PTFE/ceramics HC - Hastelloy Ti - Titanium Mo - Monel F - aseptic version (food)

H250 M40

3 Heating jacket version B - with heating jacket

4 Series of indicators M40 - Indicator M40 M40S - Indicator with increased corrosion protection M40R - Indicator in stainless steel housing

5 High temperature version HT - Version with HT extension

6 Electrical signal output ESK - Electrical signal output 4...20mA (ESK4 / ESK4A)

- optionally available with counter, I/O module and display (ESK4-T) or

- Foundation Fieldbus (ESK4-FF) or

- Profibus PA (ESK4-PA)

7 Limit switches K1 - One limit switch K2 - Two limit switches

8 Explosion protection Ex - Explosion-protected equipment

9 SIL Version SE - SIL compliant electronic signal output SK - SIL compliant limit switch

* positions which are not needed are omitted (no blank positions)

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H250 M40

2.5 Electronics revision

The Electronic Revision (sticker on the base module ESK4 / ESK4A) indicates the respective hardware/software status of the electronics. All add-on modules (ESK4-T, ESK4-FF and ESK4PA) have an additional sticker indicating their respective firmware version.

DEVICE DESCRIPTION

Electronics

Explanations

revision

ER 1.1.x Basic version (cannot be combined with other indicator versions):

ER 2.0.x Functional add-on to ER 1.1.x:

ER 2.1.x Functional add-on to ER 2.0.x

ER 2.2.x Functional add-on to ER 2.1.x:

ER 3.0.x Functional add-on:

ESK4 / Current output 4…20mA with HART® communication; (ESK4 HART DD 01.01. AMS10x AMS11x ESK4 HART DD 01.01. PDM6.0 ESK4 HART DTM 1.0.3 FDT1.2)

can be combined with indicator version ESK4 FF / Foundation Fieldbus; (Firmware Version FF module from 1.0.2)

can be combined with indicator version ESK4-PA / Profibus PA; (Firmware Version PA module from 1.0.0) can be combined with indicator version ESK4-T / LCD, binary inputs/outputs; (Firmware Version T module from 1.1.0)

Support of failure signal (low) according to NE43 for the ESK 4 current output module

Update for HART can be combined with ESK4-FF (Firmware Version FF module from 1.0.2) Firmware Version ESK4-PA (... PA module from 1.0.0) Firmware Version ESK4-T (... T module from 1.2.0)

communication from 5.9 to 7.4 including new DD/DTM

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INSTALLATION

3.1 Notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

• Store the device in a dry and dust-free location.

• Avoid lasting direct exposure to the sun.

• Store the device in its original packing.

• The permissible storage temperature for standard devices is -40...+80°C / -40...+176°F.

H250 M40

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H250 M40

3.3 Installation conditions

CAUTION!

When installing the device in the piping, the following points must be observed:

•

The variable area flowmeter must be installed vertically (measuring principle). Flow direction from bottom to top. For installation recommendations please refer also to directive VDI/VDE 3513, sheet 3.

H250Hs are installed horizontally and H250U devices are installed vertically with the flow direction from top to bottom.

•

A straight unimpeded inlet run of ≥ 5x DN upstream of the device and a straight outlet run of ≥ 3x DN downstream of the device are recommended.

•

Screws, bolts and gaskets are to be provided by the customer and must be selected in accordance with the pressure rating of the connection or the operating pressure.

•

The inside diameter of the flange deviates from the standard dimensions. Flange seal standard DIN 2690 can be applied without any limitation.

•

Align the gaskets. Tighten the nuts with the tightening torques of the appropriate pressure rating.

For devices with PTFE liner or ceramic liner and PTFE raised faces, refer to chapter "Tightening torques".

•

Control devices are to be positioned downstream of the measuring device.

•

Shut-off devices are preferably to be positioned upstream of the measuring device.

•

Before connecting, blow or flush out the pipes leading to the device.

•

Pipes for gas flow need to be dried before the device is installed.

•

Use connectors suitable for the particular device version.

•

Align the pipes centrically with the connection bores on the measuring device so they are free of stresses.

•

If necessary, the piping has to be supported to reduce the vibrations transmitted to the measuring device.

•

Do not lay signal cables directly next to cables for the power supply.

INSTALLATION

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INSTALLATION

Minimum distance between devices

When several devices are installed next to one another, a minimum distance of a > 300 mm /

11.8" between the devices is necessary.

H250 M40

Take special note of the installation position for the H250H with horizontal flow direction:

In order to comply with thermal parameters and measuring accuracy, H250H flowmeters for horizontal installation are to be installed in the pipeline so that the display is located on the side of the measuring tube. The maximum product and ambient temperatures indicated as well as the measuring accuracy are based on lateral installation of the display.

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H250 M40

3.3.1 Tightening torques

For measuring devices with PTFE liner or ceramic liner and PTFE raised face, tighten the flange threads with the following torques:

Nominal size according to Stud bolts Max. torque

EN 1092-1 ASME B 16.5 EN ASME EN 1092-1 ASME 150 lb

DN PN Inch lb 150 lb 300 lb Nm ft*lbf Nm ft*lbf

15 40 ½“ 150/300 4x M12 4x ½“ 4x ½“ 9.8 7.1 5.2 3.8 25 40 1“ 150/300 4x M12 4x ½“ 4x 5/8“ 21 15 10 7.2 50 40 2“ 150/300 4x M16 4x 5/8“ 8x 5/8“ 57 41 41 30 80 16 3“ 150/300 8x M16 4x 5/8“ 8x ¾“ 47 34 70 51

100 16 4“ 150/300 8x M16 8x 5/8“ 8x ¾“ 67 48 50 36

INSTALLATION

3.3.2 Magnetic filters

The use of magnetic filters is recommended when the medium contains particles which can be influenced magnetically. The magnetic filter is to be installed in the flow direction upstream of the flowmeter. Bar magnets are positioned helically in the filter to provide optimal efficiency at low pressure loss. All of the magnets are coated individually with PTFE to protect against corrosion. Material: 1.4404/316L

Magnetic filters

1 Type F - fitting part with flange - overall length 100 mm / 4" 2 Type FS - fitting part without flange - overall length 50 mm / 2"

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INSTALLATION

3.3.3 Heat insulation

CAUTION!

The indicator housing may not be heat-insulated. The heat insulation 3 may only reach as far as the housing fastening 4.

1 Standard indicator M40 2 Indicator with HT extension

H250 M40

CAUTION!

The heat insulation 1 may only reach to the rear of the housing 2. The area around the cable entries 3 must be freely accessible.

Figure 3-1: Insulation - cross section

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H250 M40

4.1 Security information

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

ELECTRICAL CONNECTIONS

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

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ELECTRICAL CONNECTIONS

4.2 Electrical connection indicator M40

4.2.1 Limit switches K1/K2

The M40 indicator can be fitted with a maximum of two limit switches. The limit switch works as a slot sensor which is inductively activated via the semi-circular metal vane of the pointer. The switching points are set using the contact pointer. The position of the contact pointer is indicated on the scale.

Limit switch module

H250 M40

1 Min. contact 2 Max. contact 3 Locking screw 4 Maximum pointer 5 Connection terminal

The connection terminals feature a pluggable design and can be removed to connect the cables. The built-in limit switch types are shown on the indicator.

Electrical connection of the limit switches

Contact MIN MAX

Terminal no. 1 2 3 4 5 6

Connection 2-wire NAMUR - + - +

Connection 3-wire + - + -

Connection Reed SPST + - + -

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H250 M40

Limit switch connection terminals

1 2-wire limit switch NAMUR 2 3-wire limit switch 3 Reed SPST Limit switch 4 Terminal connection min contact 5 Terminal connection max contact 6 3-wire load 7 NAMUR isolated switching amplifier 8 3-wire power supply

ELECTRICAL CONNECTIONS

Limit setting

Figure 4-1: Limit switch settings

1 Contact pointer MAX 2 Contact pointer MIN 3 Locking screw

Setting is carried out directly via contact pointers 1 and 2:

• Slide the scale away.

• Loosen the locking screw 3 slightly.

• Slide the scale back to the latching point.

• Set contact pointers 1 and 2 to the desired switching point.

After setting has been carried out, fix the contact pointers with the locking screw 3.

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ELECTRICAL CONNECTIONS

Switch contact definition

1 MIN contact 2 MAX contact 3 Pointer vane with switching vane

If the measuring pointer vane goes into the slot an alarm is triggered. If the pointer vane is outside the slot sensor, a wire break in a NAMUR contact also triggers the alarm.

The 3-wire limit switch does not have any wire break detection.

H250 M40

Definition MinMin - MaxMax

1 MIN 2 contact or MAX 1 contact 2 MIN 1 contact or MAX 2 contact

Current consumption in the position shown:

Contact Type current

MIN 1 NAMUR ≤ 1 mA MIN 2 NAMUR ≤ 1 mA MAX 1 NAMUR ≥ 3 mA MAX 2 NAMUR ≥ 3 mA

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H250 M40

4.2.2 Current output ESK4 / ESK4A

The connecting terminals of the ESK4 / ESK4A have a pluggable design and can be removed in order to connect the cables.

ESK4 / ESK4A connection

1 Current output ESK4 /ESK4A 2 Power supply 14...30 VDC 3 Measuring signal 4...20 mA

4 External load, HART

communication

ELECTRICAL CONNECTIONS

Power supply M40 with galvanic isolation

Power supply M40 with galvanic isolationPower supply M40 with galvanic isolation

Wiring must be planned with great care when it comes to connecting other devices such as evaluation units or process control. Internal connections in these devices (e.g. GND with PE, mass loops) may lead to non-permitted voltage potentials which could negatively affect the function of the converter itself or that of a device connected to it. In such cases a protected extralow voltage (PELV) is recommended.

1 Terminal connection 2 Converter supply isolator with electrical isolation 3 Power supply (see supply isolator information) 4 Measuring signal 4...20 mA

5 External load, HART

communication

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ELECTRICAL CONNECTIONS

Power supply

Power supplyPower supply

INFORMATION!

The supply voltage has to be between 14 VDC and 30 VDC. This is based on the total resistance of the measuring loop. To calculate this, the resistance of each component in the measuring loop (not including the device) must be added up.

The required supply voltage can be calculated using the formula below:

= R

ext.

where U

ext.

= the total measuring loop resistance.

24 mA + 14 V

= the minimum supply voltage and

INFORMATION!

The power supply has to be able to supply a minimum of 30 mA.

H250 M40

HART

HART® communication

HARTHART

When HART® communication is carried out with the ESK4, the analogue measured data transmission (4...20 mA) is not impaired in any way.

Exception for multidrop operation. In multidrop mode, a maximum of 15 devices with HART function can be operated in parallel, whereby their current outputs are switched inactive (I approx. 4.5 mA per device).

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Page 29

H250 M40

ELECTRICAL CONNECTIONS

Load for HART® communication

INFORMATION!

A load of at least 230 Ohm is required for HART

The maximum load resistance is calculated as follows:

DANGER!

Use a twisted two-core cable to prevent electrical interference from impeding the DC output signal. In some cases a shielded cable may be necessary, if noise levels higher than the NE21 specification are anticipated.

communication.

Configuration

The ESK can be configured via HART® communication. DD (Device Description) for AMS and PDM

as well as a DTM (Device Type Manager) for PACTware can be downloaded free of charge from our website.

The current flow rate can be transmitted using the integrated HART counter can be configured. Two limit values can be monitored. The limit values are assigned either to flow values or to the counter overflow.

are available for configuration. They

communication. A flow

Self monitoring - Diagnostics

During both start-up and operation, a wide variety of diagnostic functions are performed cyclically in the ESK4 / ESK4A in order to guarantee function reliability. When an error is detected, a failure signal (high) is activated (current > 21 mA, typically 22 mA) via the analogue

output. In addition more detailed information can be requested via HART signal is not activated for information and warnings.

(CMD#48). The failure

Diagnostic functions (Monitoring):

• Plausibility of FRAM data

• Plausibility of ROM data

• Working range of internal reference voltages

• Signal detection of the measuring range of the internal sensors

• Temperature compensation of the internal sensors

• Calibration based on the application

• Plausibility of counting value

• Plausibility of physical unit, system and selected unit

For ESK4A (HART 7) the diagnosis is reported in compliance with NE107.

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ELECTRICAL CONNECTIONS

4.2.3 ESK4-T limit outputs

Once the housing cover has been unscrewed, the scale can be removed. The connection terminals feature a pluggable design and can be removed to connect the cables.

H250 M40

1 Binary output 1 2 Power supply / current output ESK4 / ESK4A 3 Binary output 2 4 Binary input

The binary inputs/outputs are electrically isolated from each other and from the ESK4 / ESK4A current output.

INFORMATION!

The binary inputs/outputs can only be operated if the power supply is applied to ESK4 / ESK4A terminal 11+ and 12-. The binary inputs/outputs come inactive by default and must thus be activated prior to first use (refer to section "Menu ESK4-T").

Connection binary outputs

Connection binary outputsConnection binary outputs In accordance with the desired signal transmission, select one of the following connection types for binary outputs B1 and B2:

• NAMUR (DC interface in accordance with EN 60947-5-6)

• Transistor output (passive, open collector)

Binary output B1 B2

Terminal no. 1 2 3 4 5 6

Connection NAMUR + - + -

Connection transistor output + B

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+ B

Page 31

H250 M40

1 NAMUR terminal connection 2 Isolated switching amplifier 3 OC switch output terminal connection 4 Power supply U

5 Load R

ext.

Value range NAMUR

ELECTRICAL CONNECTIONS

Normally closed Normally open

Switching value reached ≤1 mA > 3 mA Switching value not reached > 3 mA ≤1 mA

Value range applies only when connected to a switching amplifier with the following reference values:

• Open-circuit voltage Uo = 8.2 VDC

• Internal resistance R

= 1 kOhm

Value range for transistor output

Signal voltages UL [V] UH [V]

lower limit upper limit lower limit upper limit

via load R

Signal currents IL [mA] IH [mA]

Category 2 0 2 20 110

To ensure the value ranges, a load RL between 250 Ohm and 1 kOhm is recommended for the passive transistor output with a nominal voltage of 24 VDC.

0 2 16 30

lower limit upper limit lower limit upper limit

If other loads are used, caution is advised as the range of values of the signal voltages then no longer corresponds to the range of values for the inputs of process control systems and controls (DIN IEC 946).

CAUTION!

The upper limit of the signal current must not be exceeded as this may damage the transistor output.

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ELECTRICAL CONNECTIONS

4.2.4 Connection Harting HAN® 7D

1 Terminal pin assignment HAN® 7D - View of plug connection

H250 M40

1 Pin No. HAN® 7D K1/K2: NAMUR

contacts

R1/R2 Reed contacts

ESK4/ESK4A Terminal no.

Namur Reed

1 2 NAMUR MIN (-) 2 Reed MIN - 1 1 2 2 NAMUR MIN (+) 2 Reed MIN - 2 3 3 3 NAMUR MAX (-) 3 Reed MAX - 4 4 4 3 NAMUR MAX (+) 3 Reed MAX - 5 6 5 - - 4 4...20mA (+) 11 6 - - 4 4...20mA (-) 12

7 - - -

8 - - -

Combinations of K1 / K2 and ESK4 / ESK4A are possible.

1 Pin No. HAN® 7D ESK4-T Terminal no.

1 5 Binary output B1 open coll. (+) 1 2 5 Binary output B1 open coll. (-) 3 3 7 Binary output B2 open coll. (+) 4 4 7 Binary output B2 open coll. (-) 6 5 6 4...20mA (+) 11 6 6 4...20mA (-) 12

7 -

8 -

INFORMATION!

No Harting connection for module ESK4-FF/PA is provided and is only available on request.

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H250 M40

4.3 Grounding connections

1 Grounding connection in the indicator 2 Grounding connection outside

DANGER!

The grounding wire may not transfer any interference voltage. Do not use this grounding cable to ground any other electrical devices.

ELECTRICAL CONNECTIONS

4.4 Protection category

The measuring device meets all requirements of protection category IP66/68.

DANGER!

After all servicing and maintenance work on the measuring device, the specified protection class must be ensured again.

Therefore it is essential to observe the following points:

• Use only original gaskets. They must be clean and free of any damage. Defective gaskets must

be replaced.

• The electrical cables must be undamaged and must comply with regulations.

• The cables must be laid with a loop 3 upstream of the measuring device to prevent water

from getting into the housing.

• The cable feedthroughs 2 must be tightened.

• Close the unused cable feedthroughs using blanking plugs 1.

1 Use blanking plugs if no cable is routed through 2 Tighten cable feedthrough firmly 3 Lay the cable in a loop

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START-UP

5.1 Standard device

CAUTION!

When starting up the device, the following points must be observed:

•

Compare the actual operating pressure and the product temperature of the system with the specifications on the nameplate (PS and TS). These specifications may not be exceeded.

•

Make sure materials are compatible.

•

Slowly open the shut-off valve.

•

When measuring liquids, vent the pipes carefully.

•

When measuring gases, increase pressure slowly.

•

Avoid float impact (e.g. caused by solenoid valves), as this is likely to damage the measuring unit or float.

A minimum operating pressure (primary pressure) is necessary to operate the device:

Medium Pressure loss : operating pressure

H250 M40

Liquids 1 : 2

Gases without float damping 1 : 5

Gases with float damping 1 : 2

5.2 Indicator ESK4-T

INFORMATION!

The device is always preset for the user and his application.

Start After the device is switched on, the display shows

• "INITIALISING"

• Firmwareversion IO-Modul

The device first performs a self-test. Here, all of the parameters preset for the customer are analysed and checked for plausibility. The device then switches to measuring mode and indicates the current measured value.

Operation

INFORMATION!

The device is low-maintenance Comply with the application limits with regard to temperature of the medium and ambient temperature.

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H250 M40

6.1 ESK4 / ESK4A - Loop Check Mode

The ESK4 / ESK4A is equipped with a loop check function, enabling a simple test of the entire

4…20 mA current loop.

It is activated and operated using a microswitch 1.

CAUTION!

When activating the loop check mode, ensure that no alarms are unintentionally triggered in the downstream system components.

OPERATION

• Press and hold the microswitch 1 for more than 6 seconds to activate loop check mode 3.

The current output jumps to constant 4mA.

• Change the current output from constant 4 to constant 20 mA as often as you like by briefly

pressing it (less than 6 seconds) to check the function of the measuring circuit.

• Exit loop check mode by holding down the microswitch (longer than 6 seconds). The current

output jumps back to measuring mode 2.

INFORMATION!

If the microswitch has not been pressed for longer than 60 seconds, the ESK4 / ESK4A automatically reverts to measuring mode 2.

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OPERATION

6.2 Operating elements ESK4-T

H250 M40

The device is operated with the cover on the front open, using the mechanical keys cover closed using a bar magnet

bar magnet.

bar magnetbar magnet

keys, or with the

keyskeys

CAUTION!

The switching point of the magnetic sensors is directly at the height of the corresponding circle (see figure). Only touch the circle vertically and from the front using the bar magnet. Touching it from the side may cause an error in the measurement as the float position is recorded by the magnetic field sensors.

Figure 6-1: Display and operating elements

1 Enter button (circuit for bar magnet) 2 Up button (circuit for bar magnet) 3 Right button (circuit for bar magnet)

The mechanical keys and keys for the bar magnet have the same functionality. In this documentation the keys are represented as symbols to describe the operating functions:

Key Symbol

1 Enter ^^^^ 2 up ↑ 3 right →

Table 6-1: ESK4-T operation keys

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H250 M40

6.3 Basic principles of operation ESK4-T

6.3.1 Functional description of the keys

OPERATION

→

↑

^^^^

Table 6-2: Description of the operating keys

Switch from measuring mode to menu mode

Switch to one menu level lower

Open menu item and activate change mode

Confirm query whether data should be accepted.

In change mode:

In change mode: Move the input cursor one position to the right. After the last digit the

In change mode:In change mode: input cursor jumps back to the beginning.

Change between the menu items within a menu level

In measuring mode:

In measuring mode: Switch between measured values and error messages

In measuring mode:In measuring mode:

In change mode:

In change mode: Changing parameters or settings. Run through the available characters

In change mode:In change mode: (including decimal point.

In measuring mode:

In measuring mode: Switch between measured value display and error messages /

In measuring mode:In measuring mode: warnings

Switch to one menu level higher

Return to measuring mode with a query whether the data should be accepted

Cancel the query, whether data should be accepted.

6.3.2 Navigation within the menu structure

Navigate through the menu using the →, ↑ and ^^^^ keys. Pressing the → key takes you one menu lower. Use the ↑ key to go one menu point higher (e.g. from 1 to 2). Pressing the ^^^^ key takes you one menu higher.

If you are already at the lowest level (function level), you can use the → button to go to the change mode, which can be used to set data and values.

If you are located at the first level (main menu), you can use the ^^^^ key to exit the menu mode and return to the measuring mode.

If settings were changed, the query whether they should be saved will appear. Confirm this query with the → key or cancel it with the ^^^^ key.

Measuring

mode

Table 6-3: Navigation menu structure

→ Main menu↑→ Submenu↑→ Function↑→ Edit

^^^^ ^^^^ ^^^^ ^^^^

→ ↑ ^^^^

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OPERATION

6.3.3 Change the settings in the menu

Starting operation

Operation is started using the → key

If a control lockout is set, the code (→ → → ^ ^ ^ ↑ ↑ ↑) must be entered. The code can be set in menu 3.13. The code shown here is set at the factory but not activated. A warning is displayed and the indicator returns to measuring mode if no key is pressed within 5 seconds or if an incorrect code is entered.

Exiting operator input

Operation is exited by pressing the ^^^^ key several times.

If data have been changed:

H250 M40

Save Yes → Changes are accepted. An update is carried out and the display returns to

Save No ^^^^ Changes are discarded and the indicator jumps back to measuring operation.

measuring mode.

CAUTION!

Each time parameters or settings are changed, the measuring device carries out an internal plausibility check. If inplausible entries were made, a warning message is shown. If this warning is confirmed with the ^^^^ key, the display returns to the respective menu point without saving the relevant change. A new entry can now be made.

Example: Changing the flow unit from m3/h to l/h

Display Display

Example: 7.2

1x → Fct. 1111

OPERATION

2x ↑ Fct. 3333

INSTALLATION

1x → Fct 3.1111

LANGUAGE

10x ↑ Fct 3.11

FS&UNIT

1111

1x → Fct. 3.11.1111

1x → 10.0000

4x ↑ 10000

3x ^^^^ 7200

FLOW

l/h

Confirm with →

deny ^

l/h

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H250 M40

6.4 Overview of the units ESK4-T

Volume units can either represent real operating volumes (no prefix before the unit) or standard volumes virtually converted to reference statuses.

Prefix Volume definition

None

Operating volume flow e.g. m3/h or ft3/h Volume flow in normal state (0°C - 1.013 bara) according to DIN 1343 e.g. Nm Volume flow in standard state (15°C - 1.013 bara) according to ISO 13443 e.g. Sft

OPERATION

Measured

Units

variables

Operating volume flow

Standard volume flow

Mass flow g/s g/min g/h -

Operating volume totalizer

Standard volume totalizer

Mass totalizer kg g t lb

Temperature °C °F K

m3/s m3/min m3/h m3/d

L/s L/min L/h -

ft3/s ft3/min ft3/h ft3/d

gal/s gal/min gal/h gal/d

bbl/s bbl/min bbl/h bbl/d

ImpGal/s ImpGal/min ImpGal/h ImpGal/d

Nm3/s Nm3/min Nm3/h Nm3/d

NL/s NL/min NL/h -

Sm3/s Sm3/min Sm3/h Sm3/d

SL/s SL/min SL/h -

Sft3/s Sft3/min Sft3/h Sft3/d

kg/s kg/min kg/h kg/d

- t/min t/h t/d

lb/s lb/min lb/h lb/d

- STon/min STon/h STon/d

- - LTon/h LTon/d

ImpGal gallon bbl bbl (liq)

Sft

STon LTon

l hl

In addition to the predefined units shown here, a user-defined unit can be activated in menu 3.12 by entering a conversion factor and a unit designation as free text.

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OPERATION

6.5 Error messages ESK4-T

Error messages and warnings are indicated by one of the following symbols in the bottom left corner of the display. The ^^^^ key switches from the measured value display to the display of current errors / warnings. The table below contains a description of possible error messages.

H250 M40

Symbol NE107

Description Consequence

Category

FFFF Failure No measured value available

S Out of specification Measurement available but increasing

M Maintenance required Measurement still sufficiently accurate

C Function check Device is in test or linearization mode.

I Information No influence on the measurement,

Output signal invalid Error current signal is output.

measurement uncertainty. Device must be checked.

but maintenance required.

The output signal temporarily does not correspond to the measurement.

information only.

Error message Description Category Remedy

NOT LINEARIZED Linearization faulty or

NEW LINEARI. TABLE BAD

LINEARIZATIO UNDER CONFIG

UNIT SYSTEM CONFLICT

TOO FEW ENTRIES

NOT MONOTONOUS

FIRST NOT 0 % The first flow value if

LAST NOT 100 % The last flow value if

not activated = measuring error

Faulty or missing data in the linearization table = measuring error

The device is in linearization mode = measuring error

The unit for the linearization flow is incompatible with the selected flow type (mass/volume)

The linearization table has too few data points

The sequence of the linearization values is not strictly monotonic increasing

the linearization table is not 0%

the linearization table is not 100%

S Activate linearization or carry it out again

S Complete the linearization and activate it

S Correct error, carry out linearization again if

S Carry out linearization at at least 5 points

S Check linearization and/or carry it out again

(HART software are required; the original calibration values must be known), or send the device back to the manufacturer for linearization.

(HART software are required), or send the device back to the manufacturer for linearization.

necessary (HART linearization software are required), or send the device back to the manufacturer for linearization.

(HART software are required), or send the device back to the manufacturer for linearization.

communication and linearization

communication and

communication and linearization

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Page 41

H250 M40

Error message Description Category Remedy

OPERATION

NO ZERO CAL OF AOThe analog output

NO F.SC. CAL OF AOThe analog output

NO TEMP. COMPENSATION

WRONG ELEC.REV.

OUTPUT NOT LINEARIZED

COUNTER LOST Totalizer value was

FRAM WRITE FAULT

ROM/FLASH ERROR

RESTART OF DEVICE

MULTIDROP MODE

CRYSTAL OSC FAULT

REF VOLTAGE FAULT

SENSOR A FAULT Internal error in

SENSOR B FAULT

zero point 4.00mA is not calibrated. = possible measuring error in process control.

100% = 20.00mA is not calibrated. = possible measuring error in process control.

The sensor temperature compensation of the device is faulty or was not carried out = possible measuring error

The ER revision of the ESK4 / ESK4A is not compatible with the add-on module, or the ribbon cable connection is not connected properly.

Linearization is not activated = measuring error

reset by error/overflow

Internal communication error

Memory error detected during selftest.

A device restart has taken place

The HART® multidrop mode is activated. The current output is set to a fixed value of

4.5 mA.

Internal error in device

device

Internal error in device

S Perform calibration using ammeter and

menu 3.10 or using standard HART tools/process control system and poss. external ammeter. Caution: during calibration, switch the measuring point to manual control.

S Perform calibration using ammeter and

menu item 3.11 or using standard HART tools and external ammeter if necessary. Caution: during calibration, switch the measuring point to manual control.

S The device, together with an indication of the

S Check that the ribbon cable fits properly.

S Activate linearization or carry it out again

F Check whether the display is plugged in

F Restart device. If the error occurs again:

I The device has been restarted using menu

F The device must be sent back to the

error, must be sent back to the manufacturer for checking.

Check module compatibility (see chapter

2.5).

(HART software are required; the original calibration values must be known), or send the device back to the manufacturer for linearization.

Because the reset time is not known: Controlled reset of the counter using menu

item 1.6.1 or using HART control system.

correctly and restart the device. If the error occurs again: send the device back to the manufacturer with an indication of the error.

send the device back to the manufacturer with an indication of the error.

item 1.6.2 since the last time the error messages were reset.

The HART® multidrop mode is activated with selection of a polling address not equal to 0 using menu item 3.7. Polling address 0 activates the analogue output again.

manufacturer with an indication of the error.

communication and linearization

tools/process

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OPERATION

Error message Description Category Remedy

H250 M40

MEMORY CORRUPTION

AO FIXED The current output is

AO SATURATED Current output

ERROR TIMEOUT Data not transferred,

WARNING TIMEOUT

1 Category can be changed by user

Internal memory error, caused by a hardware or software problem

set to a fixed value.

saturated

or transferred incorrectly from the ESK to the counter module

F Restart the device; if the error occurs again

I The current output is fixed and does not

I The current output is saturated at >20.4 mA

F Confirm menu item 1.6.3 WRITE INFO I/O.

the device must be sent back to the manufacturer with an indication of the error.

reflect the measured value. This is the case in multidrop mode, with current output

test/calibration using the menu or HART

and is no longer linked to the measurement.

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H250 M40

6.6 Menu indicator ESK4-T

6.6.1 Factory settings

Menu Function Setting

1.1.1 OUTPUT B1 INACTIVE

1.2.1 OUTPUT B2 INACTIVE

1.3.1 PULSE WDTH 100 ms

1.3.2 PULSE/UNIT 1 pulse / unit

1.4.1 DISPLAY Measured value

1.4.2 ROTATION 0°

1.5 TIME CONST. 1.0 s

1.6.1 RESET COUNT. NO

1.6.2 RESET ERROR NO

1.6.3 RE-INIT I/O NO

3.1 LANGUAGE ENGLISH

3.2 FUNCTION B1 INACTIVE

3.3 CONTACT B1 NO CONTACT

3.4 FUNCTION B2 INACTIVE

3.5 CONTACT B2 NO CONTACT

3.6 FUNCTION B3 INACTIVE

3.7 MULTIDROP POLLING ADD: 00

3.8 4mA CALIBR. 4.000 mA

3.9 20mA CALIBR. 20.000 mA

3.10 ALARM CURRENT ALARM HIGH

3.11.1 FS&UNIT Application specific

3.11.2 COUNTER Application specific

3.12 EDIT UNIT User defined unit / factor

3.13 LFC 4% ON, 6% OFF

3.14 DESCRIPTOR Free text

3.15 ENTRY CODE OFF

3.16 BASIC SETTING NO

OPERATION

INFORMATION!

The measuring device has been preset at the factory in accordance with the customer order. Therefore subsequent configuration via the menu is only necessary if the intended use of the device is changed.

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OPERATION

6.6.2 Menu structure

Main menu Submenu 1 Submenu 2

H250 M40

1111 OPERATION 1.1 OUTPUT B1 1.1.1 INACTIV, MEAS.VALUE B1, COUNTER.VAL B1, PULSE

1.2 OUTPUT B2 1.2.1 INACTIV, MEAS.VALUE B2, COUNTER.VAL B2, PULSE

1.3 PULSEOUTP. 1.3.1 PULSE WDTH

1.4 DISPLAY 1.4.1 FLOW, COUNTER; FLOW/CNT; FLOW&CNT, PERCENT

1.5 TIME CONST. -

1.6 RESET 1.6.1 COUNTER

2222 TEST & INFO 2.1 4-20mA OUTPUT 2.1.1 NORMAL OP

2.2 ALARM CURR. Test of ALARM HIGH/LOW

2.3 OUTPUT B1 2.3.1 NORMAL OP

2.4 OUTPUT B2 2.4.1 NORMAL OP

2.5 INPUT B3 ACTIV HI INPUT; ACTIV LO, ON, OFF

2.6 DEVICE ID 2.6.1 ELEC. REV.

WDTH

1.1.2 HYST. B1, PULSE/UNIT

WDTH

1.2.2 HYST. B2, PULSE/UNIT

1.3.2 PULSE/UNIT

1.4.2 ROTATION

1.6.2 ERROR

1.6.3 WRITE INFO IO

2.1.2 4.0 mA

2.1.3 5.6 mA

2.1.4 7.2 mA

2.1.5 8.8 mA

2.1.6 10.4 mA

2.1.7 12.0 mA

2.1.8 21.6 mA

2.1.9 15.2 mA

2.1.10 16.8 mA

2.1.11 18.4 mA

2.1.12 20.0 mA

2.1.13 21.6 mA

2.3.2 OPEN

2.3.3 CLOSED

2.4.2 OPEN

2.4.3 CLOSED

2.6.2 SN ESK4

2.6.3 PA ORDER

2.6.4 DEVICE SN.

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Page 45

H250 M40

Main menu Submenu 1 Submenu 2

2222 TEST & INFO 2.7 SOFT.VERSION 2.7.1 FW. ESK4

2.7.2 FW. ESK4 I/O

2.8 TAG No. 8 characters

2.9 LONG TAG 32 characters

3333 INSTALLATION

3.1 LANGUAGE 3.1.1 ENGLISH

3.1.2 DEUTSCH

3.1.3 FRANCAIS

3.1.4 ITALIANO

3.1.5 ESPANOL

3.1.6 CESKY

3.1.7 POLSKI

3.1.8 NEDERLANDS

3.1.9 DANSK

3.2 FUNCTION B1 INACTIV, SWITCHPOINT, CONTERLIM., PULSEOUTP.

3.3 CONTACT B1 NO CONTACT, NC CONTACT

3.4 FUNCTION B2 INACTIV, SWITCHPOINT, CONTERLIM., PULSEOUTP.

3.5 CONTACT B2 NO CONTACT, NC CONTACT

3.6 FUNCTION B3 INACTIV, ACTIV HI, ACTIV LO, STARTH STOPL, STARTL STOPH

3.7 MULTIDROP POLLING ADR.

3.8 4mA CALIBR. 4.000 mA

3.9 20mA CALIBR. 20.000 mA

3.10 ALARM CURR. OFF, ALARM HIGH, ALARM LOW

3.11 FS&UNIT 3.11.1 MEAS.VALUE

3.11.2 COUNTER

3.12 EDIT UNIT 3.12.1 MEAS.VALUE

3.12.2 COUNTER

3.13 LFC 3.13.1 CONTROL ON, OFF

3.13.2 LFC ON VAL

3.13.3 LFC OFF VAL

3.14 DESCRIPTOR Free text

3.15 ENTRY CODE OFF, ON

3.16 BASIC SETTING SET ALL NO, SET ALL YES

OPERATION

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OPERATION

6.6.3 Menu explanations

1 OPERATION

H250 M40

Designation Level Select /

Explanation

Input

OUTPUT B1 1.1 Output B1 is a binary switching output. Under Fct. 3.2, one of the

One of the following functions can be selected as contact type under Fct. 3.3: NO CONTACT 1 / NC CONTACT 2

1.1.1 INACTIVE

MEAS.VALUE B1 Flow value switching point

COUNTER.VAL B1 Switching point totaliser value

PULSE WDTH Pulse value (pulse/unit)

1.1.2 HYST.B1 Hysteresis for the flow value switching point

following functions can be attributed to this output: INACTIVE, SWITCHPOINT, COUNTERLIM. or PULSEOUTP.

Value range: 0.0…measuring range end value The switching point is entered in flow units. If the current flow value exceeds this predetermined switching point, output B1 changes its binary state 3. Under Fct. 1.1.2 a hysteresis can also be specified.

Value range 0.0…counter limit The switching point is entered in volume or mass units. If the the current counter value exceeds this predetermined switching point, output B1 changes its binary state 3. There is no hysteresis setting for the counter value switching point.

The value is now displayed here. Configuration takes place under Fct. 1.3.1 (PULSE WDTH), Fct. 1.3.2 (PULSE/UNIT) and Fct. 3.11.2 (COUNTER).

Value range 0.0…switching point If the current flow value exceeds the predetermined switching point from Fct. 1.1.1, output B1 changes its binary state 3. In order for output B1 to change its binary state back to the initial setting, the switching point made smaller by the hysteresis must be undershot 4.

Example:

Example:Example: Under 1.1.1, a switching point of 200 L/h is set. The possible value range for the hysteresis is then 0.0…200 L/h. With a hysteresis value of 0, the switching point has no hysteresis (3=4). If a hysteresis value of 20 L/h is entered, output B1 changes its binary state to the initial setting if 180 L/h is undershot 4.

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H250 M40

OPERATION

Designation Level Select /

Explanation

Input

OUTPUT B2 1.2 Output B2 is a binary switching output. Under Fct. 3.4, one of the

One of the following functions can be selected as contact type under Fct. 3.5: NO CONTACT 1 / NC CONTACT 2

1.2.1 INACTIVE

MEAS.VALUE B2 See FLOW.VAL B1

COUNTER.VAL B2 See COUNTER.VAL B1

PULSE WDTH B2 see PULSE WDTH Fct. 1.1.1

1.2.2 HYST.B2 See HYST. B1

PULSEOUTP. 1.3

1.3.1 PULSE WDTH

50ms Ti = 50 ms; f

100ms Ti = 100 ms; f

200ms Ti = 200 ms; f

500ms Ti = 500 ms; f

1.3.2 PULSE/UNIT

0.001... 1000

following functions can be attributed to this output: INACTIVE, SWITCHPOINT, COUNTERLIM. or PULSEOUTP.

Under Fct. 1.2.2 a hysteresis can also be specified.

Configuration takes place under Fct. 1.3.1 (PULSE WDTH), Fct. 1.3.2 (PULSE/UNIT) and Fct. 3.11.2 (COUNTER).

= 10 Hz

max. pulse / h = 36000

max. pulse / h = 18000

max. pulse / h = 9000

max. pulse / h = 3600

Pulse per volume or mass unit of counter (setting under Fct. 3.11.2), which can be output via one of the binary outputs. The maximum frequency for the pulse output (see Fct 1.3.1) cannot be exceeded even at maximum flow rate (final value).

max

= 5 Hz

= 2.5 Hz

= 1 Hz

Example:

Example:Example: Final value Qmax = 1200 l/h; volume unit counter = Litre; pulse duration = 100 ms; If the factor 1 is entered, 1 pulse/litre = 1200 pulses are generated in one hour at maximum flow rate. Number of max. permissible pulses:

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OPERATION

H250 M40

Designation Level Select /

Explanation

Input

DISPLAY 1.4 Different measured values can be selected for permanent or

1.4.1 Measured value permanent display of flow in flow units

COUNTER permanent display totalizer

MEAS.VAL/CTN alternating display flow value in flow units and totalizer

MEAS.VAL&CTN simultaneous display of flow value and totaliser

PERCENT permanent display flow value in percent

1.4.2 0° The reading is not rotated. 90° The reading on the display is rotated by 90°. 180° The reading on the display is rotated by 180°. 270° The reading on the display is rotated by 270°.

TIME CONST. 1.5 0.0...20.0s Given in seconds

RESET 1.6 Local resetting of totalizer and acknowledgement of warnings.

alternating display. The display can be rotated.

The output variables (value of the current loop and indicated flow value) follow the current process by the value set here (in seconds) with a time delay.

Note:

Note:Note: If the current flow is polled via HART

measured value is also played back with a delay.

There is always a safety prompt (yes/no), to avoid accidental resetting.

communication, the transferred

Note:

Note:Note: External resetting of the totalizer can be installed with the binary input B3.

1.6.1 COUNTER Confirming with YES resets the value of the totalizer to 0.0.

1.6.2 ERROR Confirming with yes acknowledges all existing warnings.

Note:

Note:Note: Confirming with YES acknowledges existing errors and warnings.

1.6.3 RE-INIT IO As a general rule, data is transferred from the counter module to the

ESK4 and vice versa when the device starts. To make sure, selecting this menu point when confirming with YES can perform another data transmission.

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H250 M40

2 TEST & INFO

OPERATION

Designation Level Select /

Explanation

Input

4-20mA OUT 2.1 Testing the current loop by setting various current values

Note:

2.1.1 NORMAL OP The value of the current loop follows the current process.

2.1.2 4.0 mA The value of the current loop no longer follows the current process.

2.1.3 5.6 mA

2.1.4 7.2 mA

2.1.5 8.8 mA

2.1.6 10.4 mA

2.1.7 12.0 mA

2.1.8 21.6 mA

2.1.9 15.2 mA

2.1.10 16.8 mA

2.1.11 18.4 mA

2.1.12 20.0 mA

2.1.13 21.6 mA

OUTPUT B1 2.2 ALARM

CURRENT

2.3 Testing the binary switching output B1 by changing its binary status.

Note:Note: The simulation is not available in HART

Attention:

Attention:Attention: During the test, the value of the current loop does not follow the current process.

It is set to the selected current value.

<3.6 / >21 mA Testing the alarm current HIGH /LOW according to setting Fct. 3.10

multi-drop mode (see Fct. 3.7)

Attention:

Attention:Attention: During the test, the binary status does not correspond to the current process.

2.3.1 NORMAL OP The binary status of the switching output corresponds to the current

2.3.2 OPEN The binary status of the switching output no longer corresponds to the

2.3.3 CLOSED

OUTPUT B2 2.4 see test OUTPUT B1

2.4.1 NORMAL OP

2.4.2 OPEN

2.4.3 CLOSED

INPUT B3 2.5 TEST The current binary status of the binary input B3 is displayed. External

DEVICE ID 2.6 Information for device identification

2.6.1 ELEC. REV. Electronics revision

2.6.2 SN ESK4 Serial number ESK4

2.6.3 PA ORDER Production order for the complete flowmeter

2.6.4 DEVICE SN. Serial number for the complete flowmeter

process.

current process. The selected status is tested.

switching of the voltage applied to input B3 activates a change of the displayed binary status.

Note:

Note:Note: A reaction to the switching of the voltage applied to input B3 only occurs when the function of B3 is activated (see Fct. 3.6).

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OPERATION

H250 M40

Designation Level Select /

Explanation

Input

SOFT.VERSION 2.7 Information about software revision status

2.7.1 FW. ESK4 Software revision status for device insert ESK4-Basic

2.7.2 FW. ESK4 I/O Software revision status for optional add-on module ESK4-T

TAG NO. 2.8 8 digits TAG Designation

LONG TAG 2.9 32 digits TAG Designation

Alphanumerical characters. Up to eight digits possible

Alphanumerical characters. Up to 32 digits possible

3 INSTALLATION

Designation Level Select /

Input

LANGUAGE 3.1 Language selection for the menu texts displayed

3.1.1 ENGLISH The menu texts are displayed in the selected language.

3.1.2 DEUTSCH

3.1.3 FRANCAIS

3.1.4 ITALIANO

3.1.5 ESPANOL

3.1.6 CESKY

3.1.7 POLSKI

3.1.8 NEDERLANDS

3.1.9 DANSK

FUNCTION B1 3.2 INACTIVE The binary switching output B1 has no function.

SWITCHING POINT

COUNTERLIM. The binary switching point B1 functions as a limit switch depending on

PULSEOUTP. The binary switching point B1 functions as a pulse output depending on

Explanation

The binary switching point B1 functions as a limit switch depending on the current flow value. Configuration of the switching point takes place under Fct. 1.1.1 (MEAS.VALUE B1)

the current counter value. Configuration of the switching point takes place under Fct. 1.1.1 (MEAS.VALUE B1)

the current flow value. Pulses can be generated up to a maximum of 10 Hz. Configuration occurs under Fct. 1.3.1 (PULSE WDTH) and Fct. 1.3.2 (PULSE/UNIT).

Note:

Note:Note: Configuration under Fct 1.3.1 and Fct. 1.3.2 applies to both pulse outputs. If both B1 and B2 are configured as pulse outputs, both binary outputs behave in exactly the same way.

CONTACT B1 3.3 NO CONTACT Binary switching output B1 is an NO contact.

NC CONTACT Binary switching output B1 is an NC contact.

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H250 M40

OPERATION

Designation Level Select /

Explanation

Input

FUNCTION B2 3.4 INACTIVE See FUNCTION B1

SWITCHING POINT

COUNTERLIM. See FUNCTION B1

PULSEOUTP. See FUNCTION B1

CONTACT B2 3.5 NC CONTACT See CONTACT B1

NO CONTACT See CONTACT B1

FUNCTION B3 3.6 INACTIVE The binary switching input B3 has no function.

ACTIV H The internal flow counter is reset to 0.0 if there is an H-level at input B3

ACTIV L The internal flow counter is reset to 0.0 if there is an H-level at input B3

STARTH STOPL The counter is started by creating an H level at the B3 input and stopped

STARTL STOPH The counter is started by creating an L level at the B3 input and stopped

MULTIDROP 3.7 0…15

See FUNCTION B1 Configuration of switching point occurs under Fct. 1.2.1 (MEAS. VALUE B2).

Configuration of switching point occurs under Fct. 1.2.1 (MEAS. VALUE B2).

Configuration occurs under Fct. 1.3.1 (PULSE WDTH) and Fct. 1.3.2 (PULSE/UNIT).

for at least 100 ms.

by creating an L level at the B3 input.

by creating an H level at the B3 input.

Polling adress for HART® multi-drop mode When the address is 0, the HART

multi-drop mode is disabled.

Attention:

Attention:Attention: When the HART

current loop is inactive (fixed current value of 4.5 mA) and no longer follows the current process.

4mA CALIBR. 3.8 D/A calibration for beginning of measuring range (4 mA)

Note:

Note:Note: This function is not available in HART

Attention:

Attention:Attention: During calibration, the value of the current loop does not follow the current process. If a current measuring device in the 4...20 mA loop detects a deviation from the desired value 4.000 mA, the measured value must be entered. The correction value is accepted following the query SAVE and Confirm with YES.

20mA CALIBR. 3.9 D/A calibration for the final value of the measuring range (20 mA)

Note:

Note:Note: This function is not available in HART

Attention:

Attention:Attention: During calibration, the value of the current loop does not follow the current process. If a current measuring device in the 4...20 mA loop detects a deviation from the desired value 20.000 mA, the measured value must be entered. The correction value is accepted following the query SAVE and Confirm with YES.

multi-drop mode (Address 1…15) is activated, the

multi-drop mode.

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OPERATION

H250 M40

Designation Level Select /

Explanation

Input

ALARM CURRENT

END&UNIT 3.11 By changing the unit, the respective final value is scaled accordingly.

EDIT UNIT 3.12 User-defined unit with conversion to calibrated unit

LFC 3.13 LFC stands for LLLLow FFFFlow CCCCutoff

3.10 OFF Error indication via the current loop is deactivated. The current loop

ALARM HIGH Error indication via the current loop is activated (failure signal "high"

ALARM LOW Error indication via the current loop is activated (failure signal "low" as

3.11.1 Measured value For units for volume flow or mass flow, refer to

3.11.2 COUNTER For units for volume counter or mass counter and pulse output refer to

follows the current process.

Note:

Note:Note: This function is not available in HART

acc. to NE43).

Note:

Note:Note: This function is not available in HART

per NE43).

Note:

Note:Note:

1) This function is not available in HART

2) This function is supported as of Electronic Revision 2.2.x.

Depending on calibration, either units for volume or mass flow measurement are available for selection.

multi-drop mode.

Overview of the units

ESK4-T

Overview of the units ESK4-T

To ensure a stable zero point of the current output, the current output can be stably set to 4.00 mA 3 in a range to be selected.

on page 39

3.13.1 CONTROL OFF LFC function is not active.

CONTROL ON LFC function is active.

3.13.2 LFC ON_VALUE Switch-on value 1:

3.13.3 LFC OFF_VALUE Switch-off value 2:

DESCRIPTOR 3.14 12 digits Free text input for header in LCD

Value range 1…19% (from final value of measuring range) Flow is greater than the switch-on value. The current output corresponds to this. If the flow rate falls, the current output follows until the switch-on value

1. If the flow value continues to fall, the current output is switched to

4.00 mA 3.

Note:

Note:Note: The switch-on value to be set must be smaller than the previously selected switch-off value.

Value range 2…20% (from the measuring range final value) The flow rate is 0. The current output is 4.00 mA 3. If the flow rate increases, the current output remains at 4.00 mA until it has reached the switch-off value 2.

Note:

Note:Note: The switch-off value to be set must be greater than the previously selected switch-on value.

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H250 M40

OPERATION

Designation Level Select /

Explanation

Input

INP. CODE 3.15 Input code for the local operating menu

3.15.1 OFF Use of an input code is not activated.

3.15.2 ON If YES is selected, the last code that was entered has to be typed in.

BASIC SETTING 3.16 Resetting parameters to factory default

In the factory setting, the input code is not active.

Factory code: → → → ^ ^ ^ ↑ ↑ ↑ If, after confirmation with YES, the → button is also pressed, then a new, individual, nine-element code can be typed in. The desired button combination is visualized on the display.

There is always a safety prompt (yes/no), to avoid accidental resetting.

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SERVICE

7.1 Maintenance

Within the scope of routine maintenance of the system and pipelines, the flowmeter should also be inspected for signs of fouling, corrosion, mechanical wear and leaks, as well as damage to the measuring tube and indicator. We advise that inspections be carried out at least once per year. The device must be removed from the piping before cleaning.

CAUTION!

Pressurized pipes must be depressurized before removing the device. Empty pipes as completely as possible. In the case of devices used for measuring aggressive or hazardous media, appropriate safety precautions must be taken with regard to residual liquids in the measuring unit. Always use new gaskets when reinstalling the device in the pipeline. Avoid electrostatic charges when cleaning the surfaces (e.g. sight window)!

7.2 Replacement and retrofitting

H250 M40

Some of the variable area flowmeter components can be retrofitted:

• Float damping

Indicator M40:

Indicator M40:Indicator M40:

• Limit switch module K1 / K2

• Current output 4..20mA ESK4 / ESK4A

• Counter module with LCD and I/O ESK4-T

• Fieldbus interface ESK4-PA / FF

7.2.1 Replacing floats

• Remove the device from the piping.

• Take the upper snap ring out of the measuring unit.

• Take the upper float stop and float out of the measuring unit.

• Insert the new float into the centre hole of the lower float stop and push into the measuring

unit along with the upper float catcher. While doing this, the float's upper guide rod must be guided through the middle hole of the float stop.

• Insert the snap ring into the measuring unit.

• Fit the device back into the piping.

CAUTION!

An additional measuring error is to be expected if recalibration is not conducted.

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H250 M40

7.2.2 Retrofitting float damping

• Take the upper snap ring 1 out of the measuring unit.

• Take the upper float stop 2 and float 5 out of the measuring unit.

• Fasten the locking ring 3 into the lower slot of the float's guide rod.

• Slide ceramic sleeve 4 on to the float's guide rod and attach it to the top slot using the locking

ring 3.

• Insert float into the lower float guide in the measuring unit.

• Retrofit the supplied damping cylinder with the integrated float stop 2 into the measuring

unit.

• Insert upper snap ring 1.

SERVICE

1 Snap ring 2 Float stop 3 Locking ring 4 Ceramic sleeve 5 Float

7.2.3 Retrofitting limit switch

• Remove ESK4 / ESK4A add-on module (if available).

• Merge contact pointer 2 in the middle.

• Loosen the locking screw 1 on the contact pointer.

• Insert the contact module into slot 3 of the bracket until the semi-circle 1 on the contact

board surrounds the pointer cylinder.

The contact module connecting terminals feature a pluggable design and can be removed in order to connect the cables.

WARNING!

Do not damage the indicating element!

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SERVICE

7.2.4 Replacement - Retrofitting ESK4 / ESK4A

When replacing or retrofitting an ESK4 / ESK4A, the following are required at the time of ordering:

• SN - serial number or

• SO - sales order

This information can be found on the indicator nameplate.

The ESK4 / ESK4A is factory calibrated, making it possible to replace it or retrofit it without recalibrating.

• De-energise the ESK4 / ESK4A.

• Lift and remove the ESK4 / ESK4A with a screwdriver.

WARNING!

Do not damage the indicating element!

H250 M40

• The ESK4 / ESK4A plug-in tongues 1 are plugged in under the two bolts 2 on the baseplate.

• Slight pressure is used to press the ESK4 / ESK4A onto the spring pins 3 until it stops, firmly

attaching the ESK4 / ESK4A.

If a change in measuring range, product temperature, product, density, viscosity or pressure is

desired, this can be done with the KroVaCal program and with a HART measuring unit is subject to its own physical limits, which the KroVaCal program correctly calculates, and may thus reject the desired change. If a change is performed using the program, the new data is also transmitted to the ESK4 / ESK4A.

• Device identification

• Device address

• Serial Number

• Measuring point identifier

• Digital measured value query in flow units, % and mA

• Test / setting functions

• Calibration 4.00 and 20.00 mA

• Set current output to any desired value

modem. However, each

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H250 M40

7.2.5 Replacement - Retrofitting add-on module ESK4-T / PA / FF

The add-on module for the ESK4 / ESK4A can be replaced or retrofitted on-site without removing the device from the process control.

• ESK4-T (Display module with LCD and I/O)

• ESK4-PA (Profibus PA interface)

• ESK4-FF (Foundation Fieldbus interface)

More detailed information can be found in the service manual included with each retrofit or replacement set.

7.3 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

SERVICE

7.3.1 List of spare parts

Spare part Order no.

DN 15

DN 15DN 15

Float CIV 15, 1.4404 X251041000

Float DIV 15, 1.4404 X251042000

Float TIV 15, 1.4404 X251043000

Float DIVT 15, 1.4404 X251044000

Float TIV 15, Aluminium X251043100

Float TIV 15, Titanium X251043200

Set float stop; standard (1 float stop, 1 span ring) X251050100

Set float stop; gas damping (ZrO2) X251050200

Set of float stop; gas damping (PEEK) X251050300

Damping bush (7x8) ZrO2 incl. 2 locking rings X251053100

Damping bush (7x8) PEEK incl. 2x locking rings X251053200

DN 25

DN 25DN 25

Float CIV 15, 1.4404 X252041000

Float DIV 25, 1.4404 X252042000

Float TIV 25, 1.4404 X252043000

Float DIVT 25, 1.4404 X252044000

Set float stop; standard (1 float stop, 1 span ring) X252050100

Set float stop; gas damping (ZrO2) X252050200

Set of float stop; gas damping (PEEK) X252050300

Damping bush (7x8) ZrO2 incl. 2x locking rings X252053100

Damping bush (12x8) PEEK incl. 2x locking rings X252053200

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SERVICE

H250 M40

Spare part Order no.

DN 50

DN 50DN 50

Float CIV 55, 1.4404 X253041000

Float DIV 55, 1.4404 X253042000

Float TIV55, 1.4404 X253043000

Float DIVT 55, 1.4404 X253044000

Set float stop; standard (1 float stop, 1 span ring) X253050100

Set float stop; gas damping (ZrO2) X253050200

Set of float stop; gas damping (PEEK) X253050300

Damping bush (7x8) ZrO2 incl. 2x locking rings X253053100

Damping bush (14x10) PEEK incl. 2x locking rings X253053200

DN 80

DN 80DN 80

Float CIV 85, 1.4404 X254041000

Float DIV 85, 1.4404 X254042000

Float TIV 85, 1.4404 X254043000

Float DIVT 85, 1.4404 X254044000

Set float stop; standard (1 float stop, 1 span ring) X254050100

Set float stop; gas damping (ZrO2) X254050200

Set of float stop; gas damping (PEEK) X254050300

Damping bush (18x14) ZrO2 incl. 2x locking rings X254053100

Damping bush (18x14) PEEK incl. 2x locking rings X254053200

DN 100

DN 100DN 100

Float CIV 105, 1.4404 X255041000

Float DIV 105, 1.4404 X255042000

Float DIVT 105, 1.4404 X255044000

Set float stop; standard (1 float stop, 1 span ring) only for bottom ! X255050100

Set float stop; gas damping (ZrO2) X255050200

Set of float stop; gas damping (PEEK) X255050300

Damping bush (18x14) ZrO2 incl. 2x locking rings X254053100

Damping bush (18x14) PEEK incl. 2x locking rings X254053200

Indicator M40:

Indicator M40:Indicator M40:

Housing components

Housing componentsHousing components

Standard indicator housing M40 complete no scale X251110000

Standard indicator housing M40R complete, no scale* (stainless steel, non-coated) X251111000

Standard indicator housing M40S complete, no scale * (2-layer coating) X251112000

Cover M40 complete, standard X251110100

Standard cover M40S (2-layer coating) X251110200

Standard cover M40R (stainless steel, non-coated) X251110400

Cover seal X251112100

M40 baseplate standard X251120100

Standard M40S baseplate (2-layer coating) * X251120200

Standard M40R baseplate (stainless steel, non-coated) * X251120300

Standard = Not pressure tight

Standard = Not pressure tightStandard = Not pressure tight

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H250 M40

SERVICE

Spare part Order no.

Housing components indicator M40

Housing components indicator M40Housing components indicator M40

Retrofit kit HT extension X251021000

Module carrier (profile track) X251121100

Set housing attachment parts X251121300

Pointer system, complete * X251122100

Magnetic brake for indicating element X251122200

* Accuracy loss without recalibration!

Namur 2-wire limit module

Namur 2-wire limit moduleNamur 2-wire limit module

Contact module K1 min I7S23,5-N X251135100

Contact module K1 max I7S23,5-N X251135200

Contact module K2 min / max I7S23,5-N X251135300

Contact module K1 min SC3,5 N0 X251133100

Contact module K1 max SC3,5 N0 X251133200

Contact module K2 min / max SC3,5 N0 X251133300

Contact module K2 min / min min - SJ3,5 S1N / SJ 3,5 SN X251133400

Contact module K2 max / max max - SJ3,5 S1N / SJ 3,5 SN X251133500

Contact module K1 min SJ3,5 SN X251133600

Contact module K1 max SJ3,5 SN X251133700

Contact module K1 min / max SJ3,5 SN X251133800

3-wire limit module NC contact

3-wire limit module NC contact3-wire limit module NC contact

Contact module K1 min SB3,5 E2 - act.Low X251133900

Contact module K1 max SB3,5 E2 - act.Low X251134000

Contact module K1 min / max SB3,5 E2 - act.Low X251134100

3-wire limit module normally open

3-wire limit module normally open3-wire limit module normally open

Contact module K1 min SB3,5 E2 - act.High X251134200

Contact module K1 max SB3,5 E2 - act.High X251134300

Contact module K1 min / max SB3,5 E2 - act.High X251134400

Electronic modules

Electronic modulesElectronic modules

ESK4, ESK4-FF, ESK4-PA, ESK4-FF (serial number required)

Cover for add-on modules X251121500

Connection cable ESK4 to add-on modules X251121600

Plugs (10 pcs) for ESK4 connection for bus modules X251132500

Replacement connector

Replacement connectorReplacement connector

Replacement connector 11/12 for ESK4 X251121700

Replacement connector D/D+ for ESK4-FF or ESK4-PA X251121800

Replacement connectors 1/2/3, 4/5/6, 7/8 for ESK4-T X251121900

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SERVICE

Spare part Order no.

Replacement cable gland

Replacement cable glandReplacement cable gland

Single cable gland M20x1.5 black, plastic - for non-Ex / Ex-i X251150300

Single cable gland M20x1.5 blue, plastic - for non-Ex / Ex-i X251150100

Single cable gland M20x1.5 brass - for non-Ex / Ex-i / Ex-nA X251151000

Single cable gland M20x1.5 brass Ex-d/t - for Ex-d / Ex-t X251152000

Single plug M20x1.5 brass Ex-d/t - for Ex-d / Ex-t X251153000

Single cable gland M20x1.5 stainless steel Ex-d/t - for Ex-d / Ex-t X251154000

Single plug M20x1.5 stainless steel Ex-d/t - for Ex-d / Ex-t X251155000

Other spare parts on request

H250 M40

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H250 M40

7.4 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local sales office.

7.5 Returning the device to the manufacturer

7.5.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel, the manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

SERVICE

CAUTION!

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that is safe to handle and stating the product used.

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SERVICE

7.5.2 Form (for copying) to accompany a returned device

CAUTION!

To avoid any risk for our service personel, this form has to be accessible from outside of the packaging with the returned device.

Company: Address:

Department: Name:

Tel. no.: Fax no. and/or Email address:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

This medium is: radioactive

water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

H250 M40

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

7.6 Disposal

CAUTION!

Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

According to the directive 2012/19/EU, the monitoring and control instruments marked with the WEEE symbol and reaching their end-of-life must not be disposed of with other waste The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative.

must not be disposed of with other waste.

must not be disposed of with other wastemust not be disposed of with other waste

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H250 M40

8.1 Functional principle

The H250 flowmeter operates in accordance with the float measuring principle. The measuring unit consists of a metal cone in which a float can move freely up and down. The flow goes from bottom to top. The float changes position so that the lifting force acting on it F1 is in equilibrium with the form drag F2 and its weight F3: F3 = F1 + F2

TECHNICAL DATA

1 Indication principle M40 magnetic coupling 2 Magnetic coupling sensors

1 For the indicator, the flow-dependent height of the float in the measuring unit is transmitted

by means of a magnetic coupling and displayed on a scale.

2 For a built-in signal converter (ESK4 / ESK4A), the flow-dependent height of the float in the measuring unit is detected by the S1 and S2 magnetic field sensors and electronically processed.

Operating principle of H250H and H250U

Figure 8-1: Operating principle H250H and H250U

1 H250H - horizontal flow direction 2 H250U - flow direction from top to bottom

The flowmeter operates in accordance with a modified float measuring principle. The guided float adjusts itself so that the flow force acting on it is in equilibrium with the opposing spring force. The flow-dependent position of the float in the measuring unit is displayed on a scale by means of a magnetic coupling.

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TECHNICAL DATA

8.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system

Application range Flow measurement of liquids, gases and vapours

Function / Measuring principle Variable area measuring principle

Measured value

Primary measured value Float position

Secondary measured value Operating and standard volumetric flow

Measuring accuracy

Directive VDI / VDE 3513, sheet 2 (qG = 50%)

H250 /RR /HC /F 1.6%

H250/C (Ceramic, PTFE) H250H, H250U, H250 (100 : 1)

H250 M40

2.5%

Operating conditions

Temperature

TemperatureTemperature Max. operating temperature TS -196..+300°C / -321...+572°F

Pressure

PressurePressure

Max. operating pressure PS Depending on the version (refer to nameplate)

Max. test pressure PT Depending on the version (refer to nameplate)

Min. required operating pressure 2 times greater than pressure loss (refer to measuring

Protection category

Protection categoryProtection category

M40, M40S, M40R IP66/68 acc. to EN 60529, NEMA 4/4X/6 acc. to NEMA 250

M40R IP69K acc. to DIN 40050-9

Float damping during gas measurement recommended

Float damping during gas measurement recommendedFloat damping during gas measurement recommended DN15...25 / ½...1" Operating pressure: <0.3 bar / 4.4 psig

DN50...100 / 2...4" Operating pressure: <0.2 bar / 2.9 psig

Depending on the version (refer to nameplate)

ranges)

Installation conditions acc. to VDI/VDE 3513 Sheet 3

Inlet section ≥ 5 x DN Outlet section ≥ 3 x DN

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H250 M40

Materials

TECHNICAL DATA

Device Flange

H250/RR Stainless steel CrNi 1.4404 / 316L

H250/HC

H250/F - Food CrNi steel 1.4435 CrNi steel 1.4435 / 1.4404

H250/C Ceramics/PTFE

1 DN100/4" only PTFE 2 TFM/PTFE liner (electrically non-conductive), conductive PTFE on request

Hastelloy® C-22 (2.4602) solid or plated

CrNi steel 1.4571 with TFM/PTFE

Measuring tube

Hastelloy® C4

Float Float guide Ring orifice

PTFE or Al2O3 with FFKM gasket

Al2O

and PTFE

Al2O

Other options on request.

• Special materials: e.g. SMO 254/6Mo, Titan, Hastelloy® C276/2.4819, Monel / 2.4360 a.o.

• Float damping: ceramic or PEEK

• Standard gasket for devices with female thread as insert: O-Ring FPM / FKM, others optional

e.g. FFKM, EPDM

M40 Aluminium, single-layer powder coating (polyester)

M40S Aluminium, two-layer powder coating (epoxy / polyester)

M40R Stainless steel without coating 1.4408 / CF8M

Offshore Wet coating on request

Temperatures

TemperaturesTemperatures

For devices to be used in hazardous areas, special temperature ranges apply. These can be found in the separate instructions.

Temperatures H250/M40 - mechanical indicator without power supply

Material Product temperature Ambient temperature

Float Liner [°C] [°F] [°C] [°F]

H250/RR Stainless steel -196...+300 -321...+572 -40...+120 -40…+248 H250/RR screw fitting FPM/FKM -20...+200 -4...+392 -20…+120 -4…+248

H250/HC H250/C PTFE -196...+70 -321...+158 -40...+70 -40…+158

H250/C Ceramic PTFE -196...+150 -321...+302 -40...+70 -40…+158 H250/C Ceramic TFM / Ceramic -196...+250 -321...+482 -40...+120 -40…+248

H250 H/U Spring material: stainless steel

Hastelloy

1.4301

Spring material: Hastelloy® 2.4610

-196...+300 -321...+572 -40...+120 -40…+248

-40...+100 -40…+212 -40…+120 -40…+248

-40...+200 -40...+392 -40…+120 -40…+248

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TECHNICAL DATA

H250 M40

Minimum ambient temperatures T

with electrical components

amb.

Design [°C] [°F]

ESK4, ESK4A, ESK4-FF, ESK4-PA

Limit switches SJ3,5-SN / I7S23,5-N / Reed SPST -40...+70 -40...+158

Limit switches SC3,5-N0 / SJ3,5-S1N / SB3,5-E2 -25...+70 -13...+158

1 Display contrast out of the temperature range 0...+60°C / +32..+140°F decreasing.

-40...+70 -40...+158

Temperatures H250/M40 - with electrical components [°C]

< +40°C T

amb.

EN ASME Version with Standard HT Standard HT

DN15, DN25

DN 50 2“ ESK4 / ESK4A, -FF, -PA +200 +300 +165 +300

DN 80, DN100

½", 1" ESK4 / ESK4A, -FF, -PA +200 +300 +180 +300

ESK4-T +200 +300 +80 +130

Limit switch NAMUR +200 +300 +200 +300

3-wire limit switch +200 +300 +130 +295

ESK4-T +180 +300 +75 +100

Limit switch NAMUR +200 +300 +200 +300

3-wire limit switch +200 +300 +120 +195

3“, 4" ESK4 / ESK4A, -FF, -PA +200 +300 +150 +250

ESK4-T +150 +270 +70 +85

Limit switch NAMUR +200 +300 +200 +300

3-wire limit switch +190 +300 +110 +160

< +60°C 1

amb.

Maximum product temperatures H250/M40 - with electrical components [°F]

< +104°F T

amb.

EN ASME Version with Standard HT Standard HT

DN15, DN25

DN 50 2“ ESK4 / ESK4A, -FF, -PA 392 572 165 572

DN 80, DN100

½", 1" ESK4 / ESK4A, -FF, -PA 392 572 356 572

ESK4-T 392 572 176 266

Limit switch NAMUR 392 572 392 572

3-wire limit switch 392 572 266 563

ESK4-T 356 572 167 212

Limit switch NAMUR 392 572 392 572

3-wire limit switch 392 572 248 383

3“, 4" ESK4 / ESK4A, -FF, -PA 392 572 302 482

ESK4-T 302 518 158 185

Limit switch NAMUR 392 572 392 572

3-wire limit switch 374 572 230 320

1 if there are no heat insulation measures, a heat-resistant cable is necessary (continuous operating temperature of the cable to be used: +100°C / +212°F)

< +140°F 1

amb.

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H250 M40

TECHNICAL DATA

Abbreviation

HT High-Temperature version ESK4 / ESK4A 2-wire current output 4…20 mA with HART 5 / HART 7

ESK4-T ESK4 with LCD, binary status outputs, digital counter and pulse output.

ESK4-FF FOUNDATION FIELDBUS interface

ESK4-PA PROFIBUS PA interface

Cable glands

Cable gland Material Cable diameter

M 20x1.5 Standard PA 8...13 mm 0.315...0.512"

M 20x1.5 Nickel-plated brass 10...14 mm 0.394...0.552"

M 20x1.5 Stainless steel 10...14 mm 0.394...0.552"

Limit switches K1/K2

Terminal connection

Limit switches I7S23,5-N

NAMUR (IEC 60947-5-6) Yes Yes Yes No No

Type of connection 2-wire 2-wire 2-wire 3-wire 2-wire

Switching element function

Nominal voltage U

Pointer vane not detected ≥ 3 mA ≥ 3 mA ≤ 1 mA ≤ 0.3 VDC U

Pointer vane detected ≤ 1 mA ≤ 1 mA ≥ 3 mA UB - 3 VDC 0 VDC

Continuous current - - - max. 100 mA max. 100 mA

No load current I

Switching cycles - - - - 100000

1 safety oriented 2 no inductances

2.5 mm

SC3,5-N0

NC contact

8.2 VDC 8.2 VDC 8.2 VDC 10...30 VDC max. 32 VDC

- - - ≤ 15 mA -

SJ3,5-SN 1SJ3,5-S1N

NC contact NO contact PNP NO

SB3,5-E2 Reed

contact

NC contact SPST

Current output ESK4 / ESK4A

Terminal connection

Power supply 14...30 VDC (12...30 VDC without ESK4-T)

Min. power supply for HART

Measuring signal 4.00...20.00 mA = 0...100% flow value in 2-wire technology

Power supply influence <0.1%

External resistance dependency <0.1% Temperature influence <5 µA / K

Max. external resistance / load 650 Ohm (30 VDC)

Min. load for HART

2.5 mm

20 VDC, load 250 Ohm

250 Ohm

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TECHNICAL DATA

ESK4 HART® configuration

Manufacturer name (code) KROHNE Messtechnik (0x45 = 69)

Model name / HART® Revision

Physical layer FSK

ESK4 / ESK4A process variable

Over range +102.5 (±1%) 20.24...20.56

Device error identification > 106.25 >21.00

Max. current consumption 131.25 25

Multi-drop mode 4.5

ESK4 (214 = 0xD6) / HART 5.9

ESK4A (17854 = 0x45BE) / HART 7.4

Values [%] from full scale range

Signal output [mA]

H250 M40

ESK4-FF

Physical layer IEC 61158-2 and FISCO model

Communication standard H1 FOUNDATION Fieldbus protocol

ITK version 5.2

Power supply Bus supply

Nominal current 16 mA

Error current 23 mA

Boot-up current after 10 ms < Nominal current

For more details refer to the supplementary instructions "H250 M40 Foundation Fieldbus".

ESK4-PA

Physical layer IEC 61158-2 and FISCO model

Communication standard Profibus PA profile 3.02

PNO ID 4531 HEX

Power supply Bus supply

Nominal current 16 mA

Error current 23 mA

Boot-up current after 10 ms < Nominal current

For more details refer to the supplementary instructions "H250 M40 Profibus PA".

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H250 M40

TECHNICAL DATA

ESK4-T with LCD, binary inputs and outputs and digital counter

Binary output

Two binary outputs Galvanically isolated, passive

Mode Switch output NAMUR or transistor (open

Configurable as Switch contact or

NAMUR switch output

Power supply 8.2 VDC

Signal current > 3 mA switching value not reached < 1 mA switching value reached

Switch output transistor (open collector)

Power supply Nominal 24 VDC, maximal 30 VDC

max

Continuous current Max. 100 mA

No load current I

pulse output

500 mW

≤ 2mA

collector)

NC/NO contact or max. 10 pulses/s

Pulse output

off

Pulse value

Configurable from 50...500 ms

Depending on flow rate

Configurable in flow units e.g. 5 pulses/m

Binary input

Input Galvanically isolated

Mode Reset counters or run/stop

Configurable as active HI / active LO

H signal 16...30 VDC

Internal resistance R

Ton (active) ≥ 500 ms

Typically 20 kΩ

LC display

Technology Passive graphic LCD

Display Measurement with units and/or counter reading with units. Counter

Configuration Local plain text menu navigation via microswitch or bar magnet or using

reading max. 11-digit with power failure proof storage. Binary flags for limit value status. 0...100% bar graph for measurement. NE 107 diagnostic status symbols. Plain text menu for configuration.

DD/DTM software

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TECHNICAL DATA

Approvals

Standard Display Marking

ATEX / IECEx

FM (USA) NEC500 FM (Kanada) NEC505

NEPSI M40 electrical Ex ia, Ex d, Ex nA, Ex t

CCOE/PESO M40 electrical Ex ia, Ex d

EAC/GOST M40 electrical Ex ia, Ex d

INMETRO M40 electrical Ex ia, Ex d, Ex nA, Ex t

KGS M40 electrical Ex ia, Ex d, Ex nA, Ex t

H250 M40

M40 mechanical II2GD IIC

II3GD IIC

M40 electrical II2G Ex ia IIC T6 Gb

II2G Ex d IIC T6 Gb II3G Ex nA IIC T6 Gc II2D Ex t IIIC T70°C Db II2D Ex ia IIIC T85°C Db

M40 electrical IS Class I Div 1

XP Class I Div 1 NI Class I Div 2 DIP Class II / III Div 1

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H250 M40

TECHNICAL DATA

8.3 Dimensions and weights

Dimensions H250/M40

Front view Side view with heating High temperature

a b d h

[mm] ["] [mm] ["] [mm] ["] [mm] ["]

H250/RR Flange H250/F Clamp connection

H250/RR from 2" 600 lb ISO 228 / ASME B1.20.1 / SMS

141 5.56 250 9.85 150 5.91 150 5.91

300 11.82

EN ASME c 1 e 2 Ø f g j

[mm] ["] [mm] ["] [mm] ["] [mm] ["] [mm] ["]

DN15 ½" 94 3.70 114 4.49 20 0.80 97 3.82 197 7.76

DN25 1" 94 3.70 127 5.00 32 1.28 109 4.27 209 8.23

DN50 2" 107 4.22 141 5.55 65 2.57 125 4.90 222 8.74

DN80 3" 107 4.22 157 6.18 89 3.51 143 5.61 238 9.37

DN100 4" 107 4.22 167 6.57 114 4.50 150 5.91 248 9.76

1 without cable gland 2 Ex d, Ex t, Ex nA +10mm [0,39"]

ISO 228 / ASME B1.20.1

Female thread screwed

ISO 228 / ASME B1.20.1

Female thread welded

H250/F 1 Clamp

connection

H250/F Screw conn.

DIN 11851

1 Stainless steel 1.4435 - EHEDG tested - wetted surfaces Ra ≤ 0.8 / 0.6 µm

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TECHNICAL DATA

Weights

WeightsWeights

Nominal meter size EN 1092-1 Flange connection Ermeto connection

EN ASME [kg] [lb] [kg] [lb] [kg] [lb]

DN15 ½“ 3.5 7.7 5.6 12.6 3.9 8.6 DN25 1“ 5 11 7.5 16.5 5.8 12.8 DN50 2“ 8.2 18.1 11.2 24.7 9.5 21 DN80 3“ 12.2 26.9 14.8 32.6 13.1 28.9 DN100 4“ 14 30.9 17.4 38.4 15.7 34.6

Nominal meter size EN 1092-1 ASME 150 lb ASME 300 lb DIN 11864-1

EN ASME [kg] [lb] [kg] [lb] [kg] [lb] [kg] [lb]

DN15 ½“ 3.5 7.7 3.2 7.1 3.5 7.7 2 4.4 DN25 1“ 5 11 5.2 11.5 6.8 15 3.5 7.7 DN50 2“ 10 22.1 10 22.1 11 24.3 5 11 DN80 3“ 13 28.7 13 28.7 15 33.1 7.6 16.8 DN100 4“ 15 33.1 16 35.3 17 37.5 10.3 22.7

H250 M40

H250 with heating

H250/C [Ceramic / PTFE] Screw connec.

Process connections

Process connectionsProcess connections

Standard Conn. dim. Pressure rating

Flanges (H250/RR /HC /C) EN 1092-1 DN15...150 PN16...250

ASME B16.5 ½...6" 150...2500 lb JIS B 2220 15…100 10...20K

Clamp connections (H250/RR /F) DIN 32676 DN15...100 10...16 bar

ISO 2852 Size 25...139.7 10...16 bar

Screw connections (H250/RR /HC /F) DIN 11851 DN15...100 25...40 bar

SMS 1146 1...4" 6 bar / 88.2 psig

Female thread welded (H250/RR /HC) ISO 228 G½...G2" ≥ 50 bar / 735

ASME B1.20.1 ½…2" NPT

Female thread (H250/RR /HC) with insert, FPM gasket and union nut

Thread connection aseptic (H250/F) DIN 11864 - 1 DN15…50 PN40

Flange aseptic (H250/F) DIN 11864 - 2 DN15…50 PN40

Meters (H250/RR /HC) with heating:

Meters (H250/RR /HC) with heating:Meters (H250/RR /HC) with heating:

Heating with flange connection EN 1092-1 DN15 PN40

Heating pipe connection for Ermeto - E12 PN40

ISO 228 G½…2" ≤ 50 bar ASME B1.20.1 ½…2" NPT

DN80…100 PN16

DN80…DN100 PN16

ASME B16.5 ½" 150 lb / RF

psig

≤ 735 psig

Higher pressure ratings and other connections on request

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H250 M40

TECHNICAL DATA

Bolts and tightening torques

For measuring devices with PTFE liner or ceramic liner and PTFE raised face, tighten the flange threads with the following torques:

Nominal sizes EN

Stud bolts Tightening torques

Nominal size acc. to EN 1092-1 Quantity x size [Nm] [lb-ft]

DN15 PN40

DN25 PN40

DN50 PN40

DN80 PN16

DN100 PN16

1 standard connections; other connections on request

Nominal size ASME

Nominal sizes acc. to ASME B

16.5

½" 150 lb / 300 lb

1" 150 lb / 300 lb

2" 150 lb / 300 lb

3" 150 lb / 300 lb

4" 150 lb / 300 lb

1 standard connections; other connections on request

Quantity x size [Nm] [lb-ft]

150 lb 300 lb

4x ½" 4x ½" 5.2 3.8 4x ½" 4x 5/8" 10 7.2

4x 5/8" 8x 5/8" 41 30 4x 5/8" 8x ¾" 70 51 8x 5/8" 8x ¾" 50 36

4x M12 9.8 7.1

4x M12 21 15

4x M16 57 41

8x M16 47 34

8x M16 67 48

Stud bolts Tightening torques

Pressure tightness (vacuum) H250/C

Max. process temperature  +70°C / +158°F +150°C / +302°F +250°C / +482°F

Min. operating pressure

Size Float Liner [mbar

abs.]

DN15...DN100 PTFE PTFE 100 1.45 - - - -

DN15...DN80 Ceramic PTFE 100 1.45 250 3.63 - -

DN15...DN80 Ceramic TFM /

Ceramic

100 1.45 100 1.45 100 1.45

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[psia] [mbar

abs.]

[psia] [mbar

abs.]

[psia]

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TECHNICAL DATA

8.4 Measuring ranges

H250 M40

H250/RR - Stainless Steel, H250/HC - Hastelloy

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

Water Air Max. pressure loss

Float  TIV CIV DIV TIV

Nominal

Cone [l/h]

TIV DIV TIV

Alu

[Nm3/h]

TIV CIV DIV

Alu

[mbar]

meter size

DN15, ½" K 15.1 18 25 - 0.42 0.65 - 12 21 26 -

K 15.2 30 40 - 0.7 1 - 12 21 26 -

K 15.3 55 63 - 1 1.5 - 12 21 26 -

K 15.4 80 100 - 1.7 2.2 - 12 21 26 -

K 15.5 120 160 - 2.5 3.6 - 12 21 26 -

K 15.6 200 250 - 4.2 5.5 - 12 21 26 -

K 15.7 350 400 700 6.7 10 18

K 15.8 500 630 1000 10 14 28

K 15.8 - - 1600

DN25, 1" K 25.1 480 630 1000 9.5 14 - 11 24 32 72

K 25.2 820 1000 1600 15 23 - 11 24 33 74

K 25.3 1200 1600 2500 22 35 - 11 25 34 75

K 25.4 1700 2500 4000 37 50 110

K 25.5 3200 4000 6300 62 95 180

DN50, 2" K 55.1 2700 6300 8400 58 80 230

K 55.2 3600 10000 14000 77 110 350

K 55.3 5100 16000 25000 110 150 700

DN80, 3" K 85.1 12000 25000 37000 245 350 1000

K 85.2 16000 40000 64000 280 400 1800

DN100, 4" K105.1 19000 63000 100 000 - 550 2800

1 P >0.5 bar 2 with TR float 3 300 mbar with damping (gas measurement)

- - 50

12 21 28 38

13 22 32 50

- - - 85

12 26 38 78

13 30 45 103

8 13 74 60

8 13 77 69

9 13 84 104

8 16 68 95

9 16 89 125

- - 120 220

INFORMATION!

The operating pressure should be at least double the pressure loss for liquids and five times for gases. The indicated pressure losses are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data is performed using the calculation method in accordance with VDI /VDE Directive 3513.

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

Nl/h or Nm

/h: Volume current in standard state 0°C - 1.013 bara (DIN 1343)

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H250 M40

TECHNICAL DATA

H250/RR - Stainless steel, H250/HC - Hastelloy

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

Water Air Max. pressure loss

Float  TIV CIV DIV TIV

Nominal

Cone [GPH] [SCFM] [psig]

Alu

TIV DIV TIV

Alu

TIV CIV DIV

meter size

DN15, ½" K 15.1 4.76 6.60 - 0.26 0.40 - 0.18 0.31 0.38 -

K 15.2 7.93 10.6 - 0.43 0.62 - 0.18 0.31 0.38 -

K 15.3 14.5 16.6 - 0.62 0.93 - 0.18 0.31 0.38 -

K 15.4 21.1 26.4 - 1.05 1.36 - 0.18 0.31 0.38 -

K 15.5 31.7 42.3 - 1.55 2.23 - 0.18 0.31 0.38 -

K 15.6 52.8 66.0 - 2.60 3.41 - 0.18 0.31 0.38 -

K 15.7 92.5 106 185 4.15 6.20 11.2

K 15.8 132 166 264 6.20 8.68 17.4

K 15.8 - - 423

DN25, 1" K 25.1 127 166 264 5.89 8.68 - 0.16 0.35 0.47 1.06

K 25.2 217 264 423 9.30 14.3 - 0.16 0.35 0.49 1.09

K 25.3 317 423 660 13.6 21.7 - 0.16 0.37 0.50 1.10

K 25.4 449 660 1057 22.9 31.0 68.2

K 25.5 845 1057 1664 38.4 58.9 111

DN50 2" K 55.1 713 1664 2219 36.0 49.6 143

K 55.2 951 2642 3698 47.7 68.2 217

K 55.3 1347 4227 6604 68.2 93.0 434

DN80 3" K 85.1 3170 6604 9774 152 217 620

K 85.2 4227 10567 16907 174 248 1116

DN100 4" K105.1 5019 16643 26418 - 341 1736

1 P >7.4 psig 2 with TR float 3 4.4 psig with damping (gas measurement)

- - 31.0

0.18 0.31 0.41 0.56

0.19 0.32 0.47 0.74

- - - 1.25

0.18 0.38 0.56 1.15

0.19 0.44 0.66 1.51

0.12 0.19 1.09 0.88

0.12 0.19 1.13 1.01

0.13 0.19 1.23 1.53

0.12 0.24 1.00 1.40

0.13 0.24 1.31 1.84

- 1.76 3.23

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

SCFM or SCFH: Volume current in standard state 15°C - 1.013 bar abs. (ISO 13443)

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TECHNICAL DATA

H250/C - Ceramic/PTFE

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

Flow rate Max. pressure loss

Water Air Water Air

H250 M40

Liner /

PTFE Ceramic PTFE Ceramic PTFE Ceramic PTFE Ceramic

Float 

Size Cone [l/h]

DN15, ½" E 17.2 25 30 0.7 - 65 62 65 62

E 17.3 40 50 1.1 1.8 66 64 66 64

E 17.4 63 70 1.8 2.4 66 66 66 66

E 17.5 100 130 2.8 4 68 68 68 68

E 17.6 160 200 4.8 6.5 72 70 72 70

E 17.7 250 250 7 9 86 72 86 72

E 17.8 400 - 10 - 111 - 111 -

DN25, 1" E 27.1 630 500 16 18 70 55 70 55

E 27.2 1000 700 30 22 80 60 80 60

E 27.3 1600 1100 45 30 108 70 108 70

E 27.4 2500 1600 70 50 158 82 158 82

E 27.5 4000

DN50, 2" E 57.1 4000 4500 110 140 81 70 81 70

E 57.2 6300 6300 180 200 110 80 110 80

E 57.3 10000 11000 250 350 170 110 170 110

E 57.4 16000

DN80, 3" E 87.1 16000 16000 - - 81 70 - -

E 87.2 25000 25000 - - 95 85 - -

E 87.3 40000

DN100, 4" E 107.1 40000 - - - 100 - - -

E 107.2 60000

1 special float

2500 120 75 290 100 194 100

- - - 284 - - -

- - - 243 - - -

- - - 225 - - -

[Nm3/h]

[mbar]

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

Nl/h or Nm

/h: Volume current in standard state 0°C - 1.013 bara (DIN 1343)

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H250 M40

TECHNICAL DATA

H250/C - Ceramic/PTFE

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

Flow rate Max. pressure loss

Water Air Water Air

Liner / Float  PTFE Ceramic PTFE Ceramic PTFE Ceramic PTFE Ceramic

Size Cone [GPH] [SCFM] [psig]

DN15, ½" E 17.2 6.60 7.93 0.43 - 0.94 0.90 0.94 0.90

E 17.3 10.6 13.2 0.68 1.12 0.96 0.93 0.96 0.93

E 17.4 16.6 18.5 1.12 1.49 0.96 0.96 0.96 0.96

E 17.5 26.4 34.3 1.74 2.48 0.99 0.99 0.99 0.99

E 17.6 42.3 52.8 2.98 4.03 1.04 1.02 1.02 1.02

E 17.7 66.0 66.0 4.34 5.58 1.25 1.04 1.25 1.04

E 17.8 106 - 6.2 - 1.61 - 1.61 -

DN25, 1" E 27.1 166 132 9.92 11.2 1.02 0.80 1.02 0.80

E 27.2 264 185 18.6 13.6 1.16 0.87 1.16 0.87

E 27.3 423 291 27.9 18.6 1.57 1.02 1.57 1.02

E 27.4 660 423 43.4 31.0 2.29 1.19 2.29 1.19

E 27.5 1056

DN50, 2" E 57.1 1057 1189 68.2 86.8 1.18 1.02 1.18 1.02

E 57.2 1664 1664 111.6 124 1.60 1.16 1.60 1.16

E 57.3 2642 2906 155 217 2.47 1.60 2.47 1.60

E 57.4 4226

DN80, 3" E 87.1 4227 4227 - - 1.18 1.02 - -

E 87.2 6604 6604 - - 1.38 1.23 -

E 87.3 10567

DN100, 4" E 107.1 10567 - - - 1.45 - -

E 107.2 15850

1 special float

660 74.4 46.5 4.21 1.45 2.81 1.45

- - - 4.12 - - -

- - - 3.55 - -

- - - 3.29 - -

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

SCFM or SCFH: Volume current in standard state 15°C - 1.013 bara (ISO 13443)

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TECHNICAL DATA

H250H - Horizontal installation position

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

H250 M40

EN ASME Cone Water [l/h]

Air [Nm3/h]

Pressure loss

[mbar]

DN15 ½ K 15.1 70 1.8 195

K 15.2 120 3 204

K 15.3 180 4.5 195

K 15.4 280 7.5 225

K 15.5 450 12 250

K 15.6 700 18 325

K 15.7 1200 30 590

K 15.8 1600 40 950

K 15.8 2400 60 1600

DN25 1" K 25.1 1300 35 122

K 25.2 2000 50 105

K 25.3 3000 80 116

K 25.4 5000 130 145

K 25.5 8500 220 217

K 25.5 10000 260 336

DN50 2" K 55.1 10000 260 240

K 55.2 16000 420 230

K 55.3 22000 580 220

K 55.3 34000 900 420

DN80 3" K 85.1 25000 650 130

K 85.2 35000 950 130

K 85.2 60000 1600 290

DN100 4" K 105.1 80000 2200 250

K 105.1 120000 3200 340

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

Nl/h or Nm

/h: Volume current in standard state 0°C - 1.013 bara (DIN 1343)

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H250 M40

TECHNICAL DATA

H250H - Horizontal installation position

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

EN ASME Cone Water [GPH] Air [SCFM] Pressure loss

DN15 1/2" K 15.1 18.5 1.12 2.87

K 15.2 31.7 1.86 3.00

K 15.3 47.6 2.79 2.87

K 15.4 74.0 4.65 3.31

K 15.5 119 7.44 3.68

K 15.6 185 11.2 4.78

K 15.7 317 18.6 8.68

K 15.8 423 24.8 14.0

K 15.8 634 37.2 23.5

DN25 1" K 25.1 343 21.7 1.79

K 25.2 528 31.0 1.54

K 25.3 793 49.6 1.71

K 25.4 1321 80.6 2.13

K 25.5 2245 136 3.19

K 25.5 2642 161 4.94

DN50 2" K 55.1 2642 161 3.53

K 55.2 4227 260 3.38

K 55.3 5812 360 3.23

K 55.3 8982 558 6.17

DN80 3" K 85.1 6604 403 1.91

K 85.2 9246 589 1.91

K 85.2 15851 992 4.26

DN100 4" K 105.1 21134 1364 3.68

K 105.1 31701 1984 5.00

[psig]

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

SCFM or SCFH: Volume current in standard state 15°C - 1.013 bara (ISO 13443)

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TECHNICAL DATA

H250U - Vertical installation position

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

Flow direction vertical downwards

H250 M40

EN ASME Cone Water [l/h]

Air [Nm3/h]

Pressure loss

[mbar]

DN15 ½" K 15.1 65 1.6 175

K 15.2 110 2.5 178

K 15.3 170 4 180

K 15.4 260 6 200

K 15.5 420 10 220

K 15.6 650 16 290

K 15.7 1100 28 520

K 15.8 1500 40 840

DN25 1" K 25.1 1150 30 97

K 25.2 1800 45 85

K 25.3 2700 70 92

K 25.4 4500 120 115

K 25.5 7600 200 172

DN50 2" K 55.1 9000 240 220

K 55.2 15000 400 230

K 55.3 21000 550 240

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

Nl/h or Nm

/h: Volume current in standard state 0°C - 1.013 bara (DIN 1343)

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H250 M40

TECHNICAL DATA

H250U - Vertical installation position

Measuring span: 10 : 1 Flow values: Values = 100% Water: 20°C / 68°F Air: 20°C / 68°F, 1.013 bara / 14.7 psia

Flow direction vertical downwards

EN ASME Cone Water [GPH] Air [SCFM] Pressure loss

DN15 ½" K 15.1 17.2 0.99 2.57

K 15.2 29.1 1.55 2.62

K 15.3 44.9 2.48 2.65

K 15.4 68.7 3.72 2.94

K 15.5 111 6.20 3.23

K 15.6 172 9.92 4.26

K 15.7 291 17.4 7.64

K 15.8 396 24.8 12.3

DN25 1" K 25.1 304 18.6 1.42

K 25.2 476 27.9 1.25

K 25.3 713 43.4 1.35

K 25.4 1189 74.4 1.69

K 25.5 2008 124 2.53

DN50 2" K 55.1 2378 149 3.23

K 55.2 3963 248 3.38

K 55.3 5548 341 3.53

[psig]

INFORMATION!

Reference condition for gas measurements:

Reference condition for gas measurements:Reference condition for gas measurements: Flow measurements for gases are attributed to

SCFM or SCFH: Volume current in standard state 15°C - 1.013 bara (ISO 13443)

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NOTES

H250 M40

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H250 M40

NOTES

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•

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•

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•

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Krohne H250 M40 User Manual

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