All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
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1 SAFETY INSTRUCTIONS
1.1 Software history
"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the
revision status of embedded software (firmware) in electronic equipment assemblies. It gives
data on the type of changes made and the effect that changes have on compatibility.
Data about software revisions is shown in the DTM for PACTware™. For more data,. If it is not
possible to refer to data in the software, record the serial number of the device (given on the
device nameplate) and speak to the supplier.
OPTIWAVE 1010
Release
date
YYYY-MM-DDConverter and
Printed circuit
assembly
sensor board
1.2 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
This radar level transmitter measures distance and level of liquids. It does not touch the
measured product.
This radar level transmitter can only be used if it is correctly installed and aligned on a bypass
chamber or a stilling well. The bypass chamber or stilling well must be metallic and electrically
conductive. The stilling well must installed in a metal or reinforced concrete tank to prevent
radio frequency interference.
Firmware
revision
1.00.xx400xxxxx01-HB OPTIWAVE
Hardware
revision
Changes and
compatibility
Documentation
1010 R01
6
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OPTIWAVE 1010
1.3 Certification
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
In accordance with the commitment to customer service and safety, the device
described in this document meets the following safety requirements:
• Electromagnetic Compatibility (EMC) Directive 2004/108/EC in conjunction with EN 61326-1
(2013).
• Radio Equipment and Telecommunications Terminal Equipment (R & TTE) Directive
1999/05/EC in conjunction with ETSI EN 302 372 (2006). For more data, refer to
Union (EU)
• Low-Voltage Directive 2006/95/EC in conjunction with EN 61010-1 (2001).
SAFETY INSTRUCTIONS 1
European
on page 7.
All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21,
NE 43 and NE 53.
1.4 Radio approvals
1.4.1 European Union (EU)
LEGAL NOTICE!
This level transmitter is intended for installation in closed tanks. It meets the requirements of
the R & TTE (Radio Equipment and Telecommunications Terminal Equipment) Directive
1999/05/EC for use in the member countries of the EU.
An industry agreement includes approval for use of the frequency band (5.7...6.7 GHz) in
industrial environments.
According to article 6.4 of the R&TTE Directive, the product is marked by the CE sign + notified
body number (0682) + Class II identifier (= alert sign).
Refer to EN 302372 for installation conditions.
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1 SAFETY INSTRUCTIONS
Figure 1-1: Radio approval information on the nameplate
1 CE sign
2 Notified body number (0682 = CETECOM ICT Services GmbH)
3 Class II identifier
OPTIWAVE 1010
According to ETSI EN 302 372 (2006-04), the radiated power outside a metallic tank is less than
-30 dBm.
The radio approval report is given on the DVD-ROM supplied with the device.
1.4.2 U.S.A. and Canada
LEGAL NOTICE!
English: This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry
Canada. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference which may cause un-
desired operation.
Français: Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux
appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
1. l'appareil ne doit pas produire de brouillage, et
2. l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouil-
lage est susceptible d'en compromettre le fonctionnment.
Changes or modifications made to this equipment not expressly approved by the manufacturer
may void the FCC and IC authorizations to operate this equipment.
This legal information is shown on a label on the side of the device.
The radio approval report is given on the DVD-ROM supplied with the device.
8
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OPTIWAVE 1010
1.5 Safety instructions from the manufacturer
1.5.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
SAFETY INSTRUCTIONS 1
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.5.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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1 SAFETY INSTRUCTIONS
1.5.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.5.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
OPTIWAVE 1010
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OPTIWAVE 1010
1.5.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
SAFETY INSTRUCTIONS 1
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
This symbol refers to all important consequences of the previous actions.
1.6 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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2 DEVICE DESCRIPTION
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
OPTIWAVE 1010
Figure 2-1: Scope of delivery
1 Device and measuring chamber
2 Quick Start
3 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software)
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OPTIWAVE 1010
2.2 Device description
OPTIWAVE 1010 is an FMCW radar designed for use with the BM 26 Advanced (a magnetic level
indicator or MLI), bypass chamber or stilling well. If the device is used with an MLI, it measures
the distance to the float. If the device is used with a bypass chamber or stilling well, it measures
the distance to the surface of the liquid. Radar is a non-contact technology. For more data about
the measuring principle, refer to
Measuring principle
DEVICE DESCRIPTION 2
on page 47.
Figure 2-2: Radar level transmitter mounted on a magnetic (bypass) level indicator
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2 DEVICE DESCRIPTION
2.3 Visual Check
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
OPTIWAVE 1010
Figure 2-3: Visual check
1 Device nameplate (for more data)
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data - refer to the illustration that follows
Figure 2-4: Symbols for the supplied gasket material (on the side of the process connection)
1 EPDM
2 Kalrez
®
6375
If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.
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OPTIWAVE 1010
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.4.1 Nameplate (example)
DEVICE DESCRIPTION 2
Figure 2-5: Non-Ex nameplate attached to the housing
1 Cable entry size
2 Input / output option
3 Degree of ingress protection (according to EN 60529 / IEC 60529)
4 Customer tag number
5 Date of manufacture
6 Order number
7 Type code (defined in order)
8 Model name and number
9 Company name and address
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3 INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the wave guide connection and the
device will not measure correctly.
OPTIWAVE 1010
16
Figure 3-1: Storage conditions
1 When you put the device into storage, do not keep it in a vertical position
2 Put the device on its side. We recommend that you use the packaging in which it was delivered.
3 Storage temperature range: -40...+85°C / -40...+185°F
• Store the device in a dry and dust-free location.
• Store the device in its original packing.
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OPTIWAVE 1010
3.3 Transport
WARNING!
•
Depending on the version, the device will weight approx. x...xx kg / xx...xx lb. To carry, use
both hands to lift the device carefully by the converter housing. If necessary, lift the device
with a hoist.
•
When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.
3.4 Pre-installation requirements
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficient space on all sides.
• Protect the signal converter from direct sunlight.
• Do not subject the signal converter to heavy vibrations.
INSTALLATION 3
3.5 Pressure and temperature ranges
DANGER!
If the ambient temperature is more than +70
device. Use a protective cover or metallic grid to prevent injury.
Figure 3-2: Pressure and temperature ranges
1 Flange temperature
Non-Ex devices: Depends on the device versions (standard, HP and HT/HP versions) and the seal material. Refer to
the table that follows.
Ex devices: see supplementary operating instructions
2 Ambient temperature
Non-Ex devices: -40...+80°C / -40...+176°F
Ex devices: see supplementary operating instructions
3 Process pressure
Depends on the type of antenna and process connection. Refer to the table that follows.
°
C / +158°F, there is a risk of injury if you touch the
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3 INSTALLATION
Aluminium housing for non-Ex and Ex i-approved devices
Stainless steel housing for non-Ex and Ex d-approved devices
VersionSealTemperature
extension
StandardFKM/FPM with
Metaglas®
Kalrez® 6375
with Metaglas®
EPDM with
Metaglas®
without-30...+150-22...+302-1...40-14.5...580
without-20...+150-4...+302
without-40...+120-40...+248
For more data on pressure ratings, refer to
Process connection
temperature
[°C][°F][barg][psig]
Pressure ratings
Process pressure
on page 54
18
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OPTIWAVE 1010
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 3-3: Ambient temperature / flange temperature, flange and threaded connection, in °C
INSTALLATION 3
Ambient temperature / flange temperature, flange and threaded connection, in °F
Figure 3-4: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Metallic Horn antennas
There is no change (de-rating) in ambient temperature below 0°C/ 0°F. The process connection
temperature must agree with the temperature limits of the gasket material. For pressure rating
data,.
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3 INSTALLATION
3.6 Recommended mounting position
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
CAUTION!
Make sure that the cable glands are aligned with the process connections of the bypass
chamber.
OPTIWAVE 1010
Figure 3-5: Recommended mounting position
1 Internal tube diameter. Min. / Max.: 32...67 mm / 1.26...2.64¨
2 Float offset. Min. / Max.: 0...150 mm / 0...5.91¨
3 Distance to top process connection (bypass chamber). Min. / Max.: 0...800 mm / 0...2.64¨
4 Distance to bottom process connection (bypass chamber). Min. / Max.: 32...67 mm / 1.26...2.64¨
3.7 Mounting restrictions
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
We recommend that you prepare the installation when the tank is empty.
CAUTION!
If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused
by sudden changes in bypass chamber diameter in the path of the radar beam.
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OPTIWAVE 1010
3.8 Stilling wells
Install the device in a metal stilling well if the radar level transmitter is attached to the top of the
tank and not on the top of a magnetic (bypass) level indicator or a bypass chamber.
CAUTION!
If the stilling well has liquid circulation holes, then the tank must be made of metal or reinforced
concrete to prevent radio frequency interference.
INSTALLATION 3
Figure 3-6: Installation recommendations for stilling wells
1 A stilling well solution
2 Air circulation hole
3 Level of the liquid
CAUTION!
Installation requirements
•
The standpipe must be electrically conductive.
•
The standpipe must be straight. There must be no sudden changes in internal diameter
greater than 1 mm / 0.04
•
The standpipe must be vertical.
•
Recommended surface roughness: <±0.1 mm / 0.004¨.
•
Make sure that there are no deposits at the bottom of the standpipe.
•
Make sure that there is liquid in the standpipe.
¨
.
General notes
Installation in tanks containing one liquid and foam
• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
• Remove the burr from the hole.
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3 INSTALLATION
Installation in tanks containing one liquid or more without foam
• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
• Drill 1 or more liquid circulation holes in the stilling well (if there is more than 1 liquid in the
tank).
iThese holes help the liquid to move freely between the stilling well and the tank.
• Remove the burr from the hole.
3.9 How to attach the weather protection to the device
The device and the weather protection option are supplied disassambled in the same box. You
must attach the weather protection when you install the device.
OPTIWAVE 1010
Figure 3-7: Equipment needed
1 Device
2 Weather protection (option).
3 2 butterfly screws and spring washers. The manufacturer attaches these parts to the device before delivery.
The overall dimensions of the weather protection are.
22
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OPTIWAVE 1010
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
ELECTRICAL CONNECTIONS 4
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Electrical installation: 2-wire, loop-powered
Figure 4-1: Terminals for electrical installation
1 Grounding terminal in the housing (if the electrical cable is shielded)
2 Current output -
3 Current output +
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
communication.
CAUTION!
Use the applicable electrical cables with the cable glands.
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