KROHNE FMCW06G10 User Manual

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OPTIWAVE 1010

Handbook

2-wire / 6 GHz Radar (FMCW) Level Meter

for continuous measuring of clean liquids in the BM 26 Advanced (Magnetic Level Indicator)

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: IMPRINT :::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTIWAVE 1010

CONTENTS

1 Safety instructions 6

1.1 Software history ............................................................................................................... 6

1.2 Intended use ..................................................................................................................... 6

1.3 Certification ...................................................................................................................... 7

1.4 Radio approvals ................................................................................................................ 7

1.4.1 European Union (EU)............................................................................................................... 7

1.4.2 U.S.A. and Canada................................................................................................................... 8

1.5 Safety instructions from the manufacturer ..................................................................... 9

1.5.1 Copyright and data protection ................................................................................................ 9

1.5.2 Disclaimer ............................................................................................................................... 9

1.5.3 Product liability and warranty .............................................................................................. 10

1.5.4 Information concerning the documentation......................................................................... 10

1.5.5 Warnings and symbols used................................................................................................. 11

1.6 Safety instructions for the operator............................................................................... 11

2 Device description 12

2.1 Scope of delivery............................................................................................................. 12

2.2 Device description .......................................................................................................... 13

2.3 Visual Check ................................................................................................................... 14

2.4 Nameplates .................................................................................................................... 15

2.4.1 Nameplate (example)............................................................................................................ 15

3 Installation 16

3.1 General notes on installation ......................................................................................... 16

3.2 Storage ........................................................................................................................... 16

3.3 Transport ........................................................................................................................ 17

3.4 Pre-installation requirements ....................................................................................... 17

3.5 Pressure and temperature ranges ................................................................................ 17

3.6 Recommended mounting position ................................................................................. 20

3.7 Mounting restrictions ..................................................................................................... 20

3.8 Stilling wells ................................................................................................................... 21

3.9 How to attach the weather protection to the device...................................................... 22

4 Electrical connections 23

4.1 Safety instructions.......................................................................................................... 23

4.2 Electrical installation: 2-wire, loop-powered ................................................................ 23

4.3 Electrical connection for current output ....................................................................... 24

4.3.1 Non-Ex devices ..................................................................................................................... 24

4.3.2 Devices for hazardous locations........................................................................................... 24

4.4 Protection category ........................................................................................................24

4.5 Networks ........................................................................................................................ 25

4.5.1 General information.............................................................................................................. 25

4.5.2 Point-to-point connection..................................................................................................... 25

4.5.3 Multi-drop networks ............................................................................................................. 26

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CONTENTS

OPTIWAVE 1010

5 Start-up 27

5.1 How to start the device................................................................................................... 27

5.1.1 Start-up checklist ................................................................................................................. 27

5.1.2 How to start the device ......................................................................................................... 27

5.2 Operating concept ..........................................................................................................27

5.3 Remote communication with PACTware™ .................................................................... 28

5.3.1 General notes........................................................................................................................ 28

5.3.2 Software installation............................................................................................................. 28

5.4 Remote communication with the AMS™ Device Manager............................................. 29

6 Operation 30

6.1 Software configuration ................................................................................................... 30

6.1.1 General notes........................................................................................................................ 30

6.1.2 Procedure.............................................................................................................................. 30

6.2 How to load settings from the device to PACTware™ ................................................... 31

6.3 Menu overview................................................................................................................ 32

6.4 Device settings ............................................................................................................... 33

6.4.1 Supervisor access rights ...................................................................................................... 33

6.4.2 How to change device settings ............................................................................................. 33

6.4.3 Data about menu items and parameters (online Help)........................................................ 34

6.4.4 Basic parameters.................................................................................................................. 35

6.4.5 Signal output ......................................................................................................................... 36

6.4.6 Import / export ...................................................................................................................... 36

6.4.7 Application............................................................................................................................. 37

6.4.8 HART...................................................................................................................................... 38

6.5 Status and error messages............................................................................................ 39

6.5.1 Device status......................................................................................................................... 39

6.5.2 Error handling....................................................................................................................... 40

7 Service 44

7.1 Periodic maintenance..................................................................................................... 44

7.2 Service warranty............................................................................................................. 44

7.3 Spare parts availability...................................................................................................44

7.4 Availability of services .................................................................................................... 44

7.5 Returning the device to the manufacturer..................................................................... 45

7.5.1 General information.............................................................................................................. 45

7.5.2 Form (for copying) to accompany a returned device............................................................ 46

7.6 Disposal .......................................................................................................................... 46

8 Technical data 47

8.1 Measuring principle........................................................................................................47

8.2 Technical data................................................................................................................. 48

8.3 Minimum power supply voltage ..................................................................................... 53

8.4 Pressure ratings............................................................................................................. 54

8.5 Dimensions and weights ................................................................................................ 55

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OPTIWAVE 1010

CONTENTS

9 Description of HART interface 58

9.1 General description ........................................................................................................58

9.2 Software description ...................................................................................................... 58

9.3 Connection variants........................................................................................................58

9.3.1 Point-to-Point connection - analogue / digital mode........................................................... 59

9.3.2 Multi-Drop connection (2-wire connection) ......................................................................... 59

9.4 HART® device variables ................................................................................................. 59

9.5 Field Communicator 375/475 (FC 375/475) ................................................................... 59

9.5.1 Installation ............................................................................................................................ 59

9.5.2 Operation............................................................................................................................... 60

9.6 Asset Management Solutions (AMS) .............................................................................. 60

9.6.1 Installation ............................................................................................................................ 60

9.6.2 Operation............................................................................................................................... 60

9.6.3 Parameter for the basic configuration ................................................................................. 60

9.7 Field Device Tool / Device Type Manager (FDT / DTM).................................................. 61

9.7.1 Installation ............................................................................................................................ 61

9.7.2 Operation............................................................................................................................... 61

9.8 Process Device Manager (PDM)..................................................................................... 61

9.8.1 Installation ............................................................................................................................ 61

9.8.2 Operation............................................................................................................................... 61

9.9 HART® menu tree for Basic-DD .................................................................................... 62

9.9.1 Overview Basic-DD menu tree (positions in menu tree)...................................................... 62

9.9.2 Basic-DD menu tree (details for settings)............................................................................ 62

9.10 HART® menu tree for AMS........................................................................................... 62

9.10.1 Overview AMS menu tree (positions in menu tree) ............................................................ 62

9.10.2 AMS menu tree (details for settings).................................................................................. 63

9.11 HART® menu tree for PDM .......................................................................................... 64

9.11.1 Overview PDM menu tree (positions in menu tree)............................................................ 64

9.11.2 PDM menu tree (details for settings) ................................................................................. 65

10 Appendix 67

10.1 Order code .................................................................................................................... 67

10.2 Spare parts ................................................................................................................... 70

10.3 Accessories................................................................................................................... 71

10.4 Glossary ........................................................................................................................ 72

11 Notes 75

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1 SAFETY INSTRUCTIONS

1.1 Software history

"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the revision status of embedded software (firmware) in electronic equipment assemblies. It gives data on the type of changes made and the effect that changes have on compatibility.

Data about software revisions is shown in the DTM for PACTware™. For more data,. If it is not

possible to refer to data in the software, record the serial number of the device (given on the device nameplate) and speak to the supplier.

OPTIWAVE 1010

Release date

YYYY-MM-DDConverter and

Printed circuit assembly

sensor board

1.2 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

This radar level transmitter measures distance and level of liquids. It does not touch the measured product.

This radar level transmitter can only be used if it is correctly installed and aligned on a bypass chamber or a stilling well. The bypass chamber or stilling well must be metallic and electrically conductive. The stilling well must installed in a metal or reinforced concrete tank to prevent radio frequency interference.

Firmware revision

1.00.xx 400xxxxx01 - HB OPTIWAVE

Hardware revision

Changes and compatibility

Documentation

1010 R01

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OPTIWAVE 1010

1.3 Certification

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

In accordance with the commitment to customer service and safety, the device described in this document meets the following safety requirements:

• Electromagnetic Compatibility (EMC) Directive 2004/108/EC in conjunction with EN 61326-1 (2013).

• Radio Equipment and Telecommunications Terminal Equipment (R & TTE) Directive 1999/05/EC in conjunction with ETSI EN 302 372 (2006). For more data, refer to

Union (EU)

• Low-Voltage Directive 2006/95/EC in conjunction with EN 61010-1 (2001).

SAFETY INSTRUCTIONS 1

European

on page 7.

All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21, NE 43 and NE 53.

1.4 Radio approvals

1.4.1 European Union (EU)

LEGAL NOTICE!

This level transmitter is intended for installation in closed tanks. It meets the requirements of the R & TTE (Radio Equipment and Telecommunications Terminal Equipment) Directive 1999/05/EC for use in the member countries of the EU. An industry agreement includes approval for use of the frequency band (5.7...6.7 GHz) in industrial environments. According to article 6.4 of the R&TTE Directive, the product is marked by the CE sign + notified body number (0682) + Class II identifier (= alert sign). Refer to EN 302372 for installation conditions.

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1 SAFETY INSTRUCTIONS

Figure 1-1: Radio approval information on the nameplate

1 CE sign 2 Notified body number (0682 = CETECOM ICT Services GmbH) 3 Class II identifier

OPTIWAVE 1010

According to ETSI EN 302 372 (2006-04), the radiated power outside a metallic tank is less than

-30 dBm.

The radio approval report is given on the DVD-ROM supplied with the device.

1.4.2 U.S.A. and Canada

LEGAL NOTICE!

English: This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference which may cause un-

desired operation.

Français: Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:

1. l'appareil ne doit pas produire de brouillage, et

2. l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouil-

lage est susceptible d'en compromettre le fonctionnment.

Changes or modifications made to this equipment not expressly approved by the manufacturer may void the FCC and IC authorizations to operate this equipment.

This legal information is shown on a label on the side of the device.

The radio approval report is given on the DVD-ROM supplied with the device.

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OPTIWAVE 1010

1.5 Safety instructions from the manufacturer

1.5.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

SAFETY INSTRUCTIONS 1

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.5.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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1 SAFETY INSTRUCTIONS

1.5.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.5.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.

OPTIWAVE 1010

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OPTIWAVE 1010

1.5.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

SAFETY INSTRUCTIONS 1

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

This symbol refers to all important consequences of the previous actions.

1.6 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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2 DEVICE DESCRIPTION

2.1 Scope of delivery

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

OPTIWAVE 1010

Figure 2-1: Scope of delivery

1 Device and measuring chamber 2 Quick Start 3 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software)

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OPTIWAVE 1010

2.2 Device description

OPTIWAVE 1010 is an FMCW radar designed for use with the BM 26 Advanced (a magnetic level indicator or MLI), bypass chamber or stilling well. If the device is used with an MLI, it measures the distance to the float. If the device is used with a bypass chamber or stilling well, it measures the distance to the surface of the liquid. Radar is a non-contact technology. For more data about the measuring principle, refer to

Measuring principle

DEVICE DESCRIPTION 2

on page 47.

Figure 2-2: Radar level transmitter mounted on a magnetic (bypass) level indicator

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2 DEVICE DESCRIPTION

2.3 Visual Check

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

OPTIWAVE 1010

Figure 2-3: Visual check

1 Device nameplate (for more data) 2 Process connection data (size and pressure rating, material reference and heat number) 3 Gasket material data - refer to the illustration that follows

Figure 2-4: Symbols for the supplied gasket material (on the side of the process connection)

1 EPDM 2 Kalrez

6375

If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process connection.

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OPTIWAVE 1010

2.4 Nameplates

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

2.4.1 Nameplate (example)

DEVICE DESCRIPTION 2

Figure 2-5: Non-Ex nameplate attached to the housing

1 Cable entry size 2 Input / output option 3 Degree of ingress protection (according to EN 60529 / IEC 60529) 4 Customer tag number 5 Date of manufacture 6 Order number 7 Type code (defined in order) 8 Model name and number 9 Company name and address

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3 INSTALLATION

3.1 General notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

WARNING!

Do not keep the device in a vertical position. This will damage the wave guide connection and the device will not measure correctly.

OPTIWAVE 1010

Figure 3-1: Storage conditions

1 When you put the device into storage, do not keep it in a vertical position 2 Put the device on its side. We recommend that you use the packaging in which it was delivered. 3 Storage temperature range: -40...+85°C / -40...+185°F

• Store the device in a dry and dust-free location.

• Store the device in its original packing.

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OPTIWAVE 1010

3.3 Transport

WARNING!

•

Depending on the version, the device will weight approx. x...xx kg / xx...xx lb. To carry, use both hands to lift the device carefully by the converter housing. If necessary, lift the device with a hoist.

•

When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.

3.4 Pre-installation requirements

INFORMATION!

Obey the precautions that follow to make sure that the device is correctly installed.

• Make sure that there is sufficient space on all sides.

• Protect the signal converter from direct sunlight.

• Do not subject the signal converter to heavy vibrations.

INSTALLATION 3

3.5 Pressure and temperature ranges

DANGER!

If the ambient temperature is more than +70 device. Use a protective cover or metallic grid to prevent injury.

Figure 3-2: Pressure and temperature ranges

1 Flange temperature

Non-Ex devices: Depends on the device versions (standard, HP and HT/HP versions) and the seal material. Refer to the table that follows. Ex devices: see supplementary operating instructions

2 Ambient temperature

Non-Ex devices: -40...+80°C / -40...+176°F Ex devices: see supplementary operating instructions

3 Process pressure

Depends on the type of antenna and process connection. Refer to the table that follows.

C / +158°F, there is a risk of injury if you touch the

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3 INSTALLATION

Aluminium housing for non-Ex and Ex i-approved devices

OPTIWAVE 1010

Version Seal Temperature

extension

Process connection

temperature

Process pressure

[°C] [°F] [barg] [psig]

Standard FKM/FPM with

PEEK

Kalrez® 6375

with PEEK

EPDM with PEEK without -40...+100 -40...+212

HP 1 FKM/FPM with

Metaglas®

Kalrez® 6375

with Metaglas®

EPDM with Metaglas®

HT or

HT/HP

1 HP = high-pressure version. HT = high-temperature version. HT/HP = high-pressure / high-temperature version.

FKM/FPM with

Metaglas®

Kalrez® 6375

with Metaglas®

EPDM with Metaglas®

without -30...+100 -22...+212 -1...16 -14.5...232

without -20...+100 -4...+212

without -30...+100 -22...+212 -1...40 -14.5...580

without -20...+100 -4...+212

without -40...+100 -40...+212

with -30...+150 -22...+302 -1...40 -14.5...580

with -20...+150 -4...+302

With -40...+120 -40...+248

Stainless steel housing for non-Ex and Ex d-approved devices

Version Seal Temperature

extension

Standard FKM/FPM with

Metaglas®

Kalrez® 6375

with Metaglas®

EPDM with Metaglas®

without -30...+150 -22...+302 -1...40 -14.5...580

without -20...+150 -4...+302

without -40...+120 -40...+248

For more data on pressure ratings, refer to

Process connection

temperature

[°C] [°F] [barg] [psig]

Pressure ratings

Process pressure

on page 54

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OPTIWAVE 1010

Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-3: Ambient temperature / flange temperature, flange and threaded connection, in °C

INSTALLATION 3

Ambient temperature / flange temperature, flange and threaded connection, in °F

Figure 3-4: Ambient temperature / flange temperature, flange and threaded connection, in °F

1 Maximum ambient temperature, °C 2 Maximum flange temperature, °C 3 Maximum ambient temperature, °F 4 Maximum flange temperature, °F 5 Metallic Horn antennas

There is no change (de-rating) in ambient temperature below 0°C/ 0°F. The process connection

temperature must agree with the temperature limits of the gasket material. For pressure rating data,.

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3 INSTALLATION

3.6 Recommended mounting position

CAUTION!

Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.

CAUTION!

Make sure that the cable glands are aligned with the process connections of the bypass chamber.

OPTIWAVE 1010

Figure 3-5: Recommended mounting position

1 Internal tube diameter. Min. / Max.: 32...67 mm / 1.26...2.64¨ 2 Float offset. Min. / Max.: 0...150 mm / 0...5.91¨ 3 Distance to top process connection (bypass chamber). Min. / Max.: 0...800 mm / 0...2.64¨ 4 Distance to bottom process connection (bypass chamber). Min. / Max.: 32...67 mm / 1.26...2.64¨

3.7 Mounting restrictions

CAUTION!

Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.

We recommend that you prepare the installation when the tank is empty.

CAUTION!

If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused by sudden changes in bypass chamber diameter in the path of the radar beam.

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OPTIWAVE 1010

3.8 Stilling wells

Install the device in a metal stilling well if the radar level transmitter is attached to the top of the tank and not on the top of a magnetic (bypass) level indicator or a bypass chamber.

CAUTION!

If the stilling well has liquid circulation holes, then the tank must be made of metal or reinforced concrete to prevent radio frequency interference.

INSTALLATION 3

Figure 3-6: Installation recommendations for stilling wells

1 A stilling well solution 2 Air circulation hole 3 Level of the liquid

CAUTION!

Installation requirements

•

The standpipe must be electrically conductive.

•

The standpipe must be straight. There must be no sudden changes in internal diameter greater than 1 mm / 0.04

•

The standpipe must be vertical.

•

Recommended surface roughness: <±0.1 mm / 0.004¨.

•

Make sure that there are no deposits at the bottom of the standpipe.

•

Make sure that there is liquid in the standpipe.

General notes Installation in tanks containing one liquid and foam

• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.

• Remove the burr from the hole.

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3 INSTALLATION

Installation in tanks containing one liquid or more without foam

• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.

• Drill 1 or more liquid circulation holes in the stilling well (if there is more than 1 liquid in the

tank).

i These holes help the liquid to move freely between the stilling well and the tank.

• Remove the burr from the hole.

3.9 How to attach the weather protection to the device

The device and the weather protection option are supplied disassambled in the same box. You must attach the weather protection when you install the device.

OPTIWAVE 1010

Figure 3-7: Equipment needed

1 Device 2 Weather protection (option). 3 2 butterfly screws and spring washers. The manufacturer attaches these parts to the device before delivery.

The overall dimensions of the weather protection are.

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OPTIWAVE 1010

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

ELECTRICAL CONNECTIONS 4

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 Electrical installation: 2-wire, loop-powered

Figure 4-1: Terminals for electrical installation

1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output +

INFORMATION!

Electrical power to the output terminal energizes the device. The output terminal is also used for

HART

communication.

CAUTION!

Use the applicable electrical cables with the cable glands.

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4 ELECTRICAL CONNECTIONS

4.3 Electrical connection for current output

4.3.1 Non-Ex devices

Figure 4-2: Electrical connections for non-Ex devices

1 Power supply 2 Resistor for HART

3 Optional connection to the grounding terminal 4 Output: 14.5...30 VDC for an output of 22 mA at the terminal 5 Device

communication

OPTIWAVE 1010

4.3.2 Devices for hazardous locations

DANGER!

For electrical data for device operation in hazardous locations, refer to the related certificates of compliance and supplementary instructions (ATEX, IECEx, FM, CSA, ...). You can find this documentation on the DVD-ROM delivered with the device or it can be downloaded free of charge from the website (Download Center).

4.4 Protection category

INFORMATION!

The device fulfils all requirements per protection category IP 66/67. It also fulfils all requirements per NEMA type 4X (housing) and type 6P .

DANGER!

Make sure that the cable gland is watertight.

Figure 4-3: How to make the installation agree with protection category IP 67

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OPTIWAVE 1010

• Make sure that the gaskets are not damaged.

• Make sure that the electrical cables are not damaged.

• Make sure that the electrical cables agree with the national electrical code.

• The cables are in a loop in front of the device 1 so water does not go into the housing.

• Tighten the cable feedthroughs 2.

• Close unused cable feedthroughs with dummy plugs 3.

4.5 Networks

4.5.1 General information

The device uses the HART® communication protocol. This protocol agrees with the HART® Communication Foundation standard. The device can be connected point-to-point. It can also operate in a multi-drop network of up to 15 devices.

The device output is factory-set to communicate point-to-point. To change the communication mode from point-to-point to multi-drop.

4.5.2 Point-to-point connection

ELECTRICAL CONNECTIONS 4

Figure 4-4: Point-to-point connection (non-Ex)

1 Address of the device (0 for point-to-point connection) 2 4...20 mA + HART 3 Resistor for HART® communication

4 Power supply 5 HART 6 HART

converter

communication software

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4 ELECTRICAL CONNECTIONS

4.5.3 Multi-drop networks

OPTIWAVE 1010

Figure 4-5: Multi-drop network (non-Ex)

1 Address of the device (each device must have a different address in multidrop networks) 2 4mA + HART 3 Resistor for HART® communication

4 Power supply 5 HART 6 HART

converter

communication software

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OPTIWAVE 1010

5.1 How to start the device

5.1.1 Start-up checklist

Check these points before you energize the device:

• Are all the wetted components (PEEK element, flange and gaskets) resistant to the product in the tank?

• Does the information on the device nameplate agree with the operating data?

• If the device is supplied with a magnetic (bypass) level indicator: Did you correctly install the

magnetic level indicator adjacent to the tank?

• If the device is supplied without a magnetic (bypass) level indicator: Did you correctly install the device on top of the bypass chamber or stilling well?

• Do the electrical connections agree with the national electrical codes? Use the applicable electrical cables with the cable glands.

DANGER!

Before you energize the device, make sure that the supply voltage is correct.

START-UP 5

DANGER!

Make sure that the device and the installation agrees with the requirements of the Ex certificate of compliance.

5.1.2 How to start the device

• Connect the converter to the power supply.

• Energize the converter.

INFORMATION!

The OPTIWAVE 1010 is set up for your application when it is attached to the top of the BM 26 Advanced Magnetic (Bypass) Level Indicator at the factory. The 0% level (empty) is aligned with the center of the bottom process connection and the 100% level (full) is aligned with the center of the top process connection. You can use the HART communication protocol to change these parameters.

5.2 Operating concept

You can read measurements and configure the device with:

• A connection to a system or PC with PACTware™. You can download the Device Type

Manager (DTM) file from the website. It is also supplied on the DVD-ROM delivered with the device.

• A connection to a system or PC with AMS™. You can download the Device Description (DD)

file from the website. It is also supplied on the DVD-ROM delivered with the device.

• A connection to a HART file from the website. It is also supplied on the DVD-ROM delivered with the device.

Field Communicator. You can download the Device Description (DD)

For more data about how to use the DTM in PACTware,. For more data about the menu tree for the Basic-DD, AMS and PDM,.

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5 START-UP

5.3 Remote communication with PACTware™

5.3.1 General notes

PACTware™ displays measurement information clearly on a computer (PC) and lets you

configure the device from a remote location. It is an Open Source, open configuration software for all field devices. It uses Field Device Tool (FDT) technology. FDT is a communication standard for sending information between the system and the field device. This standard agrees with IEC 62453. Field devices are easily integrated. Installation is supported by a user-friendly Wizard.

OPTIWAVE 1010

Figure 5-1: Start page for PACTware™

5.3.2 Software installation

Equipment needed

• A computer

• One of these two solutions: 1 the DVD-ROM delivered with the device or 2 a high-speed

Internet connection

• A web browser, if it is necessary to download files from the Internet

Software needed

• Microsoft® .NET Framework 1.1 or a later version

• PACTware™ 4.0 or a later version

• Device Type Manager (DTM) for the OPTIWAVE 1010 radar level transmitter

This software is supplied on the DVD-ROM delivered with the device. It can also be downloaded

from the “Download center: Software” web page on the manufacturer’s website.

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OPTIWAVE 1010

Installation procedure

1 Install Microsoft® .NET Framework 1.1. 2 Install PACTware™ 4.0 or later version. 3 Install the OPTIWAVE 1010 DTM on your workstation or your portable computer. Follow the

instructions in the Installation wizard.

4 Plug the HART modem into your computer (Serial or USB HART® modem). If you are using a

USB® HART modem, you must install the Driver for the USB HART® modem first. Make sure that the location of the port for the HART® modem is clearly identified.

5 Start the PACTware™ program.

i End of the procedure.

5.4 Remote communication with the AMS™ Device Manager

The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its

role is to:

• Store configuration information for each device.

• Support HART® devices.

• Store and read process data.

• Store and read diagnostic status information.

• Help plan preventive maintenance to reduce a plant's downtime to a minimum.

START-UP 5

The DD file is given on the DVD-ROM supplied with the device. You can also download it from our website.

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6 OPERATION

6.1 Software configuration

6.1.1 General notes

How to configure the software for device communication.

Before the program can send data to and receive data from the device, it is necessary to add

elements to a project structure. The project structure is built in the PACTware™ Project pane.

The Project pane is on the left side of the window.

This procedure will open the communication port, but does not start the communication with the device.

6.1.2 Procedure

INFORMATION!

This procedure will open the communication port, but DOES NOT start the communication with the device.

OPTIWAVE 1010

• HOST PC is shown in the Project pane. Go to the main toolbar and click on the View menu

button. Click on "Device catalog F3" to open the Device Catalog pane.

• Double click on “HART Communication” in the Device Catalog pane. The "COM4" element is

added below "HOST PC” in the project structure.

• Click on "OK" to save changes or "Cancel" to cancel the new configuration.

• Double click on the "OPTIWAVE 1010" item in the Device Catalog pane. This step will add the

device DTM to the project structure in the Project pane.

i The software is correctly configured for device communication, but the port is not open and

the device cannot communicate with the software at this time.

• (a) Double click on the "OPTIWAVE 1010" element in the project structure (Project pane), or (b)

Right click on "OPTIWAVE 1010" element in the project structure (Project pane) and select "Parameter" in the drop-down list box.

i This step will open the OPTIWAVE 1010 Parameter (configuration) window.

• Right click on the "OPTIWAVE 1010" element in the Project pane and select "Connect" in the

drop-down list box.

i The software is correctly configured for device communication and the port is open, but the

device cannot communicate with the software at this time. End of the procedure.

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OPTIWAVE 1010

6.2 How to load settings from the device to PACTware™

There are 3 alternative procedures.

Procedure 1: Click on "Load from Device" in the Device menu

OPERATION 6

Figure 6-1: Click on "Load from Device" in the Device menu

• Click on the Device button in the main toolbar.

• Select "Load from device" from the list.

i End of the procedure.

Procedure 2: Click on the "Load from Device" icon in the main toolbar

Figure 6-2: Click on the "Load from Device" icon in the main toolbar

• Click on this icon (you can find this icon below the main toolbar).

i End of the procedure.

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6 OPERATION

Procedure 3: Right click on the "OPTIWAVE 1010" element in the Project pane

OPTIWAVE 1010

Figure 6-3: Right click on the "OPTIWAVE 1010" element in the Project pane

• Right click on the "OPTIWAVE 1010" element in the Project pane.

• Select "Load from device" from the list.

i End of the procedure.

6.3 Menu overview

• Login/Logout

• Import/Export

• Basic parameters

• Signal output

• Application

• HART

• Service

• DTM settings

The service menu is password locked. This menu is for qualified service personnel only.

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OPTIWAVE 1010

6.4 Device settings

6.4.1 Supervisor access rights

It is necessary to have "Supervisor" access rights to change device settings.

The device configuration is locked (write protected). To unlock the configuration and change device settings, you need to log in as a "Supervisor". If you do not log in as a Supervisor, you can only read the device configuration.

Procedure

• (a) Double click on the "OPTIWAVE 1010" element in the project structure (Project pane) or (b)

Right click on "OPTIWAVE 1010" element in the project structure (Project pane) and select "Parameter" in the drop-down list box.

• Click on the Log In / Log Out menu and select "Supervisor".

• Enter the password (the default password is 123412).

• The device configuration is unlocked. Change the device settings. Refer to the handbook for

more data on menu items and their parameters.

i End of the procedure.

OPERATION 6

6.4.2 How to change device settings

CAUTION!

If you change the device settings, the DTM saves the device configuration in the computer database. It does not send the changes to the device. For morea data about how to store the new settings to the device,.

At the bottom right of the window there are 3 buttons. These buttons are used only to update the computer database. If you click on "OK" or "Apply", no data is sent to the device. This function obeys FDT guidelines for certification of the DTM.

Figure 6-4: Use "OK" or "Apply" to update the computer database

When you change the value of a menu item, a pencil symbol is shown adjacent to the changed value:

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6 OPERATION

Figure 6-5: Pencil symbol: changed value

If the value is too large or too small, a red exclamation mark is shown adjacent to the incorrect value:

OPTIWAVE 1010

Figure 6-6: Exclamation mark (!): the value is too large or too small

6.4.3 Data about menu items and parameters (online Help)

More data is available for menu items in the Basic Parameters, Signal output, Application and HART menus.

Put the mouse pointer on a box in the menu. A tooltip gives a description of the menu item.

Figure 6-7: Data about parameters – part1: tooltip

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OPTIWAVE 1010

Right click on the text for data about parameters. A tooltip shows the default value, data set value (new value), minimum value and maximum value of the menu item.

Figure 6-8: Data about parameters – part 2: values

6.4.4 Basic parameters

OPERATION 6

Use the "basic parameters" menu to specifiy the basic configuration of the device. The supervisor can specify the minimum distance (NO), maximum distance (ND), float offset (FO) and tube internal diameter (PD).

For more data about float offset,.

Figure 6-9: Basic parameters menu

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6 OPERATION

6.4.5 Signal output

Use the "signal output" pane to specifiy the type of data that the current output must supply. The supervisor can set the measurement function (e.g. level, distance etc.), the output range, the error delay, minimum distance (NO) and maximum distance (ND).

INFORMATION!

Minimum distance (NO) and maximum distance (ND) is also given in the "basic parameter" menu.

OPTIWAVE 1010

Figure 6-10: Signal output menu

6.4.6 Import / export

You can use the import /export function to do 2 procedures:

• Import device configuration data in a CFG file. You can then transmit the data to the device (Store to device).

• Export device configuration data (parameters etc.) in a CFG file. You can use this data for the configuration of other devices.

INFORMATION!

You can save measurement data in a DAT file when you use the "Record" function in the Analysis Values menu. For more data, refer to the "Analysis values" section.

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OPTIWAVE 1010

Figure 6-11: Import / export function

OPERATION 6

Export device configuration data

• Click on "Import / Export" in the menu list.

• Click on the Export button.

• Click on the >> button.

• Enter a file name and click on the Save button.

• Enter comments and supplementary data in the "File Comment" and "...comment for export

file" boxes.

• Click on the "tick" button to complete the procedure.

Import device configuration data

• Click on "Import / Export" in the menu list.

• Click on the Import button.

• Click on the >> button.

• Find the file and click on the Open button.

• Enter comments and supplementary data in the "File Comment" and "...comment for export

file" boxes.

• Click on the "tick" button to complete the procedure.

6.4.7 Application

Use the "application" menu to specifiy how the device monitors level. The supervisor can give the time constant, maximum tracing speed, multiple reflections and minimum peak to identify the correct signal and follow it as level changes.

Figure 6-12: Application menu

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6 OPERATION

6.4.8 HART

This menu lists all the data necessary for use in a HART® network. The supervisor can specify

the tag name, device address, descriptor, date, message, W-Preamble, length unit and use a write lock to prevent changes to the data.

Figure 6-13: HART menu

OPTIWAVE 1010

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OPTIWAVE 1010

6.5 Status and error messages

6.5.1 Device status

Error data is given if you use PACTware™ software with the appropriate DTM on a PC. The

sofware will show a symbol on the bottom left of the window if one or more error conditions are found. This data agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of Field Devices) and VDI/VDE 2650.

Types of error message

OPERATION 6

NE 107 status Type of

Description

error

Failure Error If an error message is shown on the diagnostics screen in the DTM, the current

Out of specification Warning If a warning message is shown, there is no effect on the current output value.

Maintenance

NE 107 symbol

NE 107

Status

output goes to the error signal value set in "Signal output", menu item "range current output".

Description Error type Possible errors

shown

Failure The device does not operate

Function check

Out of specification

Maintenance The device does not operate

Information This status message is shown at

correctly. The fault message stays on.

The device operates correctly, but the measured value is incorrect. This fault message is only temporary. This symbol is shown when the user configures the device with the DTM or a HART® Communicator.

It is possible that the measured value is unstable if the operating conditions do not agree with the device specification.

correctly because of bad environmental conditions (e.g. build-up on the antenna). The measured value is correct, but maintenance is neccessary a short time after this symbol is shown.

the same time as the error "no measuring value".

Hardware error Microwave error

Hardware error EEPROM error (Config.)

Hardware error EEPROM error (HART)

Hardware error Output current calibration not valid

Error No signal

Error No measuring value

Error Hardware error

Error Current output set to error

– –

Warning Signal weak

Warning Signal strong

Warning Spectrum quality bad

Warning Measurement old

Warning Sweep timing error

Warning CPLD revision mismatch

Warning Capacitor voltage low

Information Peak lost in tank bottom

Information Peak lost in blocking distance

For data on errors, refer to

Error handling

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on page 40.

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6 OPERATION

6.5.2 Error handling

Figure 6-14: Error record screen in the DTM for PACTware™

Description of errors and corrective actions

Error Message Cause Corrective action

OPTIWAVE 1010

Failure (NE 107 status signal)

Microwave error The device's hardware is defective. Replace the signal converter.For more data, refer to

EEPROM error (Config.)

EEPROM error (HART)

Output current calibration not valid

No signal

No measuring value

Hardware error

Current output set to error

Service warranty

on page 44.

Out of specification (NE 107 status signal)

Signal weak The signal amplitude is less than the

Signal strong This error can occur if there is a large

Spectrum quality bad

average value. This can occur if the liquid is agitated or if there is foam in the tank. If this error occurs frequently, the device will possibly show the "No measuring value" error message. 1

change in signal amplitude. 1

The quality of the spectrum is poor. If this message is temporarily shown, this will not affect the performance of the device. If this message is continuously shown, the measured values can be incorrect. The error message "Measurement old" will then be shown. Possible causes are foam, vortices, turbulent product surface and internal tank elements.

If this error occurs frequently, it is possible that you must install a float with a radar target (if there is no float supplied with the device).

No corrective action is necessary.

Do a check of the device, tank and the process. Change the device settings. If necessary, contact the supplier.

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OPTIWAVE 1010

OPERATION 6

Error Message Cause Corrective action

Measurement old This is a temporary error message. If the

device cannot get a measurement in this time limit, the displayed measurement is no longer correct. The voltage is possibly too low. If the device continues to show the message "Spectrum quality bad", then this message is also shown.

Do a check of the voltage at the device terminals. Refer also to the error message "Spectrum quality bad".

Maintenance (NE 107 status signal)

Sweep timing error

CPLD revision mismatch

Capacitor voltage low

Information

Peak lost in tank bottom

Peak lost in blocking distance

Device reset The device detected an internal error

Current Output Drift

Temperature out of range

Converter memory failure

Converter Voltage failure

Internal Communication

Overfill The level is in the blocking distance.

Peak Lost (Level Lost)

Sensor no Signal The device's hardware is defective. Replace the signal converter.

The level is in the blocking distance. There is a risk that the product will overflow and/or cover the device.

(watchdog timer issue).

The current output is not calibrated. Speak to the supplier to get the calibration procedure.

Hardware error. Replace the device.

The ambient temperature is outside the given range. This can cause loss or corruption of data.

The device's hardware is defective. Replace the signal converter.

The device's hardware or software is defective. The converter cannot transmit signals to or receive signals from the antenna electronics.

There is a risk that the product will overflow and/or cover the antenna.

Remove some of the product until the level is below the blocking distance.

Record the data that is in menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu). Speak to the supplier.

Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter. If this error occurs 2 times, replace the device.

De-energize the device. Make sure that the signal cable engages in the terminal and the screw connection is tight. Energize the device. If the problem continues, replace the signal converter.

Use a different procedure to measure the level in the tank. Remove some of the product until the level is below the blocking distance.

If a viscous product touched the antenna:

• remove the device and clean the antenna, or

• If the device has a purging option, use the purging

system to clean the antenna.

The signal peak is not found within the measuring window that filters the signals received by the antenna. The measurement is not correct. The device will automatically increase this window to find the correct signal.

Do a check of the device, tank and the process. Reconfigure the device and record a new empty spectrum. Follow the instructions on page . If necessary, speak to the supplier.

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6 OPERATION

Error Message Cause Corrective action

OPTIWAVE 1010

Sensor Microwave failure

Sensor Memory failure

Sensor Voltage failure

Sensor Not compatible

The device's hardware is defective. Replace the signal converter.

The device's hardware is defective. Do a check of the power supply at the device terminals.

The software version of the sensor is not compatible with the software version of the signal converter.

Defective wiring.

Out of specification (NE 107 status signal)

Temperature Out of Range

Overfill The level is in the blocking distance.

Peak Lost The signal peak is not found within the

The ambient temperature is outside the given range. This can cause loss or corruption of data.

There is a risk that the product will overflow and/or cover the device.

measuring window that filters the signals received by the antenna. The measurement is not correct. The device will automatically increase this window to find the correct signal.

Make sure that voltage values are in the specified limits in menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu). If the voltage is correct, replace the signal converter.

Go to menu 1.1.0 IDENT. in Configuration mode. Record the version numbers of the device software given in menu items 1.1.2, 1.1.3 and 1.1.4. Give this data to the supplier.

Remove some of the product until the level is below the blocking distance.

Do a check of the device, tank and the process and make sure that the data agrees with the device configuration. If necessary, record a new empty spectrum. Follow the instructions on page . If necessary, speak to the supplier.

Maintenance (NE 107 status signal)

Empty Spectrum Invalid

Signal Weak The signal amplitude is less than the

Signal Strong This error can occur if there is a large

Bad Measurement Quality

Temperature <-35°C/ -31°F

The empty spectrum stored in the device does not agree with the installation. If you change the device configuration (tank height etc.), this message will be shown. The recorded empty spectrum will not be used by the device while this error message is shown.

average value. This can occur if the liquid is agitated or if there is foam in the tank. If this error occurs frequently, the device will possibly show the "Peak Lost (Level Lost)" error message. 1

change in signal amplitude. 1

The measurement is incorrect and continues to be incorrect after more than 10 s. This error can occur if the tank contents are immediately below the antenna. 1

The process connection or the ambient temperaure is less than -35°C/ -31°F. This temperature is near to the minimum limit for device operation.

Record a new empty spectrum. Follow the instructions on page .

If this error occurs frequently, it is possible that you must install the device in a stilling well or use a different antenna type.

No corrective action is necessary.

Record the process with the PACTware™ software tool to find the cause of the problem. If necessary, speak to the supplier.

around the signal converter.

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OPTIWAVE 1010

OPERATION 6

Error Message Cause Corrective action

Temperature >+75°C / +167°F

1 This error message does not have an effect on the current output signal

The ambient temperaure is more than +75°C / +167°F. This temperature is near to the maximum limit for device operation. 1

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7 SERVICE

7.1 Periodic maintenance

No maintenance is necessary.

7.2 Service warranty

WARNING!

Only approved personnel can do an inspection of the device and repairs. If you find a problem, send the device back to the supplier for inspection and/or repairs.

INFORMATION!

The converter housing (compact or remote version) can be detached from the process connection assembly under process conditions.

Servicing by the customer is limited by warranty to:

• Device with a flanged process connection: The removal and installation of the device. For more data.

• Device with a welded process connection: The removal and installation of the circuit boards. For more data.

OPTIWAVE 1010

For more data on how to prepare the device before you send it back to the supplier, refer to

Returning the device to the manufacturer

7.3 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

7.4 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local sales office.

on page 45.

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OPTIWAVE 1010

7.5 Returning the device to the manufacturer

7.5.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

CAUTION!

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that is safe to handle and stating the product used.

SERVICE 7

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7 SERVICE

7.5.2 Form (for copying) to accompany a returned device

Company: Address:

Department: Name:

Tel. no.: Fax no.:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

OPTIWAVE 1010

This medium is: radioactive

water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

7.6 Disposal

CAUTION!

Disposal must be carried out in accordance with legislation applicable in your country.

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OPTIWAVE 1010

8.1 Measuring principle

A radar signal is emitted via an antenna, reflected from the product surface and received after a time t. The radar principle used is FMCW (Frequency Modulated Continuous Wave).

The FMCW-radar transmits a high frequency signal whose frequency increases linearly during the measurement phase (called the frequency sweep). The signal is emitted, reflected on the measuring surface and received with a time delay, t. Delay time, t=2d/c, where d is the distance to the product surface and c is the speed of light in the gas above the product.

For further signal processing the difference Δf is calculated from the actual transmitted frequency and the received frequency. The difference is directly proportional to the distance. A large frequency difference corresponds to a large distance and vice versa. The frequency difference Δf is transformed via a Fourier transformation (FFT) into a frequency spectrum and then the distance is calculated from the spectrum. The level results from the difference between tank height and measuring distance.

TECHNICAL DATA 8

Figure 8-1: Measuring principle of FMCW radar

1 Transmitter 2 Mixer 3 Antenna 4 Distance to product surface, where change in frequency is proportional to distance 5 Differential time delay, Δt 6 Differential frequency, Δf 7 Frequency transmitted 8 Frequency received 9 Frequency 10 Time

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8 TECHNICAL DATA

OPTIWAVE 1010

8.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).

Measuring system

Measuring principle 2-wire loop-powered level transmitter; C-band (6 GHz) FMCW radar

Application range Level measurement of clean liquids

Primary measured value Distance and reflection

Secondary measured value Level and volume

Design

Construction The measurement system consists of a wave guide connection and a signal

Options Weather protection

Measuring range 0...5.3 m / 0...17.4 ft (max. 8 m / 26.2 ft on request) Top dead zone Minimum value: 300 mm / 11.8¨ from the process connection

User interface User interface PACTware™

converter

Measuring accuracy

Repeatability ±1mm/ ±0.04¨ Accuracy ±10 mm / ±0.4¨

Reference conditions acc. to EN 61298-1 Temperature +15...+25°C / +59...+77°F Pressure 1013 mbara ±50 mbar / 14.69 psia ±0.73 psi Relative air humidity 60% ±15%

Target Metal plate in an anechoic chamber

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TECHNICAL DATA 8

Operating conditions

Temperature Ambient temperature -40…+80°C/ -40…+176°F

Storage temperature -40…+85°C/ -40…+185°F

Process connection temperature (higher temperature on request)

Pressure Process pressure Standard (PEEK): -1…16 barg / -14.5…232 psig. For more data, refer to

Other conditions

Dielectric constant (εr) ≥1.8

Ingress protection IEC 60529: IP 66/67

Maximum rate of change 3 m/min / 9.8 ft/min

Ex: see supplementary operating instructions or approval certificates

Standard: with a Kalrez® 6375 gasket: -20...+100°C / -4...+212°F with a FKM/FPM gasket: -30...+100°C / -22...+212°F with a EPDM gasket: -40...+100°C / -40...+212°F 1

High temperature version (HT) with Metaglas® process seal: with a Kalrez® 6375 gasket: -20...+150°C / -4...+302°F with a FKM/FPM gasket: -30...+150°C / -22...+212°F with a EPDM gasket: -40...+130°C / -40...+266°Ft 2

The process connection temperature must agree with the temperature limits of the gasket material. Ex: see supplementary operating instructions or approval certificates

ratings

on page 54.

With Metaglas®: -1…40 barg / -14.5…580 psig. For more data, refer to

ratings

on page 54.

NEMA 250: NEMA type 4X (housing) and type 6P (antenna)

Pressure

Installation conditions

Pipe internal diameter 3 Standard: Ø42.2

Option: Ø60.3

Dimensions and weights For dimensions and weights data, refer to

Dimensions and weights

on page 55.

Materials

Housing Standard: Polyester-coated aluminium

Option: Stainless steel (1.4404 / 316L)

Wetted materials Standard: Stainless steel (1.4404 / 316L) wave guide connection with a FKM/FPM,

Feedthrough Standard: PEEK process seal with O-ring gasket

Cable gland Standard: none

Weather protection (Option) Stainless steel (1.4404 / 316L)

EPDM or Kalrez® 6375 O-ring gasket Option: Hastelloy® C-22® (2.4602) wave guide connection with a FKM/FPM, EPDM

or Kalrez® 6375 O-ring gasket

Option (high-temperature version): Metaglas® process seal with O-ring gasket

Options: Plastic (Non-Ex: black, Ex i-approved: blue); nickel-plated brass; stainless steel

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8 TECHNICAL DATA

OPTIWAVE 1010

Process connections

Welded version

Pipe sizes Stainless steel (1.4404 / 316L): Ø42.4×2; Ø60.3×2; Ø60.3×2.77; Ø60.3×3.9

Hastelloy® C-22® (2.4602) : Ø42.4×2; Ø60.3×2; Ø60.3×2.77; Ø60.3×3.9

Flange version EN 1092-1 DN40…80 (Form B1, B2, C, D, E or F) in PN16 / 40; others are available on request ASME B16.5 1½...3¨ (RF or FF) in 150 lb / 300 lb; others are available on request

JIS 40...80A in 10K

Electrical connections

Power supply 14.5…30 VDC; min./max. value for an output of 22 mA at the terminal

Maximum current 22 mA

Current output load RL [Ω] ≤ ((U

voltage

Cable entry Standard: M20×1.5; Option: ½ NPT

Cable gland Standard: none

Options: M20×1.5 (cable diameter: 6...10 mm / 0.2...0.39¨); others are available on request

Cable entry capacity (terminal) 0.5…2.5 mm²

-14.5 V)/22 mA). For more data, refer to

ext

on page 53.

Minimum power supply

Input and output

Current output / HART®

Output signal Resolution ±3 µA

Temperature drift Typically 50 ppm/K (150 ppm/K maximum) Digital temperature drift Max. ±15 mm / 0.6¨ for the full temperature range

Error signal High: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43 5

4…20 mA HART® or 3.8…20.5 mA acc. to NAMUR NE 43 4

Approvals and certification

CE This device fulfils the statutory requirements of the EC directives. The

Vibration resistance EN 60068-2-6 / IEC 61298-3

manufacturer certifies successful testing of the product by applying the CE mark.

10-82.2 Hz: 0.15 mm; 82.2-1000 Hz: 20 m/s²

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Explosion protection

ATEX (Ex ia or Ex d) DEKRA xxATEXxxxx X (pending)

ATEX (Ex ic) DEKRA xxATEXxxxx X (pending)

IECEx IECEx DEK xx.xxxx X (pending)

cFMus – Dual Seal-approved (pending)

NEPSI (pending)

TECHNICAL DATA 8

II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb; II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db IP6X;

II 1/2 G, 2 G Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIC T6...T2 Gb; II 1/2 D, 2 D Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db IP6X

II 3 G Ex ic IIC T6...T2 Gc; II 3 D Ex ic IIIC T90°C Dc

Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc; Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;

Ex d ia IIC T6...T2 or Ex d ia IIIC T6...T2 Gb; Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db

NEC 500 (Division ratings)

XP-AIS / Cl. I / Div. 1 / Gr. ABCD / T6-T1;

DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1;

IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6-T1;

NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1

NEC 505 (Zone ratings)

Cl. I / Zone 0 / AEx d [ia] / IIC / T6-T1;

Cl. I / Zone 0 / AEx ia / IIC / T6-T1;

Cl. I / Zone 2 / AEx nA / IIC / T6-T1; Zone 20 / AEx ia / IIIC / T90°C Zone 20 / AEx tb [ia] / IIIC / T90°C

Hazardous (Classified) Locations, indoor/outdoor Type 4X and 6P, IP66, Dual Seal

CEC Section 18 (Zone ratings)

Cl. I, Zone 0, Ex d [ia], IIC, T6-T1;

Cl. I, Zone 0, Ex ia, IIC, T6-T1;

Cl. I, Zone 2, Ex nA, IIC, T6-T1

CEC Section 18 and Annex J (Division ratings)

XP-AIS / Cl. I / Div. 1 / Gr. BCD / T6-T1

DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1

IS/ Cl.I/ Div.1/ Gr.BCD/ T6-T1

NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1

Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 T

Ex d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 T

T90°C IP6X

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8 TECHNICAL DATA

OPTIWAVE 1010

Other standards and approvals

EMC Electromagnetic Compatibility Directive 2004/108/EC in conjunction with

EN 61326-1 (2006)

Radio approvals R & TTE

Radio Equipment and Telecommunications Terminal Equipment Directive 1999/5/EC in conjunction with ESTI EN 302 372 (2006)

FCC Rules Part 15

Industry Canada RSS-210

LVD Low-Voltage Directive 2006/95/EC in conjunction with EN 61010-1 (2001)

NAMUR NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and

Laboratory Control Equipment

NAMUR NE 43 Standardization of the Signal Level for the Failure Information of Digital Transmitters

NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing Devices with Digital Electronics

NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices

WHG

In conformity with the German Federal Water Act, §9

Z-xx.xx-xxx

CRN This certification is applicable for all Canadian provinces and territories. For more

data, refer to the website.

Construction code Option: NACE MR0175 / ISO 15156; NACE MR0103

1 Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C. The process connection temperature must agree with

the temperature limits of the gasket material.

2 Metaglas® is a registered trademark of Herberts Industrieglas, GMBH & Co., KG. The process connection temperature must agree

with the temperature limits of the gasket material.

3 This is the internal diameter of the magnetic level indicator (MLI), bypass chamber or stilling well 4 HART® is a registered trademark of the HART Communication Foundation 5 Only the 3.6 mA error signal is applicable to SIL-approved devices

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8.3 Minimum power supply voltage

Use these graphs to find the minimum power supply voltage for a given current output load.

Non-Ex and Hazardous Location approved (Ex i / IS) devices

TECHNICAL DATA 8

Figure 8-2: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location approval (Ex i / IS))

X: Power supply U [VDC] Y: Current output load R

[Ω]

Hazardous Location (Ex d / XP/NI) approved devices

Figure 8-3: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d / XP/NI))

X: Power supply U [VDC] Y: Current output load R

[Ω]

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8 TECHNICAL DATA

8.4 Pressure ratings

This data is only applicable to the flanged version of the device.

WARNING!

Make sure that the devices are used within their operating limits. This will depend on the device version, feedthrough material and process seal materal.

EN flanges

OPTIWAVE 1010

Figure 8-4: Pressure / temperature rating (EN 1092-1), flange connections, in °C and barg

Figure 8-5: Pressure / temperature rating (EN 1092-1), flange connections, in °F and psig

1 p [barg] 2 T [°C] 3 p [psig] 4 T [°F] 5 Flange connection, PN16 6 Flange connection, PN40

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8.5 Dimensions and weights

Device versions

Figure 8-6: Device versions

1 Non-Ex or Ex i-approved version (aluminium housing – standard or high-pressure (HP) version) 2 High-temperature / high-pressure (HT/HP) version 3 Non-Ex or Ex d-approved version (stainless steel housing – standard version)

Device versions: Dimensions in mm and inches

TECHNICAL DATA 8

Dimensions Device versions

Aluminium:

non-Ex or Ex i-approved

Aluminium:

HT/HP

Stainless steel:

non-Ex or Ex d-approved

(standard or HP)

[mm] [inches] [mm] [inches] [mm] [inches]

a 98 3.86 98 3.86 99.5 3.92

b 178 7.01 278 10.94 189 7.44

c 138 5.43 138 5.43 133 5.24

d 153 6.02 253 9.96 164 6.46

e 14 0.55 14 0.55 14 0.55

f 42.4 1.67 42.4 1.67 42.4 1.67

g 90 3.54 90 3.54 90 3.54

h 64.5 2.54 164 6.47 60 2.36

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8 TECHNICAL DATA

Weather protection option

Figure 8-7: Weather protection option for Compact / Vertical and Remote versions

OPTIWAVE 1010

Figure 8-8: Weather protection option for Compact / Horizontal and Remote versions

1 Left side (with weather protection open) 2 Rear view (with weather protection closed) 3 Right side (with weather protection closed)

Dimensions and weights in mm and kg

Weather protection Dimensions [mm] Weights

[kg]

a b c d

Compact / Vertical or Remote versions 244 170 274 285 1.6

Compact / Horizontal or Remote versions 221 170 274 269 1.6

Dimensions and weights in inches and lb

Weather protection Dimensions [inches] Weights

a b c d

Compact / Vertical or Remote versions 9.6 6.7 10.8 11.22 3.5

Compact / Horizontal or Remote versions 8.7 6.7 10.8 10.59 3.5

[lb]

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TECHNICAL DATA 8

Weights

Type of device Weights

Aluminium Stainless steel

[kg] [lb] [kg] [lb]

Non-Ex / intrinsically-safe (Ex i / IS)

Standard x.x x.x x.x x.x

High temperature x.x x.x x.x x.x

Explosion proof (Ex d / XP)

Standard x.x x.x x.x x.x

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9 DESCRIPTION OF HART INTERFACE

9.1 General description

The HART® Protocol is an open digital communication protocol for industry. It is free to use by anyone. It is included in the software embedded in signal converters of HART-compatible devices.

OPTIWAVE 1010

There are 2 classes of devices which support the HART

Protocol: operating devices and field devices. There are 2 classes of operating devices (Master): PC-supported workstations (Primary Master) and manual control units (Secondary Master). These can be used in control centres and

other locations. HART

field devices include sensors, converters and actuators. Field devices include 2-wire and 4-wire devices, and also intrinsically-safe versions for use in hazardous areas.

There are 2 primary operation modes for HART-compatible devices: point-to-point mode and multi-drop mode.

If the device is used in point-to-point mode, the HART

Protocol uses the Bell 202 Frequency

Shift Keying (FSK) standard to put a digital signal on top of the 4...20 mA signal. The connected

device sends and receives digital signals that agree with the HART

Protocol, and sends analog

signals at the same time. Only 1 device can be connected to the signal cable.

If the device is used in multi-drop mode, the network only uses a digital signal that agrees with the HART

Protocol. The loop current is set to 4 mA. You can connect a maximum of 15 devices

to the signal cable.

An FSK or HART

modem is included in field devices and manual control units. It is necessary to have an external modem for PC-supported workstations. The external modem is connected to the serial interface.

9.2 Software description

HART® identification codes and revision numbers

Manufacturer ID: 0x45

Device: 0xBF

Device Revision: 1

DD Revision 1

HART® Universal Revision:

FC 375/475 system SW.Rev.: ≥ 2.0

AMS version: ≥ 7.0

PDM version: ≥ 6.0

FDT version: 1.2

9.3 Connection variants

The signal converter is a 2-wire device with 4...20 mA current output and HART® interface.

• Multi-Drop Mode is supported

In a Multi-Drop communication system, more than 1 device is connected to a common transmission cable.

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• Burst Mode is not supported

DESCRIPTION OF HART INTERFACE 9

There are two ways of using the HART® communication:

• as Point-to-Point connection and

• as Multi-Drop connection with 2-wire connection.

9.3.1 Point-to-Point connection - analogue / digital mode

Point-to-Point connection between the signal converter and the HART® Master.

The current output of the device is passive.

Also.

9.3.2 Multi-Drop connection (2-wire connection)

Up to 15 devices may be installed in parallel (this signal converter and other HART® devices).

For an illustration of multi-drop networks.

For data on communication in multi-drop mode.

9.4 HART® device variables

The HART® dynamic variables PV (Primary Variable), SV (Secondary Variable), TV (Third Variable)

and 4V (Fourth Variable) can be assigned to any of the device variables.

The HART example, assigned to level measurement.

dynamic variable PV is always connected to the HART® current output which is, for

9.5 Field Communicator 375/475 (FC 375/475)

The Field Communicator is a hand terminal from Emerson Process Management that is

designed to configure HART used to integrate different devices into the Field Communicator.

9.5.1 Installation

CAUTION!

The Field Communicator cannot be used to correctly configure, operate or read data from the device unless the Device Description (DD) file is installed.

and Foundation Fieldbus devices. Device Descriptions (DDs) are

System and software requirements for the Field Communicator

• System card that includes the "Easy Upgrade Option"

• Field Communicator Easy Upgrade Programming Utility

• HART

For more data, refer to the Field Communicator User’s Manual.

Device Description file

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9 DESCRIPTION OF HART INTERFACE

9.5.2 Operation

INFORMATION!

The Field Communicator will not give you access to the service menu. A simulation is only possible for current outputs.

The Field Communicator and the device's local display use almost the same procedures to operate the signal converter. The online help for each menu item refers to the function number given to each menu item on the local device display. Protection of settings is the same as on the device's local display.

The Field Communicator always saves a complete configuration for communication with AMS.

OPTIWAVE 1010

For more data, refer to

HART

® menu tree for Basic-DD on page 62.

9.6 Asset Management Solutions (AMS)

The Asset Management Solutions Device Manager (AMS) is a PC program from Emerson Process Management which is designed to configure and manage HART

Foundation-Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the AMS.

9.6.1 Installation

Please read the README.TXT file in the Installation Kit.

If the Device Description has not been installed at this time, install the Installation Kit HART AMS. This .EXE file is given on the DVD-ROM supplied with the device. You can also download the file from our website.

For installation data, refer to the "AMS Intelligent Device Manager Books Online" section "Basic AMS Functionality > Device Configurations > Installing Device Types > Procedures > Install device types from media".

9.6.2 Operation

, PROFIBUS and

INFORMATION!

For more data, refer to HART

menu tree for AMS on page 62

9.6.3 Parameter for the basic configuration

Due to AMS requirements and conventions, there are differences when operating the signal converter with AMS and operating using the local keyboard. The service menu parameters are not supported and simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the local device display.

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DESCRIPTION OF HART INTERFACE 9

9.7 Field Device Tool / Device Type Manager (FDT / DTM)

9.7.1 Installation

Before you operate the device, the Device Type Manager (Device DTM) must be installed in the Field Device Tool Container. This .msi file is given on the DVD-ROM supplied with the device. You can also download the file from our website. For installation and configuration data, refer to the documentation that is supplied with the Device DTM on the DVD-ROM or in the "Downloads" section of the website.

9.7.2 Operation

The DTM and the device's local display use almost the same procedures to operate the signal converter. For more data, refer to

Operation

on page 30.

9.8 Process Device Manager (PDM)

The Process Device Manager (PDM) is a Siemens PC program designed to configure HART® and PROFIBUS devices. Device Descriptions (DDs) are used to integrate different devices into the PDM.

9.8.1 Installation

Install Device Description files supplied in the Device Install HART® PDM folder. This is necessary for each type of field device that is used with SIMATIC PDM. This folder is available for download from the website or on the DVD-ROM supplied with the device.

If you use PDM version 5.2, refer to PDM manual, section 11.1 - Install device / Integrate device into SIMATIC PDM with Device Install.

If you use PDM version 6.0, refer to PDM manual, section 13 - Integrating devices.

For more data, refer to “readme.txt”. You can find this file in the Installation Kit.

9.8.2 Operation

INFORMATION!

For more data, refer to HART

There can be differences between the names of menus in the SIMATIC PDM software tool and menus shown on the device display screen. Refer to the online help in SIMATIC PDM to find the function number of each menu item. This function number agrees with the function number in the device menus.

menu tree for PDM on page 64

Use the same procedure for the protection of parameters in the supervisor menu.

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9 DESCRIPTION OF HART INTERFACE

9.9 HART® menu tree for Basic-DD

Abbreviations of the following tables:

Opt

•

Optional, depending on device version and configuration

Read only

•

9.9.1 Overview Basic-DD menu tree (positions in menu tree)

9.9.2 Basic-DD menu tree (details for settings)

9.10 HART® menu tree for AMS

Abbreviations of the following tables:

Opt

•

Optional, depending on device version and configuration

Read only

•

9.10.1 Overview AMS menu tree (positions in menu tree)

OPTIWAVE 1010

Process variables Measurements

Analog Output

Device Diagnostics Overview

Fatal Errors

Warnings (Maintenance required)

Warnings (Out of specifications)

Warnings (Function check)

Methods Access Right

Tests

Calibrate

Empty Spectrum

Conversion Table

Master reset

Configure / Setup Basic Setup Basic Parameters

Local Display

Application

Analog Output Output Functions

Output 1

Units

Device

HART ID

Conversion table

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DESCRIPTION OF HART INTERFACE 9

9.10.2 AMS menu tree (details for settings)

Process Variables

Measurements

Primary Output

Level Reflection

Function I / Loop current

/ Distance Rd/ Volume/Mass/Flow Rd/ Ullage Volume/Mass/Flow Rd/

Device Diagnostics

Overview Primary variable out of limits / Non-primary variable out of limits / Primary

variable analog output saturated / Primary variable analog output fixed / Cold Start / Configuration changed / Field device malfunction

Fatal Errors (Failure) Converter EEPROM error / Converter RAM error / Converter ROM error /

Sensor EEPROM error / Sensor RAM error / Sensor ROM error / Current output drift / Sensor Microwave error / Converter Voltage error / Sensor Voltage error / Internal Comm. error / Temperat. out of range / Sensor not compatible / Sensor no signal / Sensor processing failure / Peak lost error / Overfill error

Warnings (Maintenance required)

Warnings (Out of specification)

Warnings (Function check) Local operation on the device

Information Spectrum quality bad / Peak lost in tank bottom / Temperature out of range

Empty spectrum invalid / Signal weak / Signal strong / Bad Measurement Quality / Temperature < -35°C / Temperature > +75°C

Peak lost / Overfill / Temperature out of range

for HMI

/ PV Percent of Range

Methods

Acess right Log In/Log Out / Password Yes/No

Tests Test Output I

Calibrate D/A Trim

Empty Spectrum Empty Spec. Rec.

Conversion Table Input table / Delete table

Reset Restart Device / Reset Factory / Rst Conf. Chged flag

Configure / Setup

Basic Setup Basic Parameters Tank Height / Blocking Distance / Time Constant /

Stillwell Enabled / Stillwell Diameter / Stillwell Height / Antenna Extension / Antenna Type / Distance Piece / Tag

Local Display Display length unit / Display volume unit / Language

Application Tank Type / Tracking velocity / Epsilon R product /

Measuring Mode / Overfill Detection / Multiple Reflection / Empty Spectrum On/Off

Analog Output Output Functions Function I / SV / TV / QV

Output 1 Output Range / Output Error Delay / LRV / URV

Units Length unit (HART) / Volume unit (HART) / Time constant

Device Model / Manufacturer / Fld dev rev / Software rev / Write protect / Interface

option number / Sensor Firmware number / HMI Firmware number

/ Descriptor / Message / Date / Serial number / Converter firmware

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9 DESCRIPTION OF HART INTERFACE

HART ID Tag / Polling address / Device ID

Universal revision / Fld dev rev Num / Num request preams

Conversion table

Number of points / Length unitRd/ Conversion unitRd/ Points (1...30 level-conversion pairs)

9.11 HART® menu tree for PDM

Abbreviations of the following tables:

Opt

•

Optional, depending on device version and configuration

Read only

•

Cust

•

9.11.1 Overview PDM menu tree (positions in menu tree)

Overview: Menu Device

Custody lock protection

Loc

Local PDM, affects only PDM views

Communication Path

Download To Device...

Upload To PG/PC...

Update Diagnosis Status

Configuration and Test

Access Rights

watch status

OPTIWAVE 1010

Overview: Menu View

Measurements Level Value

Distance Value

Ullage Value

Reflection Value

Yt diagram

Diag / Service

Toolbar

Status Bar

Update

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DESCRIPTION OF HART INTERFACE 9

Overview: PDM parameters

Configuration and Test Info. Identification

Supervisor Test

Access rights

HART variables

9.11.2 PDM menu tree (details for settings)

Device Menu

Output

Basic Parameters

Signal Output

Application

Display

Conversion Table

Reset

Communication Path

Downoad To Device...

Upload To PG/PC...

Update Diagnosis Status

Configuration and Test

Info. Identification

Output

Supervisor Test Test I

Basic Parameters Tank Height / Blocking Distance / Time Constant /

Signal Output Function I / Output Range / PV URV / PV LRV /

Application Tank Type / Tracking Velocity / Epsilon R product /

Display Language / Display Length Unit / Display

Conversion Table Input Table / Delete Table

Reset Warm start (function to restart the device) / Factory

Serial Number Rd/ Converter Firmware version Firmware version

Function IRd/ Output RangeRd/ PV URVRd/ PV LRV

Pipe Enable / Pipe Diameter / Pipe Height / Antenna Extension / Antenna Type / Distance Piece / Length Unit (HART) / Conversion Unit (HART)

Output Error Delay / Current Output Calibration 1

Measuring Mode / Overfill Detection / Multiple Reflection / Empty Spectrum Recording / Empty Spectrum On/Off

Conversion Unit

Reset / Reset Configuration Changed Flag

/ Sensor Firmware versionRd/ HMI

/ Output Error Delay

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9 DESCRIPTION OF HART INTERFACE

Access rights

Access level

Method Login

Method Entry Code

HART Variables

OPTIWAVE 1010

1 Poll addr / 2 Tag / 3 Hardware revRd/ 4 Software revRd/ 5Descriptor/ 6Date/ 7Message/ 8 Manufacturer preams

1 Current Output Calibration is available only if the service password is used

/ 9 ModelRd/ Dev idRd/ Universal idRd/ Fld dev revRd/ Num req preamsRd/ Num resp

/ Write protectRd/ Production numberRd/ Final asmbly numRd/ PV is / SV is / TV is / QV is

View Menu

Measurements

Measurements Level Value / Distance Value / Volume Value / Ullage Value / Reflection Value

Output Level value / Loop curent / % Range

Yt diagram

Diag / Service

Standard Status Device status PV Analog Channel Saturated / Configuration

Device-specific status Device failures Sensor Microwave error / Current Output Drift /

Device Warning (Maintenance Required)

Device Warning (Out of Specification)

Info First Start / Spectrum Quality Bad / Peak Lost in

changed

Sensor ROM error / Sensor RAM error / Sensor EEPROM error / Converter ROM error / Converter RAM error / Converter EEPROM error Sensor No Signal / Sensor Not Compatible / Temperature Out of Range / Internal Communication Error / Sensor Voltage Error / Converter Voltage Error Peak Lost Error / Overfill Error

Empty Spectrum Invalid / Signal Weak / Signal Strong / Bad Measurement Quality / Temperature Below -35°C / Temperature Above +75°C

Overfill Warning / Peak Lost Warning / Temperature Out of Range Warning

Tank Bottom / Temperature out of range for HMI

Toolbar

Status Bar

Update

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OPTIWAVE 1010

10.1 Order code

Make a selection from each column to get the full order code. The characters of the order code highlighted in light grey describe the standard.

VF01 4 OPTIWAVE 1010 Non-Contact Radar (FMCW) Level Meter

Converter version (Housing material – protection class) 1 OPTIWAVE 1010: Compact version (Aluminium – IP 66/67) 2 OPTIWAVE 1010: Compact version (Stainless steel – IP 66/67)

Approval 1

0 Without 1 ATEX Ex ia IIC T3…T6 + DIP 2

2 ATEX Ex d ia IIC T3..T6 + DIP 2 4 ATEX Ex ic IIC T3…T6 + DIP 2 6 IECEx Ex ia IIC T3…T6 + DIP 2 7 IECEx Ex d ia IIC T3…T6 + DIP 2 8 IECEx Ex ic IIC T3…T6 + DIP 2 A cFMus IS CL I/II/III, DIV 1, GPS A-G; CL I, Zone 0/20, Ex ia IIC/IIIC T3…T6 B cFMus XP-IS/DIP CL I/II/III, DIV 1, GPS A-G (A not for CAN); CL I, Zone 0/20, Ex d/tb IIC/IIIC T3…T6

C cFMus NI CL I/II/III, DIV 2, GPS A-G; CL I, Zone 2, Ex nA IIC T3...T6

L NEPSI Ex ia IIC T3 ~ T6 + DIP 2

M NEPSI Ex d ia IIC T3 ~ T6 + DIP 2

Other approval

0 Without

4 CRN (Canadian Registration Number)

A WHG

Process seal – Temperature / Pressure / Material / Remarks (material to be checked by the customer)

0 Without 1 -40°C...+100°C (-40°F…+212°F) / -1…16 barg (-14.5…232 psig) / FKM/FPM 2 -50°C...+100°C (-58°F…+212°F) / -1…16 barg (-14.5…232 psig) / EPDM 3 -20°C...+100°C (-4°F…+212°F) / -1…16 barg (-14.5…232 psig) / Kalrez® 6375 5 -40°C...+150°C (-40°F…+302°F) / -1...40 barg (-14.5…580 psig) / FKM/FPM 3 6 -50°C...+150°C (-58°F…+302°F) / -1...40 barg (-14.5…580 psig) / EPDM 3 7 -20°C...+150°C (-4°F…+302°F) / -1...40 barg (-14.5…580 psig) / Kalrez® 6375 3

VF01 4 Order code (complete this code on the pages that follow)

APPENDIX 10

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10 APPENDIX

Antenna (Antenna type / Material)

0 Without

1 Metallic Horn for pipe Ø42.4 × 2 / 316L

2 Metallic Horn for pipe Ø60.3 × 2 / 316L

3 Metallic Horn for pipe Ø60.3 × 2.77 / 316L

4 Metallic Horn for pipe Ø 0.3 × 3.9 / 316L

5 Metallic Horn for BM26A

A Metallic Horn for pipe Ø 42.4 × 2 / HC22

B Metallic Horn for pipe Ø 60.3 × 2 / HC22

C Metallic Horn for pipe Ø 60.3 × 2.77 / HC22

D Metallic Horn for pipe Ø 60.3 × 3.9 / HC22

0 Process connection: Size / Pressure rating / Flange face finish

0 0 0 Without

EN / DIN Flanges – EN 1092-1 4

G E 1 DN40 PN16 – Type B1

G G 1 DN40 PN40 – Type B1

H E 1 DN50 PN16 – Type B1

H G 1 DN50 PN40 – Type B1

ASME B16.5 / ANSI Flanges 4

G 1 A 1½¨ 150 lb RF (Raised Face)

G 2 A 1½¨ 300 lb RF (Raised Face)

H 1 A 2¨ 150 lb RF (Raised Face)

H 2 A 2¨ 300 lb RF (Raised Face)

L 1 A 3¨ 150 lb RF (Raised Face)

L 2 A 3¨ 300 lb RF (Raised Face)

JIS B2220 Flanges

G U P 40A JIS 10K RF (Raised Face)

H U P 50A JIS 10K RF (Raised Face)

L U P 80A JIS 10K RF (Raised Face)

Alternative flange face finish

2 Type B2, EN 1092-1 (surface roughness must be specified in the order)

3 Type C, EN 1092-1 (Tongue)

4 Type D, EN 1092-1 (Groove)

5 Type E, EN 1092-1 (Spigot)

6 Type F, EN 1092-1 (Recess)

B FF, ASME B16.5 (Flat face)

VF01 4 0 Order code (complete this code on the pages that follow)

OPTIWAVE 1010

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APPENDIX 10

Output

1 2-wire / 4...20mA passive HART

Cable entry / Cable gland

1 M20×1.5 / without

2 M20×1.5 / Plastic (Non-Ex: black; Ex i: blue)

3 M20×1.5 / Brass

4 M20×1.5 / Stainless Steel A ½ NPT (Brass) / without B ½ NPT (Stainless Steel) / without

Housing (Orientation / Display / Weather protection)

A Vertical / Without / Without

D Vertical / Without / With

0 Version

0 KROHNE (RAL 9006 / RAL 5005)

6 KROHNE USA (FCC)

A KMIC L (for liquid applications)

0 0 0 Calibration certificate

0 Without for std. accuracy ±10 mm (0.39¨) up

to 8 m (32.81 ft)

1 Calibration certificate ±5mm (0.2¨) 2 points

TAG Number

0 Without

2 Tag No. on stainless steel plate

(16 characters max.)

Other constructions

0 Without

1 NACE design

(MR0175 / MR0103 / ISO 15156)

VF01 4 0 1 0 0 0 0 Order code

1 For more data, refer to the Technical data section (Approvals and certification) 2 DIP= Dust Ignition Proof 3 This device also has a Metaglas® process seal and high-temperature (HT) distance piece 4 Other flange faces are available. Refer to your local supplier for more data. Flanges with the PTFE Wave Horn antenna option have a

slip on-type design with an anti-blowout feature.

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10 APPENDIX

10.2 Spare parts

We supply spare parts for this device. When you send an order for a mechanical spare part, use the reference numbers in the table that follows. When you send an order for an electronic spare part, refer to

Other spare parts

Order code

OPTIWAVE 1010

on page 67 and use the VF01 order code.

Figure 10-1: Other spare parts

1 Cover 2 Cover for Ex d module 3 Set of fasteners for housing (lock screw, gaskets) 4 Cable gland

DANGER!

Remote version: Make sure that replacement signal cables for Ex-approved devices are supplied by the manufacturer. Use of this signal cable is mandatory.

Item Description Quantity Part reference

1 Cover 1 XF01xxxxxx 2 Cover for Ex d module 1 1 XF01xxxxxx 3 Set of fasteners for housing (lock screw, gaskets) 1 screw, 10 gaskets XF01xxxxxx 4 Cable gland / M20×1.5; Plastic; Black; Non-Ex 1 XF01xxxxxx

Cable gland / M20×1.5; Plastic; Blue; Ex i 1 XF01xxxxxx

Cable gland / M20×1.5; Brass; Ex d 1 XF01xxxxxx

Cable gland / M20×1.5; Stainless Steel 1 XF01xxxxxx

1 Ex d-approved devices only

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OPTIWAVE 1010

10.3 Accessories

We supply accessories for this device. When you send an order for a accessories, please give the reference numbers that follow:

APPENDIX 10

Figure 10-2: Accessories

1 Viator RS232 / HART converter 2 Viator USB / HART converter

Item Description Quantity Part reference

1 Viator RS232 / HART converter 1 XF01xxxxxx 2 Viator USB / HART converter 1 XF01xxxxxx

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10 APPENDIX

10.4 Glossary

Dead zone Non-measurement zone.

Dielectric constant An electrical property of the product to be measured used in Radar

Distance The distance from the face of flange to the level (1 product) or the surface

DTM Device Type Manager. A driver for use in the PACTware™ program. All data

Electromagnetic compatibility Defines how much a device influences or is influenced by other devices that

OPTIWAVE 1010

measurement. Also known as εr, DK and relative permittivity. Defines the strength of the wave reflected back to the device's signal converter.

of the top product (2 or more products). See the diagrams at the end of this section.

and functions of the device are included in it.

generate electromagnetic fields during operation. Refer to European standard EN 61326-1 for further details.

FMCW Frequency-modulated continuous-wave radar technology. The signal is

continuously present, but the frequency is modulated, usually in successive linear ramps over time (frequency sweeps).

Hazardous area An area with a potentially explosive atmosphere. Trained personnel can

Horn (cone) antenna A common antenna for most applications. It is used for the controlled

install and use a device in this area. The device must be ordered with the appropriate options. The device requires approvals (ATEX, IECEx, FM, CSA, NEPSI etc.) related to site specifications. You can find more data about hazardous areas in the Ex Manuals and Ex Certificates of Compliance.

emission and collection of radar signals.

Interference signals False radar reflections.

Level Height from the bottom of the tank (user-defined) to the surface of the top

product (Tank height – distance). See the diagrams at the end of this section.

Mass Total mass of tank contents.

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OPTIWAVE 1010

Operators Users who can choose how to display measurements. They cannot

PACTware™ Software that operates and configures field devices from a remote

Radar reflection Signal reflected from the surface of the tank contents.

Signal converter A set of electronic components in the device that send the measurement

Supervisor Users who can configure the device in supervisor mode. They cannot

APPENDIX 10

configure the device in supervisor mode.

workstation. It is not necessary to use fieldbus software or programs developed by the manufacturer.

signal through some signal filters. They identify and measure the level of the tank contents.

configure the device in service mode.

Ullage volume Unfilled volume. See the diagrams at the end of this section.

Volume Total volume of tank contents.

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10 APPENDIX

Figure 10-3: Measurement definitions: distance

1 Distance 2 Dead zone 3 Flange facing 4 Gas (Air) 5 Tank height 6 Ullage volume or mass

OPTIWAVE 1010

Figure 10-4: Measurement definitions: level

1 Level 2 Volume or mass

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OPTIWAVE 1010

NOTES 11

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KROHNE product overview

• Electromagnetic flowmeters

• Variable area flowmeters

• Ultrasonic flowmeters

• Mass flowmeters

• Vortex flowmeters

• Flow controllers

• Level meters

• Temperature assemblies

• Pressure transmitters

• Analysis products

• Products and systems for the oil & gas industry

• Measuring systems for the marine industry

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 203 301 0 Fax:+49 203 301 103 89 info@krohne.com

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com