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DirectView CR-825
Installation instructions
72 pgs4.59 Mb0
Preventive maintenance instructions
30 pgs2.9 Mb0
Theory guide
120 pgs2.05 Mb0
Diagnostics
180 pgs8.36 Mb0
Adjustments
160 pgs16.94 Mb1
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Parts list
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Kodak DirectView CR-825, DirectView CR-850 Parts list

© EASTMAN KODAK COMPANY, 2006 HEALTH GROUP
Confidential
Restricted
Information
{IllustratedPartsList}{Production}{Health Group}{ExternalAndInternal}
ILLUSTRATED PARTS LIST
for the
Kodak DirectView CR 825/850 SYSTEM
Service Code: 4825
Important
Qualified service personnel must repair this equipment.
Publication No. IP4825-1
07DEC05
09JAN04
H177_0500AC
ILLUSTRATED PARTS LIST
07DEC05
IP4825-1
Page
2 of 71
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
llustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
OPTICAL AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PMT COLLECTOR AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TOP COVER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PANELS and COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FRONT DOOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GASKETS and SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ERASE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CAM MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CASSETTE HANDLING AY - 1 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CASSETTE HANDLING AY - 2 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CASSETTE HANDLING AY - 3 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CASSETTE HANDLING AY - 4 of 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
INTERMEDIATE PLATE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PLATE POSITIONING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BAR CODE LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
DC HARNESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MOBILE BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
ISOLATION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Kodak DirectView REMOTE OPERATIONS PANEL (ROP) . . . . . . . . . . . . . 46
ILLUSTRATED PARTS LIST
07DEC05
IP4825-1
Page
3 of 71
SPECIAL TOOLS 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SPECIAL TOOLS 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Numerical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
07DEC05
H194_0513DC
H194_0513DCA
12
11
10
9
8
7
6
5
4
2
3
1
13
16
15
14
IP4825-1
Page
4 of 71
ILLUSTRATED PARTS LIST Illustrated Parts List

Section 1: Illustrated Parts List

Figure 1 SLOW SCAN AY

10
11
14
9
8
15
13
16
12
7
6
5
4
3
1
2
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
5 of 71
Figure 1 SLOW SCAN AY
Item Part No. Description Quantity Notes
1 1F9266 SLIDE AY - complete 1 1 2 3H9246 GUARD - motor cover 1 1 3 5E1927 COUPLING - rotor 1 1 4 1F8781 ENCODER - slow scan 1 1 5 3E1275 ROTOR AY - slow scan 1 1 6 1F8713 BOARD - A7, coil 1 1 7 3E1274 GASKET - thermal 1 1 8 5E1833 BEARING - slow scan 1 2
9 5E1834 SCREW - shoulder 1 2 10 5E2272 LEVER AY - hook 1 1 Includes 2 BUSHINGS. 11 195384 SCREW - shoulder 1 2 12 1F5164 EXTRACTION BAR AY 1 1 13 3E1871 BRACKET - sensor 1 1 14 3E1279 HARNESS - sensor, S9 1 1 15 699579 SENSOR - emitter 1 1 16 699577 SENSOR - detector 1 1
ILLUSTRATED PARTS LIST Illustrated Parts List
A
vo
id exp
osur
e to
b
eam
.
o
pe
n a
nd in
terlocks de
feated.
Cla
ss
3
B La
ser radiatio
n wh
e
n
H194_0502DC
7
6
3
2
1
H194_0502DCA
4
5
07DEC05
IP4825-1
Page
6 of 71

Figure 2 OPTICAL AY

1
2
4
7
3
6
5
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
7 of 71
Figure 2 OPTICAL AY
Item Part No. Description Quantity Notes
1 5H1768 MINI FAST SCAN - complete 2 1 Includes Item 3.
5H1829 MINI FAST SCAN 2 1 Does not include the
Item 3.
2 748360 SCREW - Torx, M4 x 12 mm 2 1
3 1F8430 G ALVO AY - block, tested 2 1
4 1F2885 C OVER - optics ay 2 1
5 943134 SCREW - Torx, M4 x 8 mm 2 6
6 1F5679 FILTER - laser, ND laser safety 2 1
7 748353 SCREW - Torx, M3 x 6 mm 2 1
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
8 of 71

Figure 3 FRAME

8
8
7
7
1
1
2
2
3
3
H194_0512DCA H194_0512DC
4
4
6
6
9
9
5
5
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
9 of 71
Figure 3 FRAME
Item Part No. Description Quantity Notes
1 3H9653 MOUNT - isolation 3 2
2 1F2917 BRACKET - isolation 3 1
3 3E1669 COVER - access plate 3 1
4 181307 CASTER - swivel 3 2
5 6E5207 FOOT - lock down 3 2 Includes hardware.
6 181308 CASTER - fixed 3 2
7 168350 BUSHING - panel 3 1
8 903910 BUSHING - panel 3 2
9 7C7328 BRACKET - connector 3 1
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
10 of 71

Figure 4 Electrical

6
6
5
5
7, 8, 9, 10,
7 8 9
11, 12, 13
12
10
131114
H177_1804HCC H177_1804HC
1
4
4
3
3
1
2
2
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
11 of 71
Figure 4 Electrical
Item Part No. Description Quantity Notes
1 --- LABEL - computer, serial number 4 1
2 5F4833 P OWER SUPPLY - UPS1,
1
uninterrupted 4
3 322482 SWITCH - S8, inter lock 4 1
4 6F1590 B OARD - A6, slow scan controller,
1
tested 4
5 1F2412 B AR CODE READER - internal 4 1
6 1F2411 B RACKET - bar code reader 4 1
7 1F4882 C OMPUTER - V3.41, C4, C5 4 1 • 2.4 GHz
• Includes Items 12 and 13.
5H6958 COMPUTER - V4.50.11 CP5 4 1 • 2.4 GHz
• Includes Items 12 and 13.
5H6957 COMPUTER - V4.50.11 CP5 4 1 • 3.0 GHz
• Includes Items 12 and 13.
8 1F9901 H ARD DRIVE - V3.41, C4, C5 4 1
5H6959 HARD DRIVE - V4.50.11 CP5 4 1 For the 3.0 GHz computer. 5H6960 HARD DRIVE - V4.50.11 CP5 4 1 For the 2.4 GHz computer. 9F3736 H ARD DRIVE - 80 GB 4 1 Blank, does not include
software.
9 1F8317 R ECOVERY KIT V3.41 4 1
5H3713 RECOVERY KIT V4.50.11 CP5 4 1 Modification No. 41 5H7835 RECOVERY KIT V4.50.12 CP1 4 1 Modification No. 17/46
10 7E6916 3.5 in. FLOPPY DRIVE 4 1 11 7E8857 CD ROM 4 1 12 3E1340 KEYBOARD 4 1 Included with computer. 13 3E1341 MOUSE 14 5F2768 RAM - 512 MB
4 1 Included with computer. 4 1 Order 2 for the 3.0 GHz
computer.
ILLUSTRATED PARTS LIST Illustrated Parts List
H194_0504DC
5
H194_0504DCA
1
2
3
4
6
7
8
9
10
07DEC05
IP4825-1
Page
12 of 71

Figure 5 PMT COLLECTOR AY

2
4
1
3
5
9
10
6
7
8
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
13 of 71
Figure 5 PMT COLLECTOR AY
Item Part No. Description Quantity Notes
1 1F8106 COLLECTOR AY - complete 5 1 2 6F9613 BOARD - A5, PMT/DAS 5 1 For the CR 850 SYSTEM:
• serial number below 8200
• without Mod 13 or 14 installed
9F3539 BOARD - A5, PMT/DAS 5 1 • For the CR 850 SYSTEM:
– serial number below 8200 and
Mod 13 installed
– serial number 8200 - 9299
• For the CR 825 SYSTEM serial
number 0100 - 0499.
• You must have software version
4.32.08 CP2 or higher
5H1962 BOARD - A5, PMT/DAS 5 1 • For the CR 850 SYSTEM:
– serial number 9300 or higher – serial number below 9300 and
Mod 14 installed
3 1F3910 PMT 5 2 4 1F3803 COVER - PMT housing 5 1 5 943134 SCREW - Torx, M4 x 8 mm 5 4 6 5E1776 COVER - fold mirror 5 1 7 3E8527 MIRROR - fold 8 6E8635 SETSCREW
5 1 5 1
9 943600 SCREW - Torx, M4 x 18 mm 5 1
10 1F5536 COVER - PMT
5 1
• For the CR 825 SYSTEM serial
number 0500 or higher.
• You must have software version
4.50.11 CP5 or higher
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
14 of 71

Figure 6 ELECTRICAL BOX

7
7
1
1
9
2
2
H194_0510DCA H194_0510DC
12
12
8, 10, 11
8910
6
6
3
3
4
4
5
5
11
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
15 of 71
Figure 6 ELECTRICAL BOX
Item Part No. Description Quantity
1 1F1284 BOARD - A1, motor system control, tested 6 1
2 3E1248 POWER SUPPLY - PS1 6 1
3 5E2525 TERMINAL BLOCK - TB1 6 1
4 3E1359 RELAY - K1 6 1
5 3H9164 TRANSFORMER - T1 6 1
6 1F7510 BOARD - A4, galvo, tested 6 1
7 1F7514 BOARD - A2, MCPU digitizer 6 1
8 204309 FUSE - F1, 8 A 6 1
9 6F0615 BOARD - A3, memory, 32 MB 6 1 10 943366 FUSE - holder 6 1 11 477506 FUSE - carrier 6 1 12 1F7512 BOARD - A18, laser, tested 6 1
ILLUSTRATED PARTS LIST Illustrated Parts List
H177_0801DC
15
18
17
16
14
11
12
10
9
8
7
6
5
4
3
2
1
13
H177_0801DCB
07DEC05
IP4825-1
Page
16 of 71
14
11

Figure 7 TOP COVER AY

12
4
5
15
18 2 3
16
1
10
13
6
17
7
8
9
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
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Figure 7 TOP COVER AY
Item Part No. Description Quantity Notes
1 1F4012 C OVER AY - top 7 1 2 5E2835 SUPPORT PLATE - monitor 7 1 3 5E2839 SPACER - monitor 7 1 4 3E1895 SCREW - shoulder 7 3 5 3E1893 ISOLATOR - female 7 3 6 5E2832 PEDESTAL - monitor 7 1 7 3E1894 ISOLATOR - male 7 3 8 3E1877 HINGE - top cover 7 1 9 3E1914 PROP ROD - top cover 7 1 Includes SHOULDER
SCREW 3H1878.
10 3E1879 PIN - top cover 7 1 11 6E5266 LIGHT SEAL - top cover, left 7 1 Includes BRACKET
and GASKET.
12 6E5267 LIGHT SEAL - top cover, right 7 1 Includes BRACKET
and GASKET.
13 5E2302 PAD - skid cassette 7 1 14 5E2838 APRON AY 7 1 Includes Items 2, 3,
16, 17 and 20.
15 5E2303 CLAMP - apron 7 1 16 6F5815 MONITOR 7 1 17 1F7594 BAR CODE READER - external 7 1 18 129436 SCREW - thumb 7 1
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
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Figure 8 PANELS and COVERS

8
8
1
1
2
2
9
9
3
3
4
4
5
5
7
7
6
6
H194_0506DCA
H194_0506DC
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
19 of 71
Figure 8 PANELS and COVERS
Item Part No. Description Quantity Notes
1 1F4131 B RACKET - prop rod 8 1 2 3E1913 BRACKET - top cover 8 1 3 4E5446 PANEL - rear 8 1 4 1F7506 PANEL - rear access 8 1 5 5E2324 PANEL - right side 8 1 Includes GASKET. 6 6E5243 FA N - cooling 8 7 9F8995 FRONT DOOR AY - complete 8 1 • For the CR 825
SYSTEM.
• See Figure 9.
1F4030 FRONT DOOR AY - complete 8 1 • For the CR 850
SYSTEM.
• See Figure 9.
8 5E2323 PANEL - left side 8 1 Includes GASKET. 9 1F4013 B RACE - cross 8
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
20 of 71

Figure 9 FRONT DOOR AY

3
3
2
2
1
1
4
4
H194_0511GCA
H194_0511GC
Figure 9 FRONT DOOR AY
Item Part No. Description Quantity Notes
1 9F8995 FRONT DOOR AY - complete 9 1 • For the CR 825 SYSTEM.
• Includes items 2 - 4.
1F4030 FRONT DOOR AY - complete 9 1 • For the CR 850 SYSTEM.
• Includes items 2 - 4.
2 5E2829 LATCH - front door ay 9 1 3 3E0606 GASKET - front door ay 9 1 4 5E1809 ACTUATOR - interlock
9 1
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
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Figure 10 GASKETS and SEALS

1.1 cm
1.4 cm
( 9/16 in. )
( 7/16 in. )
1
3
1 cm
H177_0809AC
( 3/8 in. )
2
Figure 10 GASKETS and SEALS
Item Part No. Description Quantity Notes
1 3E0890 GASKET - 1.10 cm (7/16 in.) 10 1 Order by the ft 2 3E0888 GASKET - 1.00 cm (3/8 in.) 10 1 Order by the ft 3 3E0889 GASKET - 1.40 cm (9/16 in.) 10 1 Order by the ft
ILLUSTRATED PARTS LIST Illustrated Parts List
07DEC05
IP4825-1
Page
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Figure 11 ERASE AY

14
14
2
2
3
3
1
1
4
4
11
11
10
10
9
9
H177_0804DCA H177_0804DC
12
12
5
13
5, 13
6
6
7
7
8
8
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