Kodak DirectView CR-825, DirectView CR-850 Preventive maintenance instructions
© EASTMAN KODAK COMPANY, 2005 HEALTH GROUP
{PreventiveMaint}{Production}{Health Group}{None}
PREVENTIVE MAINTENANCE
for the
Kodak DirectView CR 825/850 SYSTEMS
Service Codes: 5634, 4825
Important
Qualified service personnel must do these procedures.
Publication No. PM4825-1
10DEC05
Supersedes PM4825-1
09JAN04
H177_0500AC
PREVENTIVE MAINTENANCE
10DEC05
PM4825-1
Page
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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Necessary Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Checking the Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Checking the Scan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning the FILTER - 2.4 GHz PC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning the PMT/DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning the PMTs and COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleaning and Applying Lubricant to the CASSETTE HANDLING AY. . . . 9
Cleaning the BAR CODE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning the EXTRACTION BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning and Applying Lubricant to the SLOW SCAN SLIDES . . . . . . . . 13
Cleaning the ERASE LAMP AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the New LIGHT SEALS on the TOP COVER . . . . . . . . . . . . . . . 16
Installing the New CLAMP BAR PLUSH. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing the New RIGHT and LEFT LIGHT BAFFLES. . . . . . . . . . . . . . . . 19
Installing the New REAR CLIP AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Installing the New LIGHT SEAL PLUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing the New LEAF SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installing the New FIXED LIGHT SEAL PADDLE . . . . . . . . . . . . . . . . . . . . . 24
Installing the New LIGHT SEAL PADDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installing the New CASSETTE DRIVE ROLLERS . . . . . . . . . . . . . . . . . . . . 26
Checking the CAM and MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Checking the Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking the Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10DEC05
PM4825-1
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PREVENTIVE MAINTENANCE
Necessary Materials
Part No . Description Quantity Notes
--- soap - solution --- Purchase locally
3E0899 soft LINT-FREE CLOTH --- Package of 300
1C8026 LUBRICANT ---
TL-4071 VACUUM CLEANER ---
1C8000 LENS CLEANER --952807 LENS PAPER --- Package of 50
5E6777 SPINDLE OIL --- 4-oz BOTTLE
1C8067 CANNED AIR --- Package of 2
7E7978 PM KIT 1
6E5266 LIGHT SEAL - left 1 Included in PM KIT.
6E5267 LIGHT SEAL - right 1
1F2215 PLUSH - clamp bar 2
1F5142 LIGHT BAFFLE - right 1
1F6140 LIGHT BAFFLE - left 1
1F7859 LIGHT SEAL AY - front 1
1F2941 CLIP AY 1
1F5817 PLUSH - light seal 2
1F6723 SPRING - leaf 3
9F6823 PADDLE - light seal, fixed 1
1F5967 PADDLE - light seal, plush 3
1F5661 ROLLER - cassette drive 2
PREVENTIVE MAINTENANCE
10DEC05
PM4825-1
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Maintenance Plan
Procedure Do:
Checking the Error Logs Every service call
Checking the Scan Operation Every service call
Cleaning the FILTER - 2.4 GHz PC only Every 6 months
Cleaning the PMT/DAS BOARD Every 6 months
Cleaning the PMTs and COLLECTOR AY Ever y 6 months
Cleaning and Applying Lubricant to the CASSETTE HANDLING AY Every 6 months
Cleaning the BAR CODE READER Every 6 months
Cleaning the EXTRACTION BAR Every 6 months
Cleaning and Applying Lubricant to the SLOW SCAN SLIDES Every 6 months
Cleaning the ERASE LAMP AY Every 6 months
Cleaning the System Every 6 months
Installing the New LIGHT SEALS on the TOP COVER Every 6 months
Installing the New CLAMP BAR PLUSH Every 6 months
Installing the New RIGHT and LEFT LIGHT BAFFLES Every 6 months
Installing the New REAR CLIP AY Every 6 months
Installing the New LIGHT SEAL PLUSH Every 6 months
Installing the New LEAF SPRINGS Every 6 months
Installing the New FIXED LIGHT SEAL PADDLE Every 6 months
Installing the New LIGHT SEAL PADDLE Every 6 months
Installing the New CASSETTE DRIVE ROLLERS Every 6 months
Checking the CAM and MOTOR Every 6 months
Checking the Adjustments Every 6 months
Checking the Operation Every service call
PREVENTIVE MAINTENANCE
10DEC05
PM4825-1
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Checking the Error Logs
1 Check the Error Logs. See Checking the Error Logs.
Important
If you see more than one error code of the same component or assembly, you might have to
install new parts or do adjustments during this procedure.
2 Do an evaluation of the error logs.
3 Continue with Checking the Scan Operation.
Checking the Scan Operation
Important
You must check the scan operation before de-energizing the system.
1 Observe the scan operation or all CASSETTE sizes and make repairs before doing
preventive maintenance procedures.
2 Is this service call a 6 - month call?
Yes No
Continue with Cleaning the FILTER
- 2.4 GHz PC only.
Advance to Checking the Operation.
PREVENTIVE MAINTENANCE
10DEC05
PM4825-1
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Cleaning the FILTER - 2.4 GHz PC only
2.4 GHz
computer
FILTER
Caution
Dangerous Voltage
1 De-energize the system. See
Energizing the System.
2 Remove the REAR PANEL.
3 Use the VACUUM CLEANER to remove
dust from the FILTER in the computer.
4 Install the REAR PANEL.
5 Continue with Cleaning the PMT/DAS
BOARD.
H194_0029GCA
H194_0029GC
PREVENTIVE MAINTENANCE
10DEC05
PM4825-1
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Cleaning the PMT/DAS BOARD
PMT/DAS BOARD
1 Remove the PMT/DAS BOARD.
Caution
• Use the VACUUM CLEANER to remove
dust before using the CANNED AIR.
• Use the CANNED AIR to move debris
away from the OPTICAL CAVITY.
2 Use the VACUUM CLEANER to remove
dust from the PMT/DAS BOARD.
3 If necessary, use the CANNED AIR
1C8067 to remove dust from the PMT/
DAS BOARD.
4 Continue with Cleaning the PMTs and
COLLECTOR AY.
H194_1076GCA
H194_1076GC
10DEC05
PM4825-1
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PREVENTIVE MAINTENANCE
Cleaning the PMTs and COLLECTOR AY
1 If necessary remove the PMT/DAS BOARD.
2 Remove the PMTs and COLLECTOR AY.
COLLECTOR AY
H194_1077GCA
H194_1077GC
2 PMTs
OPTICAL
CAVITY
Caution
• Use the VACUUM CLEANER to remove
dust before using the CANNED AIR.
• Use the CANNED AIR to move debris
away from the OPTICAL CAVITY.
3 Use the VACUUM CLEANER to remove
dust from:
• 2 PMTs
• COLLECTOR AY
• OPTICAL CAVITY
4 If necessary, use the CANNED AIR to
remove dust from:
• 2 PMTs
• COLLECTOR AY
• OPTICAL CAVITY
5 Install:
• PMTs and COLLECTOR AY
• PMT/DAS BOARD
6 Continue with Cleaning and Applying
Lubricant to the CASSETTE
HANDLING AY.
PREVENTIVE MAINTENANCE
10DEC05
PM4825-1
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Cleaning and Applying Lubricant to the CASSETTE HANDLING AY
1 Remove the CASSETTE HANDLING
AY.
Caution
Use the VACUUM CLEANER to remove
dust before using the CANNED AIR.
2 Use the VACUUM CLEANER to remove
dust from the CASSETTE HANDLING
AY.
3 If necessary, use the CANNED AIR to
CASSETTE
HANDLING AY
H194_1078ACA
H194_1078AC
remove dust from the CASSETTE
HANDLING AY.
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