Kenwood DPX-8030-MD Service manual

MD CD DSP RECEIVER
D PX -8030 MD
SERVICE MANUAL
2002-4 PRINTED IN JAPAN
C
B51-7924-00 (4) 517
This service manual dose not include information on the CD and MD mechanism assembly (exploded view, parts list, schematic diagram and mechanism oparation description). For such information, please refer to the CD mechanism assambly service manual (X92-4470-00 : B51-7899-00) and MD mechanism assambly service manual (X92-4570-00 : B51-7887-00).
COMPACT
DIGITAL AUDIO
EJECT
CD
MD
MD CD DSP RECEIVER
DSP
AUD/ overX
EQ SEL S.A
Anti-Theft System Installed
FNC CLK
TEXT
50Wx4 MOS FET
MDLP
TUNE/SEEK
l
o
r
t
n
o
C
e
m
l
o
V
ANGLE
PANEL ASSY (A64-2731-02)
REMOTE CONTROLLER ASSY (A70-2028-05)
ESCUTCHEON (B07-3025-02)
ANG
RTN
DISP
NAME
SCRL
SCN RDM G.RDM
SRC
REP
PWR OFF
System E's+
M.RDM
ATT
DEMO
CRSC
MACHINE SCREW (N09-6027-05)
FM+
DISC
AM
KNOB (VOL.) (K23-1064-03)
SCREW SET (N99-1724-05)
DC CORD (E30-4939-05)
2
DPX-8030 MD
ATT.
F/E
A8V FM+B AM+B TUN5V
CLK DATA
AUX
MD/CD CH 5L
IC4
A8V
MDS-3200W BU5V,A8V SRV+B
IC6
ANALOG SW
A8V
ANALOG SW
DXM-6502W(J) DXM-6500W(M) SRV+B,SW5 BU5V,A8V
SW1-3 AMUTE MRST MSTOP LO/EJ MOTOR DATA M M CLK
LOS SW M CLK M DATA A MUTE M RST M STOP EJECT LOAD LOE SW
IC1
FSD FMSD
IC2
A8V E-VOL
MD DET
CD DET
FSD
LED OPEN
AUX : 455mV CH : 1200mV CD : 1200mV MD : 1200mV FM : 320mV AM : 170mV
SYSTEM u-COM BU5V
MD DET LED CD DET
PON5V
X16 UNIT
FL
FL55V FL3.3V ROM FLFAC
INPUT
SEL
AM FM CH
ISO
TAPE
DSP DATAOUT
SP CLK SP INT CTS SP DATA SP REQ
KEY MATRIX
RST SW BU5V
BUFF
3.3V
DSP DATAIN
SC DATA RTS
MC DATA SC CON
X25 UNIT
E-VOL
DSP RST DSP CLK DSP SEL
PANEL u-COM
BU5V
MUTE
FM : 603mV AM : 428mV CD : 1346mV MD : 1346mV CH : 1346mV AUX : 511mV
IC15
RST BU5V
IC7
LPF
MUTE
VREF PMDET PMOT1 PMOT2 PMODE OPEN SW
IC14
P MECHA M+,M-
IC4IC3
REMOCON REMO+B BU5V
BU3.3V
IC8
DSP
DSPD3.3V DSPA3.3V
REMO+B
3.3V BU5V
VOL
IC5
SYSTEM E’S
IC10
LPF BUFF A8V
IC11
LPF BUFF A8V
FM : 352mV AM : 249mV CD : 786mV MD : 786mV CH : 786mV AUX : 298mV
FM : 1979mV AM : 626mV CD : 3512mV MD : 3512mV CH : 3512mV AUX : 1494mV
DSPA3.3V
FM+B
AM+B
IC9
1/2VCC
FL55V
FLFAC
IC12
PWR IC
B. U.
MUTE
MUTE
AMP CTRL
SMALL DET
LINE MUTE BU DET
P CON
ANT CON
PON5V
DC/DC
PN M DR. SW16V
MD SRV
SP OUT
FM : 1846mV AM : 584mV CD : 3277mV MD : 3277mV CH : 3277mV AUX : 1394mV
B. U.
ACC DET
IC3
SW14V
A8V
DSP3.3V
BU5V
DC/DC+B
CD D+B
CD SRV
ILL+B
FRONT PRE OUT
REAR/NF PRE OUT

BLOCK DIAGRAM

COMPONENTS DESCRIPTION

SYNTHESIZER UNIT (X14-6980-21)

Ref No.
IC1 IC2
IC3 IC4
IC5 IC6 IC7 IC8
IC9 IC10 IC11 IC12 IC13 IC14 IC15 IC16 IC17
Q1
Q2
Q3 Q5 Q6 Q7 Q8 Q9
Q10
Q11,12
Q13 Q14 Q15
Q16 Q17
Q18 Q19 Q20 Q21 Q22 Q23 Q24 Q25 Q26 Q52 Q53 Q54
Application/Function Operation/Condition/Compatibility
System µ-com Input selector & electronic volume
Power supply IC Analog switch
HPF and PRE-OUT (REAR NF) Analog switch LPF DSP IC 4V AVR LPF LPF POWER IC 5-pin regulator Motor driver for panel mechanism Reset IC Logic IC 3-pin regulator
Surge detector switch
B.U/ACC detector switch
Dimmer switch External amp control switch P CON detector switch P ANT switch P ANT switch P ON5V switch CD servo supply 7.5V on/off switch CD servo supply 7.5V AVR CD servo supply 7.5V AVR MD servo supply 5.0V AVR MD servo supply 5.0V AVR
SW16V on/off switch SW16V AVR
SW16V AVR Illumination 11V on/off switch Illumination 11V AVR Illumination 11V AVR FAC11V on/off switch FAC1 1V AVR FAC1 1V AVR WMA DSP 5V ON/OFF SW CD entrance LED on/off switch AM +B SW FM +B SW FM/AM+B SW
DPX-8030 MD
­Input source switching, SP=OUT/PRE-OUT electronic volume. Generates BU 5V supply from B.UP, and AUD 8V supply and DSP(D)3.3V supply and PCON output. CD and MD input switching. N/F electronic volume. CD-CH and AUX input switching. L,R output low-pass filter. 2-ch analog input, 4-ch analog output. (pos/neg phase PWM output) LPF L,R channel reference supply. Front L,R output low-pass filter. Rear L,R output low-pass filter. BTL Power amplifier. WMA supply 5.0V, with variable output and on/off.
­Output goes low on detecting voltage below 4.2 Volts. Audio mute & power IC mute control. DSP 3.3V supply. Switch turns on when BU voltage surges to approx.
18.2 to 18.9 volts or more, and turns off BU detector switch. Base goes Hi, when BU voltage is applied and turns on. When an instantaneous voltage drop is detected and BU turns off or when shutoff, the base goes Lo and turns off. Base goes Hi, and transistor turns on when Acc voltage is applied. Base goes Hi, and transistor turns on when vehicle lights turn on. Turns on when base goes Lo and outputs control signal. Base goes Hi, and transistor turns on when P CON is output.
­When base of Q8 goes Hi, Q7 turns on and P ANT output. Turns on when base goes Hi, and applies voltage to PON 5V line. Turns on when base goes Hi, and turns on CD servo 7.5 volt supply. When base of Q13 goes Hi, AVR output turns on.
­When base of Q15 goes Hi, AVR output turns on.
­Turns SW16V AVR on and off. Turns on when base goes Hi, and turns on the SW16V output. SW16V output turns on when Q18 base goes HI.
­Turns on when base goes Hi, and turns on the 11 volt LED supply. Turns on when base of Q21 goes Hi and turns on the 11V output.
­Turns on when base goes Hi, and turns on FAC11V. Turns on when base of Q24 goes Hi, and turns on FAC11V output.
­Turns on when base goes Hi, and turns on the WMA DSP 5 volt supply. Turns on when base goes Hi, and turns on LED of CD entrance. During AM operation, base goes Lo and turns on. During FM operation, base goes Lo and turns on. During FM/AM operation, base goes Hi, and Q52 or Q53 turn on and off.
3
DPX-8030 MD
COMPONENTS DESCRIPTION
Ref No.
Q101 Q102
Q201 Q202 Q301 Q302 Q401 Q402
Q403,404
Q405
Q406,407
Q801

SWITCH UNIT (X25-9320-00)

Ref No.
IC1 IC2 IC3 IC4 IC5
Q1 Q2 Q3 Q4 Q5 Q6 Q7
Application/Function Operation/Condition/Compatibility
RST DRIVER RST SW
Audio mute SW Audio mute SW Audio mute SW Audio mute SW MD/CD analog selector switch CD-CH/AUX analog selector switch
Electronic volume mute switch PWIC mute switch Mute driver Panel mechanism voltage selector
Application/Function Operation/Condition/Compatibility
Logic IC (buffer) Power supply IC Panel µ-com Remote control IC Memory IC Panel µ-com reset switch PON 5 volt supply switch PON control switch FL+B (50V) supply switch FL+B (50V) control switch VFD BD section blanking switch DSI control switch
Turns on when base goes Lo and sends a reset signal to the system µ-com/panel µ-com/changer. Turns on when base goes Hi and resets the system µ-com. Front L-ch mute, turns on when base goes Hi. Rear/nonfader L-ch mute, turns on when base goes Hi. Front R-ch mute, turns on when base goes Hi. Rear/nonfader R-ch mute, turns on when base goes Hi. Turns on when base goes Hi, controls IC4 output. Turns on when base goes Hi, controls IC6 output. Turns on when base goes Lo, sends mute signal to electronic volume mute SW. Turns on when base goes Hi.
Turns on when base goes Lo, sends mute signal to audio mute SW. Turns on when base goes Hi, lowers the panel motor drive voltage.
Control signal voltage convertor for VFD, BD sections. (5V 3.3V)
3.3V AVR. (VDD1B 5V 3.3V)
­Remote control signal receiver & control signal output.
­Turns on when base goes Hi and resets the Panel µ-com. Turns on when base goes Lo and turns on PON5V. Turns on when base goes Hi and turns on Q10. Turn on when base goes Lo, and turns on FL+B. Turn on when base goes Hi, and turns on Q3. Turns off when base goes Lo, and turn on a light BD section. Turns on when base goes Hi, and turn on the DSI LED.

SUB-CIRCUIT UNIT (X16-1710-00)

Ref No.
PH1
PH3
Application/Function Operation/Condition/Compatibility
CD disc sensor
MD disc sensor
4
When sensor detects infrared light, optical current proportional to that current flows in collector. When sensor detects infrared light, optical current proportional to that current flows in collector.

MICROCOMPUTER'S TERMINAL DESCRIPTION

(X14-) IC1 : System µ-com

PIN No.
1 2 3 4 5 6
7 8 9
10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
39 40 41 42
43 44
DSP RVDT DSP CLK DSP RST DSP XLAT CH DATAH CH DATAC
CH CLK BYTE CNVss
CH CON
CH REQH RESET Xout Vss Xin Vcc NMI PN REQ SP INT CH REQC BU DET ACC DET ILLUMI AMP CTRL TEST BUZZ PWIC SVR PWIC STBY SCL SDA SYS-DATA PN-DATA PN CLK SYS REQ TEL DAOUT TEL DAIN PANT PCON IN
PCON PON LAMP LED OPEN
SI NC
I/OPin Name Description Processing Operation
O O O O O
I
I/O
I I
O
O
I
O
I I I I I I I I I
I O O O O O
I/O I/O
O
I O O O
I/O
O
I O O O O
O O
DSP data output terminal DSP clock output terminal DSP reset terminal Address data selector terminal External CH data output terminal External CH data input terminal
External CH clock I/O terminal External data bus pulse width switcher Processor mode switcher
External CH selector terminal
External CH transmit request terminal Reset input
µ-com operating frequency (out) µ-com GND µ-com operating frequency (in)
Positive power supply terminal NMI (non-maskable interrupt) terminal Panel communications line Spectrum analyzer request External CH receive request terminal Instantaneous port voltage detector terminal ACC detector terminal Illumination detector terminal External amp control Power IC control terminal Beep output Power IC control terminal Power IC standby terminal I2C clock output terminal I2C data I/O terminal Panel communications data OUT terminal (Flash TxD) Panel communications data IN terminal (Flash RxD) Panel communications CLOCK (Flash SCLK) Panel communications control line (Flash BUSY) Hands-free data OUT terminal Hands-free data IN terminal Power antenna terminal External amp overcurrent terminal
External amp current control terminal Power control terminal Lamp control terminal (Flash EPM) LED control terminal for CD, MD
LED control terminal OPEN
DPX-8030 MD
500kHz L reset, Low pulse width : 450ms
N5L: System controller output, O5L: Input,Input when not connected
During normal operation: L, During flash writing: H L when not connected, H: during CH1 for O5L, Others: L Normally at H after N5L is recognized. L during system controller output L: Reset, reset voltage 4.2 volts
L: Normally on H: Instantaneous port voltage H:ACC OFF L: Small ON
L: Test mode H: Non test mode
H:ON
500kHz
H: Use L: LOW fixed H: Use L: Input H: ANT ON L: ANT OFF H: Triggers protection circuit L: In normal operation Logic level when ON: H During ALL OFF is L (during TEL: H) H:ON H: ON (Illumi triggered) EPM terminal for flash writing ON if opened other than at CD Eject position H: Lights up Fixed at LOW
5
DPX-8030 MD
MICROCOMPUTER'S TERMINAL DESCRIPTION
PIN No.
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
65 66
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
84 85
86 87 88 89 90 91 92
SP REQ PN SCCON SEL E2PROM CD PON PMOT1 PMOT2 PM VR PMDET OPEN SW CD MOTOR CD LO/EJ CD LOE/LIM SW CD 8EJE SW CD MSTOP CD AMUTEL CD LOS SW CD 12EJE SW
CD AMUTER
MD LOS/EJE SW MD AMUTE
MRST MD MSTOP MD EJECT MD LOAD MD LOE/LIM SW TEL C TEL MUTE V DOWN V RST PLUG SW TYPE AUX CRSC SEL1 CRSC SEL2 NC TYPE TEL TYPE DIVER MUTE
PW MUTE ASEL 1
ASEL 2 FM+B AM+B SD DIVER FSD OUT REFCON
I/OPin Name Description Processing Operation
O
Spectrum analyzer enable output
O
Panel communications line (Flash CE)
I
E2PROM inserted/not inserted
O
CD WMA power supply control terminal
O
Panel motor control terminal
O
Panel motor control terminal
O
Panel mechanism voltage control terminal
I
Panel mechanism detect terminal
I
Panel full-open detect terminal
O
CD motor control terminal
I/O
CD motor control terminal
I
CD mechanism SW3 detect terminal (Clamping SW)
I
CD mechanism detect terminal
O
CD mechanism control stop terminal
I
CD mute request terminal
I
CD loading detect terminal
I
CD mechanism detect terminal (8cm/12cmSW)
-
µ-com power supply
I
CD Mute request terminal
-
µ-com GND
I
MD disc position detect output (load start switch)
I
MD MUTE request terminal
O
CD/MD µ-com RST terminal
O
MD mechanism control stop terminal
O
MD motor control terminal
O
MD motor control terminal
I
MD mechanical detect terminal (clamping switch)
O
Cell phone connection control terminal
O
Cell phone mute terminal
O
Mute terminal to Hands-free DSP IC
O
Resets the Hands-free DSP IC
O
Easy hands-free selector terminal
I
AUX yes/no setting
I
Destination setting
I
Destination setting
O
Not used
I
Cell phone yes/no setting
I
DIVER yes/no setting
O
Mute terminal
O
Power IC mute control terminal
O
INPUT selector terminal 1
O
INPUT selector terminal 2
O
FM power terminal
O
AM power terminal
I
Broadcast station detection terminal
O
FM DIVER selector switch
I
S meter input terminal
O
A/D reference voltage output
Active at L Writes at H L: ON
H: Low torque L: Normal torque L: Panel mechanism H: No panel mechanism L: Panel full-open
L: DISC in switch position L: DISC in switch position H: Now at CD source
L: DISC in switch position L: 12cm H:8cm
H: DISC inserted (during loading) L: Eject finish position (during eject) L: Mute ON (MD source only) L: RESET H: MD mechanical startup
L: No MDPACK H: MDPACK L: Private or POWER OFF H: TEL MUTE ON L: MUTE ON L: RESET PULG:H Bus:L H: AUX function present
OPEN H: Yes L: No H: DIVER function present H: MUTE ON L: MUTE ON L: During ALL OFF & Instantaneous port voltage L: CD H:MD L: CH H:AUX H: FM (however is Lo at AM+B: L) H: AM (however is Lo at FM+B: L) H: Station found L: DIVER ON H: DIVER OFF or during AM H: Station found (A/D input), Vth is by F/E setting
6
DPX-8030 MD
MICROCOMPUTER'S TERMINAL DESCRIPTION
PIN No.
PMODE
93
CD DET
94
MD DET
95
Avss
96
LINE MUTE
97
Vref
98
Avcc
99
NC
100

(X25-) IC3 : Panel µ-com

PIN No.
1
GS01
2
GCLK
3
NC
4
REMO
5
GS02
6
NC
7
GCLK
8-11
NC
12
GCP
13
NC
14
GBK
15
BYTE
16
CNVss
17
NC
18
NC
19
RESET
20
Xout
21
Vss
22
Xin
23
Vcc
24
NC(NMI)
25
SP REQ
26
SYS REQ
27
PN SC CON
28,29
NC
30
SCL
31
SDA
32
GLAT
33
SP INT
34
NC
35
DSP CLK
36
SP DATA IN
37
NC
38
PN DATA
39
Vcc
40
SYS DATA
41
Vss
42
PN CLK
43
PN REQ
I/OPin Name Description Processing Operation
I
Panel position sensor input terminal
I
CD photosensor terminal
I
MD detector terminal
I
AD converter ground potential
I
LINE MUTE ON/OFF detector terminal
-
AD converter reference voltage
I
AD converter positive power supply voltage
I
Not used
I/OPin Name Description Processing Operation
O
FL dot section data output terminal 1
O
FL dot section clock output terminal
O
Not used
I
Remote control signal input
O
FL dot section data output terminal 2
I
Not used
I
FL dot section clock input terminal
O
Not used
O
FL dot section gradation generation
O
Not used
O
FL dot section data blanking output
I
GND potential
I
GND
I
Not used
O
Not used
I
µ-com Reset
O
µ-com operating frequency (out)
I
GND potential
I
µ-com operating frequency (in)
I
Positive power supply terminal
I
Connect to 5 volt potential
I
Spectrum analyzer enable input
I
System controller communication request input
I
System controller communication panel operation
O
Not used
I/O
E2PROM writing clock terminal
I/O
E2PROM writing terminal
O
FL dot data latch output
O
Spectrum analyzer data request
O
Not used
I
Spectrum analyzer data input clock
I
Spectrum analyzer data input
O
Not used
O
System control communication data output
I
Positive power supply terminal
I
System control communication data input
I
GND potential
I
System controller communication clock input terminal
O
Panel communication request output
(A/D input) Vth is set in test mode L: CD present (A/D input) Vth: 2.2 volts L: MD present (A/D input) Vth: 2.8 volts
OFF at 1.0 - 2.5 volts, ON at all other voltages
Connect to GND potential
3.3MHz L: Fixed
Connect to GND potential
L: Fixed
L: Fixed H: Turn on a light L: Off W3: L due to 16 bit pulse width
L: Fixed L: Reset
L: Operation OK L: Fixed P-OFF: Output L, P-ON: Output L/input P-OFF: Output L, P-ON: Output L/input
L: Fixed
L: Fixed
7
DPX-8030 MD
MICROCOMPUTER'S TERMINAL DESCRIPTION
PIN No.
44 45 46 47 48
49-51
52 53 54
55,56
57 58 59
60-62
63 64 65
66-69
70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
86-90
91 92 93 94 95 96 97 98
99 100 101 102 103 104 105
GS03 NC FL CLK NC SEL E2P NC RDY NC HOLD NC Vss NC Vcc NC RD NC WR NC CS0 A21 A20 A19 Vcc A18 Vss A17 A16 A15 A14 A13 A12 A11 A10 A9 NC Vcc A8 Vss A7 A6 A5 A4 A3 A2 A1 A0 D15 D14 D13 D12
I/OPin Name Description Processing Operation
O
FL dot section data output terminal 3
O
Not used
I
FL dot section clock input terminal
O
Not used
I
E2PROM writing request
O
Not used
I
RDY request
O
Not used
I
5 volt potential
O
Not used
I
GND potential
I
Not used
I
Positive power supply terminal
O
Not used
O
External memory read request
O
Not used
O
External memory write request
O
Not used
O
F/MEMORY CE terminal
O
External bus ADDR 21
O
External bus ADDR 20
O
External bus ADDR 19
I
Positive power supply terminal
O
External bus ADDR 18
I
GND potential
O
External bus ADDR 17
O
External bus ADDR 16
O
External bus ADDR 15
O
External bus ADDR 14
O
External bus ADDR 13
O
External bus ADDR 12
O
External bus ADDR 11
O
External bus ADDR 10
O
External bus ADDR 9
O
Not used
I
Positive power supply terminal
O
External bus ADDR 8
I
GND potential
O
External bus ADDR 7
O
External bus ADDR 6
O
External bus ADDR 5
O
External bus ADDR 4
O
External bus ADDR 3
O
External bus ADDR 2
O
External bus ADDR 1
O
External bus ADDR 0
I
External bus DATA 15
I
External bus DATA 14
I
External bus DATA 13
I
External bus DATA12
L: Fixed
L: Fixed H: Write L: Fixed
L: Fixed
L: Fixed
L: Fixed
L: Fixed L: Read L: Fixed L: Write L: Fixed L: Select external ROM
L: Fixed
16-bit pulse width is OPEN
8
DPX-8030 MD
MICROCOMPUTER'S TERMINAL DESCRIPTION
PIN No.
106 107 108 109 110 111 112 113
114-118
119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
D11 D10 D9 D8 D7 D6 D5 D4 NC D3 D2 D1 D0 NC RE IN RE BASE KS0 KS1 KS2 KS3 Vss KS4 Vcc NC DC/DC SW PN PON KR0 KR1 KR2 KR3 Avss KR4 Vref Avcc NC
I/OPin Name Description Processing Operation
I
External bus DATA 11
I
External bus DATA 10
I
External bus DATA 9
I
External bus DATA 8
I
External bus DATA 7
I
External bus DATA 6
I
External bus DATA 5
I
External bus DATA 4
O
Not used
I
External bus DATA 3 External bus DATA 2
I
External bus DATA 1
I
External bus DATA 0
I
Not used
O
B input
I
A input
I
Key-scan output 0
O
Key-scan output 1
O
Key-scan output 2
O
Key-scan output 3
O
GND potential
I
Key-scan output 4
O
Positive power supply terminal
I
Not used
O
DC/DC FL terminal selector terminal
O
Power control terminal
O
Key-return signal input 0
I
Key-return signal input 1
I
Key-return signal input 2
I
Key-return signal input 3
I
GND potential for AD converter
I
Key-return signal input 4
I
AD converter reference voltage
I
AD converter positive power supply
I
Not used
I
L: Fixed
L: Fixed
L: Fixed Dependent on PN PON
Connect to GND potential
Connect to GND potential
9
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