KB Electronics KBE2 Instruction Manual

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INSTALLATION AND OPERATION MANUAL

KBE2 DIGITAL AC

ADJUSTABLE SPEED DRIVES

for use with 1/4 - 3 HP 3-Phase Induction Motors

115, 208/230 or 380 - 460 Volts, 50/60 Hz, 1 & 3 Phase AC Line Input

This Manual Covers

Panel Mount IP-20: KBE2-1125-P, 1150-P, 1101-P, 2125-P, 2150-P

2101-P, 2202-P, 2203-P, 4301-P, 4302-P, 4303-P

NEMA-4 /IP-65: KBE2-1125-4, 1150-4, 1101-4, 2101-4

2202-4, 2203-4, 4301-4, 4302-4, 4303-4

(See back cover)

The information contained in this manual is intended to be accurate. However, the

manufacturer retains the right to make changes in design which may not be included herein.

See Safety Warning on page 6

Note: This drive has been programmed to operate 60 Hz motors. For 50 Hz motor operation, see Section VIII-C and Table 11 on page 30.

KBE2-2101-P

P/N 11040

230VAC Input • 1HP (0.75 kW)

LISTED 16KJ. POWER CONV.EQ

E177007

ISO

9002

Automation and Control

TABLE OF CONTENTS

Section Page

i. Simplified Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ii. Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

II. Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

III. Reconditioning the Bus Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

IV. Terminal Block TM1 Wiring Instructions (Power Connections) . . . . . . . . . . . . . 16

V. Terminal Block TM2 Wiring Instructions (Signal Connections) . . . . . . . . . . . . . 19

A. External Start/Stop-Forward/Reverse Connection . . . . . . . . . . . . . . . . . . . . 20

B. External Frequency Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

C. Multifunction Output Relay Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

D. Analog Output Voltage Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

VI. AC Line Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

VII. Recommended High Voltage Dielectric Withstand Testing (Hi-Pot) . . . . . . . . . 26

VIII. Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

A. Digital Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

B. Digital Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

C. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

D. Programmable Functions (Summary List) . . . . . . . . . . . . . . . . . . . . . . . . . . 36

IX. Programmable Functions (Detailed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

X. Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

XI. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Tables

1. Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10

2. General Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3. Model Number Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. Terminal Blocks TM1 and TM3 Wiring Information . . . . . . . . . . . . . . . . . . . . . . 17

5. Terminal Block TM2 Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6. External Start/Stop Control Using Function F03 . . . . . . . . . . . . . . . . . . . . . . . 20

7. Signal Input, F11, and SW1 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8. Programmable Functions for F19 and F20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9. Selecting Preset Output Frequency with

Multifunction Input Terminals 6 and 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10. Recommended Fuse or Circuit Breaker Rating . . . . . . . . . . . . . . . . . . . . . . . . 24

11. Reprogramming the Drive for 50 Hz Motor Operation . . . . . . . . . . . . . . . . . . . 30

TABLE OF CONTENTS (Continued)

Tables Page

12. Function F23, F24, F28 Code Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

13. Functions F23, F24, F28 Set for Automatic Restart for

All Faults Except AC Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

14. Functions F23, F24, F28 Set for Automatic Restart for

All Faults Including AC Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

15. Programmable Functions Summary List . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 38

16. Multifunction Output Relay Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . 47

17. Fault Codes and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50

18. Status Indicators when the Drive is in External Start/Stop Mode . . . . . . . . . . . 51

19. Class B Residential Standard RFI Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

20. Brake Resistor Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

21. AC Line Reactor Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

22. AC Load Reactor Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Figures

1A. Mechanical Specifications for Models

KBE2-1125-P, 1150-P, 1101-P, 2125-P, 2150-P, 2101-P (Pkg. A) . . . . . . . . . . 12

1B. Mechanical Specifications for Models

KBE2-2202-P, 2203-P, 4301-P, 4302-P, 4303-P (Pkg. B) . . . . . . . . . . . . . . . . 13

1C. Mechanical Specifications for Models

KBE2-1125-4, 1150-4, 1101-4, 2101-4 (Pkg. C) . . . . . . . . . . . . . . . . . . . . . . 14

1D. Mechanical Specifications for Models

KBE2-2202-4, 2203-4, 4301-4, 4302-4, 4303-4 (Pkg. C1) . . . . . . . . . . . . . . . 15

2A. Pkg. A and Pkg. C Terminal Block TM1 Layout . . . . . . . . . . . . . . . . . . . . . . . . 16

2B. Pkg. B Terminal Block TM1 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2C. Pkg. C1 Terminal Blocks TM1 and TM3 Layout . . . . . . . . . . . . . . . . . . . . . . . . 16

3A. Power Connections for Pkg. A and Pkg. C Models

with 1φ AC Line Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3B. Power Connections for Pkg. B Models

with 1φ and 3φ AC Line Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3C. Power Connections for Pkg. C1 Models

with 1φ and 3φ AC Line Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4A. Pkg. A Terminal Block TM2 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4B. Pkg. B, Pkg. C, and Pkg. C1 Terminal Block TM2 Layout . . . . . . . . . . . . . . . 19

5A. External Start/Stop-Forward/Reverse Connections . . . . . . . . . . . . . . . . . . . . . 20

iii

TABLE OF CONTENTS (Continued)

Figures Page

5B. External Start/Stop-Forward/Reverse Open Collector Connections . . . . . . . . . 20

6A. SW1 Set for Remote Speed Potentiometer or Voltage Following Signal Input . 21

6B. SW1 Set for Current Following Signal Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7. Remote Speed Potentiometer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8. Voltage Following Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9. Current Following Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

10A. Multifunction Input Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

10B. Multifunction Input Terminal Open Collector Connections . . . . . . . . . . . . . . . . 23

11. Multifunction Output Relay and Analog Output Voltage Connections . . . . . . . . 24

12. Hi-Pot Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

13. Digital Keypad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

14. Flow Chart to Change Set Frequency (Drive in Stop Mode) . . . . . . . . . . . . . . . 29

15. Flow Chart to Program F01 [Acceleration Time] . . . . . . . . . . . . . . . . . . . . . . . . 29

16. Volts/Hz Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

17. Volts/Hz Curve Modification (Torque Boost) . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

18. Controlled Deceleration-to-Stop with DC Injection Braking . . . . . . . . . . . . . . . 44

19. Recommended RFI Filter Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

20. DLM Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

i. SIMPLIFIED INSTRUCTIONS

WARNING! These instructions are to be used as a guide only after reading the complete instructions contained herein.

Important Application Information: It is recommended that this drive be used with

Inverter Duty or TENV motors which provide full rated torque over an extended speed range without overheating. If external fan cooling is provided, open-ventilated motors can also achieve an extended speed range at full rated torque. A box fan or blower with a minimum of 100 CFM is recommended. Mount the fan so that the motor is surrounded by the airflow.

Some motors have low speed characteristics which cause overheating and winding failure under light or no load conditions. If the motor is operated in this manner for an extended period of time, it is recommended that the unloaded motor current be checked from 2 - 15 Hz (60 - 450 RPM) to ensure that the motor current does not exceed the nameplate rating. Do not use motor if the motor current exceeds the nameplate rating.

WARNING! Disconnect the main power when making connections to the drive.

Note: See Section III, Reconditioning Bus Capacitors on page 15.

A. AC Line Connection

1. For single phase only AC line input models (Pkg. A and Pkg. C), wire the AC

line to Terminals L1, L2, as shown in Figure 3A, on page 18.

2. For dual phase (1φ, 3φ) AC line input models (Pkg. B and Pkg. C1), wire the

1φ according to Figures 3B and 3C, on page 18. Wire the 3φ AC line to Terminals L1, L2, L3.

3. For 3-Phase only AC line input models (Pkg. B and Pkg. C1), wire the AC line

to Terminals L1, L2, L3, as shown in Figures 3B and 3C, on page 18.

B. Ground Connection – As shown in Figures 3A, 3B, and 3C, on page 18.

C. AC Line Fusing – Install a fuse or circuit breaker in the AC line. Fuse each con-

ductor that is not at ground (earth) potential. See Section VI, on page 24, for recommended ratings.

D. Motor Connection – Connect the motor to Terminals T1(U), T2 (V), T3 (W) of

Terminal Block TM1, as shown in Figures 3A, 3B, and 3C, on page 18, and as described in Section IV-C, on page 19. Motor cable length should not exceed 100 feet (30m) or special Load Reactors may be required – contact the Sales Department. See Section X-F, Table 22, on page 53.

Note: This drive has been programmed to operate 60 Hz motors. For 50 Hz motor operation, see Section VIII-C and Table 11 on page 30.

E. Power Up and Basic Keypad Operation – When applying power to the drive,

the LED, located at the top left of the digital display will illuminate. The digital display will flash the set frequency (factory setting is “05.0”). To increase the frequency, press the ▲ key until the desired frequency is displayed. To decrease frequency, press the ▼/RESET key until the desired frequency is displayed. Press the RUN/STOP key to start the drive. See Section VIII, on page 26.

I. INTRODUCTION

Thank you for purchasing the GENESIS® KBE2 Series Inverter. KB Electronics, Inc. is committed to providing total customer satisfaction by providing quality products that are easy to install and operate.

The KBE2 is available in IP-20 Panel Mount and NEMA-4 / IP-65 (indoor) enclosures. They operate 3-phase AC induction motors thru 3 HP. Several models are available with 115, 208/230, and 380/460 Volts AC - 50/60 Hz AC line input. They contain a 3-digit LED display with a digital keypad for simplified programming. Although very compact, the KBE2 contains many user-friendly features found in more costly drives.

This product should be installed and serviced by a qualified technician, electri-

cian, or electrical maintenance person familiar with its operation and the hazards involved. Proper installation, which includes wiring, mounting in proper enclosure, fusing or other over current protection, and grounding can reduce the chance of electrical shocks, fires, or explosion in this product or products used with this product, such as electric motors, switches, coils, solenoids, and/or relays. Eye protection must be worn and insulated adjustment tools must be used when working with control under power. This product is constructed of materials (plastics, metals, carbon, silicon, etc.) which may be a potential hazard. Proper shielding, grounding, and filtering of this product can reduce the emission of radio frequency interference (RFI) which may adversely affect sensitive electronic equipment. If further information is required on this product, contact the Sales Department. It is the responsibility of the equipment manufacturer and individual installer to supply this Safety Warning to the ultimate end user of this product. (SW effective 11/1992).

This drive contains electronic Start/Stop circuits that can be used to start and stop the drive. However these circuits are never to be used as safety disconnects since they are not fail-safe. Use only the AC line for this purpose.

Be sure to follow all instructions carefully. Fire and/or electrocution can result due to improper use of this product.

Definition of Safety Warning Symbols:

Electrical Hazard Warning Symbol – Failure to observe this warning could

result in electrical shock or electrocution.

Operational Hazard Warning Symbol – Failure to observe this warning could result in serious injury or death.

ii. SAFETY WARNING

This product complies with all CE directives pertinent at the time of manufacture. Contact the Sales Department for Declaration of Conformity.

These include regenerative and DC injection braking, auto/manual restart, Volts/Hz curve selection, selectable switching frequency, adjustable acceleration and deceleration, and 0 - 200 Hz operation.

An isolated multifunction terminal block provides for external control of start/stop, forward/reverse, and analog input signal following. Other functions include (3) preset speeds, analog output signal (0 - 10 Volts DC), and a programmable output relay.

The KBE2 also contains the following protection features: undervoltage, overvoltage, overtemperature, ground fault, short circuit, and I

t motor overload protection. The fault codes are shown in the digital display. All models are UL Listed (USA and Canada), CE and C-tick (N10980) approved and ISO-9002 certified.

Optional features include a DIN Rail Mounting Kit and RFI filter. An external brake resistor is available for 2 HP and 3 HP - 230 Volt AC models and 1 HP, 2 HP, and 3 HP - 460 Volt AC models. The DownLoad Module™ (DLM) uploads and downloads drive programs. Drive-Link™ software provides PC communications to facilitate programming.

STANDARD FEATURES

• Keypad – Used for drive operation and programming.

• 3-Digit LED Display – Provides indication of drive status and programming

(Frequency, Functions, Fault Codes).

• Voltage/Current Switch – Selects either voltage/potentiometer or current

signal input.

• Regenerative and DC Injection Braking – Provides controlled rapid stopping.

• Short Circuit Protection – Shuts down the drive if a short occurs at the motor

(phase-to-phase or phase-to-ground).

• Barrier Terminal Blocks – Separate terminal blocks are provided for power (AC

line, motor) and external signal wiring (potentiometer, multifunction input and output terminals, voltage and current following).

• 2 Multifunction Control Inputs – Provides selection of Stop, Reset, Jog, and up to

3 Preset Speeds.

• External Forward-Stop-Reverse Control – Provides external control of motor direc-

tion and run/stop (Forward/Stop, Reverse/Stop or Run/Stop, Forward/Reverse).

• Isolated External Signal Inputs – Provides isolated terminals for an external signal

to control output frequency (potentiometer (5k/10k), 0 - 10 VDC, 0 - 20 mADC, 4 - 20 mADC).

• Multifunction Output Relay – Provides normally open relay contacts for indication

of Run, Frequency Reached, or Fault.

• Output Frequency Upper Limit – Provides adjustment of output frequency upper

limit (1.0 - 200 Hz).

Sec. I – Introduction (Cont.)

• Output Frequency Lower Limit – Provides adjustment of output frequency lower

limit (0.0 - 200 Hz).

• Acceleration and Deceleration Time – Provides adjustment of acceleration and

deceleration time (0.1 - 999 seconds).

• Operates 60 Hz and 50 Hz Motors – Provides tailoring of the drive for 60 Hz or 50

Hz motors (factory set for 60 Hz motors).

• Analog Output Voltage – Provides connections for an analog voltage (0 - 10 V DC)

proportional to the output frequency.

• Preset Volts/Hz Curves with Program Modification – Used to tailor the drive for

constant torque, high starting torque, or variable torque (HVAC) applications.

• Approvals – UL Listed (USA and Canada), CE, C-tick (N10980), ISO-9002.

PROTECTION FEATURES (Fault Codes are Displayed) See Table 17, on pages 49 and 50.

• Overvoltage and Undervoltage Protection – Shuts down the drive if the AC line

voltage goes above or below the operating range.

• Regeneration Protection – Eliminates tripping due to bus overvoltage caused by

rapid deceleration of high inertial loads.

• Stall Protection – Prevents the motor from stalling during startup of high inertial

loads.

• Short Circuit Protection – Shuts down the drive if a short circuit occurs at the motor

(phase-to-phase or phase-to-ground).

• Electronic Motor Overload Protection (I

t) – Prevents motor burnout and elimi-

nates nuisance tripping due to overload.

• Overtemperature Protection – Shuts down the drive if the temperature exceeds

safe limits.

OPTIONAL ACCESSORIES (See Section X, on page 51.)

• Class B Residential Standard RFI Filter – Provides noise suppression for Class B

Residential Standard requirements (CE Directive 89/336/EEC).

Note: All models are available with a built-in Class A Industrial Standard RFI Filter. Contact Sales Department.

• Brake Resistor Kit – Provides rapid stopping of the drive. Available for Models

KBE2-2202, 2203, 4301, 4302, 4303.

• DIN Rail Mounting Kit

• DownLoad Module™ (DLM) – Uploads and downloads drive programs.

• Drive-Link™ Software – Provides PC communications to facilitate programming.

Uses Windows® 95/98/2000/ME/XP/NT.

Sec. I – Introduction (Cont.)

TABLE 1 – ELECTRICAL RATINGS

*For 230 and 460 Volt models, the maximum output voltage is equal to the AC line input voltage. For 115 Volt models, the maximum output voltage is equal to dou-

ble the AC line input voltage.

Pkg.

Ref.

Maximum

Continuous

Output Load Current

(RMS Amps/Phase)

1.4

2.3

4.0

1.4

2.3

4.2

7.5

10.5

2.3

3.8

5.2

1.4

2.3

4.0

4.2

Nominal

Output Voltage*

(Volts AC)

0 - 230

0 - 460

0 - 230

Phase

Input

(φ)

1, 3

Maximum

AC Line

Input Current

(Amps AC)

6.0

10.0

19.0

3.0

5.2

9.4

19.0 / 11.0

27.0 / 16.0

2.6

4.6

6.5

6.0

10.0

19.0

9.4

Nominal

AC Line Input Voltage

(Volts AC - 50/60 Hz)

115

230

460

115

230

Rated

Horsepower

.18

.37

.75

.18

.37

.75

1.5

2.2

7.5

1.5

2.2

.18

.37

.75

.25

Part No.

11000

11010

11016

11020

11030

11040

11050

11060

11070

11080

11090

11500

11510

11516

11540

Model No.

KBE2-1125-P

KBE2-1150-P

KBE2-1101-P

KBE2-2125-P

KBE2-2150-P

KBE2-2101-P

KBE2-2202-P

KBE2-2203-P

KBE2-4301-P

KBE2-4302-P

KBE2-4303-P

KBE2-1125-4

KBE2-1150-4

KBE2-1101-4

KBE2-2101-4

Table 1 continued on page 10.

Sec. I – Introduction (Cont.)

TABLE 1 – ELECTRICAL RATINGS (Continued)

*For 230 and 460 Volt models, the maximum output voltage is equal to the AC line input voltage. For 115 Volt models, the maximum output voltage is equal to dou-

ble the AC line input voltage.

Pkg.

Ref.

Maximum

Continuous

Output Load Current

(RMS Amps/Phase)

7.5

10.5

2.3

3.8

5.2

Nominal

Output Voltage*

(Volts AC)

0 - 230

0 - 460

Phase

Input

(φ)

1, 3

Maximum

AC Line

Input Current

(Amps AC)

19.0 / 11.0

27.0 / 16.0

2.6

4.6

6.5

Nominal

AC Line Input Voltage

(Volts AC - 50/60 Hz)

230

460

Rated

Horsepower

1.5

2.2

.75

1.5

2.2

Part No.

11550

11560

11570

11580

11590

Model No.

KBE2-2202-4

KBE2-2203-4

KBE2-4301-4

KBE2-4302-4

KBE2-4303-4

Sec. I – Introduction (Cont.)

Description Parameter / Range

Factory Setting

AC Line Input Voltage (VAC)

115 & 208/230 (±15%),

380 - 460 (±10%)

—

Input Line Frequency Range (Hz) 48 - 62 —

Output Waveform Sine Coded PWM —

Frequency Range (Hz) 0.1 - 200 60

Switching Frequency Range (kHz) 4 - 16 8

Frequency Resolution (Hz Increments)

0.1 up to 100 Hz and

1.0 from 100 Hz thru 200 Hz

—

Acceleration/Deceleration Range (Seconds) 0.1 - 999 5.0

Overvoltage Trip Point @ 230 VAC, @ 460 VAC (VAC) 290, 580 —

Undervoltage Trip Point @ 230 VAC, @ 460 VAC (VAC) 140, 280 —

Overload Rating (% for 1 Minute) 150 —

Minimum Frequency Range (Hz) 0.0 - 200 0.0

Maximum Frequency Range (Hz) 1.0 - 200 60.0

Braking Torque without Braking Resistor (%)

20 20

Braking Torque with Braking Resistor (%)

20 - 130

Operating Temperature Range (ºC) -10 to 50 —

Humidity (Relative, Non-Condensing) (%) 0 - 95 —

Maximum Vibration (G) 1 —

Output Relay Contact Rating

1 Amp @ 30 Volts DC,

250 Volts AC

—

External Analog Signal Input

0 - 10 VDC,4 - 20 mADC,

0 - 20 mADC

0 - 10 VDC

Remote Speed Potentiometer (Ω) 5k or 10k —

Analog Output Voltage (Volts DC)

0 - 10 —

Built-In EMC Filter Specification (“F” Suffix Models) Class A Industrial —

TABLE 2 – GENERAL PERFORMANCE SPECIFICATIONS

Notes: 1. Models KBE2-1125-P, 1150-P, 2150-P, 2101-P do not contain a braking transistor. 2. Models KBE2- 2202, 2203, 4301, 4302, and 4303 require optional brake resistor to achieve maximum braking. Maximum braking torque varies with model. 3. Proportional to the Output Frequency Upper Limit set with F06.

Sec. I – Introduction (Cont.)

TABLE 3 – MODEL NUMBER IDENTIFICATION

FIGURE 1A – MECHANICAL SPECIFICATIONS (Inches/mm)

for Models KBE2-1125-P, 1150-P, 1101-P, 2125-P, 2150-P, 2101-P (Pkg. A)

*Available for

NEMA-4 /IP-65 Models Only.

Sec. I – Introduction (Cont.)

KBE2

– 2 1 01 – P F S

Series

Input

Voltage

1: 115V 2: 230V 4: 460V

Input

Phase

1: 1φ 2: 1φ & 3φ 3: 3φ

Horsepower

25: 0.25 HP 50: 0.5 HP 01: 1 HP 02: 2 HP 03: 3 HP

Enclosure

Type

P: Panel Mount IP-20 4: NEMA-4 / IP-65 Indoor

DATA

ENT

RESET

RUN

DSP

STOP

FUN

RFI (EMI)

Filter Option

F: With Filter Blank: Without Filter

4.56 116

Switch

Option*

S: With On/Off & Forward/Reverse Switch Blank: Without Switch

5.20 132

Drive Depth is

4.65 118

2.40

2.83 72

3 x ∅

0.18

4.6

II. MOUNTING INSTRUCTIONS

It is recommended that the drive be mounted vertically on a flat surface with adequate ventilation. Leave enough room below the drive to allow for AC line, motor connections, and any other wiring. Care should be taken to avoid extreme hazardous locations where physical damage can occur. When mounting the drive in an enclosure, the enclosure must be large enough to allow for proper heat dissipation so that the ambient temperature does not exceed 50 ºC. See Figures 1A, 1B, 1C, and 1D, on pages 12 - 15.

Note: NEMA-4 / IP-65 models are for indoor use only. They are not for use in explosion proof applications.

CAUTION! To avoid overheating, do not mount the optional brake resistor under the drive.

FIGURE 1B – MECHANICAL SPECIFICATIONS (Inches/mm)

for Models KBE2-2202-P, 2203-P, 4301-P, 4302-P, 4303-P (Pkg. B)

DATA

ENT

RESET

RUN

DSP

STOP

FUN

5.04 128

4.25 108

Drive Depth is

6.77 172

4.65 118

3 x ∅

5.63 143

0.18

4.6

FIGURE 1C – MECHANICAL SPECIFICATIONS (Inches/mm)

for Models KBE2-1125-4, 1150-4, 1101-4, 2101-4 (Pkg. C)

Sec. II – Mounting Inst. (Cont.)

7.83 199

RUN

STOP

RESET

DATA

FUN

ENT

DSP

8.50 216

4.84

5.55

Drive Depth is

6.69 170

141

123

4 x ∅

0.17

4.2

FIGURE 1D – MECHANICAL SPECIFICATIONS (Inches/mm)

for Models KBE2-2202-4, 2203-4, 4301-4, 4302-4, 4303-4 (Pkg. C1)

Sec. II – Mounting Inst. (Cont.)

DATA

RESET

ENT

DSP

RUN

FUN

STOP

10.85 275

11.65 295

8.25 210

9.15 232

Drive Is Shown with Optional Power On/Off Switch, Forward-Stop-Reverse Switch, and Main Speed Potentiometer.

Drive Depth with Optional Switches:

8.35 212

Drive Depth without Optional Switches:

7.15 181

III. RECONDITIONING THE BUS CAPACITORS

It is recommended that the bus capacitors be reconditioned if this product has been in storage for over one year. To recondition the capacitors, apply the AC line, with the drive in the Stop Mode, for a minimum of one hour.

IV. TERMINAL BLOCKS TM1 and TM3 WIRING INSTRUCTIONS

(Power Connections)

WARNING! Read Safety

Warning, on page 6, before using this drive. Disconnect the main power when making connections to the drive.

For Terminal Block TM1 wiring information, see Table 4 on page 17.

IMPORTANT APPLICATION NOTES:

1. To Avoid False Tripping – Do not bundle motor wires from multiple drives in the same conduit. Do not bundle the AC line with motor wires. (Note: AC power to multiple drives can be run in the same conduit.) Be sure at least 300V rated wiring is used on 115-230 Volt AC models and 600V rated wiring is used on 460 Volt AC models. Recommended insulation type is “XLPE”. Do not use type “THHN”. If motor wires exceed 100 feet (30 m), a Load Reactor may be required. (Do not use insulation type “THHN”.) See Section X-H, Table 22, on page 54. The 3-phase input voltage imbalance must be less than 3%.

2. To Avoid Erratic Operation – Do not bundle signal wires (start/stop, frequency control, etc.) with AC line or motor wires. Use shielded cables on signal wiring over 12” (30 cm). The shield should be Earth grounded on the drive side only. Wire the drive in accordance with the National Electrical Code and other local codes that may apply. See Figures 3A, 3B, and 3C, on page 18.

Be sure to properly fuse each AC line conductor that is not at ground poten-

FIGURE 2A – PKG. A and PKG. C

TERMINAL BLOCK TM1 LAYOUT

FIGURE 2B – PKG. B TERMINAL BLOCK

TM1 LAYOUT

FIGURE 2C – PKG. C1 TERMINAL BLOCKS

TM1 and TM3 LAYOUT

L1 L2 T1 T2 T3

L2L1(L) L3(N) P R T1 T2 T3

L1 L2 L3

L3L2(N)L1(L)

230VAC Models

460VAC Models

TM3

TM1

RPT3T2T1

ChassisChassis

Note: To access terminals on NEMA-4X models, remove the four screws which secure the cover. Replace the cover and the four screws after wiring is complete. Tighten but do not over tighten these screws.

A. AC Line Connection

Note: Be sure the drive rated AC line voltage (115, 208/230, 380/460 Volts AC) matches the actual AC line input voltage.

1. Single phase only AC line input models (Pkg. A and Pkg. C): wire the AC line to

Terminals L1, L2, as shown in Figure 3A, on page 18.

Note: If one of the AC line inputs is a neutral (N), wire it to Terminal L2.

2. Dual phase (1φ, 3φ) AC line input models (Pkg. B): wire the 1φ AC line to

Terminals L1(L), L3(N), as shown in Figure 3B, on page 18.

3. Dual phase (1φ, 3φ) AC line input models (Pkg. C1), wire the 1φ AC line to

Terminals L1(L), L2(N), as shown in Figure 3C, on page 18.

4. Dual phase (1φ, 3φ) AC line input models (Pkg. B): wire the 3φ AC line to

Terminals L1, L2, L3, as shown in Figure 3B on page 18.

5. 3-Phase only AC line input models (Pkg. B and Pkg. C1): wire the AC line to

Terminals L1, L2, L3, as shown in Figure 3B, on page 18.

B. Ground Connection – Earth ground the drive chassis using the green ground

screw that is provided on the drive, as shown in Figures 3A and 3B, on page 18.

Application Note – Do not “daisey chain” grounds to multiple drives and motors. Run a separate ground wire from each motor and/or drive to a central grounding point.

Terminal Description Pkg. Horsepower

Maximum

Wire Size (Cu)

Recommended

Tightening Torque

AWG

in-lbs kg-cm

AC Line (L1, L2) Motor (T1, T2, T3)

thru 1 HP @ 115 VAC and 230 VAC

14 2.1 12 14

AC Line (L1 (L), L2, L3 (N)) Motor (T1, T2, T3) Brake Resistor (P, R)

2 HP, 3 HP @ 230 VAC 1 HP, 2 HP, 3 HP @ 460 VAC

12 3.3 16 19

AC Line (L1 (L), L2 (N), L3) Motor (T1, T2, T3)

thru 1 HP @ 115 VAC and 230 VAC

14 2.1 12 14

AC Line (L1 (L), L2 (N), L3) Motor (T1, T2, T3) Brake Resistor (P, R)

2 HP, 3 HP @ 230 VAC 1 HP, 2 HP, 3 HP @ 460 VAC

12 3.3 7 8

TABLE 4 – TERMINAL BLOCKS TM1 AND TM3 WIRING INFORMATION

tial. Do not fuse neutral or grounded conductors. A separate AC line switch or contactor must be wired as a disconnect so that each ungrounded conductor is opened. See Section VI, on page 24.

Sec. IV – Term. Blocks TM1 and TM3 Wiring Inst. (Cont.)

FIGURE 3A – POWER CONNECTIONS for PKG. A and PKG. C

MODELS with 1φ AC LINE INPUT

FIGURE 3B – POWER CONNECTIONS for PKG. B

MODELS with 1φ and 3φ AC LINE INPUT

FIGURE 3C – POWER CONNECTIONS for PKG. C1 MODELS (NEMA-4) with 1φ and 3φ AC LINE INPUT

Sec. IV – Term. Blocks TM1 and TM3 Wiring Inst. (Cont.)

L1 L2 T1 T2 T3

Ground

(Earth)

1φ AC

Line Input

3φ AC

Induction Motor

PRL2L1(L) L3(N) T1 T2 T3

Ground

(Earth)

3φ AC*

Line Input

Optional

Brake Resistor

3φ AC

Induction Motor

*For 1φ AC line input, use Terminals L1(L) and L3(N)

230VAC Models

L3L1(L) L2(N)

L1 L2 L3

460VAC Models

TM3

Chassis

T1 T2 PT3 R

TM1

AC Line Input*

*For 1φ AC Line Input,

use Terminals L1(L) and L2(N)

Ground (Earth)

3φ AC

Induction Motor

Optional

Brake Resistor

Chassis

C. Motor Connection – Wire the motor to Terminals T1(U), T2(V), T3(W) of

Terminal Block TM1, as shown in Figures 3A, 3B, and 3C, on page 18. Motor cable length should not exceed 100 feet (30 m).

Application Notes – 1. If wiring exceeds 100 feet (30 m), special Load Reactors may be required, contact our Sales Department. See Section X-F, Table 22, on page 53. 2. Be sure the motor rated voltage (208/230, 380/460 Volts AC) matches the control output voltage.

D. Optional Brake Resistor Connection – To improve braking, an optional brake

resistor can be connected to Terminals “P” and “R”, as shown in Figure 3B, on page 18. This optional brake resistor can provide maximum braking torque of up to 130% (model dependent). This option is only available for Models KBE22202, 2203, 4301, 4302, and 4303. See Section X-D, on page 52.

CAUTION! To avoid overheating, do not mount the optional brake resistor under the drive.

V. TERMINAL BLOCK TM2

WIRING INSTRUCTIONS (Signal Connections)

The KBE2 contains 11 signal terminals which can be used for various functions. For Terminal Block TM2 wiring information, see Table 5.

Notes: 1. If external signal wiring is not used, proceed to Section VI, on page 24.

2. Terminal “5” (+12V) is the supply voltage for the Start/Stop circuit and the Multifunction Input Terminals. The maximum allowable load current for Terminal “5” is 20 mA DC. 3. All terminals of Terminal Block TM2 are isolated from the AC line and motor wiring. This eliminates the need for an isolated input signal.

Terminal Description

Supply Wire Range

(Cu)

Recommended

Tightening Torque

AWG

in-lbs kg-cm

All Signal Inputs and Outputs

(Terminals 1 - 11)

24 - 18 0.2 - 0.8 5 6

TABLE 5 – TERMINAL BLOCK TM2

WIRING INFORMATION

FIGURE 4A – PKG. A

TERMINAL BLOCK TM2 LAYOUT

FIGURE 4B – PKG. B, PKG. C, PKG. C1

TERMINAL BLOCK TM2 LAYOUT

IMPORTANT: See Application Notes, in Section IV, on page 16.

RELAY FWD REV +12 SP1 RESET +10V VIN OV FM+

234567891011

RELAY FW RE 12V SP RS 10V VI OV FM

(1)

(2) (3) (4) (5) (6) (7) (8) (9) (10) (11)

A. External

Start/StopForward/Reverse Connection –

External control of Start/Stop and Forward/Reverse is achieved by wiring contacts to Terminals 3, 4, and 5, as shown in Figure 5A. To program the drive for external Start/Stop, set F10 [Start/Stop Control] to “001” [External Contacts], as described in Section IX, on page 42.

The drive is factory programmed to operate Forward/Stop using Terminal 3 and Reverse/Stop using Terminal 4. To program the drive to operate Run/Stop using Terminal 3 and Forward/Reverse using Terminal 4, set F03 to “001” [Run/StopForward/Reverse]. The settings for external Start/Stop control using F03 [External Forward-Stop-Reverse Control] are shown in Table 6.

Note: Open collectors may be used in lieu of contacts. See Figure 5B.

B. External Frequency

Control – Terminals

8, 9, and 10 can be wired in a variety of ways to control the output frequency of the drive, as shown in Figures 7, 8 and 9, on pages 21 and 22. See Table 7 on page 21. F11 [Frequency Control Method] is used to program the drive to control motor frequency with an external signal instead of the keypad, as described in Section IX, on page 42. F11 is factory set to “000” [Keypad]. SW1 is used to set the drive for voltage or current input signal, as described in Section V-B-1, on page 21. SW1 is factory set to the “V” position (Keypad, Potentiometer, 0 - 10 Volts DC).

FIGURE 5B – EXTERNAL

START/STOP-FORWARD/

REVERSE OPEN COLLECTOR

CONNECTIONS

Function F03 Code Setting

Contact Status

Drive

OperationTerm. 3 (FWD) Term. 4 (REV)

000 (Factory Setting)

Open Open Stop

Closed Open Forward

Open Closed Reverse

Closed Closed Stop

001

Open Open Stop

Closed Open Forward

Open Closed Stop

Closed Closed Reverse

TABLE 6 – EXTERNAL START/STOP CONTROL

USING FUNCTION F03

FIGURE 5A – EXTERNAL START/STOP-FORWARD/

REVERSE CONNECTIONS

Sec. V – Term. Block TM2 Wiring Inst. (Cont.)

WARNING! The Stop contact is never to be used as a Safety

Disconnect since it is not fail-safe. Use only the AC line for this purpose.

FWD REV +12

345

FWD

REV

REVFWD

1. Signal Input Type Selection (SW1) –

SW1 selects the external signal type to be used to control motor speed. SW1 is factory set to the “V” position for 0 - 10 Volts DC voltage following signal input or remote speed potentiometer control, as shown in Figure 6A. For 0 - 20 mA or 4 - 20 mA DC current following signal input, set SW1 to the “I” position, as shown in Figure 6B. Set F11 [Frequency Control Method] to the appropriate setting for the signal type being used, as described in Section IX, on page 42.

Location of SW1:

a. To access SW1 on panel mount models,

remove the small cover that is located on the right side of the drive, above Terminal Block TM2, by gently sliding it upwards. Replace the cover after setting SW1 as described above.

b. To access SW1 on NEMA-4/ IP-65 models,

remove the four screws which secure the cover. SW1 is located near the top right side of Terminal Block TM2. Replace the cover and the four screws after setting SW1 as described above. Tighten but do not over tighten these screws.

2. Remote Speed Potentiometer Connection – A 5kΩ

(or 10kΩ) remote speed potentiometer can be connected to Terminal Block TM2 to control motor speed. Connect the high side of the potentiometer to Terminal 8, the wiper

Frequency Control Method F11 Code Setting SW1 Position

Keypad (Factory Setting) 000 (Factory Setting)

(Factory Setting)

5 kΩ Potentiometer* 001

0 - 10 Volts DC 001

0 - 20 mA DC 001

4 - 20 mA DC 002

TABLE 7 – SIGNAL INPUT, F11, and SW1 SETTING

FIGURE 6A – SW1 Set for

Remote Speed Potentiometer or

Voltage Following Signal Input

FIGURE 6B – SW1 Set for

Current Following Signal Input

FIGURE 7 – REMOTE

SPEED POTENTIOMETER CONNECTION

Sec. V – Term. Block TM2 Wiring Inst. (Cont.)

* 10 kΩ may also be used

RELAY FWD REV +12 SP1 RESET +10V VIN OV FM+

234567891011

TM2

High

SW1

5 kΩ

wiper

Low

to Terminal 9, and the low side to Terminal 10, as shown in Figure 7, on page

21. Set F11 [Frequency Control Method] to “001” [Potentiometer] and be sure SW1 is set to the “V” position (factory setting). See Section IX, on page 42.

3. Voltage Following Connection – A 0 - 10

Volt DC analog signal input can be connected to Terminal Block TM2 to control motor speed. Connect the signal voltage (+) to Terminal 9 and the common (-) to Terminal 10, as shown in Figure 8. Set F11 [Frequency Control Method] to “001” [0 - 10 V] and be sure SW1 is set to the “V” position (factory setting).

Note: F11 [Frequency Control Method] is factory set to “000” [Keypad].

4. Current Following Connection – A 0 - 20

mA DC or 4 - 20 mA DC analog signal input can be connected to Terminal Block TB2 to control motor speed. Connect the signal current (+) to Terminal 9 and the common (-) to Terminal 10, as shown in Figure 9. Set SW1 to the “I” position.

a. For 4 - 20 mA DC analog signal input, set F11 [Frequency Control

Method] to “001”.

b. For 0 - 20 mA DC analog signal input, set F11[Frequency Control

Method] to “002”.

5. Multifunction Input Terminals 6 and 7 Connection – The Multifunction Input

Terminals are factory programmed for Preset Speed #1 (Terminal “6” SP1) and Reset (Terminal “7” RST). Each terminal can be programmed for six functions using Function Numbers F19 for Terminal “6” and F20 for Terminal “7”.

See Table 8, Figures 10A, 10B, and Table 9 on page 23.

001 Jog 002 Preset Speed #1 003 Rapid Stop 004 Coast-to-Stop 005 Reset 006 Preset Speed #2

FIGURE 8 – VOLTAGE FOLLOWING CONNECTION

TABLE 8 – PROGRAMMABLE

FUNCTIONS FOR F19 and F20

FIGURE 9 – CURRENT FOLLOWING CONNECTION

Sec. V – Term. Block TM2 Wiring Inst. (Cont.)

RELAY FWD REV +12 SP1 RESET +10V VIN OV FM+

234567891011

TM2

RELAY FWD REV +12 SP1 RESET +10V VIN OV FM+

234567891011

TM2

0 - 20 ma DC or 4 - 20 mA DC

0 - 10 VDC

Preset Speed

Operation: Many

applications require preset speed operation. The KBE2 is capable of providing 3 preset fixed speeds using Terminals “6” and “7” plus a fourth set speed. See Table 9.

Terminal 6 has been factory programmed to Preset Speed #1 (F08 programs the frequency). Terminal 7 has been factory programmed to reset the drive. To program Terminal 7 to Preset Speed #2, use Function F20 [Multifunction Terminal 7] set to “006”, as described in Section VIII-C-7, on page 36.

FIGURE 10B

MULTIFUNCTION INPUT

TERMINAL OPEN COL-

LECTOR CONNECTIONS

Preset Speed Terminal 6 Terminal 7 Function No. to Program Output Frequency

1 Closed Open F08 (10.0 Hz*)

2 Open Closed F26 (20.0 Hz*)

3 Closed Closed F27 (30.0 Hz*)

Keypad

(Factory Setting)

Open Open

Set by ▲ and ▼/RESET Keys

* Indicates factory setting of preset speed frequency (Hz).

Note: F19 is used to program Term. 6 to Preset Speed #1, F20 is used to program

Term. 7 to Preset Speed #2. Close both Terms. 6 and 7 for Preset Speed #3 (when

switching Terms. 6 and 7 together, the operation must be within 10 mSeconds).

TABLE 9 – SELECTING PRESET OUTPUT FREQUENCY WITH

MULTIFUNCTION INPUT TERMINALS 6 AND 7

a. Preset Speed #1 – Connect Terminal 6 to Terminal 5, of Terminal Block

TM2, as shown in Figures 10A and 10B. Note: F19 must be set to “002” (factory setting). Set F08 to the desired output frequency.

b. Preset Speed #2 – Connect Terminal 7 to Terminal 5, of Terminal Block

TM2, as shown in Figures 10A and 10B. Set F20 to “006” (Preset Speed #2) and set F26 to the desired output frequency.

c. Preset Speed #3 – Connect Terminals 6 and 7, of Terminal Block TM2,

to Terminal 5, as shown in Figures 10A and 10B (when switching Terms. 6 and 7 together, the operation must be within 10 mSeconds). In order to obtain Preset Speed #3, Terminals 6 and 7 must be programmed for Preset Speeds #1 and #2, as described above. Use Function F27 to set the frequency of Preset Speed #3.

FIGURE 10A

MULTIFUNCTION

INPUT TERMINAL

CONNECTIONS

Sec. V – Term. Block TM2 Wiring Inst. (Cont.)

+12 SP1 RESET

567

+12 SP1 RESET

567

PRESET

SPEED #1

RESET

(PRESET

SPEED #2)

PRESET

SPEED #1

RESET

(PRESET

SPEED #2)

d. Fourth Speed – To select a fourth speed, open connections to Terminals

6 and 7, of Terminal Block TM2, as shown in Figures 10A and 10B, on page 23. This allows the fourth speed to be the speed set by the keypad, remote potentiometer, or external signal input, depending on the Frequency control Method (F11).

C. Multifunction Output

Relay Connection –

Terminals 1 and 2 of Terminal Block TM2 contain a normally open (NO) relay contact. This contact changes state depending on the drive operation and the setting of Function F21. See Section IX, on page 46. F21 is factory set to “003”, which sets the relay to operate as a Fault Relay. See Figure 11. In the Fault Mode, the relay will change state when any of the following faults occur: OL1, OL2, OCS, OCA, OCC, OCd, OCb, OUC, LUC, and OHC. The Output Relay can be programmed using Function F21 to operate as a Run Relay (F21 = “000”) or as a Frequency Reached Relay (F21 = “002”).

Note: The Output Relay contact is rated 1 Amp at 30 Volts DC or 250 Volts AC.

D. Analog Output Voltage Connection – An analog output voltage (0 -10 Volts DC)

is provided at Terminals 10 (-) and 11(+) of Terminal Block TM2. This voltage is proportional to the Output Frequency Upper Limit set with F06. See Figure 11.

VI. AC LINE FUSING

This drive does not contain AC line fuses. Most electrical codes require that each ungrounded conductor contain circuit protection. It is recommended to install a fuse or circuit breaker in series with each ungrounded conductor. Do not fuse neutral or grounded conductors. See Table 10. Check all electrical codes that apply to the application. Do not install a fuse or circuit breaker in series with motor leads.

Model Rating (Amps AC)

KBE2-1125 15

KBE2-1150 15

KBE2-1101 30

KBE2-2125 15

KBE2-2150 15

KBE2-2101 20

Model Rating (Amps AC)

KBE2-2202 20, 15*

KBE2-2203 30, 15*

KBE2-4301 15

KBE2-4302 15

KBE2-4303 15

TABLE 10 – RECOMMENDED FUSE OR CIRCUIT BREAKER RATING

FIGURE 11 – MULTIFUNCTION OUTPUT RELAY AND

ANALOG OUTPUT VOLTAGE CONNECTIONS

*Rating is for 1φ , 3φ.

RELAY FWD REV +12 SP1 RESET +10V VIN OV FM+

234567891011

TM2

Auxiliary Device

–+

0 - 10 VDC

FIGURE 12 – HI-POT SETUP

Motor Wires

Adjustable Frequency Drive

Connect All TM1

Terminals Together

(Main Power Disconnected)

Frame

Chassis

L3PL2

T2T3T1

MAX

AC KILOVOLTS

VOLTAGE

ZERO

10mA0mA

RESETH. V.

LEAKAGE

High Voltage Dielectric Withstand Tester (Hi-Pot Tester)

RETURN TEST

AC Line Input

Auxiliary Equipment

to All

AC Line Inputs

Connect Hi-Pot

Chassis

Machine or Equipment Frame

VII. RECOMMENDED HIGH VOLTAGE DIELECTRIC

WITHSTAND TESTING (Hi-Pot)

Testing agencies such as UL, CSA, etc., usually require that the equipment undergo a hi-pot test. In order to prevent catastrophic damage to the drive, which has been installed in the equipment, it is recommended that the following procedure be followed. A typical hi-pot test setup is shown in Figure 12, on page 25.

Note: All equipment AC line inputs must be disconnected from the AC power.

CAUTION! To avoid damage to the drive, do not connect any terminals of

Terminal Block TM2 to the hi-pot tester.

A. Connect all equipment AC power input lines together and connect them to the

H.V. lead of the hi-pot tester. Connect the RETURN lead of the hi-pot tester to the frame on which the control and other auxiliary equipment are mounted.

B. The hi-pot tester must have an automatic ramp-up to the test voltage and an

automatic ramp-down to zero voltage.

Note: If the hi-pot tester does not have automatic ramping, then the hi-pot output must be manually increased to the test voltage and then manually reduced to zero. This procedure must be followed for each machine to be tested. A suggested hi-pot tester is Slaughter Model 2550.

WARNING! Instantaneously applying the hi-pot voltage will cause irreversible damage to the drive.

VIII. DRIVE OPERATION

Before operating the drive, read the following instructions on keypad use and programming functions. See Figure 13, on page 27, for the digital keypad layout.

Note: To prevent damage, do not operate the keypad with a screwdriver or other sharp-ended tool.

A. Digital Keypad Description – The digital keypad has 5 keys and a display

which are used to program drive functions and control various features, as described below. See Figure 13, on page 27.

1. 3-Digit LED Display – When power is applied to the drive, the LED, located

at the top left side of the digital display, will illuminate. The digital display will flash the set frequency (factory setting is “05.0”). When the drive is in Stop Mode, the set frequency is displayed. When the drive is in the run mode, the output frequency is displayed.

2. RUN/STOP Key – The RUN/STOP key is used to run or stop the drive

a. If the drive is in Stop Mode, press the RUN/STOP key to start the drive.

b. If the drive is Run Mode, press the RUN/STOP key to stop the drive.

3. DSP/FUN Key – The DSP/FUN key is used to change the display between

Display Mode and Function Mode.

a. If DSP/FUN is pressed while frequency is displayed, the display will indi-

cate a function number.

b. If DSP/FUN is pressed while a function number is displayed, the display

will change to the output frequency setting.

Note: When the DSP/FUN key is pressed, the last function number will be displayed. If the AC line is interrupted for more than 2 seconds, then “F00” will be displayed when the DSP/FUN key is pressed.

4. ▲ Key – The ▲ key is used to increase frequency, increase to the next high-

er function number, or increase the function value or code setting. Pressing the ▲ key once will cause the display to increase by 1 unit. Maintaining pressure on the ▲ key will cause the display units to increase rapidly.

a. If the drive is in Run Mode, press the ▲ key to increase the run

frequency.

FIGURE 13 – DIGITAL

KEYPAD LAYOUT

Sec. VIII – Drive Operation (Cont.)

Power On LED

b. If the drive is in Stop Mode, press the ▲ key to increase the set

frequency.

c. If a function number is displayed, press the ▲ key to increase the func-

tion number to the next higher number.

d. If a function value or code is displayed, press the ▲ key to increase the

function value or code setting.

5. ▼/RESET Key – The ▼ key is used to decrease frequency, decrease to

the next lower function number, decrease the function value or code setting, or reset the drive after a fault has occurred. Pressing the ▼/RESET key once will cause the display to decrease by 1 unit. Maintaining pressure on the ▼/RESET key will cause the display units to decrease rapidly.

a. If the drive is in Run Mode, press the ▼/RESET key to decrease the

frequency.

b. If the drive is in Stop Mode, press the ▼/RESET key to decrease the

set frequency.

c. If a function number is displayed, press the ▼/RESET key to decrease

the function number to the next lower number.

d. If a function value or code is displayed, press the ▼/RESET key to

decrease the function value or code setting.

e. If a fault has occurred, press the ▼/RESET key to reset the drive.

6. DATA/ENT Key – The DATA/ENT key is used to display or enter a func-

tion’s setting.

a. If the desired function number is displayed, press the DATA/ENT key to

display the function value or code.

b. If the desired function value or code is displayed, press the DATA/ENT

key to program the function to the new value or code. “End” will be momentarily displayed.

B. Digital Keypad Operation – Examples of basic keypad operations are

described below.

1. Setting Drive Output Frequency Using the Keypad – The drive is factory

set to run at 5.00 Hz when the drive is in the Run Mode. (Press the RUN/STOP Key to start or stop the drive.) See Figure 14 on page 29.

a. To change the Set Frequency (drive in Stop Mode):

1. Press the ▲ or ▼ key until the desired frequency is displayed.

Sec. VIII – Drive Operation (Cont.)

2. Press the RUN/STOP key to run the drive at the new Set Frequency.

Note: Figure 14 is a flow chart which illustrates the sequence to change and program the Set Frequency from

5.00 Hz to 32.1 Hz using the keypad.

b. To change the

Run Frequency (drive in Run Mode): Press the ▲ or ▼ key until the desired frequency is displayed.

2. F01 (Acceleration Time) – Used to set

the acceleration time of the drive. The acceleration time can be changed while the drive is in the Stop Mode or Run Mode. See Figure 15.

Example: Figure 15 illustrates the sequence to program F01 for a

10.0 second acceleration time.

a. Press the

DSP/FUN key to display function number.

b. Press the ▲ key until “F01” is displayed.

FIGURE 14 – FLOW CHART TO CHANGE

SET FREQUENCY (DRIVE IN STOP MODE)

FIGURE 15 – FLOW CHART TO PROGRAM F01

(ACCELERATION TIME)

Note: In Run Mode, use the Up and Down keys to set the desired frequency.

Sec. VIII – Drive Operation (Cont.)

Set Frequency

Power On Press to Change

Flashes

RUN

STOP

Press to Run the Drive

at the New

Set Frequency

Set Frequency is Displayed

Set Frequency

is Displayed

Power On

Set Frequency

Flashes

DSP FUN

Press to

Change Display

to Function Number

Press 1 Time

to Change

Function Number

Acceleration Time Function Number

is Displayed

Acceleration Time

Setting is Displayed

DATA

ENT

the New Setting

DSP FUN

Press to Display

Set Frequency

Press to Set

Acceleration Time

which Confirms

New Setting

Set Frequency

Flashes

New Set Frequency

Function Number

is Displayed

DATA

ENT

Press to Display

Acceleration Time

Setting

New Acceleration Time

Setting is Displayed

Acceleration TimePress to Enter Momentarily Displayed

Function Number

is Displayed

c. Press the DATA/ENT key. “05.0” (5.0 seconds) will be displayed

(factory setting).

d. Press the ▲ or ▼/RESET key until the desired acceleration time is dis-

played. Maintaining pressure on the ▲ or ▼/RESET key will cause the display units to change rapidly. The programmable range is 0.1 - 999 seconds.

e. Press the DATA/ENT key to set the new acceleration time. “F01” will be

displayed.

f. Press the DSP/FUN key to return to the frequency display or press the

▲ or ▼/RESET key to change to another function number.

3. F04 (Motor Direction) – F04 is factory set to “000” [Forward Direction].

The motor direction can be changed while the drive is in the Stop Mode or Run Mode.

a. Press the DSP/FUN key to display function number.

b. Press the ▲ or ▼/RESET key until “F04” is displayed.

c. Press the DATA/ENT key. “000” will be displayed.

d. Press the ▲ or ▼/RESET key until code “001” is displayed.

e. Press the DATA/ENT key to set the drive for reverse motor direction.

“F04” will be displayed.

f. Press the DSP/FUN key to return to the frequency display or press the

▲ or ▼/RESET key to change to another function number.

C. Programming – All drive functions have been factory programmed, as shown in

Table 15, on pages 37 and 38.

Application Notes: 1. The KBE2 drive has been factory programmed for 60 Hz motors for use in constant torque applications. F05 is factory set to “004” [60 Hz Constant Torque]. To convert to 50 Hz motors used on general purpose applications, set F05 to “001” [50 Hz Constant Torque], as shown in Table 11. Also see Section IX, on page 39, for details on programming Function F05 [Volts/Hz Pattern]. 2. To reset to factory settings use F25, as described in Section IX, on page 48.

1. F18 [Motor Overload Protection (I2t)] – Motor Overload Protection is used to set the maximum motor current as a percent of the full load rating of the

Function

to Change

Motor Frequency

Factory Code Setting

for 60 Hz Motors for

Constant Torque Applications

New Code Setting

for 50 Hz Motors for

Constant Torque Applications

F05 004 001

TABLE 11 – REPROGRAMMING THE DRIVE FOR 50 Hz MOTOR OPERATION

Sec. VIII – Drive Operation (Cont.)

drive, as described in Section IX, on page 45. F18 is factory set to “100” (100% Full Load Rating of the Drive).

Note: It is highly recommended that this function be programmed.

a. The drive must be in stop mode (press the RUN/STOP key). The set

frequency will flash on the display.

b. Press the DSP/FUN key to display function number.

c. Press the ▲ or ▼/RESET key until “F18” is displayed.

d. Press the DATA/ENT key. The function value will be displayed. Factory

setting is “100” (100% Full Load Rating of the Drive).

e. Press the ▲ or ▼/RESET key until the desired value is displayed.

Maintaining pressure on the ▲ or ▼/RESET key will cause the display to change rapidly. The programmable range for F18 is 0.1 - 200%.

f. Press the DATA/ENT key to save the new setting. “F18” will be displayed.

g. Press DSP/FUN key to return to the frequency display or press the ▲ or

▼/RESET key to change to another function number.

2. F05 (Volts/Hz Pattern) – Volts/Hz Pattern is used to set the drive for the application in which it will be used, as described in Section IX, on page 40. F05 is factory set to “004” for 60 Hz Constant Torque applications.

a. The drive must be in stop mode (press the RUN/STOP key).

b. Press the DSP/FUN key to display function number.

c. Press the ▲ or ▼/RESET key until “F05” is displayed.

d. Press the DATA/ENT key. “004”will be displayed.

e. Press the ▲ or ▼/RESET key until the desired setting is displayed. The

programmable codes for F05 are as follows.

F05 = 001: 50 Hz Constant Torque Application

002: 50 Hz High Starting Torque Application 003: 50 Hz Variable Torque (HVAC) Application 004: 60 Hz Constant Torque Application (Factory Setting) 005: 60 Hz High Starting Torque Application 006: 60 Hz Variable Torque (HVAC) Application

Sec. VIII – Drive Operation (Cont.)

Example: If a 3.3 Amp motor is used with Model KBE2-2101 (rated 4.2 Amps), F18 should be set according to the following formula.

(Current Rating of Motor

Current Rating of Drive) x 100

(3.3 Amps

4.2 Amps) x 100 = 79%, therefore, enter the function value

“079” into F18.

f. Press DSP/FUN key to return to the frequency display or press the ▲ or

▼/RESET key to change to another function number.

Notes: 1. Programming F05 is related to the motor characteristics not the AC line input frequency (50/60 Hz). 2. Codes “003” and “006” are used for variable torque loads such as fans, blowers, or centrifugal pumps.

3. F23, F24, F28 for Manual or Automatic Restart (After A Fault Has Cleared) – See Table 12, for a summary of manual and automatic restart

function settings.

Function Code Setting

Description

F23 F24 F28

000* 000* 001*

The drive must be manually restarted after a fault has cleared, except for a momentary AC power loss.**

001 000* 001*

The drive must be manually restarted after a fault has cleared, including a momentary AC power loss.**

000* 005 001*

The drive will automatically restart after a fault has cleared but must be manually restarted after an AC power loss.

000* 005* 000

The drive will automatically restart after a fault has cleared, including an AC power loss.

Note: Function F10 must be set to “001” [External Contacts] and a jumper must be installed between Terminals 3 and 5 of Terminal Block TM2.

TABLE 12 – FUNCTION F23, F24, F28 CODE SETTINGS

*Indicates factory setting, **AC power loss of under 2 seconds.

The faults that can be manually or automatically reset are indicated by the following codes: OCS, OCA, OCC, OCd, OCb, OUC, LUC, OHC. See Table 17, on pages 49 and 50.

a. Manual Restart – The drive is factory programmed to be manually

restarted whenever a fault occurs (see Table 17, on pages 49 and 50). F23 [Auto Restart After A Fault Has Cleared] is factory set to “000” [Enable Auto Restart]. In this mode, the drive must be restarted for all faults except for a momentary AC power loss. If a momentary AC power loss (under 2 seconds) occurs, the drive will shut down causing the motor to slow down or stop (depending on the load type) and then accelerate to the set frequency. If the application requires that the drive shut down even during a momentary AC power loss, set F23 to “001” [Disable Auto Restart].

Sec. VIII – Drive Operation (Cont.)

WARNING! Do not set the drive for automatic restart, unless automatic restart will not cause serious injury or death.

To change the setting of F23 from “000” to “001”:

1. The drive must be in Stop Mode (press the RUN/STOP key). The set frequency will flash on the display.

2. Press the DSP/FUN key to display function number.

3. Press the ▲ or ▼/RESET key until “F23” is displayed.

4. Press the DATA/ENT key. The function code will be displayed. Factory setting is “000” [Enable Auto Restart].

5. Press the ▲ key until “001” [Disable Auto Restart] is displayed.

6. Press DSP/FUN key to return to the frequency display or press the ▲ or ▼/RESET key to change to another function number.

b. Automatic Restart for All Faults Except AC Power Loss* – If the appli-

cation requires that the drive automatically restart after a fault has cleared, except for an AC power loss, Function F24 must be set as follows. See Table 13. (Note: F23 and F24 are both factory set to “000”.)

The faults that are automatically reset are indicated by the following codes: OCS, OCA, OCC, OCd, OCb, OUV, LUC, OHC

To change the setting of F24 from “000” to “005”:

1. The drive must be in Stop Mode (press the RUN/STOP key).

2. Press the DSP/FUN key to display function number.

3. Press the ▲ or ▼/RESET key until “F24” is displayed.

4. Press the DATA/ENT key. The number of restart attempts will be displayed. Factory setting is “000”.

5. Press the ▲ key until “005” (5-restart attempts) is displayed.

6. Press DSP/FUN key to return to the frequency display or press the ▲ or ▼/RESET key to change to another function number.

* The drive will restart with a momentary power loss of less than 2 sec-

onds (F23 set to “000”).

Function

Number

Function Description Code/Value Description of Code/Value

F23

Auto Restart After a Fault Has Cleared

000

(Factory Setting)

Enable Auto Restart After a Fault Has Cleared

F24

Number of Auto Restart Attempts

005

(Factory Setting is “000”)

Five Auto Restart attempts

F28 Automatic AC Line Start

001

(Factory Setting)

Disable Automatic AC Line Start

TABLE 13 – FUNCTIONS F23, F24, F28 SET FOR AUTOMATIC RESTART

FOR ALL FAULTS EXCEPT AC POWER LOSS

Sec. VIII – Drive Operation (Cont.)

c. Automatic Restart for All Faults Including AC Power Loss* – If the

application requires that the drive automatically restart after a fault has cleared, including an AC power loss, Function F28 must be set as follows. See Table 14.

To change the setting of F28 from “001” to “000”:

1. The drive must be in Stop Mode (press the RUN/STOP key).

2. Press the DSP/FUN key to display function number.

3. Press the ▲ or ▼/RESET key until “F28” is displayed.

4. Press the DATA/ENT key. The function code will be displayed. Factory setting is “001” [Disable Automatic AC Line Start].

5. Press the ▲ or ▼/RESET key until code “000” is displayed.

6. Press DSP/FUN key to return to the frequency display or press the ▲ or ▼/RESET key to change to another function number.

*Note: For Automatic Restart, Function F10 must be set to

“001” [External Contacts] and a jumper must be installed between Terminals 3 and 5 of Terminal Block TM2.

Function

Number

Function Description Code/Value Description of Code/Value

F23

Auto Restart After a Fault Has Cleared

000

(Factory Setting)

Enable Auto Restart After a Fault Has Cleared

F24

Number of Auto Restart Attempts

005

(Factory Setting is “000”)

Five Auto Restart Attempts

F28 Automatic AC Line Start

000

(Factory Setting is “001”)

Enable Automatic AC Line Start

F10 Start/Stop Control

001

(Factory Setting is “000”)

External Contacts (Jumper Terms. 3 & 5 of TM2)

TABLE 14 – FUNCTIONS F23, F24, F28 SET FOR AUTOMATIC RESTART

FOR ALL FAULTS INCLUDING AC POWER LOSS

4. F11 (Frequency Control Method) – Frequency Control Method is used to

set the drive for either keypad, potentiometer, voltage following, or current following frequency control, as described in Section IX, on page 42. F11 is factory set to “000” [Keypad] to control output frequency with the keypad.

Note: 1. SW1 must also be set to the proper setting for voltage or current signal input, as described in Section V-B-1, on page 21.

To change the setting of F11 from “000” [Keypad] to “001” [External Contacts]:

a. The drive must be in Stop Mode (Press the RUN/STOP key).

Sec. VIII – Drive Operation (Cont.)

b. Press the DSP/FUN key to display function number.

c. Press the ▲ or ▼/RESET key until “F11” is displayed.

d. Press the DATA/ENT key. The function code will be displayed (factory

setting is “000” (Keypad]).

e. Press the ▲ or ▼/RESET key until the desired setting is displayed. The

programmable codes for F11 are as follows.

f. Press DSP/FUN key to return to the frequency display or press the ▲ or

▼/RESET key to change to another function number.

5. F10 (Start/Stop Control) – Start/Stop Control is used to set the drive for

keypad (factory setting) or external Start/Stop Control, as described in Section IX, on page 42. F10 is factory set to “000” [Keypad].

WARNING! The Stop contact is never to be used as a Safety Disconnect since it is not fail-safe. Use only the AC line for this purpose.

To change the setting of F10 to External Contacts:

a. The drive must be in Stop Mode (press the RUN/STOP key).

b. Press the DSP/FUN key to display function number.

c. Press the ▲ or ▼/RESET key until “F10” is displayed.

d. Press the DATA/ENT key. The function code setting will be displayed

(factory setting is “000” [Keypad]).

e. Press the ▲ or ▼/RESET key until code “001” is displayed.

f. Press DSP/FUN key to return to the frequency display or press the ▲ or

▼/RESET key to change to another function number.

Notes: 1. In order for the reverse function to operate, Function F22 must be set to “000” [Enable Reverse Run] (factory setting). 2. The STOP key on the keypad is always operative, even if F10 is set to “001” [External Contacts].

6. F03 (External Forward-Stop-Reverse Control) – External Forward-Stop-

Reverse Control is used to set the drive for either Forward/StopReverse/Stop (factory setting) or Run/Stop-Forward/Reverse, as described in Section IX, on page 39.

F11 = 000: Keypad (Factory Setting)

001: Potentiometer, 0 - 10 V, 0 - 20 mA

002: 4 - 20 mA

Sec. VIII – Drive Operation (Cont.)

WARNING! The Stop contact is never to be used as a Safety Disconnect since it is not fail-safe. Use only the AC line for this purpose.

To change the setting of F03 to Run/Stop-Forward/Reverse:

a. The drive must be in Stop Mode (press the RUN/STOP key).

b. Press the DSP/FUN key to display function number.

c. Press the ▲ or ▼/RESET key until “F03” is displayed.

d. Press the DATA/ENT key. The function code will be displayed. Factory

setting is “000” [Forward/Stop-Reverse/Stop].

e. Press the ▲ or ▼/RESET key until code “001” [Run/Stop –

Forward/Reverse] is displayed.

f. Press the DSP/FUN key to return to the frequency display or press the

▲ or ▼/RESET key to change to another function number.

7. Setting F20 for Preset Speed #2 – Multifunction Input Terminal 7 is used

to set various functions for operating the drive. F20 is factory set to “005” [Reset] to reset the drive after a fault has cleared. See Preset Speed operation in Section V-B-5, on page 23.

To change the setting of F20 to Preset Speed #2:

a. The drive must be in Stop Mode (press the RUN/STOP key).

b. Press the DSP/FUN key to display function number.

c. Press the ▲ or ▼/RESET key until “F20” is displayed.

d. Press the DATA/ENT key. The function setting will be displayed (factory

setting is “005” [Reset]).

e. Press the ▲ or ▼/RESET key until code “006” [Preset Speed #2] is dis-

played.

f. Press the DSP/FUN key to return to the frequency display or press the

▲ or ▼/RESET key to change to another function number.

Note: F20 can be used to set the following functions: Jog (“001”), Preset Speed #1 (“002”), Rapid Stop (“003”), Coast-to-Stop (“004”), Reset (“005”) (factory setting), and Preset Speed #2 (“006”).

D. Programmable Functions (Summary List) – All functions have been factory

set, as shown in Table 15, on pages 37 and 38. See Section IX, on page 39, for a detailed description of each function.

Sec. VIII – Drive Operation (Cont.)

Page

Number

393939

4040414142

Factory

Setting

5.0

5.0 000

000

004

60.0

0.0

10.0

6.0

000

005

0.0

000

0.5

1.5

Function Range/Code

0.1 - 999

000: Forward/Stop-Reverse/Stop

001: Run/Stop-Forward/Reverse

000: Forward Direction

001: Reverse Direction

001: 50Hz Constant Torque 004: 60Hz Constant Torque

002: 50Hz High Starting Torque 005: 60Hz High Starting Torque

003: 50Hz Variable Torque (HVAC) 006: 60Hz Variable Torque (HVAC)

1.0 - 200

0.0 - 200

1.0 - 200

000: Keypad Operation 001: External Run/Stop Contacts

000: Keypad 001: Potentiometer, 0 - 10V, 0 - 20mA

002: 4 - 20mA

001: 4 kHz 004: 7.2 kHz 007: 12 kHz 010: 16 kHz

002: 5 kHz 005: 8 kHz 008: 14.4 kHz

003: 6 kHz 006: 10 kHz 009: 15 kHz

0.0 - 10.0

000: Controlled Deceleration-to-Stop (with DC Injection Braking)

001: Coast-to-Stop

0.0 - 25.5

1.0 - 10.0

Function Description

Acceleration Time (Seconds)

Deceleration Time (Seconds)

External Forward-Stop-Reverse Control (See F10)

Motor Direction

Volts/Hz Pattern1Output Frequency Upper Limit(Hz)

Output Frequency Lower Limit (Hz)

Preset Speed #1 Frequency (Hz)

Jog Frequency (Hz)

Start/Stop Control (See F03)

Frequency Control Method

Switching Frequency (Code)

Volts/Hz Curve Modification (Torque Boost) (%)

Stop Method

DC Injection Brake Time (Seconds)

DC Injection Brake Start Frequency (Hz)

Function

Number

F01*

F02*

F03

F04*

F05

F06*

F07*

F08

F09

F10

F11

F12

F13

F14

F15

F16

TABLE 15 – PROGRAMMABLE FUNCTIONS SUMMARY LIST

Sec. VIII – Drive Operation (Cont.)

Table 15 continued on page 38.

Notes: 1. Setting F25 to “010” [50 Hz] will automatically set F05 to “001” [50 Hz] and F06 to “050” [50 Hz]. Setting F25 to “020” [60 Hz] will automatically set F05 to “004” [60 Hz]

and F06 to “060” [60 Hz]. 2. For Preset Speed #3, set F19 to “002”, F20 to “006”, and connect Terminals 6 and 7 of Terminal Block TM2 together. *Settings of F01, F02, F04, F06,

and F07 can be changed while the drive is in the run mode.

Page

Number

474747

484848

485151

Factory

Setting

8.0

100

002

005

003

000

20.0

30.0

001

—

Function Range/Code

0.0 - 20.0

1 - 200

001: Jog 004: Coast-to-Stop

002: Preset Speed #1 005: Reset

003: Rapid Stop 006: Preset Speed #2

001: Jog 004: Coast-to-Stop

002: Preset Speed #1 005: Reset

003: Rapid Stop 006: Preset Speed #2

001: Run 002: Frequency Reached 003: Fault

000: Enable Reverse Run 001: Disable Reverse Run

000: Enable Auto Restart 001: Disable Auto Restart

0 - 5

010: Reset Drive for 50 Hz Constant Torque Motor Operation

020: Reset Drive for 60 Hz Constant Torque Motor Operation

0.0 - 200

000: Enable Automatic AC LIne Start

001: Disable Automatic AC LIne Start

—

Function Description

DC Injection Brake Level (% Bus Voltage)

Electronic Motor Overload Protection (I

t) (% Full Load)

Multifunction Input Terminal 6 2Multifunction Input Terminal 7 2Multifunction Output Relay (Terminals 1, 2)

Reverse Enable/Disable

Auto Restart (After a Fault Has Cleared)

Number of Auto Restart Attempts

Reset Drive to Factory Settings1Preset Speed #2 Frequency (Hz)

Preset Speed #3 Frequency (Hz)

Automatic AC Line Start

CPU Program Version

Logs Last 3 Faults that Occurred

Function

Number

F17

F18

F19

F20

F21

F22

F23

F24

F25

F26

F27

F28

F29

F30

TABLE 15 – PROGRAMMABLE FUNCTIONS SUMMARY LIST (Continued)

Sec. VIII – Drive Operation (Cont.)

IX. PROGRAMMABLE FUNCTIONS (Detailed)

The KBE2 Series drive contains programmable functions which are described below. See Section VIII-A, on page 26, for keypad instructions. See Table 15, on pages 37 and 38.

F01 –

Acceleration Time

Factory Setting: “5.00” (5.0 Seconds) – F01 is used to set the acceleration time.

F01 is factory set to “05.0” for 5 second acceleration. The acceleration time is based on the time it takes for the drive output to reach 60 Hz.

If the Set Frequency is greater than 60 Hz, the acceleration time will be proportionally increased. If the drive is set to less than 60 Hz, the acceleration time will be proportionally decreased.

When accelerating high inertial loads, the acceleration time may be extended and the current limit circuit may activate due to the Stall Prevention Circuitry.

Programmable Range: 0.1 - 999 Seconds

F02 –

Deceleration Time

Factory Setting: “5.00” (5.0 Seconds) – F02 is used to set the deceleration time.

F02 is factory set to “05.0” for 5 second deceleration. The deceleration time is based on the time it takes for the drive output to reach zero speed (from 60 Hz) after a stop or zero speed command is given.

If the Set Frequency is greater than 60 Hz, the deceleration time will be proportionally increased. If the drive is set to less than 60 Hz, the deceleration time will be proportionally decreased.

When decelerating high inertial loads, the automatic regeneration protection circuit may activate. This circuit will extend the deceleration time to prevent the drive from tripping, due to overcharging the bus capacitors.

Programmable Range: 0.1 - 999 Seconds

F03 – Exter

nal Forward-Stop-Reverse Control

Factory Setting: “000” [Forward/Stop, Reverse/Stop] – F03 is used to set the

drive for external forward/stop-reverse/stop or run/stop-forward/reverse control. F03 is factory set to “000”. Function F10 must be set to “001” [External Contacts], for external Start/Stop operation. See Section V-A, on page 20.

Notes: 1. If both the FWD and REV contacts are closed, the drive will be in Stop Mode. 2. If Reverse Operation does not function and “LOC” is displayed, change F22 [Reverse Enable/Disable] to “000” [Enable Reverse Run]. If F22 is set to “001” [Disable Reverse Run], the reverse command is disabled.

F03 = 000: Forward/Stop-Reverse/Stop

001: Run/Stop-Forward/Reverse

F04 – Motor Direction

Factory Setting: “000” [Forward Direction] – F04 is used to set either forward or

reverse motor direction using the keypad. F04 is factory set to “000” for forward operation of the motor.

Note: In order for the Reverse Function to operate, F22 must be set to “000” [Enable Reverse Run] (factory setting).

F05 – V

olts/Hz Pattern

Factory Setting: “004” [60 Hz Constant Torque] – F05 is used to set the

Volts/Hz pattern for 60 Hz and 50 Hz motors for constant torque, high starting torque, or variable torque (HVAC) applications, as shown in Figure 16, on page 41. F05 is factory set to “004” for 60 Hz motors used in constant torque applications. Also see the description for F13 [Volts/Hz Curve Modification (Torque Boost)], on page 43, which is used to modify a Volts/Hz pattern for a specific application.

F06 – Output Fr

equency Upper Limit

Factory Setting: “60.0” (60.0 Hz) – F06 is used to set the output frequency

upper limit to the motor and is factory set to “60.0”, which will operate the motor at a maximum frequency of 60.0 Hz.

Programmable Range: 1 - 200 Hz

Note: If the drive is set for 50 Hz motors, the Output Frequency Upper Limit will automatically be set to 50 Hz.

F07 – Output Fr

equency Lower Limit

Factory Setting: “00.0” (0.0 Hz) – F07 is used to set the output frequency lower

limit to the motor and is factory set to “00.0”, which will operate the motor at a minimum frequency of 0.0 Hz.

Programmable Range: 0 - 200 Hz

Note: F07 setting cannot exceed F06 setting.

F04 = 000: Forward Direction

001: Reverse Direction

F05 = 001: 50 Hz Constant Torque

002: 50 Hz High Starting Torque

003: 50 Hz Variable Torque (HVAC)

004: 60 Hz Constant Torque

005: 60 Hz High Starting Torque

006: 60 Hz Variable Torque (HVAC)

Sec. IX – Programmable Functions (Detailed) (Cont.)

F08 – (Preset Speed #1)

Factory Setting: “10.0” (10.0 Hz) – F08 is used to set the frequency of Preset

Speed #1 and is factory set to “10.0”, which will run the motor at 10.0 Hz if Terminal “6” is selected, as described in Section V-B-5, on page 22.

Programmable Range: 1 - 200 Hz

F09 – Jog Fr

equency

Factory Setting: “06.0” (6.0 Hz) – F09 is used to set the jog frequency. F09 is

factory set to “06.0” which will run the motor at 6.0 Hz. To program the drive for Jog operation, Multifunction Input Terminals “6” or “7” must be used. See F19 on page 45 and F20 on page 46.

Programmable Range: 1 - 200 Hz

FIGURE 16 – VOLTS/Hz PATTERN

Sec. IX – Programmable Functions (Detailed) (Cont.)

100

Constant Torque Application

High Starting Torque Application

Variable Torque (HVAC) Application

Motor Voltage (%)

30 40

Motor Frequency (%)

50 60 70 80 90 100

Output Frequency Upper Limit (F06)

F10 – Start/Stop Control

Factory Setting: “000” [Keypad Operation] – F10 is used to set either keypad

operation or external start/stop control. F10 is factory set to “000”, which provides start/stop control with the keypad. (Also see F03).

Note: If F10 is set to “001” [External Run/Stop Contacts], the Stop Function on the keypad (RUN/STOP key) remains operational.

F11 –

Frequency Control Method

Factory Setting: “000” [Keypad Operation] – F11 is used to set the drive for

either keypad control or external signal input control (speed potentiometer, 0 - 10 V, 0 - 20 mA DC, or 4 - 20 mA DC). F11 is factory set to “000”, to operate the drive using the keypad.

Note: If a remote speed potentiometer or a 0 - 10 Volt DC signal is used, set SW1 to the “V” position (factory setting). If a 0 - 20 mA DC or 4 - 20 mA DC signal is used, set SW1 to the “I” position. See Section V-B, starting on page 20.

F12 –

Switching Frequency

Factory Setting: “005” [8 kHz] – F12 is used to set the switching frequency. F12

is factory set to “005”, for a switching frequency of 8 kHz, which provides low motor noise and good motor torque. Increasing the switching frequency to the maximum of 16 kHz will further reduce motor noise. However, increased radio frequency interference will result as well as 10% derating of the maximum output current. Reducing the switching frequency will provide increased motor torque. However, the audible noise will also increase.

F10 = 000: Keypad Operation

001: External Run/Stop Contacts

F11 = 000: Keypad

001: Speed Potentiometer, 0 - 10 V DC, 0 - 20 mA DC

002: 4 - 20 mA DC

F12 = 001: 4 kHz 006: 10 kHz

002: 5 kHz 007: 12 kHz

003: 6 kHz 008: 14.4 kHz

004: 7.2 kHz 009: 15 kHz

005: 8 kHz 010: 16 kHz

Sec. IX – Programmable Functions (Detailed) (Cont.)

F13 – Volts/Hz Curve Modification (Torque Boost)

Factory Setting: “00.0” (0.0 %) – F13 is used to increase the percent of torque

boost that will be applied to the motor by modifying the Volts/Hz patterns set by F05, as shown in Figure 17. F13 is factory set to “00.0”, for 0.0% torque boost.

Programmable Range: 0 - 10.0%

FIGURE 17 – VOLTS/Hz CURVE MODIFICATION (Torque Boost)

Sec. IX – Programmable Functions (Detailed) (Cont.)

100

Constant Torque Application

Constant Torque Application with 10% Torque Boost

Motor Voltage (%)

1003020 40

0 - 10% Torque Boost

Motor Frequency (%)

50 60 70 80 90 100

Output Frequency Upper Limit (F06)

F14 – Stop Method

Factory Setting: “000” [Controlled Deceleration-to-Stop] (with DC Injection Braking) – F14 is used to select either controlled deceleration-to-stop or coast-to-

stop when a stop command is given. The controlled deceleration function uses a combination of regeneration and DC injection braking to stop the motor. The factory setting utilizes regeneration as the primary method of braking. When the output frequency reaches 1.5 Hz, injection braking takes effect. For high inertial loads, the optional Brake Resistor may be required (available for Models KBE2-2202, 2203, 4301, 4302, 4303 only). See Section X-D, on page 52. If F14 is set to “000” [Controlled Deceleration-to-Stop] and a stop command is given, the drive output will decelerate to the braking frequency set by F16 [DC Injection Brake Start Frequency]. See Figure 18 and descriptions of F15 [DC Injection Brake Time], F16 [DC Injection Brake Start Frequency], and F17 [DC Injection Brake Level].

F15 – DC Injection Brake Time

Factory Setting: “00.5” (0.5 Seconds) – F15 is used to set the DC injection

brake Time. F15 is factory set to “00.5”, which will apply the DC injection brake for 0.5 seconds. The brake time should not exceed the actual time to stop the load since it may cause overheating of the motor. See Figure 18.

Programmable Range: 0 - 25.5 seconds

F14 = 000: Controlled Deceleration-to-Stop (with DC Injection Braking)

001: Coast-to-Stop

FIGURE 18 – CONTROLLED DECELERATION-TO-STOP

WITH DC INJECTION BRAKING (F14 Set to “000”)

Sec. IX – Programmable Functions (Detailed) (Cont.)

Motor Running at Set Frequency

Set

Frequency

1.5

Output Frequency (Hz)

Stop Command

Time (Seconds)

Motor Slows by Regenerative Braking Until the DC Injection Brake Start Frequency is Reached

DC Injection Brake Start Frequency (F16)

DC Injection Brake Level (F17)

DC Injection

0.5

Brake Time (F15)

F16 – DC Injection Brake Start Frequency

Factory Setting: “01.5” (1.5 Hz) – F16 is used to set the frequency at which DC

injection braking begins. F16 is factory set to “01.5”, which will start applying the DC injection brake at 1.5 Hz. See Figure 18, on page 44.

Programmable Range: 1 - 10 Hz

F17 – DC Injection Brake Level

Factory Setting: “08.0” (8%) – F17 is used to set the DC injection brake level, as

a percent of bus voltage. F17 is factory set to “08.0”, which will apply a DC Injection Brake voltage of 8% of the bus voltage to the motor. See Figure 18, on page 44.

Programmable Range: 0 - 20%

Note: Do not increase the DC Injection Brake Level beyond what is necessary to stop the motor since motor overheating may occur.

F18 – Electr

onic Motor Overload Protection (I2t)

Factory Setting: “100” (100%) – F18 is used to set the maximum motor current,

as a percent of the full load rating of the drive. F18 is factory set to “100”, which will allow loading the motor up to 100% of the full load rating of the drive. I

t provides motor overload protection which prevents motor burnout and eliminates nuisance trips due to overload. The drive is factory set to trip at 150% of F18 setting in 1 minute. To reset the drive, after it has tripped, press the ▼/RESET key or activate an external reset contact wired to Terminal 7 of Terminal Block TM2.

Programmable Range: 1 - 200%

Example: If a 3.3 Amp motor is used with Model KBE2-2101 (rated 4.2 Amps), F18 should be set according to the following formula.

(Current Rating of Motor

÷ Current Rating of Drive) x 100

(3.3 Amps

÷ 4.2 Amps) x 100 = 79%, therefore, enter “079” into F18.

F19 – Multifunction Input T

erminal 6

Factory Setting: “002” Preset Speed #1 – F19 is used to set the function of

Terminal 6 of Terminal Block TM2. F19 is factory set to “002”, which will run the drive at the frequency set by F08 [Preset Speed #1 Frequency] when Terminal 6 is connected to Terminal 5. See Section V-B-5, on page 22.

F19 = 001: Jog. See F09 [Jog Frequency].

F19 = 002: Preset Speed #1. See F08 [Preset Speed #1 Frequency].

F19 = 003: Rapid Stop. The drive will decelerate-to-stop when a momentary “Stop” com-

mand is given. “E.S.” will flash on the display. To restart the drive, press the RUN/STOP key (if F10 is set to “000” [Keypad Operation]) or open and close the direction contact (if F10 is set to”001” [External Run/Stop Contacts]).

Sec. IX – Programmable Functions (Detailed) (Cont.)

F20 – Multifunction Input Terminal 7

Factory Setting: “005” [Reset] – F20 is used to set the function of Terminal 7 of

Terminal Block TM2. F20 is factory set to “005”, which is used to reset the drive, after a fault has cleared, when Terminal 7 is connected to Terminal 5. Set F20 to the desired function code as follows. See Section V-B-5, on page 22.

Note: When using the Rapid Stop command, the stop method programmed by F14 [Stop Method] will be bypassed.

F21 –

Multifunction Output Relay (Terminals 1 and 2)

Factory Setting: “003” [Fault] – F21 is used to set the function of the

Multifunction Output Relay. F21 is factory set to “003” [Fault], which sets the relay to function as a Fault Relay, and change state when a fault condition has occurred, as shown in Table 16 on page 47. See Section V-C, on page 24.

F19 = 004: Coast-to-Stop. The drive will coast-to-stop when a momentary “Stop” command is given. “b.b.” will flash on the display. To restart the drive, press the RUN/STOP key (if F10 is set to “000” [Keypad Operation]) or open and close the direction contact (if F10 is set to “001” [External Run/Stop Contacts]).

F19 = 005: Reset: Used to reset the drive after a fault has cleared.

F19 = 006: Preset Speed #2. See F26 [Preset Speed #2 Frequency] and F27 [Preset Speed #3

Frequency].

F20 = 001: Jog. See F09 [Jog Frequency].

F20 = 002: Preset Speed #1. See F08 [Preset Speed #1 Frequency].

F20 = 003: Rapid Stop. The drive will decelerate-to-stop when a momentary “Stop” command

is given. “E.S.” will flash on the display. To restart the drive, press the RUN/STOP key (if F10 is set to “000” [Keypad Operation]) or open and close the direction contact (if F10 is set to”001” [External Run/Stop Contacts]).

F20 = 004: Coast-to-Stop. The drive will coast-to-stop when a momentary “Stop” command is given. “b.b.” will flash on the display. To restart the drive, press the RUN/STOP key (if F10 is set to “000” [Keypad Operation]) or open and close the direction contact (if F10 is set to “001” [External Run/Stop Contacts]).

F20 = 005: Reset: Used to reset the drive after a fault has cleared.

F20 = 006: Preset Speed #2. See F26 [Preset Speed #2 Frequency] and F27 [Preset Speed #3

Frequency].

F21 = 001: Run

002: Frequency Reached

003: Fault

Sec. IX – Programmable Functions (Detailed) (Cont.)

F22 – Reverse Enable/Disable

Factory Setting: “000” [Enable Reverse Run] – F22 is used to enable or disable

the drive from operating in the reverse direction. F22 is factory set to “000” [Enable Reverse Run] which will allow the drive to be operated in the reverse direction.

Note: If F22 is set to “001” [Disable Reverse Run], F04 [Motor Direction] can only be programmed to “000” [Forward Direction].

F23 –

Auto Restart After a Fault has Cleared

Factory Setting: “000” [Enable Auto Restart] – F23 is used to enable or disable

automatically restarting the drive after a momentary power loss (not exceeding 2 seconds). F23 is factory set to “000” [Enable Auto Restart], which will automatically restart the drive after a momentary power loss. To set the drive for manual restart, after a momentary power loss, set F23 to “001” [Disable Auto Restart].

Note: If the power loss time does not exceed 2 seconds, Auto Restart will occur. If the power loss time exceeds 2 seconds, Auto Restart will be attempted only if F24 [Number of Auto Restart Attempts] is set to “001” - “005”.

F24 –

Number of Auto Restart Attempts

Factory Setting: “000” [Zero Auto Restart Attempts] – F24 is used to set the

number of Auto Restart Attempts that will be performed after a fault has cleared. F24 is factory set to “000” [Zero Auto Restart Attempts], which will not allow the drive to automatically restart after a fault has cleared.

Programmable Range: 0 - 5 Auto Restart Attempts

F21 Setting

Output Relay Contacts

Power

Off

Drive In

Stop Mode

Drive In

Run Mode

Frequency

Reached

Fault

001 [Run] Open Open Closed — —

002 [Frequency Reached] Open Open — Closed —

003 [Fault] Open Open — — Closed

TABLE 16 – MULTIFUNCTION OUTPUT RELAY OPERATING MODES

F22 = 000: Enable Reverse Run

001: Disable Reverse Run

F23 = 000: Enable Auto Restart (see note below)

001: Disable Auto Restart

Sec. IX – Programmable Functions (Detailed) (Cont.)

F25 – Reset Drive to Factory Settings

Factory Setting: “020” [60 Hz Operation] – F25 is used to reset the drive to fac-

tory settings for both 50 Hz and 60 Hz motors.

Note: Setting F25 to “010” [50 Hz] will automatically set F05 [Volts/Hz Pattern] to “001” [50 Hz] and F06 [Output Frequency Upper Limit] to “050” [50 Hz]. Setting F25 to “020” [60 Hz] will automatically set F05 to “004” [60 Hz] and F06 to “060” [60 Hz].

F26 – Pr

eset Speed # 2 Frequency

Factory Setting: “20.0” (20.0 Hz) – F26 is used to set the Preset Speed #2 fre-

quency. F26 is factory set to”20.0”, which will run the motor at 20.0 Hz. See Section V-B-5, on page 22.

Programmable Range: 01.0 - 200 Hz

F27 – Pr

eset Speed # 3 Frequency

Factory Setting: “30.0” (30.0 Hz) – F27 is used to set the Preset Speed #3 fre-

quency. F27 is factory set to”30.0”, which will run the motor at 30.0 Hz. See Section V-B-5, on page 22.

Programmable Range: 01.0 - 200 Hz

F28 – Automatic AC Line Start

Factory Setting: 001 [Disable Automatic AC Line Start] – F28 is used to enable

or disable automatic starting of the drive when the AC line is applied. F28 is factory set to “001”, which will disable automatic starting of the drive when the AC line is applied.

The faults that can be manually or automatically reset are indicated by the following codes: OCS, OCA, OCC, OCd, OCb, OUC, LUC, OHC. (See Table 17, on pages 49 and 50.)

Notes: 1. In order for the drive to automatically restart after a fault has cleared, including AC line restart, set F23 to “000” [Enable Auto Restart], F24 to “005” [Five Auto Restart Attempts], and F28 = “000”. 2. F10 must be set to “001” (External Contacts) and a jumper must be wired to Terminals 3 and 5 of Terminal Block TM2.

Programmable Functions (Detailed) is continued on page 51.

F25 = 010: Reset Drive for 50 Hz Constant Torque Motor Operation

020: Reset Drive for 60 Hz Constant Torque Motor Operation

F28 = 000: Enable Automatic AC Line Start

001: Disable Automatic AC Line Start

Sec. IX – Programmable Functions (Detailed) (Cont.)

Corrective Action

Add appropriate filtering.

Return the drive for repair.

Correct the line voltage.

Return the drive for repair.

Correct the line voltage.

Return the drive for repair.

Improve ventilation to reduce ambient temperature.

Return the drive for repair.

Increase the I

t setting (F18).

Change the Volts/Hz pattern setting (F05).

Replace with an appropriately rated motor.

Change the Volts/Hz pattern setting (F05).

Replace with an appropriately rated drive.

Repair motor.

Isolate motor wires.

Return the drive for repair.

Change the acceleration time setting (F01).

Change the Volts/Hz pattern setting (F05).

Replace with an appropriately rated drive.

Check the load.

Install a line reactor.

Increase the deceleration time setting (F02).

Change the DC Injection Brake Time (F15).

Change the Injection Brake Start Frequency (F16).

Change the Injection Brake Level (F17).

Probable Cause

Noise interference.

EEPROM is defective.

Line voltage is too high.

Detection circuitry is defective.

Line voltage is too low.

Detection circuitry is defective.

Ambient temperature is too high.

Detection circuitry is defective.

Electronic motor overload protection is set too low.

Incorrect Volts/Hz Pattern setting.

Load exceeds motor rating.

Incorrect Volts/Hz Pattern setting.

Load exceeds drive rating.

Shorted motor (phase-to-phase or phase-to-ground).

Leakage current to ground due to multiple motor wires

in the same conduit.

Transistor module is defective.

Acceleration time setting too low.

Incorrect Volts/Hz pattern setting.

Motor load exceeds drive rating.

Transient loading.

Transient power surge.

Deceleration time setting too low.

DC injection brake time setting too long.

Incorrect DC injection brake start frequency setting.

DC injection brake level setting too high.

Description

Program error.

EEPROM error.

AC line input voltage is too high.

AC line input voltage is too low.

Overtemp. while the drive is in stop mode.

Overload while the drive is in stop mode.

Motor overload.

Drive overload.

Drive trips during startup.

Overcurrent during acceleration.

Overcurrent at set frequency.

Overcurrent during deceleration.

Overcurrent during braking.

Display

Indication

CPF

EPR

OL1*

OL2*

OCS*

OCA*

OCC*

OCd*

OCb*

TABLE 17 – FAULT CODES AND CORRECTIVE ACTIONS

*Faults which will cause the Output Relay to change state if F21 [Multifunction Output Relay] is set to “003” [Fault] (factory setting).

Sec. IX – Programmable Functions (Detailed) (Cont.)

Table 17 continued on page 50.

Corrective Action

Increase the deceleration time setting (F02).

Correct the AC line input voltage.

Replace with an appropriately rated drive.

Correct the AC line input voltage.

Replace with an appropriately rated drive.

Improve ventilation to reduce ambient temperature.

Press the ▼/RESET key or use an external contact

to reset the drive.

Press the ▼/RESET key or use an external contact

to reset the drive.

Change F22 to “000”.

Change F04 to “000”.

Use ▲ or ▼/RESET to change frequency setting

F11 = 000. (Keypad Operation).

Factory set.

Stop the drive and then change the function

range or code.

Set F06 frequency setting higher than F07.

Probable Cause

Deceleration time is set too low.

AC line input voltage too high.

Inertial load too great.

AC line voltage is too low or incorrect drive

voltage rating.

Load current exceeds drive rating.

Ambient temperature is too high.

When the external stop signal is activated using

the multifunction input terminal, the motor will

decelerate and stop. The display will flash “E.S.”

after the motor stops.

When the external stop signal is activated using

the multifunction input terminal, the drive will

cease operation.

Attempt to reverse motor direction when F22 = 001.

Attempt to program F22= 001 when F04 = 001.

Pressing the ▲ or ▼/RESET key when F11 = 001 or

Preset Speed operation is selected.

Attempt to change F29 setting (CPU Version).

Attempt to change a function that cannot be

changed while the drive is running.

F06 and F07 frequency setting are the same.

Description

Overvoltage at set speed or

during deceleration.

Low voltage at set speed.

Heat sink overtemperature at set speed.

Rapid Stop.

Coast-to-Stop.

Motor direction locked.

Keypad operation error.

Frequency setting error.

Display

Indication

OUC*

LUC*

OHC*

E.S.

b.b.

LOC

Er1

Er2

TABLE 17 – FAULT CODES AND CORRECTIVE ACTIONS (Continued)

*Faults which will cause the Output Relay to change state if F21 [Multifunction Output Relay] is set to “003” [Fault] (factory setting).

Sec. IX – Programmable Functions (Detailed) (Cont.)

Note: All models are available with a built-in Class A Industrial Standard RFI Filter. Contact Sales Department.

F29 – CPU Program Version

Factory Setting: Current Software Version – F29 is used to display the software

version of the drive.

F30 – Logs Last 3 Faults that Occurr

F30 logs the last three faults that occurred, in chronological order. Press the key to scroll through the three faults that occurred. The decimal point in the display indicates the chronological occurrence of the fault (“x.xx” indicates the latest fault that occurred. “xx.x” indicates the previous fault that occurred. “xxx.” indicates the first fault that occurred). Press the ▼/RESET key to erase all three recorded faults (“-.- - ”, “- -.-”, and “- - -.” will be displayed when the key is pressed). See Table 17, on pages 49 and 50.

X. OPTIONAL ACCESSORIES

A. DIN Rail Mounting Kit (Part No. 14000) – Available for all models except

KBE2-1125-4, 1150-4, 1101-4, 2101-4, 2202-4, 2203-4, 4301-4, 4302-4, 4303-4.

B. Class B Residential Standard RFI (EMI) Filters – Provides RFI noise suppres-

sion and complies with CE Directive 89/336/EEC relating to the EMC Class B Residential Standard. See Table 19 and Figure 19, on page 52. The recommended maximum wiring distance between drive and filter is 12” (30 cm).

Display

Indication

Description

SP0

The drive has been set to Zero Frequency using the keypad or external frequency command.

SP1

The drive is in Stop Mode due to an interruption and resumption of the AC power. To restart the drive, open and close the Start/Stop contact.

Note: F28 is set to “001” [Disable Automatic AC Line Start] (factory setting).

SP2 The RUN/STOP key is pressed while the drive is in the Run Mode.

TABLE 18 – STATUS INDICATORS WHEN THE DRIVE IS IN

EXTERNAL START/STOP MODE (F10 = 001)

Part No.

Rating Drive Model

Dimensions

Inches mm

14020

10 Amps @ 230 Volts AC –1φ

All 230 Volt AC thru 1 HP 2.99 x 6.14x 0.98 76 x156 x 25

14012

20 Amps @ 230 Volts AC – 1φ

All 230 Volt AC thru 3 HP 4.84 x 6.81x 1.54 123 x 173x 39

14015

10 Amps @ 460 Volts AC – 3φ

All 380/460 Volt AC thru 3 HP 4.84 x6.81 x 1.54 123 x 173 x39

TABLE 19 – CLASS B RESIDENTIAL STANDARD RFI FILTERS

Drive

Model No.*

Motor

HP, (kW)

Braking

Torque

(%)

Brake Resistor

Part No. Ω W

Dimensions (W x H x L)

Inches mm

KBE2-2202 2, (1.5) 120 14180 100 150 1.57 x 0.79 x 8.46 40 x 20 x 215

KBE2-2203 3, (2.2) 115 14190 70 200 2.36 x 1.18 x 6.49 60 x 30 x 165

KBE2-4301 1, (0.75) 125 14230 750 60 1.57 x 0.79 x 4.53 40 x 20 x 115

KBE2-4302 2, (1.5) 120 14240 400 150 1.57 x 0.79 x 8.46 40 x 20 x 215

KBE2-4303 3, (2.2) 130 14250 250 200 2.36 x 1.18 x 6.49 60 x 30 x 165

TABLE 20 – BRAKE RESISTOR SELECTION CHART

C. Remote Speed Potentiometer Kit (Part No. 9831) – Provides remote mount-

ing of the speed potentiometer to control motor speed. Kit includes a linear 5kΩ

- 5 Watt wire wound potentiometer, mounting hardware, and panel insulator.

D. Brake Resistor – Provides rapid stopping with high inertial loads. See Table

20. This option is only available for Models KBE2-2202, 2203, 4301, 4302, and 4303.

FIGURE 19 – RECOMMENDED RFI FILTER CONNECTION

Sec. X – Optional Accessories (Cont.)

* Includes all “-P” and “-4” suffix models.

Cable Shield*

Motor Mounted on Metal Frame

AC Line

Input

Internal

Connection

Earth

Drive Mounted on RFI Filter

RFI Filter Mounted on Metal Frame

Drive

RFI Filter

L1'

L2'

L3'

*Cable shield should be grounded on drive side only.

Motor

E. DownLoad Module™ (DLM) (Part No. 14145) – Uploads and downloads drive

programs. Requires KBE2 to DLM Communication Cable (Part No. 14147). See Figure 20.

FIGURE 20 – DLM CONNECTIONS

F. Drive-Link™ Software (Part No. 14165) – Provides PC communications to

facilitate programming. Uses Windows® 95/98/2000/ME/XP/NT. Requires DownLoad Module™ (DLM) (Part No. 14145) and KBE2 to DLM Serial Communication Cable (Part No. 14147). See Figure 20. For Drive-Link™ Software with USB cable, order Part No. 14166.

Sec. X – Optional Accessories (Cont.)

DownLoad Module™

(Part No. 14145)

DOWNLOAD MODULE

Model DLM-1000

Part No. 14145

CONNECTION

DLMPC DRIVE

DLMPC

DRIVE

DLM

PROGRAM

DRIVE

TO DLM

PROGRAM DLM TO

DRIVE

KB Electronics Inc.

Coral Springs, Florida

PWRPCTR

PROGRAM NO.

TPWR R

DRIVE

DLM to Drive Connection

KBE2 to DLM Communication Cable (Part No. 14147)

Adjustable Frequency Drive

DATA

ENT

RESET

RUN

DSP

STOP

FUN

* For Drive-Link™ Software with

USB Communication Cable,

PC to DLM Connection

Drive-Link™ Software with Serial Communication Cable

(Part No. 14165) *

Drive-Link™

Order Part No. 14166

DownLoad Module™

(Part No. 14145)

DOWNLOAD MODULE

Model DLM-1000

Part No. 14145

CONNECTION

DLM DRIVE

DLM

DRIVE

PROGRAM

DRIVE TO DLM

PROGRAM

DLM TO DRIVE

DRIVE

KB Electronics Inc.

Coral Springs, Florida

PWRPCTR

PWR T R

PC to DLM to Drive Connection

DownLoad Module™

Drive-Link™ Software with Serial Communication Cable

(Part No. 14165) *

Drive-Link™

* For Drive-Link™ Software with

USB Communication Cable,

Order Part No. 14166

(Part No. 14145)

DOWNLOAD MODULE

Model DLM-1000

Part No. 14145

CONNECTION

DRIVE

PCPCDLM

DLM

DLM DRIVE

PROGRAM

DRIVE TO DLM

PROGRAM

DLM TO DRIVE

DRIVE

KB Electronics Inc.

Coral Springs, Florida

RPWR T

PROGRAM NO.

PWR RT

DRIVE

KBE2 to DLM Communication Cable (Part No. 14147)

Adjustable Frequency Drive

DATA

ENT

RESET

RUN

DSP

STOP

FUN

PROGRAM NO.

DRIVE

H. AC Load Reactor – Eliminates false tripping when motor wires exceed 100

feet (30 m). See Table 22, for the recommended AC Load Reactor. AC Load Reactors can be purchased from ACME, MTE, and TCI.

Note: The voltage rating of the AC Load Reactor must be equal or greater than the drive’s nominal AC line input voltage rating.

Drive Model

AC Line

Input Phase(s)

AC Line Reactor Rating

Volts AC Amps AC mH

KBE2-2125 1 230 3 7

KBE2-2150 1 230 5.2 4.2

KBE2-2101 1 230 9.4 2.1

KBE2-2202

1 230 19 1.1

3* 230 11 1.1

KBE2-2203

1 230 27 0.71

3* 230 20 0.71

KBE2-4301 3* 460 2.5 8.4

KBE2-4302 3* 460 5 4.2

KBE2-4303 3* 460 7.5 3.6

G. AC Line Reactor – Eliminates erratic operation or tripping due to a noisy or

unstable AC power source. The following are some typical problems associated with an AC line which will require the addition of a line reactor: multiple drives on the same line, solenoids, power factor correction capacitors and machinery switching “on” and “off”. See Table 21 for the recommended AC Line Reactor. AC Line Reactors can be purchased from ACME, MTE, and TCI.

TABLE 21 – RECOMMENDED AC LINE REACTOR SELECTIOIN CHART

*Note: For 3-phase AC line inputs, a 3-phase reactor or three 1-phase reactors must be used.

Motor Rating

(Nominal)

(Amps AC)

AC Load Reactor Rating

Amps AC mH

2 2 11 3 3 7.4

3.4 4 5.5

4.8 6 3.7

7.6 8 2.8 11 12 1.8 14 16 1.4 21 25 0.88 27 27 0.82 34 35 0.63 40 45 0.49

TABLE 22 – RECOMMENDED 3-PHASE AC LOAD REACTOR SELECTION CHART

Sec. X – Optional Accessories (Cont.)

– NOTES –

XI. LIMITED WARRANTY

For a period of 18 months from the date of original purchase, KB Electronics, Inc. will repair or replace, without charge, devices which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. The foregoing is in lieu of any other warranty or guarantee, expressed or implied. KB Electronics, Inc. is not responsible for any expense, including installation and removal, inconvenience, or consequential damage, including injury to any person, caused by items of our manufacture or sale. Some states do not allow certain exclusions or limitations found in this warranty and therefore they may not apply to you. In any event, the total liability of KB Electronics, Inc., under any circumstance, shall not exceed the full purchase price of this product. (rev 2/2000)

(A98015) – Rev. B1 – 8/2003

KB Electronics, Inc.

12095 NW 39th Street, Coral Springs, FL 33065-2516 • (954) 346-4900 • Fax (954) 346-3377 Outside Florida Call TOLL FREE (800) 221-6570 • E-mail – info@kbelectronics.com www.kbelectronics.com

All rights reserved. In accordance with the United States Copyright Act of 1976, no part of this publication may be reproduced in any form or by any means without permission in writing from KB Electronics, Inc. (8/22/02)

“KB” and “GENESIS” are registered trademarks of KB Electronics, Inc.

KB Electronics KBE2 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual