kawasaki ZTE200S User Manual

THE FLEXIBLE
HEAVY-DUTY ROBOTS

The Z-Series heavy-duty robots were developed using Kawasaki’s advanced technology and extensive

experience in automation. The robust low-maintenance

designs are directly responsible for improved

production line efficiencies in automotive and

general industry applications.

Applications

ZTE200S

Payload 200 kg
Horizontal Reach 3,230 mm
Vertical Reach 4,571 mm
Repeatability ±0.3 mm
Maximum Linear Speed 2,500 mm/s

• Assembly

• Dispensing

• Friction Spot Joining

• Machine Tending

• Material Handling

• Material Removal

• Spot Welding

HIGH QUALITY & LOW-MAINTENANCE

The Z- Series Robots boast industry leading MTBF and

10,000 hour maintenance intervals, which translate to low

operating costs and the highest production efficiencies.

CYCLE TIME ADVANTAGE

The Z Robots along with the ultra high processing speed

capabilities of the Kawasaki E Controller can achieve

superior operating speeds. Add the high-speed option

package and cycle times can be reduced by up to 20% as

compared to previous models. Faster speeds translate to

shorter cycle times, resulting in maximum production.

WIDE WORK ENVELOPE

The Kawasaki Z Robot combines a long reach arm with

a minimal amount of dead space for the widest work

envelope in its class. In addition, the patented Kawasaki

Hybrid Link Configuration enables the arm to rotate back

over itself without having to rotate the base joint, thereby

improving efficiency and minimizing power consumption.

SPACE SAVING DESIGN WITH
INTEGRATED FEATURES

The small footprint of these high payload long reach robots

allows for installations in confined areas. The Z-Series

Robots are available with integrated pneumatic piping,

wiring, and fork lift pockets, limiting the amount of work

space required and minimizing potential interference.

PROTECTION FROM
HARSH ENVIRONMENTS

Z -Series Robots can operate in some of the harshest

environments due to the Kawasaki sealed arm design.

The wrist portion of the robot has an Ingress Protection

classification of IP67, while the other areas of the arm are

rated at IP65. Robot maintenance due to contamination can

be eliminated.

ARM ID MEMORY

Kawasaki’s Arm ID board enables the robot arm to be

interchanged with any E Controller. The ID board stores

all of the necessary servo encoder data. In the event of

a production emergency, the controller can quickly and

easily be replaced to allow for any service and maintenance

procedures to be performed. This feature greatly limits

potential system downtime.

UPGRADEABLE

The Z-Series robot line is manufactured using modular

components and a common software platform. This flexible

design allows some models to be modified to alter reach,

payload capacities and speed. Both hardware and software

alterations can easily be performed in the field. The ability

to change the robot characteristics provide for greater

flexibility to accommodate production and system changes.

ZTE200S

MOTION RANGE & DIMENSIONS

300

°

165

JT3

75

°

3,230

X

Ø0.05

Ø200

Ø160

2–Ø10H7 Depth 12

Ø100H7
Depth 8

2,103

600

80

JT1±180°

100

770 500

F

INSTALLATION DIMENSIONS

F

75

530

770
500 100

370

1,100

JT2

JT2

60°

JT3

95°

2-Ø25G8

300300

300

125 x 45°

Note: Detailed drawings are available upon request.

XØ0.04

781,300231

VIEW A

30°

6 M10 Depth 12

Y

30°

(mm)

Type

Degrees of Freedom

Payload

Horizontal Reach

Vertical Reach

Repeatability

Maximum Linear
Speed

Work
Envelope

(degrees)

&
Maximum Speed

4,571

(degrees/s)

Wrist Load
Capacity

Motor(s)

1,731

Brakes

Hard Stop(s)

Limit Switch

Mass

Body Color

Installation

Environmental
Conditions

Protection
Classification

Built-in Utilities

X YØ0.15

Options

Controller

ZTE200S SPECIFICATIONS

Articulated

6 axes

200 kg

3,230 mm

4,571 mm

±0.3 mm

2,500 mm/s at robot flange

Axis Motion Range Maximum Speed

JT1 ±180° 100°/s

JT2 +60° ~ -75° 100°/s

JT3 +165° ~ -95° 90°/s

JT4 ±360° 120°/s

JT5 ±120° 115°/s

JT6 ±360° 180°/s

Axis Maximum Torque Moment of Inertia

JT4 1274 N·m 199.8 kg·m

JT5 1274 N·m 199.8 kg·m

JT6 686 N·m 154.9 kg·m

Brushless AC Servomotor

All axes

Adjustable mechanical stopper JT1

End of stroke limit switch JT1

1,600 kg (excluding Options)

Kawasaki Standard

Shelf

Temperature 0 ~ 45º C

Humidity

Vibration Less than 0.5 G

Wrist: IP67 Base: IP65 * Equivalent

Pneumatic piping ( ø12 x 2 lines)

Linear track options
Base plate
Adjustable mechanical stopper JT2/JT3
Limit switch JT2/JT3
Signal harness (up to 24 inputs and 8 outputs)
Double/single solenoid valves (2 units max.)
Internal wiring (37 wires inside robot arm)
Air cleaning equipment (filter, regulator, mist separator)
Piping for cooling water
Wrist flange adapter with ø92 mm mounting pattern

E32 (See E Controller data sheet for specifications)

35 ~ 85 % (no dew, nor
frost allowed)

2

2

2

Assembly • Cutting • Dispensing • Grinding • Handling

Kawasaki Robotics (USA), Inc.

United States

28140 Lakeview Drive
Wixom, Michigan 48393
Phone [phone]
Email [e-mail]

Canada

Phone [phone]

Mexico

Phone [phone]

•

Inspection • Packaging • Painting • Palletizing • Polishing • Tending • Welding

www.kawasakirobotics.com

ZTE200S - REV02/14
© Kawasaki Robotics (USA), Inc. All rights reserved.
Technical specifications subject to change without notice.