Karcher BR47-35ESC User Manual [en, es, fr]

BR 47/35 ESC
English 3 Français 19 Español 35
5.961-740.0 01/09
2
IMPORTANT SAFETY IN-
STRUCTIONS
READ ALL INSTRUCTIONS
BEFORE USING.
– Do not use to pick up flammable or
combustible liquids, such as gasoline, or use in areas where they may be present.
– Connect to a properly grounded outlet
only. See Grounding Instruction.
SAVE THESE INSTRUCTIONS
WARNING
To reduce the risk of fire, electric shock, or injury: – Do not leave appliance when plugged in.
Unplug from outlet when not in use and before servicing.
WARNING
– TO REDUCE THE RISK OF ELECTRIC
SHOCK-USE INDOORS ONLY
– Do not allow to be used as a toy. Close
attention is necessary when used by or near children.
– Use only as discribed in this manual. Use
only manufacturer`s recommended attachments.
– Do not use with damaged cord or plug. If
appliance is not working as it should, has been dropped, damaged, left outdoors, or dropprd into water, return it to a service center.
– Do not pull or carry by cord, use cord as
a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
– Do not unplug by pulling on cord. To
unplug, grasp the plug, not the cord.
– Do not handle plug or appliance with wet
hands.
– Do not put any object into openings. Do
not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.
– Keep hair, loose clothing, fingers, and all
parts of body away from openings and
moving parts. – Turn off all controls before unplugging. – Use extra care when cleaning on stairs.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, ground­ing provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding con­ductor and a grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accor­dance with all local codes and ordinances.
WARNING
Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electri­cian or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the ap­pliance-if it will not fit the outlet, have a prop­er outlet installed by a qualified electrician. This appliance is for use on a nominal 120­volt circuit and has a grounding attachment plug that looks like the plug illustrated in sketchpicture A. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adaptor should be used with this appliance.
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CONNECT TO A PROPERLY
GROUNDED OUTLET ONLY
1 Grounded outlet 2 Grounded outlet Box 3 Grounded Pin
OPERATING SAFETY RULES
AND PRACTICES
Operator Responsibility
Save operation is in the responsibility of the operator. The operator shall be familiar with the oper­ation and function of all controls and instru­ments before undertaking to operate the unit. Before operating the unit, operators shall have read and be familiar with the operator’s manual for the particular unit being operated and they shall also abide by the safety rules and practices in the following paragraphs. Before operating any unit, the operator shall be familiar with unusual operating conditions which may require additional safety precau­tions or special operating instructions.
General
Before starting to operate the unit be in op­erating position. Do not start or operate the unit, any of its functions or attachments, from any place other than from the designated operators position. Before leaving the operator’s position: A bring the unit to a complete stop;
B if the unit must be on an incline, block the
wheels. Maintain a safe distance from the edge of ramps, platforms, and other similar working
surfaces. Do not add to, or modify the unit. Do not block access to fire aisles, stairways or fire equipment.
Travelling
Yield the right of way to pedestrians and emergency vehicles such as ambulances and fire trucks. Cross railroad tracks at an angle wherever possible. Do not park closer than 6 ft (1800 mm) to the nearest rail of a railroad track. Keep a clear view of the path of travel and observe for other traffic, personnel, and safe clearances. Under all travel conditions, operate the unit at a speed that will pernit it to be brought to a stop in a safe manner. Do not indulge in stunt driving or horseplay. Slow down for wet and slippery floors. Before driving over a dockboard or bridge plate, be sure that it is properly secured. Drive carefully and slowly across the dock­board or bridge plate, and never exceed its rated capacity. When negotiating turns, reduce speed to a safe level consistent with the operating envi­ronment. Make the turns smoothly.
Operator care of the unit
If the unit is found to be in need of repair or in any way unsafe, or contributes to an un­safe condition, the matter shall be reported immediately to the user’s designated author­ity, and the unit shall not be operated until it has been restored to safe operating condi­tion. If during operation the unit becomes unsafe in any way, the matter shall be reported im­mediately to the user’s designated authority, and the unit shall not be operated until it has been restored to safe operating condition. Do not make repairs or adjustments unless specifically authorized to do so.
4 English
MAINTENANCE AND REBUILD
PRACTICES
Operation of the unit may be hazardous if maintenance is neglected or repairs, re­builds, or adjustments are not performed in accordance with the manufacturer’s design criteria. Therefore, maintenance facilities (on or off premises), trained personnel, and detailed procedures shall be provided. Maintenance and inspection of the unit shall be performed in conformance with the fol­lowing practices: A a schedules planned maintenance, lubri-
cation, and inspection system shall be followed; consult the manufacturer’s rec­ommendations.
B only tranined and authorized personnel
shall be permitted to maintain, repair, ad­just, and inspect the unit, and in accord-
ance with manufacturer’s specifications. Avoid fire hazards and have fire protection equipment present in the work area. Do not
use open pans of fuel or flammable cleaning fluids for cleaning parts.
FIRE SAFETY STANDARD
Any unit not in safe operating condition shall be removed from service. Repairs shall not be made in Class I, Class II, and Class III locations. Fire Prevention: The unit shall be kept in a clean condition and reasonably free of lint, excess oil, and grease. Noncombustible agents are preferred for cleaning the unit. Flammable liquids [those having flash points at or above 100°F (37,8°C)] are not allowed. Precautions regarding toxicity, ventilation, and fire hazard shall be appropriate for the agent or solvent used. Nameplate Visibility: The unit type designa­tions as shown on the nameplate and the type markers shall not be covered over with paint so that their identification information is obscured. The unit shall not be used in classified are­as.
English 5
Please read and comply with
these instructions prior to the initial operation of your appliance. Retain these operating instructions for future refer­ence or for subsequent possessors.
Contents
Safety instructions 6 Function 6 Proper use 6 Environmental Protection, Disposal 7 Operating and Functional Elements 8 Before Startup 9 Start up 9 Operation 10 Shutting down 12 Maintenance and care 12 Transport 15 Troubleshooting 16 Specifications 16 Warranty 16 Accessories and Spare Parts 16
Safety instructions
For operator:
Please ensure that all users of the machine have read and understood the contents of this Operating Instructions Manual and are familiar with the local regulations about work safety. The users must have been techni­cally trained to use this appliance.
For users:
Before using the appliance for the first time, read and observe these operating instruc­tions and the accompanying brochure: Safe­ty information for brush cleaning units and spray-extraction units, No. 5.956-251.
Safety Devices
Safety devices serve to protect the user and must not be rendered inoperational or their functions bypassed.
Foot pedal
The appliance can only be started when you press the foot pedal fully downwards. The machine stops when you release the foot pedal.
Function
From he stationary escalator cleaner, deter­gent fluid (from the fresh water tank) is ap­plied to the running travellator/ escalator. The rolling brushes brush the detergent againt the running direction into the ridges of the travellator/ escalator. In the same work­ing step, the dirty detergent is sucked into the dirt water tank of the machine via the in­take brushes.
Proper use
Use this appliance only as directed in these operating instructions. – The appliance may only be used to clean
the stepping areas of travellators/ esca­lators.
– The running or movement direction of
the unit to be cleaned must be adjusted in such a way that the travellator/ escala­tor moves away from the machine.
– To clean the escalator, place the ma-
chine only at the lower end of the escala­tor.
– The appliance may only be equipped
with original accessories and spare parts.
6 English
Environmental protection
The packaging material can be recycled. Please do not throw the packaging material into household waste; please send it for recycling.
Old appliances contain valua­ble materials that can be recy­cled; these should be sent for recycling. Batteries, oil, and similar substances must not enter the environment. Please dispose of your old appliances using appropriate collection systems.
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Operating and Functional Elements
1 Push handle 2 Drainage hose for fresh water 3 Dirt water discharge hose 4 Mains plug 5 Strain relief clamp 6 Foot pedal 7 Rear wheels with stopping lever
Operator console
1 Operating hour counter 2 Display pump pressure 3 Power switch 4 Indicator lamp "Dirt water tank full" 5 Indicator lamp "Brush motor overload"
8 Cover dirt water reservoir 9 Front wheels 10 Dirt water reservoir 11 Fresh water reservoir filler neck 12 Pedal for raising/ lowering the brush
head
13 Lever to lock the brush head
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Before Startup
Î Remove all packaging material except
the wooden palette.
Installing the pushing handle
Removing anti-frost agents
Note
At the time of manufacturing the appliance, it has already been flused using an anti-frost agent. Before starting the machine for the first time, you need to first remove the anti­frost agent.
Î Fill in 10 litres of fresh water in the fresh
water reservoir.
Î Press the foot pedal. Î Set the machine switch to basic clean-
ing.
Î Keep the machine running until the pres-
sure on the manometer falls.
Î Insert the pushing handle in the grooves
on the appliance.
Î Fasten the pushing handle with the 4
screws enclosed in the packet.
Î Fasten the covering flaps. Î Hang in the strain relief clamp at the
pushing handle.
Unloading
Î Lock the rear wheels; remove the wood-
en blocks used for stopping the wheels.
Î Four indicated floor boards of the pallet
are fastened with screws. Unscrew these boards.
Î Place the boards on the edge of the pal-
let. Place the boards in such a way that they lie in front of the four wheels of the machine. Fasten the boards with screws.
Î Slowly push the machine down from the
ramp.
Start up
Preparing the travellator/ escalator
Danger
Risk of injury! The appliance can get stuck and be dragged away by the travellator/ es­calator. Before starting cleaning, check the stepping areas and the ridge profile to see that there are no deformations or any ob­jects stuck therein. To be on the safer side, make sure that you know where the emer­gency switch-off button of the travellator/ es­calator is located.
Î Cordon off the travellator/ escalator as
long as cleaning operations are on and the stepping areas are still wet.
Î Switch on the travellator/ escalator. Î Ensure that the running direction of the
travellator/ escalator is away from the machine.
Preparing the appliance
Î Check whether the combs and the guide
rails of the machine match the make of the travellator/ escalator. Replace the combs and the guide rails, if required.
English 9
Regular cleaning
Cleaning slighly dirty travellators/ escalators (normally, at short regular intervals). At this setting, the appliance works with reduced quantity of water. The water pump works with regular strokes.
Basic cleaning
Î Open the cover of the fresh water reser-
voir.
Î Fill in fresh water. Î Pour in detergent.
Use only those detergents approved by the manufacturer of the appliance.
Î Close the cover of the fresh water reser-
voir.
Î Drive the machine in front of the travella-
tor/ escalator platform.
Operation
Danger
Risk of injury! – Press the foot lever with only one foot.
The other foot must be placed firmly on the ground.
– Hold the pushing handle firmly with at
least one hand.
– Loose fitting clothes and jewellery can
get entangled in the moving parts of the travellator/ escalator. Hence, remove jewellery and wear clothes fitting well on the body and safety shoes.
Cleaning types
The cleaning time depends on the level of dirt and is divided into three cleaning types.
Dry vacuum cleaning
Use dry vacuum clean on the travellators/ escalators that have already been cleaned.
Cleaning very dirty travellators/ escalators (normally done when the escalator has not been cleaned for a long time). Areas with heavy dirt and stains should ideally be cleaned manually.
Tips for cleaning
– First clear off loose, coarse dust manual-
ly.
– Remove hard objects (such as stones)
from the ridges of the steps.
– Clean the front side of the escalator
steps manually.
– Clean the stepping areas in overlapping
strips. To do that, first move the appli­ance from the working position and place it on the side.
– Observe the steps while cleaning. They
should be moist but not wet. There should not be any foam residue.
– First do moist cleaning (with detergent
liquid) and then dry (by setting the appli­ance to dry vacuum cleaning).
– Then clean using clear water so as to re-
move detergent residues.
Cleaning operations
Danger
Risk of injury and electrical shock! Always lay the extension cable in such a way that it does not get jammed or crushed and also does not cause somebody to stumble over it.
Î Plug in the main plug.
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Î Insert the end of the extension cable as
a loop in the strain relief clamp.
Î Lock the rear wheels.
Î Place the machine on the platform in
such a way that the front wheels do not touch the first step of the moving travel­lator/ escalator.
Î Press pedal for lowering the brush head.
The brush head will be lowered and the lock lever will arrest in its position.
Î Press the foot pedal with one foot and
while doing so move the machine a little back and forth towards the side. The ma­chine will position itself centrally in the grooves of the steps; you will then hear a rustling sound.
Danger
Risk of injury! Do not push the appliance onto the escalator any further than the indi­cations given below. Otherwise, the ma­chine will get dragged off by the escalator. In case of danger, immediately press the emergency stop switch of the escalator.
The cleaning head must lie flat on the esca­lator. Î Set the appliance switch to regular or ba-
sic cleaning.
The machine is started.
Note
The machine switches off when the dirt wa­ter reservoir is full. To restart the machine, empty the dirt water reservoir and briefly set the appliance switch to "0".
Î Continue cleaning until the travellator/
escalator has completed 1 or 2 rounds. Then move the machine towards the side and start a new cleaning process.
Moving the appliance to the side
Î Set the appliance switch to 'dry vacuum
cleaning' position. Dry vacuum cleaning is activated.
Î Let the pump pressure fall to 0 bar. Î Set the appliance switch to "0". Î Release the foot pedal. Î Press pedal for raising the brush head.
Brush head is raised.
Î Move the appliance to the side. Î Press pedal for lowering the brush head.
The brush head will be lowered and the lock lever will arrest in its position.
Î Press the foot pedal and place the ma-
chine centrally in the ridges of the steps.
Î Set the appliance switch to regular or ba-
sic cleaning.
Î Then clean using clear water so as to re-
move detergent residues.
Danger
Risk of injury! To refill detergent, always move out the machine first from the working position.
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Shutting down
Maintenance and care
Complete cleaning
Î Set the appliance switch to 'dry vacuum
cleaning' position. Dry vacuum cleaning is activated.
Î Let the pump pressure fall to 0 bar. Î Set the appliance switch to "0". Î Release the foot pedal. Î Activate the lever to lock and the pedal to
raise the brush head. Brush head is raised.
Î Release the rear wheels. Î Drive out the machine from the working
position and the podium until it is on firm ground.
Turn off device
Î Pull out the mains plug.
Î Drain off and disose the remaining deter-
gent fluid.
Î Drain out the dirt water and dispose it off. Î Clean the inside and outside of the ma-
chine. Rinse the tanks with clear water.
Î Store the machine in a frost-free room on
an even and clean floor.
Î Lock the rear wheels. Î Remove the cordon from the travellator/
escalator only when the entire working area is dry again. There is risk of acci­dent on account of slipping even if the travellator/ escalator is slightly moist.
Danger
Risk of injury! Before doing any work on the machine:
Î Set the appliance switch to "0". Î Pull out the mains plug. Î Lock the rear wheels. Î Drain off and disose the remaining deter-
gent fluid.
Î Drain out the dirt water and dispose it off.
Cleaning the device
Warning
Risk of damage! Do not wash down the ap­pliance with water and do not use aggres­sive detergents.
Î Clean the outside of the appliance with a
damp cloth which has been soaked in mild detergent.
Î Wipe the insides of the dirt water reser-
voir.
Î Clean the fluff filter.
Maintenance intervals
Tilt the machine in the maintenance po­sition.
The escalator cleaner must be accessible from the bottom side to perform any testing or maintenance jobs on the machine.
Î Take the help of another person to tilt the
machine forward until it stands on the front casing.
Daily before use
Î Check spray pattern of the nozzles. Î Check if suction nozzles are dirty.
12 English
Î Check emergency stop function of the
1
2
foot pedal. Press the foot pedal, set the appliance switch to 'dry vacuum cleaning', the ap-
pliance must run. Release the foot ped­al; the appliance must stop. Get the machine repaired only by author­ised customer service agents.
Î Check the locking of the rear wheels.
Get the machine repaired only by author­ised customer service agents.
Î Check for wear and tear:
Roller brushes, intake brushes, combs, guide rails, hoses, stopper and front wheels. Replace stopper and front wheels, if required, only through author­ised customer service agents.
Î Check mains cable and plug for damage
or breakage. Get them replaced only through customer service agent or an electrician.
After 100 operating hours
Î Check if all fasteners are fastened tight-
ly.
Î Check the drive belt for tension and wear
(Customer Service).
Maintenance Works
Clean the fluff filter
Î Clean the fluff filter. Î Replace the tin plate.
Replacing the roller brushes and the in­take brushes
Î Loosen all the four screws and remove
the bearing lid.
Î Remove the roller brushes (large) and in-
take brushes (small) and replace them (pay attention to the hexagonal intake of the brushes!).
Also check simultaneously the combs and the guide rails and replace or clean them as required.
Î Unscrew the tin cover plate using a torx
spanner.
Note
You will find a torx spanner in the holder of the drainage hose of the dirt water reservoir.
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Replacing the combs
Check nozzles and filters for detergents
Î Remove the combs and replace them.
To do this, slide the inlet combs on the narrow rails and the outlet combs on the wider rails.
Cleaning the suction nozzles
Î Pull out all dirt particles from the suction
nozzles; do not push them in.
Replacing the guide rails
Î Loosen the fastening screws of the hold-
er for the guide rails.
Î Dismantle the guide rails. Î Insert the guide rails in reverse se-
quence. Ensure that they sit properly.
Î Loosen the union joint. Remove nozzle,
washer and sieve.
Î Clean the nozzle or insert a new nozzle
in the union joint.
Î Insert washer and sieve and tighten the
union joint by hand.
Replacing the pad
Î Unscrew the pad with a screw-driver and
replace it.
Transport
Danger
Risk of injury! Do not drive over slopes great­er than 5°. Never transport the machine over the travellator/ escalator.
Î Lock the rear wheels. Î Secure the machine with clamping belts
and ropes so that it doesn't slip off.
14 English
Troubleshooting
Danger
Risk of injury! Before doing any work on the machine:
Î Set the appliance switch to "0". Î Pull out the mains plug.
Fault Remedy
Motor/pump do not start or switch off automatically when the machine is on.
Indicator lamp "Dirt water tank full" is glowing. Working pressure of min. 3 bar is not building up.
Cleaned steps are too wet. Check the combs for wear, replace if required.
Washed steps are not clean. Check detergent nozzles to see if they are blocked; clean
Indicator lamp "Brush motor overload" is glowing.
Dirt water reservoir is full; empty it. Press the foot pedal.
Dirt water reservoir is full; empty it.
If fresh water reservoir is empty, then fill it up (35 litres). Check pipes to see if there are any leaks. If required, get
it sealed by customer service. Check the nozzles. Get customer service to clean the pump.
Check the condition of the seal of the dirt water reservoir for damages, replace if required.
Check the intake brushes for wear, replace if required. Check suction nozzles and hose for blockages; clean if required. Check whether the wastewater reservoir lid is completely
closed. Check whether the correct combs have been installed.
or replace if required. Check the condition of the seal of the dirt water reservoir for damages, replace if required. Check the brush rollers and intake brushes for wear, re-
place if required. Check detergent. Check the concentration of the deter-
gent solution. Check the intake brushes for wear, replace if required. Check whether the wastewater reservoir lid is completely closed. Check whether the correct combs have been installed. Set appliance switch to "0", then turn it back to the de-
sired operating position. If the fault recurs often, call cus­tomer service.
Remove belts or cords from brushes.
Î Lock the rear wheels. Î Drain off and disose the remaining deter-
gent fluid.
Î Drain out the dirt water and dispose it off.
English 15
Specifications
Warranty
1.310-105 Nominal voltage V 120 Frequency Hz 60 Control voltage V 12 Rated power (max.) W 1360 Suction engine output W 800 Brush engine output W 650 Pump pressure bar 3-4 Water Consumption l/h 25-50 Speed of roller brushes 1/min 870 Speed of intake brushes 1/min 1090 Working width mm 470 Width mm 480 Length mm 1150 Height with pushing handle Height without pushing
handle Fresh/dirt water reser-
voir volume Unladen weight kg approx.
Operating weight kg approx.
Sound pressure level (EN 60704-1)
Vibration total value (ISO 5349)
mm 1050
mm 760
l 35/35
90
125
dB(A) <75
2
m/s
0,43
The warranty terms published by the rele­vant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in man­ufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service centre. Please submit the proof of purchase.
Accessories and Spare Parts
Danger
Risk of injury and electrical shock! Repair works may only be performed by the author­ised customer service.
– Only use accessories and spare parts
which have been approved by the manu­facturer. The exclusive use of original ac­cessories and original spare parts ensures that the appliance can be oper­ated safely and troublefree.
– At the end of the operating instructions
you will find a selected list of spare parts that are often required.
– For additional information about spare
parts, please go to the Service section at www.kaercher.com.
16 English
Accessories
Accessories Type Part no.: Description
Roller brushes, soft (standard)
Roller brushes, hard 5.762-267 Roller brushes for regular cleaning,
Intake brushes 5.762-268 For transporting the dirt water trans-
Inlet combs, blue Kone 6.369-509 Combs for adjusting the appliance to Outlet combs, blue Kone 6.369-519 Inlet combs, black OTIS 6.369-510 Outlet combs, black OTIS 6.369-520 Inlet combs, green Schindler 6.369-511 Outlet combs, green Schindler 6.369-521 Inlet combs, white CNIM 6.369-512 Outlet combs, white CNIM 6.369-522 Groove scraper Kone und
Schindler OTIS und Thyssen
Set Handpads Kone 6.369-513 For manually cleaning the front side
OTIS 6.369-514 Schindler 6.369-515
Thyssen 6.369-516 Detergent RM 758 For cleaning by machine. Detergent RM 759 For basic cleaning (30 kg). For man-
5.762-266 Roller brushes for regular cleaning (appliance needs 2 pieces).
for removing stubborn dirt (appli­ance needs 2 pieces).
port from the travellator/ escalator to the suction nozzles (appliance re­quires 2 pieces).
the respective travellator/ escalator brand (set with 2 pieces).
6.369-507 For manual pre-cleaning (removing stones, chewing gum and other
6.369-508
sticky dirt).
of the steps (set with 5 green pads).
ually cleaning very dirty spots.
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