Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Operating Temperature0°C to +40°C (32°F to 104°F)
Dimensions (W × H × D)Installation Size (approx.)182 mm × 52 mm × 158 mm (7-3/16" × 2-1/16" × 6-1/4")
Panel Size (approx.)187 mm × 58 mm × 13 mm (7-3/8" × 2-5/16" × 9/16")
Mass (approx.)1.6 kg (3.6 lbs) (excluding accessories)
Power RequirementOperating VoltageDC 14.4 V (11 V to 16 V allowance)
Grounding SystemNegative ground
Allowable Operating Temperature0°C to +40°C
Dimensions (W × H × D)Installation Size (approx.)182 mm × 52 mm × 158 mm
Panel Size (approx.)188 mm × 58 mm × 11 mm
Mass (approx.)1.6 kg (excluding accessories)
MPEG-2: 24 kHz, 22.05 kHz, 16 kHz
GENERAL
Design and specifications are subject to change without notice.
1-8 (No.MA308)
1.1Safety Precautions
SECTION 1
PRECAUTION
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
(No.MA308)1-9
1.2Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron plate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.3Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.4Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit.
(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the card wire.
[except KD-DVH426][for KD-DVH426]
Flexible wire
Flexible wire
1-10 (No.MA308)
CN101
Short-circuit points
Mechanism control board
CN101
Short-circuit points
Mechanism control board
1.5Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
(No.MA308)1-11
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-12 (No.MA308)
3.1Main body
3.1.1 Removing the Bottom chassis
(See Fig.1)
(1) Disengage the five hooks a engaged bottom chassis.
SECTION 3
DISASSEMBLY
3.1.2 Removing the Heat sink
(See Fig.2)
(1) Remove the two screws A and three screws B attaching
the Heat sink.
a
a
a
a
a
Fig.1
A
3.1.3 Removing the Front chassis assembly
(See Fig.3)
(1) From the both side of Front chassis, remove the two
screws C attaching the Front chassis.
(2) Disengage the both side of four hooks b engaged Front
chassis.
B
Fig.2
b
C
b
Fig.3
(No.MA308)1-13
3.1.4 Removing the Main board assembly
(See Fig.4 and 5)
(1) Remove the three screws D attaching the Main board as-
sembly. (See Fig.4)
(2) Remove the three screws E attaching Rear bracket. (See
Fig.5)
(3) Disconnect the connector CN961
anism assembly. (See Fig.4)
connected to DVD mech-
CN961
D
D
Fig.4
E
Fig.5
1-14 (No.MA308)
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