JVC KDADV-5380-J Service manual

SERVICE MANUAL

DVD/CD RECEIVER

MA30820073SERVICE MANUAL

KD-ADV5380J,KD-DV5300J,KD-DV5301E,KD-DV5301EU,

KD-DV5302E,KD-DV5302EU,KD-DV5304UI,KD-DV5305U,

KD-DV5305UN,KD-DV5305UT,KD-DV5305A,KD-DV5306U,

KD-DV5306UN,KD-DV5306UT,KD-DV5306A,KD-DV5307EE,

KD-DV5308EE,KD-DV5388UF,KD-DV4304UI,KD-DV4305U,

KD-DV4305UN,KD-DV4305UT,KD-DV4305A,KD-DV4306U,

KD-DV4306UN,KD-DV4306UT,KD-DV4306A,KD-DV4388UF,

KD-DHV426UN

except

KD-DVH426

only for

KD-ADV5380

KD-DV5300

KD-ADV5380/KD-DV5300/KD-DV5306
KD-DV5305/KD-DV5304/KD-DV5303

COPYRIGHT © 2007 Victor Company of Japan, Limited

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

KD-DV5308/KD-DV5307/KD-DV5302
KD-DV5301/KD-DV4306/KD-DV4305
KD-DV4304/KD-DV4303

KD-DVH426

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40

only for
KD-DV5308
KD-DV5307
KD-DV5302
KD-DV5301

COPYRIGHT © 2007 Victor Company of Japan, Limited

No.MA308

2007/3

SPECIFICATION

KD-ADV5380/KD-DV5300

AUDIO AMPLIFIER SECTION

Power Output 20 W RMS × 4 Channels at 4 Ω and - 1% THD+N
Signal to Noise Ratio 80 dBA (reference: 1 W into 4 Ω)
Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB at 100 Hz

Treble ±12 dB at 10 kHz

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

Color system NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal CD changer, AUX (auxiliary) input jack

TUNER SECTION

Frequency Range FM (with channel interval set to 100 kHz or 200 kHz) 87.5 MHz to 107.9 MHz

FM (with channel interval set to 50 kHz) 87.5 MHz to 108.0 MHz

AM (with channel interval set to 10 kHz) 530 kHz to 1 710 kHz

AM (with channel interval set to 9 kHz) 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 35 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

Audio Bit Rate DivX: 32 kbps - 320 kbps

Sampling Frequency DivX: MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C (32°F to 104°F)
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm (7-3/16" × 2-1/16" × 6-1/4")

Panel Size (approx.) 187 mm × 58 mm × 13 mm (7-3/8" × 2-5/16" × 9/16")

Mass (approx.) 1.6 kg (3.6 lbs) (excluding accessories)

720 × 576 pixels (25 fps)

MPEG Video: 32 kbps - 384 kbps

DivX: MPEG-2: 16 kHz, 22.05 kHz, 24 kHz
MPEG Video: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Design and specifications are subject to change without notice.

1-2 (No.MA308)

KD-DV5302/KD-DV5301

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total

harmonic distortion

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB at 100 Hz

Treble ±12 dB at 10 kHz

Signal to Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

Color system PAL

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal CD changer, LINE IN, Steering wheel remote input

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM (MW) 522 kHz to 1 620 kHz

(LW) 144 kHz to 279 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

MW Tuner Sensitivity/Selectivity 20 µV/35 dB
LW Tuner Sensitivity 50 µV

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

720 × 576 pixels (25 fps)

Audio Bit Rate DivX: 32 kbps - 320 kbps

MPEG Video: 32 kbps - 320 kbps

Sampling Frequency DivX: MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

DivX: MPEG-2: 16 kHz, 22.05 kHz, 24 kHz
MPEG Video: 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Panel Size (approx.) 187 mm × 58 mm × 13 mm

Mass (approx.) 1.6 kg (excluding accessories)

Design and specifications are subject to change without notice.

(No.MA308)1-3

KD-DV5304/KD-DV4304

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8%

total harmonic distortion

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±10 dB at 100 Hz

Treble ±10 dB at 10 kHz

Signal to Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

Color system PAL/NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal KD-DV5304 : CD changer, LINE IN, AUX (auxiliary) input jack

KD-DV4304 : CD changer

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

720 × 576 pixels (25 fps)

Audio Bit Rate DivX: 32 kbps - 320 kbps

MPEG Video: 32 kbps - 384 kbps

Sampling Frequency: DivX MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Sampling Frequency: MPEG Video 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Panel Size (approx.) 187 mm × 58 mm × 13 mm

Mass (approx.) 1.6 kg (excluding accessories)

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Design and specifications are subject to change without notice.

1-4 (No.MA308)

KD-DV5306/KD-DV5305/KD-DV4306/KD-DV4305

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output
(RMS)

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB at 100 Hz

Signal to Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Color system PAL/NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal KD-DV5306/KD-DV5305 : CD changer, LINE IN, AUX (auxiliary) input jack

Frequency Range FM 87.5 MHz to 108.0 MHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

MP3 Bit Rate

WMA Bit Rate 32 kbps - 320 kbps

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Mass (approx.) 1.6 kg (excluding accessories)

Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total har-

monic distortion

Treble ±12 dB at 10 kHz

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

KD-DV4306/KD-DV4305 : CD changer

TUNER SECTION

AM 531 kHz to 1 602 kHz

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

DVD/CD PLAYER SECTION

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

720 × 576 pixels (25 fps)

Audio Bit Rate DivX: 32 kbps - 320 kbps

MPEG Video: 32 kbps - 384 kbps

Sampling Frequency: DivX MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Sampling Frequency: MPEG Video 32 kHz, 44.1 kHz, 48 kHz

32 kbps - 320 kbps

Sampling Frequency

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

Panel Size (approx.) 187 mm × 58 mm × 13 mm

MPEG-1: 32 kHz, 44.1 kHz, 48 kHz
MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

GENERAL

Design and specifications are subject to change without notice.

(No.MA308)1-5

KD-DV5308/KD-DV5307

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total

harmonic distortion

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB at 100 Hz

Treble ±12 dB at 10 kHz

Signal to Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

Color system PAL

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal CD changer

TUNER SECTION

Frequency Range FM1/FM2 87.5 MHz to 108.0 MHz

FM3 65.00 MHz to 74.00 MHz

AM (MW) 522 kHz to 1 620 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

MW Tuner Sensitivity/Selectivity 20 µV/35 dB
LW Tuner Sensitivity 50 µV

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

Audio Bit Rate DivX: 32 kbps - 320 kbps

Sampling Frequency DivX: MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Panel Size (approx.) 187 mm × 58 mm × 13 mm

Mass (approx.) 1.6 kg (excluding accessories)

(LW) 144 kHz to 279 kHz

720 × 576 pixels (25 fps)

MPEG Video: 32 kbps - 320 kbps

DivX: MPEG-2: 16 kHz, 22.05 kHz, 24 kHz
MPEG Video: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

GENERAL

Design and specifications are subject to change without notice.

1-6 (No.MA308)

KD-DV5388/KD-DV4388

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8%

total harmonic distortion

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass ±12 dB at 100 Hz

Treble ±12 dB at 10 kHz

Signal to Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.5 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

Color system PAL/NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal KD-DV5388 : CD changer,LINE IN, AUX (auxiliary) input jack

KD-DV4388 : CD changer

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

MW Tuner Sensitivity/Selectivity 20 µV/35 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz/96 kHz 16 Hz to 22 000 Hz

CD, fs=44.1 kHz 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

DivX/MPEG Video Video Max. Resolution 720 × 480 pixels (30 fps)

720 × 576 pixels (25 fps)

Audio Bit Rate DivX: 32 kbps - 320 kbps

MPEG Video: 32 kbps - 384 kbps

Sampling Frequency : DivX MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Sampling Frequency : MPEG Video 32 kHz, 44.1 kHz, 48 kHz

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency MPEG-1: 32 kHz, 44.1 kHz, 48 kHz

WMA Bit Rate 32 kbps - 320 kbps

Sampling Frequency 22.05 kHz, 32 kHz, 44.1 kHz, 48 kHz

WAV Quantization Bit Rate 16 bit

Sampling Frequency 44.1 kHz

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Panel Size (approx.) 187 mm × 58 mm × 13 mm

Mass (approx.) 1.6 kg (excluding accessories)

MPEG-2: 16 kHz, 22.05 kHz, 24 kHz

Design and specifications are subject to change without notice.

(No.MA308)1-7

KD-DVH426

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output (RMS) Front/Rear 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more than 0.8% total

harmonic distortion

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass/Treble ±10 dB at 100 Hz/±10 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Audio Output Level Digital (DIGITAL OUT: Optical) Signal wave length: 660 nm

Output level: -21 dBm to -15 dBm

Line-Out Level/Impedance 2.0 V/20 kΩ load (full scale)
Output Impedance 1 kΩ

Color System PAL/NTSC

Video Output (composite) 1 Vp-p/75 Ω

Other Terminal CD changer

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity/Selectivity 20 µV/35 dB

DVD/CD PLAYER SECTION

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response DVD, fs=48 kHz 16 Hz to 22 000 Hz

DVD, fs=96 kHz 16 Hz to 44 000 Hz

VCD/CD/MP3/WMA 16 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Bit Rate 32 kbps - 320 kbps

Sampling Frequency 48 kHz, 44.1 kHz, 32 kHz

WMA Bit Rate 32 kbps - 192 kbps

Sampling Frequency MPEG-1: 48 kHz, 44.1 kHz, 33 kHz

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C
Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 158 mm

Panel Size (approx.) 188 mm × 58 mm × 11 mm

Mass (approx.) 1.6 kg (excluding accessories)

MPEG-2: 24 kHz, 22.05 kHz, 16 kHz

GENERAL

Design and specifications are subject to change without notice.

1-8 (No.MA308)

1.1 Safety Precautions

SECTION 1

PRECAUTION

!

!

Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.

Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.

(No.MA308)1-9

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption)
Anti-static wrist strap

1M

Conductive material
(conductive sheet) or iron plate

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.

• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit.
(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the card wire.

[except KD-DVH426] [for KD-DVH426]

Flexible wire

Flexible wire

1-10 (No.MA308)

CN101

Short-circuit points

Mechanism control board

CN101

Short-circuit points

Mechanism control board

1.5 Important for laser products

1.CLASS 1 LASER PRODUCT

2.CAUTION :

(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.

3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.

4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able
to function.

6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.

!

Please use enough caution not to

see the beam directly or touch it

in case of an adjustment or operation

check.

REPRODUCTION AND POSITION OF LABELS and PRINT

WARNING LABEL and PRINT

(No.MA308)1-11

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

1-12 (No.MA308)

3.1 Main body

3.1.1 Removing the Bottom chassis
(See Fig.1)

(1) Disengage the five hooks a engaged bottom chassis.

SECTION 3

DISASSEMBLY

3.1.2 Removing the Heat sink
(See Fig.2)

(1) Remove the two screws A and three screws B attaching

the Heat sink.

a

a

a

a

a

Fig.1

A

3.1.3 Removing the Front chassis assembly
(See Fig.3)

(1) From the both side of Front chassis, remove the two

screws C attaching the Front chassis.

(2) Disengage the both side of four hooks b engaged Front

chassis.

B

Fig.2

b

C

b

Fig.3

(No.MA308)1-13

3.1.4 Removing the Main board assembly
(See Fig.4 and 5)

(1) Remove the three screws D attaching the Main board as-

sembly. (See Fig.4)

(2) Remove the three screws E attaching Rear bracket. (See

Fig.5)

(3) Disconnect the connector CN961

anism assembly. (See Fig.4)

connected to DVD mech-

CN961

D

D

Fig.4

E

Fig.5

1-14 (No.MA308)

3.1.5 Removing the DVD mechanism assembly

(See Fig.6 and 7)

(1) Remove the three screws F attaching the DVD mechanism

assembly. (See Fig.6)

(2) Remove the two screws G attaching the DVD bracket. (See

Fig.7)

F

F

Fig.6

3.1.6 Removing the Switch board assembly

(See Fig.8)

(1) Remove the Volume knob from Front panel assembly.
(2) Remove the five screws H attaching the Back cover.
(3) Disengage the fourteen hooks c engaged Back cover.

G

G

Fig.7

HH

cccc

cc

HHH

cc

Fig.8

(No.MA308)1-15

3.2 DVD mechanism assembly (except KD-DVH426)

3.2.1 Removing the mechanism control board
(See Fig.1)

Caution:

Before disconnecting the flexible wire extending from the DVD
pickup, solder the short-circuit point on the flexible wire using
a grounding soldering iron. If you do not follow this instruction,
the DVD pickup may be damaged.
(1) Turn over the body, and solder the short-circuit points on

the flexible wire extending from the DVD pickup.

(2) Disconnect the flexible wire from connector CN101

mechanism control board.

(3) Disconnect the card wire from connector CN201

mechanism control board.

(4) Disconnect the flexible wire from connector CN202

mechanism control board.

(5) Unsolder two soldered points a on the mechanism control

board and remove the wire extending from the feed motor.
(6) Remove the screw A attaching the lug wire.
(7) Remove the two screws B and screw C attaching the

mechanism control board.

Caution:

• As the flexible wire to be connected to CN101

attach it to the mechanism control board using a double
tape.

• After reassembling, unsolder the short-circuit points.

on the

on the

on the

, make sure to

Flexible wire

Double tape

CN101

B

Short-circuit points

A

Lug wire

B

CN201

Feed motor

a

C

CN202

Mechanism control board

Fig.1

1-16 (No.MA308)

3.2.2 Removing the top cover
(See Fig.2)

(1) Remove the two screws D attaching the top cover on the

back of the body.

(2) Remove the top cover upward.

Reference:

When reassembling, set part b of the top cover under the
bending part c of the chassis frame.

3.2.3 Removing the mechanism section
(See Fig.2 to 4)

• Remove the top cover.

(1) From the bottom of the body, remove the screw E attaching

the lug wire. (See Fig.2.)

(2) Remove the two screws F attaching the right and left stop-

pers on the front side. (See Fig.2.)

(3) Remove the two floating springs on the bottom of the body.

(See Fig.3.)

(4) Move the mechanism section upward and remove from the

chassis frame.
The three damper springs come off from the dampers.
(See Fig.4.)

Caution:

• When reassembling, reattach the damper spring to the
damper respectively and insert the three shafts on the bot­tom of the mechanism to the dampers.

• Before inserting the shaft to the dampers, apply IPA to the
hole of damper.

Floating spring

Fig.3

Mechanism section

Stopper

F

Top cover

Stopper

F

D

D

b

c

E

Lug wire

Damper SP.(F)

(Silver)

Damper (F)
(Black)

Damper SP.(F)

(Silver)

Damper (F)
(Black)

Fig.4

Damper SP.(R)

(Red)

Damper (R)
(Purple)

Chassis frame

Fig.2

(No.MA308)1-17

3.2.4 Removing the clamper unit
(See Fig.5 to 7)

• Remove the top cover and the mechanism section.

(1) Remove the clamper2 spring on the bottom of the mecha-

nism section. (See Figs.5.and 6.)

(2) Release the part d of the clamper spring from the bending

part of the chassis base assembly. (See Fig.7.)

(3) Move the clamper unit in the direction of the arrow and turn.

Release the two joints e and f, then remove the clamper
unit upward. (See Fig.6.)

3.2.5 Reattaching the clamper unit
(See Fig.5 to 9)

(1) Attach the clamper spring to the clamper unit. (See Fig.8.)
(2) Move the clamper unit to set the side joints e and f to each

boss of the chassis base assembly. Make sure that part g
is inserted to the notch of the chassis base assembly. (See
Figs.5 and 9.)

(3) Move the part d of the clamper spring to the outside of the

bending part of the chassis base assembly. (See Fig.7.)

(4) Attach the clamper2 spring to the chassis base assembly.

(See Figs.5 and 6.)

Caution:

When reattaching, temporarily hook the end of the clamper
spring as shown in the figure to make the work easy. (See
Fig.8.)

Clamper unit

Clamper2 spring

Chassis base assembly

Fig.6

Clamper spring

Clamper spring

f

Clamper2 spring

Chassis base assembly

g

d

Chassis base assembly

Fig.7

e

Fig.5

1-18 (No.MA308)

Clamper unit

Clamper unit

Clamper spring

Fig.8

Fig.9

g

Notch

(No.MA308)1-19

3.2.6 Removing the front unit
(See Fig.10 to 12)

• Remove the top cover and the mechanism section.

(1) Disconnect the flexible wire from connector CN202 on the

mechanism control board at the bottom of the body. (See
Fig.10.)

(2) Remove the screw G attaching the front unit on the top of

the body. (See Fig.11.)

(3) Move the front unit toward the front to release joint h, and

release two joints i and j on the right side of the chassis
base assembly. Then remove the front unit upward. (See
Figs.11 and 12.)

(4) Remove the two screws H attaching the switch board. (See

Fig.12.)

Reference:

You can remove the switch board only without removing the
front unit.

Caution:

When reassembling, attach the flexible wire extending from
the switch board using the double tape. (See Figs.10 and 12.)

Mechanism control board

G

Front unit

h

Fig.11

CN202

Double tape

Fig.10

Flexible wire

Double tape

j

i

H

Switch board

Front unit

G

1-20 (No.MA308)

h

Fig.12

3.2.7 Removing the loading arm assembly

(See Fig.13 , 14)

• Remove the top cover, the mechanism section and the front

unit.
(1) From the top of the body, move the loading arm assembly

from the front side upward, and release the bosses from
the right and left joints k and m of the chassis base assem­bly.

(2) Release the boss from notch n of the connect arm on the

right side of the body, and release the boss from notch p of
the slide cam assembly on the left side.

m

Loading arm assembly

Side cam
assembly

p

m

k

Fig.13

Loading arm assembly

k

n

n

Connect arm

Fig.14

(No.MA308)1-21

3.2.8 Removing the rod (L)(R)/roller assembly
(See Fig.15 and 16)

• Remove the top cover, the mechanism section, the front unit

and the loading arm assembly.
(1) Release the rod (L) and (R) from the joints q at the bottom

of the loading arm assembly (See Fig.15.)

(2) Remove the roller assembly from the loading arm assem-

bly. (See Fig.16.)

(3) Remove the two collars and washer from the roller assem-

bly. (See Fig.16.)

Caution:

After attaching the loading arm assembly to the roller assem­bly, attach the rod (L) and (R). Attach the rods to the right and
left collars of the roller. (See Fig.15.)
When reattaching the rod (L) and (R) to the loading arm as­sembly, engage each joint as shown in Fig.15. As joints q of
the rod (L), let the rod through q before reattaching it.

Collar

Collar

Rod(R) Rod(L)

q

q

q

Collar

Rod(L)

Rod(R)

q

Loading arm assembly

Fig.15

Roller assembly

Loading arm assembly

q

Rod(L)

q

Collar

Washer

Rod(R)

1-22 (No.MA308)

Fig.16

3.2.9 Removing the DVD pickup assembly

(See Fig.17 to 19)

• Remove the mechanism control board.

(1) From the bottom of the body, turn the feed gear in the di-

rection of the arrow to move the DVD pickup outwards.
(See Fig.17.)

(2) Remove the screw J attaching the thrust spring. (See

Fig.17.)

(3) Remove the DVD pickup assembly upward on the L.S.gear

side and release from sub shaft at joint r. Move the lead
screw of the DVD pickup assembly in the direction of the
arrow to release from joint s. (See Fig.18.)

Caution:

• When releasing the lead screw at joint s, the L.S.collar
comes off at the end of the lead screw. When reas­sembling, reattach the L.S.collar to the lead screw and
engage joint s. (See Fig.18.)

• When reattaching the L.S.collar, reattach it to the point
s of the lead screw, and to the rod (M). Make sure that
the L.S.collar is set on the rod (M) spring. (See Fig.18.)

(4) Remove the screw K attaching the rack spring/ rack plate

on the DVD pickup. (See Fig.19.)

(5) Pull out the lead screw. (See Fig.19.)

Caution:

Perform adjustment after replacing the pickup.

DVD Pickup assembly

DVD Pickup assembly

Feed gear

J

Thrust spring

Fig.17

s

L.S.collar

Rod(M)

Lead screw

Sub shaft

L.S.collar

r

L.S.gear

Fig.18

K

Rack spring

Lead screw

Rack plate

DVD Pickup

Fig.19

(No.MA308)1-23

3.2.10 Removing the spindle motor

r

(See Fig.20)

• Remove the mechanism control board.
Remove the two screws L attaching the spindle motor on the
bottom of the body.

Caution:

Perform adjustment when reattaching the spindle motor.

3.2.11 Removing the feed motor assembly

(See Fig.21 and 22)

• Remove the mechanism control board.
(1) Remove the feed TRI. spring on the bottom of the body.

(See Fig.21.)

(2) Remove the two screws M attaching the feed motor as-

sembly. (See Fig.21.)

(3) Remove the slit washer from the motor H. assembly and

pull out the worm wheel. (See Fig.22.)
Remove the two screws N attaching the feed motor. (See
Fig.22.)

Spindle motor

Feed TRI. spring

L

Fig.20

M

Feed motor assembly

1-24 (No.MA308)

Fig.21

Slit washer

Worm wheel

Feed moto

N

Motor H. assembly

Fig.22

3.3 DVD mechanism assembly (for KD-DVH426)

3.3.1 Removing the mechanism control board
(See Fig.1)

Caution:

Before disconnecting the flexible wire extending from the DVD
pickup, solder the short-circuit point on the flexible wire using
a grounding soldering iron. If you do not follow this instruction,
the DVD pickup may be damaged.
(1) Turn over the body, and solder the short-circuit points on

the flexible wire extending from the DVD pickup.

(2) Disconnect the flexible wire from connector CN101

mechanism control board.

(3) Disconnect the card wire from connector CN201

mechanism control board.

(4) Disconnect the flexible wire from connector CN202

mechanism control board.

(5) Unsolder two soldered points a on the mechanism control

board and remove the wire extending from the feed motor.
(6) Remove the screw A attaching the lug wire.
(7) Remove the two screws B and screw C attaching the

mechanism control board.

Caution:

• As the flexible wire to be connected to CN101

attach it to the mechanism control board using a double
tape.

• After reassembling, unsolder the short-circuit points.

on the

on the

on the

, make sure to

Flexible wire

Double tape

CN101

B

Short-circuit points

A

Lug wire

B

CN201

Feed motor

a

C

CN202

Mechanism control board

Fig.1

(No.MA308)1-25

3.3.2 Removing the top cover
(See Fig.2)

(1) Remove the two screws D attaching the top cover on the

back of the body.

(2) Remove the top cover upward.

Reference:

When reassembling, set part b of the top cover under the
bending part c of the chassis frame.

3.3.3 Removing the mechanism section
(See Fig.2 to 4)

• Remove the top cover.

(1) From the bottom of the body, remove the screw E attaching

the lug wire. (See Fig.2.)

(2) Remove the two screws F attaching the right and left stop-

pers on the front side. (See Fig.2.)

(3) Remove the two floating springs on the bottom of the body.

(See Fig.3.)

(4) Move the mechanism section upward and remove from the

chassis frame.
The three damper springs come off from the dampers.
(See Fig.4.)

Caution:

• When reassembling, reattach the damper spring to the
damper respectively and insert the three shafts on the bot­tom of the mechanism to the dampers.

• Before inserting the shaft to the dampers, apply IPA to the
hole of damper.

Floating spring

Fig.3

Mechanism section

Stopper

F

Top cover

Stopper

F

D

D

b

c

E

Lug wire

Damper SP.(F)

(Silver)

Damper (F)
(Black)

Damper SP.(F)

(Silver)

Damper (F)
(Black)

Fig.4

Damper SP.(R)

(Red)

Damper (R)
(Purple)

Chassis frame

1-26 (No.MA308)

Fig.2

3.3.4 Removing the clamper unit
(See Fig.5 to 7)

• Remove the top cover and the mechanism section.

(1) Remove the clamper2 spring on the bottom of the mecha-

nism section. (See Figs.5.and 6.)

(2) Release the part d of the clamper spring from the bending

part of the chassis base assembly. (See Fig.7.)

(3) Move the clamper unit in the direction of the arrow and turn.

Release the two joints e and f, then remove the clamper
unit upward. (See Fig.6.)

3.3.5 Reattaching the clamper unit
(See Fig.5 to 9)

(1) Attach the clamper spring to the clamper unit. (See Fig.8.)
(2) Move the clamper unit to set the side joints e and f to each

boss of the chassis base assembly. Make sure that part g
is inserted to the notch of the chassis base assembly. (See
Figs.5 and 9.)

(3) Move the part d of the clamper spring to the outside of the

bending part of the chassis base assembly. (See Fig.7.)

(4) Attach the clamper2 spring to the chassis base assembly.

(See Figs.5 and 6.)

Caution:

When reattaching, temporarily hook the end of the clamper
spring as shown in the figure to make the work easy. (See
Fig.8.)

Clamper unit

Clamper2 spring

Chassis base assembly

Fig.6

Clamper spring

Clamper spring

f

Clamper2 spring

Chassis base assembly

g

d

Chassis base assembly

Fig.7

e

Fig.5

(No.MA308)1-27

Clamper unit

Clamper unit

Clamper spring

Fig.8

1-28 (No.MA308)

Fig.9

g

Notch

3.3.6 Removing the front unit
(See Fig.10 to 12)

• Remove the top cover and the mechanism section.

(1) Disconnect the flexible wire from connector CN202

mechanism control board at the bottom of the body. (See
Fig.10.)

(2) Remove the screw G attaching the front unit on the top of

the body. (See Fig.11.)

(3) Move the front unit toward the front to release joint h, and

release two joints i and j on the right side of the chassis
base assembly. Then remove the front unit upward. (See
Figs.11 and 12.)

(4) Remove the two screws H attaching the switch board. (See

Fig.12.)

Reference:

You can remove the switch board only without removing the
front unit.

Caution:

When reassembling, attach the flexible wire extending from
the switch board using the double tape. (See Figs.10 and 12.)

Mechanism control board

on the

G

Front unit

h

Fig.11

CN202

Double tape

Fig.10

Flexible wire

Double tape

j

i

H

Switch board

Front unit

G

Fig.12

h

(No.MA308)1-29

3.3.7 Removing the loading arm assembly
(See Fig.13 , 14)

• Remove the top cover, the mechanism section and the front

unit.
(1) From the top of the body, move the loading arm assembly

from the front side upward, and release the bosses from
the right and left joints k and m of the chassis base assem­bly.

(2) Release the boss from notch n of the connect arm on the

right side of the body, and release the boss from notch p of
the slide cam assembly on the left side.

m

Loading arm assembly

Side cam
assembly

p

m

k

Fig.13

Loading arm assembly

k

n

n

Connect arm

1-30 (No.MA308)

Fig.14

3.3.8 Removing the rod (L)(R)/roller assembly

(See Fig.15 and 16)

• Remove the top cover, the mechanism section, the front unit

and the loading arm assembly.
(1) Release the rod (L) and (R) from the joints q at the bottom

of the loading arm assembly (See Fig.15.)

(2) Remove the roller assembly from the loading arm assem-

bly. (See Fig.16.)

(3) Remove the two collars and washer from the roller assem-

bly. (See Fig.16.)

Caution:

After attaching the loading arm assembly to the roller assem­bly, attach the rod (L) and (R). Attach the rods to the right and
left collars of the roller. (See Fig.15.)
When reattaching the rod (L) and (R) to the loading arm as­sembly, engage each joint as shown in Fig.15. As joints q of
the rod (L), let the rod through q before reattaching it.

Collar

Collar

Rod(R) Rod(L)

q

q

q

Collar

Rod(L)

Rod(R)

q

Loading arm assembly

Fig.15

Roller assembly

Loading arm assembly

q

Rod(L)

q

Collar

Washer

Rod(R)

Fig.16

(No.MA308)1-31

3.3.9 Removing the DVD pickup assembly
(See Fig.17 to 19)

• Remove the mechanism control board.

(1) From the bottom of the body, turn the feed gear in the di-

rection of the arrow to move the DVD pickup outwards.
(See Fig.17.)

(2) Remove the screw J attaching the thrust spring. (See

Fig.17.)

(3) Remove the DVD pickup assembly upward on the L.S.gear

side and release from sub shaft at joint r. Move the lead
screw of the DVD pickup assembly in the direction of the
arrow to release from joint s. (See Fig.18.)

Caution:

• When releasing the lead screw at joint s, the L.S.collar
comes off at the end of the lead screw. When reas­sembling, reattach the L.S.collar to the lead screw and
engage joint s. (See Fig.18.)

• When reattaching the L.S.collar, reattach it to the point
s of the lead screw, and to the rod (M). Make sure that
the L.S.collar is set on the rod (M) spring. (See Fig.18.)

(4) Remove the screw K attaching the rack spring/ rack plate

on the DVD pickup. (See Fig.19.)

(5) Pull out the lead screw. (See Fig.19.)

Caution:

Perform adjustment after replacing the pickup.

DVD Pickup assembly

DVD Pickup assembly

Feed gear

J

Thrust spring

Fig.17

s

L.S.collar

Rod(M)

Lead screw

Sub shaft

L.S.collar

r

L.S.gear

Fig.18

K

Rack spring

Lead screw

Rack plate

DVD Pickup

Fig.19

1-32 (No.MA308)

3.3.10 Removing the spindle motor

r

(See Fig.20)

• Remove the mechanism control board.
Remove the two screws L attaching the spindle motor on the
bottom of the body.

Caution:

Perform adjustment when reattaching the spindle motor.

3.3.11 Removing the feed motor assembly

(See Fig.21 and 22)

• Remove the mechanism control board.
(1) Remove the feed TRI. spring on the bottom of the body.

(See Fig.21.)

(2) Remove the two screws M attaching the feed motor as-

sembly. (See Fig.21.)

(3) Remove the slit washer from the motor H. assembly and

pull out the worm wheel. (See Fig.22.)
Remove the two screws N attaching the feed motor. (See
Fig.22.)

Spindle motor

Feed TRI. spring

L

Fig.20

M

Feed motor assembly

Fig.21

Slit washer

Worm wheel

Feed moto

N

Motor H. assembly

Fig.22

(No.MA308)1-33

SECTION 4

ADJUSTMENT

4.1 Test instruments required for adjustment

(1) Digital oscilloscope (100MHz)
(2) Jitter meter
(3) Digital tester
(4) Electric voltmeter
(5) Tracking offset meter
(6) Test Disc : VT501 or VT502
(7) Extension studs : STDV001-3P
(8) Extension cable : EXTDV002-30P

4.3 Connection method

Connection procedure

(1) Attach the front chassis assembly to the main board.
(2) Connect the front panel assembly to the main board.
(3) Attach the heat sink and rear bracket to the main board.
(4) Attach the extension studs to the DVD mechanism assembly.
(5) Connect the DVD mechanism assembly and the main board with a extension cable.

4.2 Standard measuring conditions

Power supply voltage : DC14.4V(11V to 16V)

Load impedance : 4Ω(2 Speakers connection)
Line output : 20kΩ

Caution:

Be sure to attach the heat sink and rear bracket onto the power
amplifier IC and regulator IC respectively, before supply the
power.
If voltage is applied without attaching these parts, the power
amplifier IC and regulator IC will be destroyed by heat.

Extension cable
EXTDV002-30P

Heat sink

Rear bracket

Main board

Extension stud
STDV001-3P

Extension studs
STDV001-3P

1-34 (No.MA308)

4.4 Adjustment method for jitter

After replacing the pickup, set the unit in the service mode to display a jitter value on the LCD.
Confirm that the jitter value measured with a jitter meter is within 12% of the jitter value displayed on the LCD.
If it is within 12%, then adjustment is not necessary.
If the measured jitter value is outside the 12% tolerance range, perform the following adjustments.

4.4.1 Adjustment procedure

(1) Set the unit to the service mode and display a jitter value (hex data) on the LCD.
(2) Turn each of the screws a, b and c, by a half-turn per step, in the direction that reduces the jitter value in order to minimize it.

(Do not turn a screw more than a half turn at a time, but adjust the screws in the cycle of the same level is turned in the pair of

b+c and the same level is turned in the pair of a+b.)

(3) After completing the adjustment, secure the screws with screw lock paint.

c

b

a

Jitter value adjustment procedure (Pickup horizontal level adjustment relative to the DVD recording surface)
(For the adjustment tool use a 3 mm wrench and not a screwdriver, this procedure will make the adjustment easier.)

3 mm wrench

(1) Set the unit to the service mode and display a jitter value (hex data) on the LCD.
(2) Turn each of the screws a, b and c, by a half-turn per step, in the direction that reduces the jitter value in order to minimize it.

(Do not turn a screw more than a half turn at a time, but adjust the screw in the cycle of same level turn by pair of b+c → pair of

a+b.)

(3) After completing the adjustment, secure the screws with screw lock paint.

(No.MA308)1-35

4.5 Jitter value conversion table

Load the test DVD and set the unit to the service mode. A jitter value converted to the hex value is displayed on the LCD.
Refer to the corresponding decimal notation value shown in the following Jitter Conversion Table.
The adjustment is OK if the jitter value measured with a jitter meter is within 12% of the jitter value displayed on the LCD.
If the measured jitter value is outside the 12% tolerance range, adjust it to minimize the difference between the measured value and
the displayed value.

Indicated

on the LCD

EF56
EF22
EEEE
EEBA
EE86
EE52
EE1E
EDEA
EDB6
ED82
ED4E
ED1A
ECE6
ECB2
EC7E
EC4A
EC16
EBE2
EBAE
EB7A
EB46
EB12
EADE
EAAA
EA76
EA42
EA0E
E9DA
E9A6
E972
E93E
E90A
E8D6
E8A2
E86E
E83A
E806
E7D2

Jitter value

(%)

4.7

4.8

4.9

5.0

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

6.0

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

7.0

7.1

7.2

7.3

7.4

7.5

7.6

7.7

7.8

7.9

8.0

8.1

8.2

8.3

8.4

Indicated

on the LCD

E79E
E76A
E736
E702
E6CE
E69A
E666
E632
E5FE
E5CA
E596
E562
E52E
E4FA
E4C6
E492
E45E
E42A
E3F6
E3C2
E38E
E35A
E326
E2F2
E2BE
E28A
E256
E222
E1EE
E1BA
E186
E152
E11E
E0EA
E0B6
E082
E04E
E01A

Jitter value

(%)

8.5

8.6

8.7

8.8

8.9

9.0

9.1

9.2

9.3

9.4

9.5

9.6

9.7

9.8

9.9

10.0

10.1

10.2

10.3

10.4

10.5

10.6

10.7

10.8

10.9

11.0

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.9

12.0

12.1

12.2

Indicated

on the LCD

DFE6
DFB2
DF7E
DF4A
DF16
DEE2
DEAE
DE7A
DE46
DE12
DDDE
DDAA
DD76
DD42
DD0E
DCDA
DCA6
DC72
DC3E
DC0A
DBD6
DBA2
DB6E
DB3A
DB06
DAD2
DA9E
DA6A
DA36
DA02
D9CE
D99A
D966
D932
D8FE
D8CA
D896
D862

Jitter value

(%)

12.3

12.4

12.5

12.6

12.7

12.8

12.9

13.0

13.1

13.2

13.3

13.4

13.5

13.6

13.7

13.8

13.9

14.0

14.1

14.2

14.3

14.4

14.5

14.6

14.7

14.8

14.9

15.0

15.1

15.2

15.3

15.4

15.5

15.6

15.7

15.8

15.9

16.0

1-36 (No.MA308)

Calculation

Indicated on the LCD

E9A6 7.5

Jitter (%)

4.6 Operation procedures

Keep this state more than 2 seconds while
continuing pressing the [SEL] button, [SOURCE]
button and [STANDBY/ON ATTENUATOR]
button sequentially.

The unit enters the service mode.

"INIT ALL" is Initialize all data to the factory setting

indicated on the LCD.

"VERSION" is Microcomputer version display

indicated on the LCD.

"AREA/RGN" is Destination area/region display

indicated on the LCD.

"VIDEO" is Setting of NTSC or PAL

indicated on the LCD.

"CLR ERR" is Clear loading/ejection error history

indicated on the LCD.

Press the [SEL] key

:The system control EEPROM is
initialized entirely.

Press the [SEL] key

S-XXX-YY System control CPU

version/ROM correction version

DVD-XXXX DVD version
*Exchanging it operate each indication with the
[DISC UP] button and [DISC DOWN] button.

Press the [SEL] key

STS-X XX System control destination
DVD-X XX DVD unit destination
DVDRGN X DVD unit region
*Exchanging it operate each indication with the
[DISC UP] button and [DISC DOWN] button.

Press the [SEL] key

"NTSC" or "PAL" are indicated on the LCD.
*Exchanging it operate each indication with the
[DISC UP] button and [DISC DOWN] button.

Note:
There is the model that is not equipped with
this mode by a version.

Press the [SEL] key

:The error history stored in the EEPROM is
cleared.

"CD ERROR" is Read loading and ejection error history
indicated on the LCD.

Error code (1 byte)

First byte [01] Eject error

A B

Press the [SEL] key

[02] Loading error

: The error history saved in the system control

is read and displayed.

TOT-xxxx : Total error count.

Total error count
(A figure between 0 and 9999 is

displayed. 10000 or more is also

Enyyzzzz: Latest three error code.

0nyyzzzz: First five error code

*Exchanging it operate each indication with the

[DISC UP] button and [DISC DOWN] button.

displayed as 9999.)

Detailed error code
Error code

Counter

Detailed error code
Error code
Counter

(No.MA308)1-37

A B

"DVD-TEMP" is
indicated on the LCD.

Detailed error code (2 bytes)

First byte Higher 4 bits Route NO. (Process of error occurrence)

Lower 4 bits Error type

. . . .

Refer to charts 1.1 and 1.2.

. . . .

*Displayed with loading/ejection error only.

[1] Time out
[2] Switch status error
[3] Swinging error

Second byte bit7

(Example) When a switch status error occurs during loading route 3 and

the switch status is L/L/H/H/H (00111B = 07H), the error code

. . . .

Disc type (0: 12 cm. 1: 8 cm)
bit6,5
bit4
bit3
bit2
bit1 SW 1 status
bit0 RESET SW status

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

Fixed at 0
SW 1 status
SW 2 status
SW 3 status

and detailed error code become: [09 3207].

Route No.(EJECT route No.)

-

1(2)

1(2)

2(2)

2(2)

2(2)

2(2)

3(1)

3(1)

SW1/2/3/4 [Rest SW] Loading Eject Reload

1,1,1,1 [0] No Disc No Disc

0,1,1,1 [0] Disc insert Disc push in

0,0,1,1 [0] Eject

0,0,0,1 [0] Reload start

0,0,1,1 [0]

0,1,1,1 [0]

1,1,1,1 [0]

1,1,1,0 [0]

1,1,1,0

[1]

detection

completion

Load completion Eject start Load completion

Chart 1.1 12cm Disc switch status transition

Route No.(EJECT route No.)

-

1(2)

1(2)

2(2)

2(2)

3(1)

3(1)

SW1/2/3/4 [Rest SW] Loading

1,1,1,1 [0] No Disc No Disc Disc push in

0,1,1,1 [0] Disc insert Eject

0,0,1,1 [0] Reload start

0,1,1,1 [0]

1,1,1,1 [0]

1,1,1,0 [0]

1,1,1,0 [1] Load completion Eject start Load completion

*

detection completion

Eject Reload

*Transition in the center loading (Similar to 12cm in the side loading)

Chart 1.2 8cm Disc switch status transition

Press the [SEL] key

Thermistor's temperature data readout
: Data in the temperature sensor in the DVD unit
is read every 5 seconds and displayed in hex numbers.

"SYS-TEMP" is
indicated on the LCD.

"CHK MODE" is
indicated on the LCD.

"RUNNING" is
indicated on the LCD.

"MEMCHECK" is
indicated on the LCD.

"INIT" is
indicated on the LCD.

1-38 (No.MA308)

Press the [SEL] key

Press the [SEL] key

Press the [SEL] key

Press the [SEL] key

Press the [SEL] key

Thermistor's temperature data readout
: Data in the temperature sensor in the system control
is read every 5 seconds and displayed in hex numbers.

DVD unit check mode
(See section "DVD unit check mode" for details.)

Running mode: For use in running tests.

Memory check
: The remaining data capacity of the disc is
displayed on the LCD.

Initialize user set data
: The system control EEPROM is initialized except
for the loading/ejection error history.

4.7 DVD unit check mode

Change LCD indication with a [FF ] button and a [REW ] button.

Check item list

No. A/D key DVD unit operation Indication contents

1 [1] Start at normal speed NORMPLAY

2 [2] Tracking off on the outermost position of CD EF-BAL

3 [3] Tracking off on the innermost position of CD EF-BAL

4 [4] CD_LD lights and laser current is displayed CDLD ON

5 [5] DVD_LD lights and laser current is displayed DVDLD ON

6 [6] DVD x1 jitter measuring mode DVDx1JIT

7 [DISP] Indication of EEPROM contents ROM DATA

8 [SOURCE] Initialization of EEPROM contents ROMCLEAR

9 [SEL] Indication of temperature TEMP

10 [MODE] Search & jitter measurement to an appointed DVD JIT

11 [BAND] Setting of MONITOR terminal MONITOR

12 [DISC UP

13 [DISC DW

Example of

LCD indication

(After start, it is measured JITTER on the CUR Laser current value
internal position) JIT Jitter value

(for use in mechanism measurement) CUR Laser current value

position of DVD PLC (Position measured with

]

DVDx1 double speed start PLAY
(After start, it is measured JITTER on the CUR Laser current value

internal position) JIT Jitter value

]

Disc stopped & LD-OFF STOP

* * * *

* * * *

OUTTROFF For EF phase error

INNTROFF For EF phase error

CUR Laser current value

* * * *

JIT Jitter value

* * * *

CUR Laser current value

* * * *

JIT Jitter value

* * * *

* * * *

JIT Jitter value

* * * *

ADDR EEPROM address

* * * *

DATA EEPROM contents

* * * *

TEMP Temperature

* * * *

* * * *

JIT VT-501 jitter value)

* * * *

M1

* * * *

M2

* * * *

* * * *
* * * *

.

Note In the case of the jitter measurement: Begin a service mode after insert a disc.

.

Press key [1] of No.1 before an item in which the No.2 or 3 key is pressed.

.

Press key [1] of No.1 or key [12] of No.12 before an item in which the No.10 key is pressed and confirm

the indication of jitter value on the LCD.

.

No.6 starts only a DVD1 layer disc. Even other discs start DVD1 layer.

.

When No.1 and No.12 are pushed after jitter indication, a focus jump is executed. (only DVD2 layer)

.

Stop a disc before OPEN, CLOSE by all means.(OPEN and CLOSE are not executed in a disc turn.)

.

The check mode can be exited either by pressing the [POWER] key or by resetting the unit.

(No.MA308)1-39

SECTION 5

TROUBLESHOOTING

5.1 16PIN CORD DIAGRAM (for KD-ADV5380, KD-DV5300)

GN

8

7

6

5

4

3

2

1

GN/BK

VI/BK

BL/WH

VI

NC

RD

BK

WH

WH/BK

GY/BK

GY

NC

YG

NC

YL

9

10

11

12

13

14

15

16

BK

RD

BL

WH

Black

Red

Blue

White

GN

VI

GY

YL

YG

Green

Violet

Gray

Yellow

Yellow Green

1 BK

16 YL

2 RD

9 WH

10 WH/BK

12 GY

11 GY/BK

8 GN

7 GN/BK

5 VI

6 VI/BK

3 BL/WH

14 YG

GND

MEMORY

ACC

FL+

FL-

FR+

FR-

RL+

RL-

RR+

RR-

REMOTE

PARKING

GND

PARKING
BRAKE

1-40 (No.MA308)

RR

FR

FL

RL

REMOTE

Rear Right

Front Right

Front Left

Rear Left

Remote

ACC

GND

MEMORY

PARKING

ACC Line

Ground

Memory Backup Battery+

Parking Brake

5.2 16 PIN CORD DIAGRAM (for KD-DV5301, KD-DV5302, KD-DV5307, KD-DV5308)

8

7

6

5

4

3

2

1

16 YL

13 BR

10 WH/BK

14 YG

GN

GN/BK

VI/BK

VI

NC

BL/WH

RD

BK

7 RD

1 BK

3 BL/WH

8 GN

7 GN/BK

5 VI

6 VI/BK

9 WH

12 GY

11 GY/BK

WH

WH/BK

GY/BK

GY

BR

YG

NC

YL

9

10

11

12

13

14

15

16

ACC

MEMORY

GND

REMOTE

TEL

RL+

RL-

RR+

RR-

FL+

FL-

FR+

FR-

PARKING

BK

RD

BL

WH

BR

Black

Red

Blue

White

Brown

GN

VI

GY

YL

YG

TEL MUTING

Green

Violet

Gray

Yellow

Yellow Green

RD

1

3

5

7

RD 7

YL 4

NC

NC

BL/WH

RD

8

5

2

7

8

1

2

5

6

3

4

BR

YL

NC

BK

2

4

6

8

PARKING
BRAKE

RR

FR

FL

RL

REMOTE

Rear Right

Front Right

Front Left

Rear Left

Remote

ACC

TEL

GND

MEMORY

PARKING

ACC Line

Telephone Muting

Ground

Memory Backup Battery+

Parking Brake

VI/BK

GY/BK

WH/BK

GN/BK

2

4

6

8

VI

1

3

GY

5

WH

GN

7

(No.MA308)1-41

5.3 16PIN CORD DIAGRAM (for KD-DV5304, KD-DV5305, KD-DV5306, KD0DV4304, KD-DV4305, KD-DV4306)

GN

8

7

6

5

4

3

2

1

GN/BK

VI/BK

BL/WH

VI

BL

RD

BK

WH

WH/BK

GY/BK

GY

NC

YG

NC

YL

10

11

12

13

14

15

16

9

BK

RD

BL

WH

Black

Red

Blue

White

GN

VI

GY

YL

YG

Green

Violet

Gray

Yellow

Yellow Green

1 BK

16 YL

2 RD

9 WH

10 WH/BK

12 GY

11 GY/BK

8 GN

7 GN/BK

5 VI

6 VI/BK

3 BL/WH

4 BL

14 YG

GND

MEMORY

ACC

FL+

FL-

FR+

FR-

RL+

RL-

RR+

RR-

REMOTE

ANT

PARKING

REMOTE OUT

POWER ANTENNA

GND

PARKING
BRAKE

1-42 (No.MA308)

RR

FR

FL

RL

REMOTE

Rear Right

Front Right

Front Left

Rear Left

Remote

ACC

GND

MEMORY

PARKING

ANT

ACC Line

Ground

Memory Backup Battery+

Parking Brake

Auto Antenna

5.4 16 PIN CORD DIAGRAM (for KD-DV5388, KD-DV4388)

WH

GN

8

7

6

5

4

3

2

1

GN/BK

VI/BK

VI

BL

BL/WH

RD

BK

WH/BK

GY/BK

GY

NC

YG

NC

YL

10

11

12

13

14

15

16

9

BK

RD

BL

WH

BR

Black

Red

Blue

White

Brown

GN

VI

GY

YL

YG

Green

Violet

Gray

Yellow

YellowGreen

1

NC

NC

3

5

BL

7

RD

NC

YL

NC

BK

2

4

6

8

2

16

1

4

8

7

5

6

9

10

12

11

14

RD1

YL1

BK

BL

GN

GN/BK

VI

VI/BK

WH

WH/BK

GY

GY/BK

YG

RD3

RD2

YL 2

7

4

8

5

7

8

1

2

5

6

3

4

3

BL/WH

VI/BK

GY/BK

WH/BK

GN/BK

2

4

6

8

VI

1

3

GY

5

WH

GN

7

(No.MA308)1-43

Victor company of Japan, Limited
Mobile Entertainment Business Group Mobile Entertainment Category 10-1,1chome,Ohwatari-machi,Maebashi-city,Gumma-ken, 371-8543,Japan

(No.MA308)

Printed in Japan

VPT