Page 1
Spare parts
Ersatzteile
Pièces détachées
Reserve onderdelen
Repuestos
Reservdelar
IPL, CS2234, CS2234 S, CS2238, CS2238 S, 2010-04
CS2234 CS2234S
CS2238 CS2238S
JIPL2010_16
Page 2
CS2234S, CS2238S
CHAIN BRAKE ASSY
3
4
6
10
11
19
2
20
5
9
8
17
16
15
18
14
12
13
A
Page 3
Page A CS2234 S CHAIN BRAKE ASSY
CS2238 S
Position Article Quantity Notes Kit
2 545 14 64-02 1 ASSEMBLY KNOB EZT
3 530 05 79-50 1 PIN, DOWEL 20
4 530 05 79-40 1 ASSY, FRONT LINK 20
5 530 01 59-11 1 M3.83 X 1.81 X 9 PLASTITE 20
6 530 01 64-15 1 SPRING COMPRESSION 20
8 530 01 59-13 1 PIN, BAND RETAINER 20
9 530 05 79-23 1 BRAKE BAND 20
10 545 07 10-02 1 COVER, BRAKE BAND 20
11 545 22 71-01 3 SCP#619 X .437 .PL. PAN. 20
12 545 06 02-01 1 GEAR, IDLER 20
13 525 88 42-02 1 WHEEL, GEAR ADJUSTER 20
14 574 20 17-01 1 PIN, BAR ADJUSTING 20
15 545 06 59-01 1 ASSY ADJUSTER SCREW 20
16 545 05 92-02 1 COVER, GEAR 20
17 545 22 71-01 3 SCP#619 X .437 .PL. PAN. 20
18 545 14 93-01 1 CLIP, EZT SPRING 20
19 545 16 61-01 1 DECAL, EZT CLUTCH COVER
20 525 62 89-02 1 CHAIN BRAKE ASSEMBLY
Page 4
CS2238, CS2234
CHAIN BRAKE ASSY
5
3
2
14
13
11
12
10
14
16
15
4
8
7
6
B
Page 5
Page B CS2234 CHAIN BRAKE ASSY
CS2238
Position Article Quantity Notes Kit
2
530 05 79-50 1 PIN, DOWEL 16
3
530 05 79-40 1 ASSY, FRONT LINK 16
4
530 01 59-11 1 M3.83 X 1.81 X 9 PLASTITE 16
5
530 01 64-15 1 SPRING COMPRESSION 16
6
530 06 11-10 1 SCREW BAR ADJUSTING 16
7
530 03 85-93 1 RETAINER PUSH NUT 16
8
530 01 58-26 1 PIN BAR ADJUST 16
10
530 01 59-13 1 PIN, BAND RETAINER 16
11
530 05 79-23 1 BRAKE BAND 16
12
545 07 10-02 1 COVER, BRAKE BAND 16
13
545 22 71-01 3 SCP#619 X .437 .PL. PAN. 16
14
530 01 59-17 2 NUT, BAR MTG
15
545 16 60-01 1 DECAL
16 525 61 15-01 1 CHAIN BRAKE ASS'Y FRT ADJ
Page 6
CS2234, CS2234S, CS2238S, CS2238
CLUTCH AND OIL PUMP
1
5
2
8
3
6
10
9
16
11
12
14
13
15
C
17
Page 7
Page C CS2234S CLUTCH AND OIL PUMP
CS2238
CS2238S
Position Article Quantity Notes Kit
1
530 01 49-49 1 ASSY CLUTCH
2
530 01 56-11 1 WASHER, CLUTCH (LARGE)
3
530 04 70-61 1 3/86 TOOTH DRUM ASEMBLY
3
530 04 81-32 1 .3257 TOOTH DRUM ASEMBLY
5
530 01 59-07 1 WASHER, THRUST
6
574 71 93-01 1 ASSEMBLY OIL PUMP
8
530 03 78-20 1 GEAR WORM
9
530 05 79-32 1 PLUNGER & GEAR 6
10
530 05 79-30 1 BARREL, PUMP 6
11
545 22 75-01 1 OIL BLOCK
12
530 04 94-77 1 ELBOW FITTING
13
545 06 95-01 1 PICK UP ASSEMBLY OIL TANK
14
545 06 94-01 1 PICKUP SEAL 13
15
530 05 65-33 1 SPRING, FILTER 13
16
545 22 71-01 2 SCP#619 X .437 .PL. PAN.
17 525 31 84-01 1 SEAL, OIL PUMP
Page 8
CS2234, CS2234S, CS2238S, CS2238
COVER
2
3
1
2
2
D
Page 9
Page D CS2234 COVER
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 576 54 56-01 1 CYLINDER SHIELD
2 574 32 06-01 3 SCREW, CYL SHIELD 1
3 545 16 59-57 1 WARNING DECAL , GLOBAL
Page 10
CS2234S, CS2238S
EPS STARTER
53 421
8
11
9
7
12
6
13
10
14
E1
Page 11
Page E1 CS2234S EPS STARTER
CS2238S
Position Article Quantity Notes Kit
1 530 02 11-79 1 SCREW SHOULDER 7,12
2 530 05 96-77 1 STARTER HUB EPS 7,12
3 530 02 11-80 1 SPRING EPS 7,12
4 530 01 60-80 1 SCREW, ROPE RETAINER 7,12
5 545 05 82-01 1 PULLEY STARTER EPS 7,12
6 530 04 20-95 1 SPRING RECOIL 12
7 545 18 08-12 1 KIT, EPS STARTER CS 2238 S 12
8 545 16 13-01 1 BAFFLE
9 545 16 12-01 1 FAN HOUSING 12
10 545 01 00-12 1 HANDLE & ROPE assy 12
11 530 01 64-32 4 SCREW, FAN HOUSING 12
12 545 18 08-13 1 KIT, COMPLETE CS 2238 S
13 545 16 59-56 1 DECAL CS 2238 S
14 545 16 59-91 1 DECAL CS 2234 S
Page 12
CS2234, CS2238
STANDARD STARTER
5
7
9
8
432
1
10
6
11
12
E2
Page 13
Page E2 CS2234 STANDARD STARTER
CS2238
Position Article Quantity Notes Kit
1 545 00 80-28 KIT, STD STARTER CS2238, CS2238 S
2 530 01 59-20 1 SCREW SHOULDER 1,10
3 530 01 60-80 1 SCREW, ROPE RETAINER 1,10
4 530 05 78-90 1 PULLEY STARTER standard 1,10
5 545 01 00-12 1 HANDLE & ROPE assy 10
6 530 04 20-95 1 SPRING RECOIL 10
7 545 16 13-01 1 BAFFLE
8 545 16 12-01 1 FAN HOUSING 10
9 530 01 64-32 4 SCREW, FAN HOUSING 10
10 545 18 08-13 KIT COMPLETE CS 2234, CS 2238
11 545 16 59-83 1 DECAL CS2238
12 545 16 59-01 1 DECAL CS 2234
Page 14
CS2234, CS2234S, CS2238S, CS2238
IGNITION SYSTEM
6
3
2
4
5
1
F
Page 15
Page F CS2234 IGNITION SYSTEM
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 530 03 91-47 1 FLYWHEEL ASSY
2 530 01 51-27 1 WASHER, FLYWHEEL
3 530 01 61-34 1 NUT, FLYWHEEL
4 545 19 99-01 1 MODULE IGNITION
5 545 12 19-01 2 SCREW, IGN MODULE
6 545 07 99-01 1 ASSY WIRE HARNESS
Page 16
CS2234, CS2234S, CS2238S, CS2238
MUFFLER
764
3
8
1 2
9
5
G
Page 17
Page G CS2234 MUFFLER
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 574 26 64-01 1 NUT, #1024 BRASS 8,9
2 545 07 69-01 1 EXHAUST PLATE 8,9
3 545 16 74-01 1 SCREENARRESTOR, Gasket 8,9
4 530 01 63-38 2 MUFFLER BOLT 5,9
5 545 03 27-01 1 MUFFLER ASSEMBLY 9
6 530 05 48-84 1 MUFFLER GASKET 5,9
7 545 06 69-01 1 MUFFLER BACK PLATE 5,9
8 545 00 80-27 1 KIT SPARK ARRESTOR 9
9 545 18 08-43 1 KIT MUFFLER COMPLETE
Page 18
A
A
A
CS2234, CS2234S, CS2238S, CS2238
CARBURETOR AND AIR FILTER
8
9
7
10
1
13
11
15
16
16
3
4
17
18
19
6
20
5
H
Page 19
Page H CS2234 CARBURETOR AND AIR FILTER
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 574 71 94-02 1 CARBURETOR (ZAMA) Ref.
3 545 06 21-01 1 FILTER HOUSING
4 545 06 18-01 1 AIR FILTER
5 545 15 18-01 1 FILTER PLATE
6 530 01 61-01 2 NUT, CARB
7 545 06 19-01 1 ISOLATOR FILTER HOUSING
8 545 06 34-01 1 SWITCH, SPRING
9 545 06 17-01 1 SWITCH LEVER
10 545 06 16-01 1 CHOKE KNOB
11 545 06 15-01 1 CARB ADAPTOR SEAL
13 545 16 98-01 1 CARB ADAPTOR
15 545 03 37-01 2 STUDCARBURETOR
16 545 15 83-01 4 CARB ADAPTOR SCREW
17 530 01 60-80 1 SCREW SWITCH
18 545 07 49-01 1 TOP STUDCARBURETOR
19 545 08 18-92 1 GASKET KIT
20 530 01 63-49 1 SCREW, FILTER PLATE
Page 20
CS2234, CS2234S
CYLINDER PISTON 34cc
5
9
8
10
1
2
8
4
3
J1
Page 21
Page J1 CS2234 CYLINDER PISTON 34cc
CS2234S
Position Article Quantity Notes Kit
1 545 05 04-18 1 KIT, CYLINDER & PISTON
2 545 08 15-01 4 BOLT, CYLINDER 1
3 545 10 15-01 1 TRANSFER INSERT LEFT 34c 1
4 545 10 14-01 1 TRANSFER INSERT RIGHT 34cc 1
5 545 10 17-01 1 10,1
8 530 01 56-97 2 10,1
9 503 23 51-08 1 PLUGSPARK (RCJ7Y)
10 545 08 18-93 1 KIT PISTON 34cc 1
Page 22
CS2238S, CS2238
CYLINDER PISTON 38CC
5
9
8
10
1
2
8
4
3
J2
Page 23
Page J2 CS2238 CYLINDER PISTON 38CC
CS2238S
Position Article Quantity Notes Kit
1 545 05 04-17 1 KIT, CYLINDER & PISTON
2 545 08 15-01 4 BOLT, CYLINDER 1
3 574 19 08-01 1 INSERT, TRANSFER LEFT 1
4 574 19 09-01 1 INSERT, TRANSFER RIGHT 1
5 530 01 26-08 1 10,1
8 530 01 56-97 2 10,1
9 503 23 51-08 1 PLUGSPARK (RCJ7Y)
10 545 08 18-94 1 KIT 38cc PISTON 1
Page 24
CS2234, CS2234S, CS2238S, CS2238
CRANKSHAFT
1
1
2
K
Page 25
Page K CS2234 CRANKSHAFT
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 576 24 39-01 2 ASSY' MAIN BEARING & SEAL
2 574 44 94-01 1 ASSEMBLY CRANKSHAFT
Page 26
CS2234, CS2234S, CS2238S, CS2238
CHASSIS & HAND GUARD
20
17
18
15
16
5
1
8
7
6
13
21
22
4
2
21
22
25
14
23
27
11
3
26
28
29
30
32
31
L
Page 27
Page L CS2234
CHASSIS & HAND GUARD
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 574 41 71-01 1 HANDGUARD
2 545 12 73-01 1 BOSS SCREW, HANDGUARD
3 545 06 12-02 1 REAR WALL
4 574 22 71-01 1 SCREW, MTG REAR WALL
5 545 07 54-01 1 GROMMET, REAR WALL
6 545 07 14-01 1 PLATE BAR MOUNTING
7 545 07 13-01 1 CAP, SPRING HANDGUARD
8 545 07 12-01 1 SPRING, HANDGUARD POSITION
11 545 23 00-02 1 CHASSIS ASSEMBLY
13 529 31 03-01 2 BOLT, BAR 11
14 545 03 35-01 1 ASSY, VENT LINE 11
15 530 02 98-68 1 PLUG VENT (BRONZE) 11
16 530 02 61-19 1 CHECK VALVE (DUCK BILL) 11
17 530 02 11-32 1 LINERETURN PURGE 11
18 530 02 38-77 1 FITTING FUEL LINE 11
20 545 06 19-01 1 ISOLATOR FILTER HOUSING 11
21 545 07 08-02 2 ASSYOIL/FUEL CAP W/RET. 11
22 530 01 59-06 2 SCREW M5.28X1.81X16MM PLAS 11
23 545 03 38-01 1 ASS'Y FRONT ISOLATOR 11
25 545 06 31-01 1 REAR ISOLATOR SPRING 11
26 530 09 56-46 1 ASSY PICKUP 11
27 545 07 83-02 1 LINE, FUEL 11
28 530 01 58-14 1 SCREW CATCHER
29 530 02 98-50 2 CHAIN CATCHER
30 530 03 89-90 1 SPIKE 32
31 530 01 64-39 2 SCREW SPIKE 32
32 530 01 43-81 1 KIT SPIKE
Page 28
CS2234, CS2234S, CS2238S, CS2238
HANDLE AND CONTROLS
2
11
1
9
8
3
10
11
10
7
M
4
Page 29
Page M CS2234 HANDLE AND CONTROLS
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 545 16 11-01 1 FRONT HANDLE
2 545 06 22-04 1 REAR HANDLE W/OVMLD
3 545 06 23-04 1 REAR HANDLE COVER W/OVMLD
4 578 86 23-01 1 KIT TRIGGER & LOCKOUT
7 545 03 39-01 1 ASS'Y FRONT ISOLATOR
8 545 07 63-01 1 ISOLATION LIMITER SCREW
9 530 01 64-33 3 SCREW 816X15.1 PL PAN.TRX
10 530 01 63-49 2 SCREW M5.28X1.81X16MM PLAS
11 530 01 64-32 2 SCREW M5.3814X22.225MM
Page 30
CS2234, CS2234S, CS2238S, CS2238
CARBURETOR DETAILS
3 4
1
2
N
Page 31
Page N CS2234 CARBURETOR DETAILS
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 574 71 94-02 1 CARB COMPLETE
2 545 00 80-30 1 PURGE AND LINE ASSEMBLY 1
3 545 00 80-31 1 KIT CARB GASKET
4 545 00 80-32 1 KIT CARB REPAIR
Page 32
CS2234, CS2234S, CS2238S, CS2238
ACCESSORIES
1
P
Page 33
Page P CS2234 ACCESSORIES
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 530 03 11-35 1 SCRENCH
Page 34
Q
CS2234, CS2234S, CS2238S, CS2238
SERVICE UPDATE
Old hand guard up to
serial no. 20094299999
1
Page 35
Page Q CS2234 SERVICE UPDATE
CS2234S
CS2238
CS2238S
Position Article Quantity Notes Kit
1 545 16 15-01 1 HAND GUARD
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