John Deere K Service Manual

John Deere K Series

Air-Cooled

Engines

John Deere Horicon Works

CTM5 (20OCT92)

LITHO IN U.S.A.

ENGLISH

FOREWORD

Introduction

This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the General Information Section of this manual and the cautions presented throughout the text of the manual.

This is the safety-alert symbol. When you see

this symbol on the machine or in this manual, be alert to the potential for personal injury.

Use this component technical manual in conjunction with the machine technical manual. An application listing in the beginning of each section identifies product-model/component type-model relationship. See the machine technical manual for information on component removal and installation, and gaining access to the components.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, other materials needed to do the job, and service parts kits.

Group 00, in the beginning of each section—Repair Specifications, consist of all applicable specifications, wear tolerances and specific torque values for various components on each engine.

Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center.

This manual is part of a total product support program.

FOS MANUALS—REFERENCE TECHNICAL MANUALS—MACHINE SERVICE COMPONENT MANUALS—COMPONENT SERVICE Fundamentals of Service (FOS) Manuals cover basic

theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians.

Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications.

MX,CTMIFC,A1 -19-21OCT92

CTM5 (20OCT92) K Series Air Cooled Engine

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Dealer Presentation Sheet

JOHN DEERE DEALERS

This is a complete revision to CTM5. Discard your old CTM5, dated 26 JUN 91. New information added to this manual includes:

1. The basic engine specifications have been updated to include the new FC400V, 12.5 hp engine.

2. The engine applications charts have been updated to include the new products introduced in 1992:

• 14ST and 14PT 21-Inch Walk-Behind Mowers

• 38-Inch Walk-Behind Commercial Mower

• GX95 Riding Mower

• 245 Lawn and Garden Tractor

• GT242 Lawn and Garden Tractor

• Gator 4 X 2

MX,CTM5,DPS -19-21OCT92

CTM5 (20OCT92) K Series Air Cooled Engine

220596

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Dealer Presentation Sheet

CTM5 (20OCT92) K Series Air Cooled Engine

220596

PN=5

SECTION 10—GENERAL INFORMATION

Group 05—Safety Group 10—General Specifications Group 15—Serial Number Locations Group 20—Features

SECTION 20—FA130D and FA210D

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems—FA130D Group 06—Fuel and Air Systems—FA210D Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems—FA130D Group 31—Starting Systems—FA210D

SECTION 21—FA210V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 30—FC150V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head and Valves Group 20—Cylinder Block and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 35—KF82D/FZ340D

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 40—FC290V/FC400V/FC420V/FC540V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head and Valves Group 20—Cylinder Block and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 45—FE290D and FE290R

SECTION 25—FG150G/FG150D

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

CTM5-19-20OCT92

CTM5 (20OCT92) i K Series Air Cooled Engine

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head and Valves Group 20—Cylinder Block and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

Continued on next page

DEERE & COMPANY

Moline, Illinois

A John Deere ILLUSTRUCTION™ Manual

Previous Editions

220596

PN=506

100

SECTION 50—FB460V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head

Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 100—COMPONENT ANALYSIS AND

Group 05—Valves Group 10—Piston, Piston Rings, Crankshaft and

Group 15—Cylinder Block

GENERAL REPAIR

Connecting Rod

Index

Contents

100

CTM5 (20OCT92) ii K Series Air Cooled Engine

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Contents

SECTION 10—GENERAL INFORMATION

Group 05—Safety Group 10—General Specifications Group 15—Serial Number Locations Group 20—Features

SECTION 20—FA130D and FA210D

Group 00—Engine Application and Repair

Components Group 25—Ignition and Charging System Group 30—Starting Systems—FA130D Group 31—Starting Systems—FA210D

SECTION 21—FA210V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 30—FC150V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head and Valves Group 20—Cylinder Block and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 35—KF82D/FZ340D

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 40—FC290V/FC400V/FC420V/FC540V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head and Valves Group 20—Cylinder Block and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 45—FE290D and FE290R

SECTION 25—FG150G/FG150D

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

CTM5-19-20OCT92

CTM5 (20OCT92) i K Series Air Cooled Engine

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head and Valves Group 20—Cylinder Block and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

Continued on next page

DEERE & COMPANY

Moline, Illinois

A John Deere ILLUSTRUCTION™ Manual

Previous Editions

220596

PN=506

100

SECTION 50—FB460V

Group 00—Engine Application and Repair

Specifications Group 05—Fuel and Air Systems Group 10—Blower Housing and Flywheel Group 15—Cylinder Head

Group 20—Cylinder Block, Valves and Internal

Components Group 25—Ignition and Charging System Group 30—Starting Systems

SECTION 100—COMPONENT ANALYSIS AND

Group 05—Valves Group 10—Piston, Piston Rings, Crankshaft and

Group 15—Cylinder Block

GENERAL REPAIR

Connecting Rod

Index

Contents

100

CTM5 (20OCT92) ii K Series Air Cooled Engine

220596

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Contents

INDX

CTM5 (20OCT92) iii K Series Air Cooled Engine

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Contents

INDX

CTM5 (20OCT92) iii K Series Air Cooled Engine

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INDX

Contents

CTM5 (20OCT92) iv K Series Air Cooled Engine

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GENERAL INFORMATION

Page

Group 05—Safety . . . . . . . . . . . . . . . . 10-05-1

Group 10—General Specifications

Basic Engine Specifications . . . . . . . . . . 10-10-1

Basic Engine Applications Chart . . . . . . . 10-10-2

Metric Bolt and Cap Screw Torque

Values . . . . . . . . . . . . . . . . . . . . . . 10-10-4

Group 15—Serial Number Locations

Serial Number Location

Engine . . . . . . . . . . . . . . . . . . . . . . 10-15-2

Carburetor . . . . . . . . . . . . . . . . . . . . 10-15-5

Group 20—Features

Engine Features

FA130D . . . . . . . . . . . . . . . . . . . . . . 10-20-1

FA210D . . . . . . . . . . . . . . . . . . . . . . 10-20-1

FA210V . . . . . . . . . . . . . . . . . . . . . . 10-20-2

FG150G/FG150D . . . . . . . . . . . . . . . 10-20-2

FC150V . . . . . . . . . . . . . . . . . . . . . . 10-20-3

KF82D/FZ340D . . . . . . . . . . . . . . . . . 10-20-3

FC290V . . . . . . . . . . . . . . . . . . . . . . 10-20-4

FC400V . . . . . . . . . . . . . . . . . . . . . . 10-20-4

FC420V . . . . . . . . . . . . . . . . . . . . . . 10-20-5

FC540V . . . . . . . . . . . . . . . . . . . . . . 10-20-5

FE290D/FE290R . . . . . . . . . . . . . . . . 10-20-6

FB460V . . . . . . . . . . . . . . . . . . . . . . 10-20-6

Section 10

Contents

CTM5 (20OCT92) 10-1 K Series Air Cooled Engine

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Contents

CTM5 (20OCT92) 10-2 K Series Air Cooled Engine

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RECOGNIZE SAFETY INFORMATION

Group 05

Safety

This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

10 05 1

T81389 -UN-07DEC88

DX,ALERT -19-04JUN90

TS187 -19-30SEP88

DX,SIGNAL -19-09JAN92

HANDLE FLUIDS SAFELY—AVOID FIRES

When you work around fuel, do not smoke or work near heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn

spontaneously.

TS227 -UN-23AUG88

DX,FLAME -19-04JUN90

CTM5 (20OCT92) 10-05-1 K Series Air Cooled Engine

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PREPARE FOR EMERGENCIES

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance

service, hospital, and fire department near your telephone.

AVOID HARMFUL ASBESTOS DUST

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

Safety

TS291 -UN-23AUG88

DX,FIRE2 -19-04JUN90

TS220 -UN-23AUG88

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos.

Keep bystanders away from the area.

DX,DUST -19-15MAR91

CTM5 (20OCT92) 10-05-2 K Series Air Cooled Engine

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USE PROPER TOOLS

Safety

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.

Use power tools only to loosen threaded parts and fasteners.

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

Use only service parts meeting John Deere specifications.

DISPOSE OF WASTE PROPERLY

Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.

10 05 3

TS779 -UN-08NOV89

DX,REPAIR -19-04JUN90

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

TS1133 -UN-26NOV90

DX,DRAIN -19-09AUG91

CTM5 (20OCT92) 10-05-3 K Series Air Cooled Engine

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10 05

Safety

CTM5 (20OCT92) 10-05-4 K Series Air Cooled Engine

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BASIC ENGINE SPECIFICATIONS

Group 10

General Specifications

ENGINE FA130D FG150D/ FC150V FA210D FA210V KF82D/

FG150G FZ340D

CYLINDER 1 1 1 1 1 1 CYCLE 4 4 4 4 4 4 BORE 62 mm 64 mm 65 mm 72 mm 72 mm 80 mm

(2.44 in.) (2.51 in.) (2.56 in.) (2.83 in.) (2.83 in.) (3.15 in.)

STROKE 43 mm 47 mm 46 mm 51 mm 51 mm 68 mm

(1.69 in.) (1.85 in.) (1.81 in.) (2.01 in.) (2.01 in.) (2.68 in.)

DISPLACE- 129 cm

151 cm

153 cm

207 cm

341 cm

MENT (7.92 cu. in.) (9.21 cu. in.) (9.30 cu. in.) (12.7 cu. in.) (12.7 cu. in.) (20.9 cu. in.) HORSE- 2.3 kW 2.7 kW 3.4 kW 3.9 kW 4.5 kW 6.3 kW

POWER (3.1 HP) (3.6 HP) (4.5 HP) (5.2 HP) (6 HP) (8.5 HP)

ENGINE FC290V FE290D/ FB460V FC400V FC420V FC540V

FE290R

CYLINDER 1 1 1 1 1 1

10 10 1

CYCLE 4 4 4 4 4 4 BORE 78 mm 78 mm 89 mm 87 mm 89 mm 89 mm

(3.07 in.) (3.07 in.) (3.50 in.) (3.43 in.) (3.50 in.) (3.50 in.)

STROKE 60 mm 60 mm 74 mm 68 mm 68 mm 86 mm

(2.36 in.) (2.36 in.) (2.91 in.) (2.68 in.) (2.68 in.) (3.39 in.)

DISPLACE- 286 cm

286 cm

460 cm

400 cm

423 cm

535 cm

MENT (17.5 cu. in.) (17.5 cu. in.) (28.1 cu. in.) (24.4 cu. in.) (25.8 cu. in.) (32.6 cu. in.) HORSE- 6.7 kW 7.5 kW 9.3 kW 9.3 kW 10.4 kW 12.7 kW

POWER (9 HP) (10 HP) (12.5 HP) (12.5 HP) (14 HP) (17 HP)

MX,1010A1,A1 -19-21OCT92

CTM5 (20OCT92) 10-10-1 K Series Air Cooled Engine

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General Specifications/Basic Engine Applications Chart

BASIC ENGINE APPLICATIONS CHART

Refer to the engine application chart to identify

product-model/engine type-model relationship.

WALK-BEHIND PRODUCTS

Machine Engine Model No.

20SR7 Reel Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA130D

3K Lawn Edger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA130D

E35 Lawn Edger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA130D

14PB 21-Inch Rear Discharge Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC150V

14SB 21-Inch Rear Discharge Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC150V

14SE 21-Inch Rear Discharge Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC150V

14SC 21-Inch Rear Discharge Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC150V

14ST 21-Inch Rear Discharge Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC150V

14PT 21-Inch Rear Discharge Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC150V

32/36/48/52-Inch Commercial Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

48/52-Inch Commercial Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

48/54-Inch Commercial Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V or FC540V

38-Inch Commercial Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC400V

RIDING MOWERS

Machine Engine Model No.

RX63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA210V

RX73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

RX75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

RX95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

SX75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

SX95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

GX70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

GX75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

SRX75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

SRX95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

GX95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

LAWN TRACTORS

Machine Engine Model No.

112L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V

160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V

170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

LX172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

LX176 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

LX186 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

MX,1010A1,A2 -19-21OCT92

CTM5 (20OCT92) 10-10-2 K Series Air Cooled Engine

220596

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General Specifications/Basic Engine Applications Chart

BASIC ENGINE APPLICATIONS CHART—CONTINUED

LAWN AND GARDEN TRACTORS

Machine Engine Model No.

240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

GT262 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

GT242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V

FRONT MOWERS

Machine Engine Model No.

F710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V

GOLF AND TURF EQUIPMENT

10 10 3

Machine Engine Model No.

22 Greensmower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FG150G

22R Greensmower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FG150D

519 Walk-Behind Vertical Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA210D

529 Vacuum Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA210D

1200 Bunker and Field Rake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FE290R

MISCELLANEOUS

Machine Engine Model No.

1000 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA130D

1400 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA130D

Power Pak Material Collection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FA210D

UTILITY VEHICLES

Machine Engine Model No.

AMT600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KF82D/FZ340D

AMT622 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FE290D

AMT626 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FE290D

Gator 4x2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FE290D

MX,1010A1,A3 -19-21OCT92

CTM5 (20OCT92) 10-10-3 K Series Air Cooled Engine

220596

PN=12

General Specifications/Metric Bolt and Cap Screw Torque Values

METRIC BOLT AND CAP SCREW TORQUE VALUES

10 10

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9

TS1163 -19-04MAR91

Size Lubricated

N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft

M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5 M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35

M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70

M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190 M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300

M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410 M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580 M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800

M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000 M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500 M30 675 490 850 625 1300 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000

M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500

DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.

only. Check tightness of fasteners periodically.

Tighten plastic insert or crimped steel-type lock nuts Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class.

to approximately 50 percent of the dry torque shown

in the chart, applied to the nut, not to the bolt head.

Tighten toothed or serrated-type lock nuts to the full

torque value. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to the strength of the original.

“Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without any lubrication.

DX,TORQ2 -19-16APR92

CTM5 (20OCT92) 10-10-4 K Series Air Cooled Engine

220596

PN=13

ENGINE DESIGNATION (KAWASAKI)

Group 15

Serial Number Locations

10 15 1

A—Four Cycle C—Displacement R—Gear Box Drive V—Vertical B—Model Designation D—Direct Drive G—Gear Drive Off Camshaft

MX1020A1,A12 -19-21OCT92

M46856 -19-15OCT92

CTM5 (20OCT92) 10-15-1 K Series Air Cooled Engine

220596

PN=14

Serial Number Locations/Serial Number Location

ENGINE SERIAL NUMBER LOCATION

The complete serial number (A) is used to identify the

engine model, series, configuration, and serial number

range. Have this number available when referring to a particular engine or requesting parts or service information.

M80492 -UN-07JUN91M80493 -UN-07JUN91M80494 -UN-07JUN91M80495 -UN-07JUN91

FA130D

FA210D

FA210V

FG150D/FG150G

MX,1015A1,A1 -19-21OCT92

CTM5 (20OCT92) 10-15-2 K Series Air Cooled Engine

220596

PN=15

Serial Number Locations/Serial Number Location

SERIAL NUMBER LOCATION—CONTINUED

A—Serial Number Location

10 15 3

M80496 -UN-07JUN91M80497 -UN-07JUN91M80498 -UN-07JUN91M80499 -UN-07JUN91

FC150V

KF82D/FZ340D

FC290V

FC400V/FC420V

MX,1015A1,A2 -19-21OCT92

CTM5 (20OCT92) 10-15-3 K Series Air Cooled Engine

220596

PN=16

Serial Number Locations/Serial Number Location

SERIAL NUMBER LOCATION—CONTINUED

10 15

A—Serial Number Location

M80500 -UN-07JUN91M80501 -UN-07JUN91M80502 -UN-07JUN91

FC540V

FE290D/FE290R

FB460V

MX,1015A1,A3 -19-21OCT92

CTM5 (20OCT92) 10-15-4 K Series Air Cooled Engine

220596

PN=17

Serial Number Locations/Serial Number Location

CARBURETOR SERIAL NUMBER LOCATION

NOTE: FA130D carburetor shown is used on

FA130D-AS16/AS19 and FA210D-AS20 engines. FA130D-AN00 carburetor not shown.

FA210D carburetor shown is used on FA210D-AS17/BS17/CS17 engines. FA210D-AS19-01 carburetor not shown.

The serial number (A) is used to identify the carburetor. Have this number available when requesting parts or service information.

10 15 5

M80503 -UN-07JUN91M80504 -UN-07JUN91M80505 -UN-07JUN91M80506 -UN-07JUN91

FA130D

FA210D

FA210V

FG150G/FG150D

MX,1015A1,A4 -19-21OCT92

CTM5 (20OCT92) 10-15-5 K Series Air Cooled Engine

220596

PN=18

CARBURETOR SERIAL NUMBER LOCATION—CONTINUED

10 15

A—Serial Number Location

Serial Number Locations/Serial Number Location

M80507 -UN-07JUN91M80508 -UN-07JUN91M80509 -UN-07JUN91M80510 -UN-07JUN91

FC150V

KF82D/FZ340D

FC290V

FC400V/FC420V

MX,1015A1,A5 -19-21OCT92

CTM5 (20OCT92) 10-15-6 K Series Air Cooled Engine

220596

PN=19

Serial Number Locations/Serial Number Location

CARBURETOR SERIAL NUMBER LOCATION—CONTINUED

A—Serial Number Location

10 15 7

M80511 -UN-07JUN91M80512 -UN-07JUN91M80513 -UN-07JUN91

FC540V

FE290D/FE290R

FB460V

MX,1015A1,A6 -19-21OCT92

CTM5 (20OCT92) 10-15-7 K Series Air Cooled Engine

220596

PN=20

10 15

Serial Number Locations/Serial Number Location

CTM5 (20OCT92) 10-15-8 K Series Air Cooled Engine

220596

PN=21

FA130D ENGINE FEATURES

Group 20

Features

•2.3 kW (3.1 hp)

•Pulse Pump carburetor (FA130D-AS16/AS19) Float type carburetor (FA130D-AN00)

•Two stage air filter with dry paper filter and foam precleaner (FA130D-AS16) Single stage foam air filter (FA130D-AN00)

•Side valves

•Horizontal crankshaft

•Aluminum block

•Splash lubrication

•Low oil level sensor (FA130D-AN00)

•Electronic ignition

•Recoil starter

FA210D ENGINE FEATURES

•3.9 kW (5.2 hp)

•Fuel pump (FA210D-AS17/BS17/CS17)

•Pulse pump carburetor (FA210D-AS20) Float type carburetor (FA210D-AS17/BS17/CS17 & FA210D-AS19-01)

•Two stage air filter with dry paper filter and foam precleaner

•Side valves

•Compression release mechanism (FA210D-AS20)

•Horizontal crankshaft

•Aluminum block

•Splash lubrication

•Electronic ignition

•Recoil starter

10 20 1

M80514 -UN-07JUN91

MX,1020A1,A1 -19-21OCT92

M80515 -UN-07JUN91

MX,1020A1,A2 -19-21OCT92

CTM5 (20OCT92) 10-20-1 K Series Air Cooled Engine

220596

PN=22

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