HR1-20E
AIR COMPRESSOR
CAUTION
RISK OF INJURY! READ ENTIRE MANUAL BEFORE OPERATING! THIS MANUAL IS AN IMPORTANT PART OF THE AIR COMPRESSOR AND MUST REMAIN WITH THIS UNIT!
Electric Air Compressor Manual |
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table of contents |
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introduction................................................................................................................. |
3 |
important ................................................................................................................... |
3 |
INSPECTION...................................................................................................................... |
3 |
IMPORTANT safety INSTRUCTIONS............................................................................ |
4-7 |
RISK OF ELECTRIC SHOCK OR ELECTROCUTION.......................................... |
4 |
RISK OF EXPLOSION OR FIRE........................................................................... |
5 |
RISK OF BURSTING............................................................................................. |
5 |
RISK TO BREATHING........................................................................................... |
6 |
RISK OF BURNS................................................................................................... |
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RISK OF FLYING OBJECTS.................................................................................. |
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RISK FROM MOVING PARTS............................................................................... |
7 |
RISK FROM NEGLIGENCE................................................................................... |
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RISK OF AIR COMPRESSOR DAMAGE...................................... ........................ |
7 |
FEATURES DRAWINGs.................................................................................................... |
8 |
FEATURES REVIEW..................................................................................................... |
9-10 |
PREPARATION INSTRUCTIONS................................................................................ |
12-13 |
INITIAL SET-UP.............................................................................................. |
12-13 |
LOCATION........................................................................................................... |
12 |
ELECTRICAL....................................................................................................... |
12 |
OPERATING INSTRUCTIONS......................................................................................... |
14 |
START-UP............................................................................................................ |
14 |
SHUTDOWN........................................................................................................ |
14 |
MAINTENANCE INSTRUCTIONS.................................................................................... |
15 |
TROUBLESHOOTING................................................................................................. |
16-19 |
WARRANTY..................................................................................................................... |
20 |
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Electric Air Compressor Manual |
INTRODUCTION
Congratulations on the purchase of your new Air Compressor! You can be assured your Air Compressor was constructed with the highest level of precision and accuracy. Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor.
This operator's manual was compiled for your benefit. By reading and following the simple safety, installation and operation, maintenance and troubleshooting steps described in this manual, you will receive years of trouble-free operation from your new Air Compressor. The contents of this manual are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials equipment, specifications or models at any time without notice.
IMPORTANT!
A "DANGER, WARNING or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX". This box is used to designate and emphasize Safety Warnings that must be followed when operating this air compressor. Accompanying the safety warnings are "Signal Words" which designate the degree or level of hazard seriousness. The "Signal Words" used in this manual are as follows:
DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury or damage to the air compressor.
The symbols set to the left of this paragraph are "Safety Alert Symbols". These symbols are used to call attention to items or procedures that could be dangerous to you or other persons using this equipment.
ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF SUPPORTING EQUIPMENT BEFORE OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT OUT THE "SAFETY WARNINGS" TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE OPERATOR.
Once the unit has been removed from the box, immediately write in the serial number of your unit in the space provided below.
SERIAL NUMBER_________________________________
Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim with the transportation company immediately. Be sure that all damaged parts are replaced and the mechanical and electrical problems are corrected prior to operation of the unit. If you require service, contact your Mi-T-M® Customer Service Representative.
Mi-T-M® Corporation, 8650 Enterprise Drive, Peosta, IA 52068
1-877-JD-KLEEN / (-877-535-5336) Fax 563-556-1235 Monday - Friday 8:00 a.m. - 5:00 p.m. CST
Please have the following information available for all service calls:
1.Model Number
2.Serial Number
3.Date and Place of Purchase
Electric Air Compressor Manual
IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using this product, basic precautions should always be observed, including the following: READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR
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HAZARD |
POTENTIAL CONSEQUENCE |
PREVENTION |
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RISK OF |
Serious injury or death could occur |
Make sure the air compressor is |
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ELECTRIC SHOCK OR |
if the air compressor is not properly |
plugged into a properly grounded |
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ELECTROCUTION |
grounded. Your air compressor |
outlet which provides correct voltage |
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is powered by electricity and may |
and adequate fuse protection. |
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cause electric shock or electrocution |
Disconnect when not in use. |
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if not used properly. |
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Electrical shock may occur from |
Check power cord for signs of |
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electrical cord. |
crushing, cutting or heat damage. |
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Replace faulty cord before use. |
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Keep all connections dry and off |
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the ground. Do not allow electrical |
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cords to lay in water or in such a |
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position where water could come |
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in contact with them. Do not touch |
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plug with wet hands. |
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Do not pull on the electrical cord to |
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disconnect from the outlet. |
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Electrical shock may occur if air |
Never operate air compressor in wet |
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compressor is not operated properly. |
conditions or outdoors when it is |
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raining. |
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Never operate air compressor with |
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safety guards removed or damaged. |
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Serious injury or death may occur if |
Any electrical wiring or repairs |
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electrical repairs are attempted by |
performed on this air compressor |
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unqualified persons. |
should be done by Authorized |
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Service Personnel in accordance |
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with National and Local electrical |
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codes. |
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Before opening any electrical |
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enclosure, always shut off the air |
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compressor, relieve pressure and |
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unplug the air compressor from the |
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power source. Allow air compressor |
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to cool down. Never assume the air |
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compressor is safe to work on just |
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because it is not operating. It could |
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restart at any time! Service in a |
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clean, dry, flat area. |
Electric Air Compressor Manual
IMPORTANT SAFETY INSTRUCTIONS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR
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POTENTIAL CONSEQUENCE |
PREVENTION |
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RISK OF |
Serious injury or death may occur |
Always operate air compressor |
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EXPLOSION OR FIRE |
from normal electrical sparks in the |
in a well ventilated area free of |
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motor and pressure switch. |
flammable vapors, combustible |
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dust, gases or other combustible |
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materials. |
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DO NOT SMOKE if spraying |
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flammable material. Locate the air |
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compressor at least 20 feet away |
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from the spray area. (An additional |
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hose may be required.) |
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Serious injury may occur if any air |
Never place objects against or on |
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compressor ventilation openings |
top of the air compressor. Operate |
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are restricted, causing the air |
the air compressor at least 12 |
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compressor to overheat and start a |
inches away from any wall or |
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fire. |
obstruction that would restrict proper |
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ventilation. |
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RISK OF BURSTING |
Serious injury or death may occur |
Drain the air tank daily or after each |
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from an air tank explosion if air |
use to prevent moisture buildup in |
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tanks are not properly maintained. |
the air tank. |
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If the air tank develops a leak, |
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replace the air tank immediately. |
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Never repair, weld or make |
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modifications to the air tank or its |
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attachments. Use only genuine |
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Mi-T-M® repair parts for your air |
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compressor. |
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Never make adjustments to the |
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factory set pressures. |
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Exceeding the pressure rating of |
Never exceed manufacturers |
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air tools, spray guns, air operated |
maximum allowable pressure rating |
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accessories, tires and other |
of attachments. |
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inflatables can cause them to |
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explode or fly apart, and could |
Because of extreme heat, do not |
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result in serious injury. |
use plastic pipe or lead tin soldered |
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joints for a discharge line. |
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Never use air compressor to inflate |
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small, low pressure objects such as |
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toys. |
Electric Air Compressor Manual
IMPORTANT SAFETY INSTRUCTIONS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR
HAZARD |
POTENTIAL CONSEQUENCE |
PREVENTION |
RISK TO BREATHING |
Serious injury or death could occur |
Never inhale air from the air |
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from inhaling compressed air. The |
compressor either directly or from a |
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air stream may contain carbon |
breathing device connected to the air |
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monoxide, toxic vapors or solid |
compressor. |
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particles. |
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Sprayed materials such as paint, |
Operate air compressor only in |
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paint solvents, paint remover, |
a well ventilated area. Follow all |
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insecticides, weed killers, etc. |
safety instructions provided with the |
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contain harmful vapors and poisons. |
materials you are spraying. Use of |
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a respirator may be required when |
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working with some materials. |
RISK OF BURNS |
Serious injury could occur from |
Never allow any part of your body or |
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touching exposed metal parts. |
other materials to make contact with |
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These areas can remain hot for |
any exposed metal parts on the air |
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some time after the air compressor |
compressor. |
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is shutdown. |
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RISK OF FLYING OBJECTS |
Soft tissue damage can occur from |
Always wear safety glasses to shield |
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the compressed air stream. |
the eyes from flying debris. |
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Never point the air stream at any part |
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of your body, anyone else or animals. |
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Never leave pressurized air in the air |
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compressor. Shut off air compressor |
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and relieve pressure when storing or |
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attempting maintenance. |
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Serious injury can occur from loose |
Always maintain a safe distance from |
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debris being propelled at a high |
people and animals while operating |
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speed from the compressed air |
the air compressor. |
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stream. |
Do not attempt to move the air |
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compressor by pulling on the hose. |
Electric Air Compressor Manual
IMPORTANT SAFETY INSTRUCTIONS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR
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HAZARD |
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POTENTIAL CONSEQUENCE |
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PREVENTION |
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RISK FROM |
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Risk of bodily injury from moving |
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Before performing maintenance, |
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MOVING PARTS |
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parts. This air compressor cycles |
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always turn off air compressor. |
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automatically when the pressure switch |
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Bleed pressure from the air hose |
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is in the "On/Auto" position. |
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and the tank, and unplug electrical |
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cord from outlet. All repairs to the |
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air compressor should be made |
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by an Authorized Service person. |
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Never assume the air compressor |
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is safe to work on just because it |
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is not operating. It could restart at |
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any time. |
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Do not operate without protective |
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covers/guards. Always unplug the |
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air compressor before removing |
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any guard. Replace damaged |
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covers/guards before using the air |
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compressor. |
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RISK FROM NEGLIGENCE |
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Risk of injury from negligent use. |
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Never allow children or |
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adolescents to operate this air |
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compressor! |
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Stay alert-watch what you are |
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doing. Do not operate the air |
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compressor when fatigued or |
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under the influence of alcohol or |
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drugs. |
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Know how to stop the air |
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compressor. Be thoroughly |
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familiar with controls. |
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RISK OF AIR |
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Risk of major repair. |
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Do not operate air compressor |
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COMPRESSOR DAMAGE |
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without an air filter. |
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Do not operate air compressor in |
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a corrosive environment. |
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Always operate the air |
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compressor in a stable, secure |
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position to prevent air compressor |
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from falling. |
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Follow all maintenance |
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instructions listed in this manual. |
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!SAVE THESE INSTRUCTIONS!
Electric Air Compressor Manual
ac1-VE02-20J features-012209-CJB
ELECTRIC AIR COMPRESSOR FEATURES
1 Protective Cover
2 Electric Power Cord
3 Tank Pressure Gauge
4 Saftey Relief Valve
5 Pressure Switch
6 Pickup Handle
7 Outlet Pressure Gauge
8 Air Tank Drain Valve
9 Decal - Warning: Hot
10 Air Intake Filter
11 Pressure Regulator
12 Oil Dipstick
13 Pump Oil Drain
14 Pump Discharge Line
15 Decal - Operating Instructions
Electric Air Compressor Manual
AIR COMPRESSOR FEATURES
PRESSURE SWITCH: The switch is used to start or stop the air compressor. Moving the switch to the "Auto" (ON) position will allow the pressure switch to start the motor when the air tank pressure is below the factory set "cut-in" pressure. When in the "Auto" position, the pressure switch stops the motor when the air tank pressure reaches the factory set "cut-out" pressure. This switch also has a pressure release valve located on the side of the switch designed to automatically release compressed air from the air compressor pump head and its discharge line when the air compressor reaches "cut-out" pressure or is shut off. This allows the motor to restart freely. Moving the switch to the "OFF' position will open the pressure switch contacts and stop the air compressor.
MOTOR THERMAL OVERLOAD: The electric motor has a manual thermal overload protector. If the motor overheats for any reason, the thermal overload will cut off power to prevent the motor from being damaged. Turn pressure switch lever to the "OFF" position and wait until the motor is cool. Press the thermal overload button to reset it and begin working again.
AIR INTAKE FILTER: This filter is designed to clean air coming into the pump. To ensure the pump continually receives a clean, cool, dry air supply this filter must always be clean and ventilation opening free from obstructions. Replace filter element when necessary.
TANK PRESSURE GAUGE: The tank pressure gauge indicates the air pressure in the air tank.
PRESSURE REGULATOR: The air pressure coming from the air tank is controlled by the regulator knob. Turn the pressure regulation knob clockwise to increase discharge pressure, and counterclockwise to decrease discharge pressure.
OUTLET PRESSURE GAUGE: The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less or equal to the air tank pressure.
Electric Air Compressor Manual
AIR COMPRESSOR FEATURES
AIR TANK DRAIN VALVE: The drain valve is used to remove moisture from the air tank after the air compressor is shut off. NEVER attempt to open the drain valve when more than 10 PSI of air pressure is in the air tank! To open the drain valve, turn the knob counterclockwise. Keep the air compressor in such a position that all water condensation will flow out.
SAFETY RELIEF VALVE: This valve is designed to prevent system failures by relieving pressure from the system when the compressed air reaches a predetermined level. The valve is preset by the manufacturer and must not be modified in any way. To verify the valve is working properly, pull on the ring. Air pressure should escape. When the ring is released, it will reseat.
TANK CHECK VALVE: This valve prevents the compressed air in the tank from re-entering the pump discharge line.
EASY START VALVE: This valve relieves a portion of the compressed air which allows the motor to start easier. The valve automatically closes at a preset pressure which allows the full volume of compressed air to go into the air tank.
OIL DIPSTICK: The dipstick will indicate the amount of oil in the pump. Oil level should be checked on a daily basis to ensure it does not exceed the maximum notch or fall below the minimum notch on the dipstick.
PUMP OIL DRAIN: The removal of the drain plug will allow the air compressor lubricants to be changed. To remove drain plug, turn counterclockwise.
AIR COMPRESSOR PUMP: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valve while the exhaust valve remains closed. On the upstroke, the intake valve closes, air is compressed and forced out through the exhaust valve, into the discharge line, through the tank check valve and into the air tank.
It is recommended this air compressor not be operated at more than a 50% duty cycle. This means an air compressor that pumps air longer than 50% of one hour is considered misuse. Maximum air compressor pumping time per hour is 30 minutes.
10 |
Electric Air Compressor Manual |
warning
THE FOLLOWING PAGES CONTAIN OPERATING AND MAINTENANCE INSTRUCTIONS.
do not attempt to operate this AIR COMPRESSOR until you have read and understood all safety precautions and instructions listed in this manual.
incorrect operation of this unit can cause serious injury!!
do not alter or modify this equipment in any manner!
Electric Air Compressor Manual |
11 |
WARNING
RISK OF EXPLOSION OR FIRE CAUSING SERIOUS INJURY OR DEATH!
Do not allow sparks from the motor or pressure switch to come incontactwithflammablevapors, combustible dust, gases or other combustible materials.
When using the air compressor for spray painting, place the air compressor as far away from the work area as possible, using extra air hoses instead of extension cords.
DANGER
RISK OF ELECTROCUTION!
Improper connection of the equipment-grounding conductor can result in a risk of shock or electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. This product is factory equipped with a specific electric cord and plug based on the units voltage and amperage rating. This is for connection to a proper electric circuit. Only connect the product to an outlet havingthesameconfigurationas the plug. Do not use an adapter with this product. If the product must be reconnected for use on a different type of electric circuit, the reconnection shall be made by qualified service personnel.
If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
WARNING
RISK OF ELECTRICAL
SHOCK!
This product must be grounded. If there should be a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment grounding conductor and a grounding type plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
12
PREPARATION INSTRUCTIONS
INITIAL SET-UP:
1.Remove the air compressor from the carton.
2.Read safety warnings before setting-up air compressor.
3.Remove the oil travel plug in the crankcase cover and insert the oil dipstick. Ensure the oil level in the air compressor pump is adequate. If low, add SAE non-detergent oil as recommended below:
Ambient Temperature |
SAE Viscosity |
0-32°F |
SAE 10W |
32-80°F |
SAE 20W |
60-103°F |
SAE 30W |
LOCATION:
1.In order to avoid damaging an oil lubed air compressor, do not incline the air compressor transversely or longitudinally more than 10°.
2.Place air compressor at least 12 inches away from obstacles that may pre vent proper ventilation. Do not place air compressor in an area:
-where there is evidence of oil or gas leaks.
-where flammable gas vapors or materials may be present.
-where air temperatures fall below 32°F or exceed 104°F.
-where extremely dirty air or water could be drawn into the air compressor.
ELECTRICAL:
1.USE OF AN EXTENSION CORD IS NOT RECOMMENDED because it could cause the compressor motor to overheat. It's recommended to use additional air hose instead of an extension cord.
2.If use of an extension cord is unavoidable, if should be plugged into a GFCI found in circuit boxes or protected receptacles. When using an extension cord, observe the following:
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Voltage |
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Length of cord in ft |
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Rating |
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Range |
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0V |
5 ft |
50 ft |
00 ft |
50 ft |
00 ft |
50 ft |
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40V |
50 ft |
00 ft |
00 ft |
300 ft |
400 ft |
500 ft |
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8 - 0 |
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8 |
4 |
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0 |
8 |
8 |
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0 - |
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6 |
4 |
0 |
8 |
8 |
6 |
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- 4 |
6 |
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0 |
8 |
6 |
6 |
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4 - 6 |
6 |
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0 |
8 |
6 |
6 |
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6 - 8 |
4 |
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8 |
8 |
6 |
4 |
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8 - 0 |
4 |
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8 |
6 |
6 |
4 |
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3.Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3- slot receptacle that will accept the plug on the compressor.
4.Examine power cord before using. Do not use the compressor if the cord is damaged. Do not use a damaged extension cord.
5.Keep cords away from heat and sharp edges. Do not pull on a cord to disconnect a plug -- grasp the plug.
6.Always shut off the compressor pressure switch before unplugging the compressor.
Electric Air Compressor Manual
PREPARATION INSTRUCTIONS
NOTE: BEFORE OPERATING, THE FOLLOWING OPERATIONS NEED TO OCCUR.
1. Remove shipping plugs |
2. Install oil/vent plug |
3. Install air filter, tighten until snug |
4. Install Rubber Feet |
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*Refer to John Deere Foot Assembly (sheet enclosed) |
Electric Air Compressor Manual |
13 |