JLG X14JH Operator Manual
Operation, Safety, Maintenance
and service Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
X17J
X17JR042
January, 2013
JLG LIFT
FOREWORD
For:
• Accident Reporting
• Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Safety
• Standards and Regulations Compliance Information
• Questions Regarding Special Product Applications
• Questions Regarding Product Modifications
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
or Your Local JLG Office
(See addresses on manual cover)
In USA:
Toll Free: 877‑JLG‑SAFE (877‑554‑7233)
Outside USA:
Phone: 240‑420‑2661
Fax: 301‑745‑3713
E‑mail: ProductSafety@JLG.com
X17JR042
X17JR042
REVISION LOG
Rev. Manual code Date
Original Issue X17JR002 December, 2010
01 X17JR012 February, 2011
02 X17JR022 March, 2011
03 X17JR032 May, 2012
04 X17JR042 January, 2013
JLG LIFT
FOREWORD
BOOM LIFT MODELS X17J
JLG
TABLE OF CONTENTS
CHAPTER 1 PRESENTATION ....................................................................................Page 08
CHAPTER 2 TECHNICAL INFORMATION.............................................................Page 09
2.1 Description of the machine ...................................................................Page 09
2.1.1 Control position .....................................................................................Page 09
2.1.2 Hydraulic controls on the basket .........................................................Page 10
2.1.3 Machine identification plate .................................................................Page 15
2.1.4 Overall dimensions of the machine .....................................................Page 16
2.1.5 Technical specifications .........................................................................Page 17
2.1.5.1 Petrol engine technical specifications .................................................Page 18
2.1.5.2 Diesel engine technical specifications..................................................Page 18
2.1.5.3 Hydraulic system technical specifications .........................................Page 18
2.1.5.4 Electrical system technical specifications thermic .............................Page 19
2.1.5.5 Electrical system technical specifications lithium..............................Page 19
2.1.6 Terminology ............................................................................................Page 20
2.2 General safety standards ......................................................................Page 22
2.3 Safety warnings.......................................................................................Page 26
2.3.1 Generalities .............................................................................................Page 26
2.3.2 Noise and vibrations ..............................................................................Page 26
2.3.3 Pictograms positioned on the machine ...............................................Page 27
CHAPTER 3 SAFETY DEVICES .................................................................................Page 40
3.1 Battery cutout switch .............................................................................Page 41
3.2 Distributor pressure relief valves.........................................................Page 41
3.3 Cylinder stop valves ..............................................................................Page 42
3.4 Alignment photocell on the aerial part of the structure
and the base of the machine .................................................................Page 42
3.5 Stabiliser position microswitches ........................................................Page 43
3.6 Jib position microswitch .......................................................................Page 43
3.7 Basket load sensor ..................................................................................Page 43
3.8 Control protection ..................................................................................Page 44
3.9 Spirit level ...............................................................................................Page 45
3.10 Pin locking bolts and nuts ....................................................................Page 45
3.11 Safety device electronic control board.................................................Page 46
CHAPTER 4 INSTRUMENTS AND CONTROLS ....................................................Page 47
4.1 Radio control ..........................................................................................Page 47
4.1.1 Display ....................................................................................................Page 48
4.1.1.1 Display main screen ...............................................................................Page 48
4.1.2 Joysticks ...................................................................................................Page 54
4.1.3 Push buttons............................................................................................Page 55
4.2 Footswitch................................................................................................Page 58
4.3 Control positions ...................................................................................Page 58
CHAPTER 5 EMERGENCY DEVICES ......................................................................Page 59
5.1 Emergency stop button..........................................................................Page 59
5.2 Hand pump .............................................................................................Page 60
5.3 Solenoid valves for emergency descent...............................................Page 60
5.4 Safety device bypass key .......................................................................Page 60
5.5 Emergency position controls ................................................................Page 61
5.6 Switch to enable emergency controls ..................................................Page 62
CHAPTER 6 USING THE MACHINE........................................................................Page 65
6.1 Safety standards to adopt before using the platform ................................Page 65
6.1.1 Risk of electrocution...............................................................................Page 65
6.1.2 Danger due to atmospheric conditions ..............................................Page 65
6.1.3 Danger due to the work area ...............................................................Page 66
6.2 Procedures for correct use ....................................................................Page 66
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6.2.1 Summary table of operator safety standards ..........................................Page 66
6.2.2 Operator holding areas in the basket .....................................................Page 67
6.3 Working area ..........................................................................................Page 68
6.4 Using the elevating work platform .....................................................Page 69
6.4.1 Preliminary checks before starting work ...........................................Page 70
6.4.2 Starting the petrol/diesel engine ..........................................................Page 71
6.4.3 Starting the electric motor .....................................................................Page 72
6.4.4 Stopping the engine/motor ...................................................................Page 74
6.4.5 Stopping the motor lithium version ....................................................Page 74
6.4.6 Automatic working load selection ......................................................Page 75
6.4.7 Travel ........................................................................................................Page 76
6.4.8 Parking the machine on a slope or on uneven ground ....................Page 78
6.4.9 Stabilising and levelling the machine..................................................Page 78
6.4.10 Automatic lowering and raising of the stabilisers.............................Page 82
6.4.11 Extending the track gauge.....................................................................Page 84
6.4.12 Moving the basket .................................................................................Page 84
6.4.13 Manually levelling the basket ..............................................................Page 88
6.5 Emergency manoeuvres ......................................................................Page 90
6.5.1 Emergency descent controlled from the basket ........................................Page 90
6.5.2 Operating the machine from the emergency control position
on the ground if the operator is taken ill ............................................Page 91
6.5.3 Emergency descent in the case where the stabilisers are
accidentally retracted.................................................................................Page 92
6.5.4 Emergency descent controlled from the ground in the event
of sudden operator illness, with the motor running and
electrical system fault.............................................................................Page 94
6.5.5 Emergency descent controlled from the ground using the
hand pump in the event of faults on all energy supply systems ....Page 95
6.5.6 Emergency operations on the carriage: moving the platform
stabilisers using the hand pump to allow the machine
to be transported....................................................................................Page 97
6.5.7 Emergency operation of the undercarriage in the event of
movements of the aerial part ................................................................Page 98
6.6 Recharging the radio control and making an emergency
electrical connection ................................................................................Page 100
6.7 Recharging the battery ..........................................................................Page 102
6.8 Main intended uses of the platform ....................................................Page 105
6.8.1 Systems ....................................................................................................Page 105
6.8.2 Closed environments .............................................................................Page 105
6.8.3 Pruning ....................................................................................................Page 105
6.8.4 Repair and maintenance of roofing and gutters ...............................Page 106
6.8.5 Painting, sand‑blasting and plastering................................................Page 106
6.8.6 Use in marine environments ................................................................Page 106
CHAPTER 7 MAINTENANCE....................................................................................Page 107
7.1 Safety instructions for greasing and lubrication ................................Page 107
7.2 Table of recommended lubricants ........................................................Page 107
7.3 Greasing points ......................................................................................Page 109
7.4 Greasing the telescopic arm ..................................................................Page 109
7.5 Safety instructions for maintenance operations.................................Page 110
7.6 Periodic maintenance intervals ............................................................Page 111
7.7 Electric motor ..........................................................................................Page 113
7.7.1 Electric motor maintenance...................................................................Page 113
7.8 Inspection and maintenance ................................................................Page 114
7.9 General periodic checks ........................................................................Page 116
7.10 Maintenance on the rubber tracks........................................................Page 118
7.10.1 Checking the track tension ...................................................................Page 118
7.10.2 Loosening/tightening the tracks ..........................................................Page 118
7.10.3 Checking the rubber tracks ..................................................................Page 119
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7.10.4 Replacing the rubber tracks .................................................................Page 121
7.11 Checking tightness of nuts and bolts...................................................Page 122
7.12 Checking the hydraulic oil level...........................................................Page 126
7.12.1 Hydraulic oil............................................................................................Page 126
7.13 Checking for leaks in the hydraulic system........................................Page 126
7.14 Checking the condition of the filter cartridge ...................................Page 127
7.15 Checking that all the plates are present on the machine
and intact ................................................................................................Page 127
7.16 Checking the operating pressure of the hydraulic system...............Page 128
7.17 Checking tightness of the fastening screws on the pin
retainers and the locknuts ....................................................................Page 129
7.18 Checking wear on the extension arm internal sliding ring ..............Page 129
7.19 Checking wear on the telescopic arm slides ......................................Page 129
7.20 Checking tightness of the turntable bolts............................................Page 130
7.21 Battery: checks and maintenance ........................................................Page 130
7.21.1 Checking the electrolyte level ..............................................................Page 130
7.21.2 Recharging the battery...........................................................................Page 131
7.21.3 Replacing the battery ............................................................................Page 132
7.21.4 Battery disposal ......................................................................................Page 132
7.22 Battery pack operating specifications .................................................Page 133
7.22.1 Components and diagrams ..................................................................Page 134
7.22.2 Personal protective equipment ............................................................Page 136
7.22.3 Handling in dangerous conditions .....................................................Page 136
7.22.3.1 Procedure for handling hot cells .........................................................Page 137
7.22.3.2 Procedure for handling vented cells ...................................................Page 138
7.22.3.3 Procedure for exploded cells ................................................................Page 139
7.22.3.4 Lithium battery fire ................................................................................Page 140
7.23 Servicing the engine thermic version...................................................Page 142
CHAPTER 8 SAFETY STANDARDS FOR TRANSPORT .......................................Page 143
8.1 Removing the basket..............................................................................Page 143
8.2 Loading and unloading the machine on transport vehicles
using ramps .............................................................................................Page 144
8.3 Lifting the machine.................................................................................Page 145
8.3.1 How and where to attach the platform ...............................................Page 146
8.3.2 What to use to attach the platform ......................................................Page 146
8.4 Transporting the machine .....................................................................Page 147
CHAPTER 9 SERVICE MENU ON THE RADIO CONTROL.................................Page 148
9.1 Input menu ..............................................................................................Page 148
9.2 Error menu...............................................................................................Page 151
9.3 Operating hours menu...........................................................................Page 151
9.4 Settings menu..........................................................................................Page 151
9.5 Joystick menu .........................................................................................Page 151
CHAPTER 10 TROUBLESHOOTING ..........................................................................Page 158
CHAPTER 11 CHECKS TO BE COMPLETED ON THE MACHINE
FOLLOWING REPAIRS ........................................................................Page 159
11.1 Checking correct operation of the controls.........................................Page 159
11.2 Checking operation of the safety devices............................................Page 159
CHAPTER 12 HYDRAULIC SYSTEM..........................................................................Page 160
12.1 Hydraulic system diagram thermic version ......................................Page 160
12.1.1 Key to the hydraulic system diagram thermic version.....................Page 161
12.2 Hydraulic system diagram lithium version........................................Page 162
12.2.1 Key to the hydraulic system diagram lithium version......................Page 163
CHAPTER 13 WIRING DIAGRAM ..............................................................................Page 164
BOOM LIFT MODELS X17J
JLG
X17JR0420113
PREFACE
The aim of this manual is to provide the user the necessary instructions and essential opera‑
ting procedures to ensure correct and safe use of the machine for its intended purposes, as
well as to prevent serious injury to the operator and other persons.
IMPORTANT
IT IS MANDATORY TO KEEP TO ALL THE INSTRUCTIONS GIVEN IN THIS MANUAL.
THIS MANUAL MUST BE CAREFULLY READ AND UNDERSTOOD BEFORE OPERA‑
TING THE MACHINE.
As this manual is an essential work tool, it must be kept with the machine at all times, in the
special compartment, so as to be available for clarification whenever required.
As the manufacturer cannot control the conditions of the machine and the operations this is
used for, THE USER IS RESPONSIBLE for ensuring compliance with the safety procedures
described in this manual.
Every machine supplied is thoroughly adjusted and tested before being delivered. The ope‑
rator does not need to perform any adjustments before using the machine.
Any alterations and/or modifications to the specifications of the original machine design
without previous written authorisation from the Constructor are PROHIBITED and THE
RESPONSIBILITY FOR THESE ACTIONS LIES WITH THE OPERATOR.
THE EMPLOYER MUST MAKE SURE THAT THE OPERATOR HAS THE REQUISITES
NECESSARY TO OPERATE THE MACHINE CORRECTLY AND THAT SUCH OPERA‑
TOR HAS CAREFULLY EXAMINED AND UNDERSTOOD THE INFORMATION
GIVEN IN THIS USER AND OPERATION MANUAL, RECEIVING SUITABLE TRAI‑
NING REGARDING USE OF THE MACHINE IN STANDARD AND EMERGENCY
CONDITIONS.
THE EMPLOYER MUST ALSO TRAIN OPERATORS REGARDING ANY NATIONAL
STANDARDS THAT ARE IN ADDITION TO THE INSTRUCTIONS CONTAINED IN
THIS DOCUMENT.
If the manual is damaged or lost, a copy must be requested directly from JLG.
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Note: All of the photos and drawings in this manual have been added to simplify com‑
prehension by the reader. Your machine may differ from the photos and drawings provi‑
ded.
NORMATIVE REFERENCES
The machine was designed, built and tested in accordance with harmonised standard EN280
prA2:2009, which involves presumption of conformity with the essential safety requirements
of Machinery Directive 2006/42/EC, being a type C voluntary technical standard.
According to EN280 prA2, the platform is classified as GROUP B, as the vertical projection of
the centre of gravity of the load may exceed the overturning limit, and as TYPE 1, as travel is
only allowed with the platform at rest.
The stability tests on the machine were performed in accordance with paragraph 6.1.4.2 of
EN280, with the load test calculated in conformity with 5.2.4, with a successful outcome.
In addition what prescribed in this manual it is necessary to apply the technical requirements of
the following national/international safety standards:
‑ UNI ISO 18893
‑ ISO 16368
‑ ISO 18878
With the exception of stricter local or national regulations in the working area of the MEWP.
WARRANTY
On purchasing a JLG platform, a warranty and inspection certificate is issued that clearly
indicates the warranty terms and where any repairs or adjustments made to the machine
must be reported.
RESPONSIBILITIES
The Constructor declines all liability for any injury/damage caused to persons/objects due to
any of the reasons listed below:
• Failure to comply with the instructions given in this USER AND OPERATION
MANUAL regarding operation, use and maintenance of the machine;
• Violent or sudden actions or incorrect manoeuvres when using or servicing the machine;
• Modifications made to the structure or machine components without previous authori‑
sation from the Constructor and/or without the use of suitable equipment;
• Events outside of normal and correct use of the machine described in this USER AND
OPERATION MANUAL;
• Use of non‑original spare parts not authorised by the manufacturer.
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DECLARATION OF CONFORMITY
EC DECLARATION OF
CONFORMITY
Manufacturer
Address
Technical File:
Authorised contact
Machine Type:
Model Type: ...
Serial Number:
Notified Body:
EC Number:
Address
JLG Industries Inc
1 JLG Drive
McConnellsburg
PA17233
USA
JLG Industries Inc
JLG Technology & Development Centre
Bruntingthorpe Aerodrome & Proving Ground
Lutterworth, Leicestershire
LE17 5QS
United Kingdom.
Alan S. McInt
Mobile Elevating Work Platform
...
ECO Certificazioni S.p.A
0714
Via Mengollna
33 - 48108
Faenza
Italy
yre
Position:
Manager, Engineering
Support - Europe
Certificate Number:
Reference Standards:
JLG Industries hereby declare that the above mentioned machine conforms
with the requirements of:
2006/42/EC Machiner
2004/108/EC EMC Directive
2000/14/EC Outdoor Noise
Signed:
Name: Alan S. McIntyre Position: Manager,Engineering Support-
Remark:
An
y modification to the above described machine violates the validity of this declaration.
This declaration conforms with the requirements of annex II-A of the council directive
2006/42/EC
Machine manufactured for JLG Industries Inc. by HINOWA S.p.a via Fontana 37054
NOGARA VR Ital
y
To Be Advised
EN12100-1 & 2:2003 + A1:2009
EN280:2001 + A2:2009
y
Date: ...
Europe
Place: Bruntingthorpe, UK
y
y
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EC DECLARATION OF
CONFORMITY
Manufacturer
Address
Machine Type:
Model Type:
Serial Number:
Document Control:
Measured
Lwa
Guaranteed
Lwa ...dB(A)
Engine Power:
...kW
Lwa = (Sound Power Level)
JLG Industries Inc
1 JLG Drive
McConnellsburg
PA17233
USA
Mobile Elevating Work Platform
...
...
HINOWA S.p.A
Via Fontana - 37054
Nogara
Italy
...dB(A)
Technical File:
JLG Industries Inc
JLG Technology &
Development Centre
Bruntingthorpe
Aerodrome & Proving
Ground
Lutterworth,
Leicestershire
LE17 5QS
United Kingdom.
Applicable Procedure:
Applicable Directive:
EN ISO 3744:1995
2000/14/EC Annex V Internal Control of Production.
We hereby declare that the above mentioned machine
conforms with the requirements of the "Noise Emission in
the Environment by Equipment for Use Outdoors"
Directive 2000/14/EC & 2005/88/EC
Remark:
This declaration conforms with the requirements of Annex II of the council directive
2000/14/EC
An
modification to the above described machine violates the validity of this declaration.
Machine manufactured for JLG Industries Inc. by HINOWA S.p.a via Fontana 37054
NOGARA VR Ital
1. PRESENTATION
This manual describes the warning signs used to draw the reader’s attention to several parti‑
cularly important warnings.
The safety warnings are divided into two main types, which are identified and described
below.
DANGER
This symbol accompanied by the word DANGER indicates that the situation
described, if not prevented, can lead to serious injury or death of the persons
involved (operator, ground staff, staff present in proximity to the platform,
maintenance technicians etc.).
WARNING
This symbol accompanied by the word WARNING indicates that the situation
described represents a potential risk for the structure of the machine.
Dangerous situations may be determined by this condition (including injury or
death) for the persons involved.
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2. TECHNICAL INFORMATION
2.1. DESCRIPTION OF THE MACHINE
The machine is a self‑propelled hydraulic lifting device, fitted with a rotating basket positio‑
ned at the top of an extendable articulated structure, which also rotates. The lifting device is
intended for POSITIONING PERSONS AND THEIR EQUIPMENT AND MATERIALS AT A
HEIGHT ABOVE GROUND LEVEL.
2.1.1 CONTROL POSITION
The elevating platform was designed so that its carriage can be controlled by means of a
radio control that communicates with a receiver device located inside the distributor support
in the basket. All the controls for the movements of the carriage are grouped on the radio
control, and the radio control display shows all the information regarding the use of the
machine (both aerial part and carriage) and the diagnostic functions.
The aerial part of the machine is controlled by means of hydraulic levers located in the
basket and in the emergency control position on board the machine.
The control positions are defined according to the operations to be carried out as listed
below.
The aerial part control position is located inside the basket, at the level of the aerial part
hydraulic distributor. To ensure that this control position can be used, all the movements of
the aerial part must be enabled and the radio control must be positioned in its seat in the
basket; if the radio control is positioned incorrectly, the yellow warning light on the left side
of the distributor comes on.
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2.1.2 HYDRAULIC CONTROLS ON THE BASKET
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2
4
3
5
6
7
REF. DESCRIPTION LEVER DIRECTION/
MOVEMENT OBTAINED
PICTOGRAM NEAR THE
CONTROL
1 Basket levelling control
This lever allows the basket levelling
cylinder to be operated in order to
compensate for possible misalignments
due to system failures.
Since this is an emergency device and
the manoeuvre is dangerous, the ope‑
rator must use a tool to activate the
distributor.
It is advisable to carry out this operation
with the aerial part completely closed.
lever fowards:
rotates the basket
towards the machine
lever backwards:
rotates the basket
away from the
machine
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REF. DESCRIPTION LEVER DIRECTION/
MOVEMENT OBTAINED
PICTOGRAM NEAR THE
CONTROL
2 Basket rotation lever
This lever allows the operator to rotate
the basket.
When the basket is aligned, this condi‑
tion is signalled by the two reference
arrows.
lever fowards:
rotates the basket
counterclockwise
lever backwards:
rotates the basket
clockwise
3 Third arm control lever
This lever allows the operator to raise or
lower the third arm of the platform.
lever fowards:
raises the third arm
lever backwards:
lowers the third arm
4 First and second arm control lever
This lever allows the operator to raise or
lower the first and second arm of the
platform. The synchronous movement of
first and second arm always ensures the
maximum outreach during work and is
obtained thanks to the special configuration
of the system, in fact it does not depend on
the operator’s ability.
lever fowards:
moves first and
second arm synch‑
ronously upwards
lever backwards:
moves first and
second arm synch‑
ronously
downwards
5 Jib control lever
This lever allows the operator to raise
and lower the jib arm.
lever fowards:
raises the jib arm
lever backwards:
lowers the jib arm
6 Extension arm control lever
This lever allows the operator to extend
and retract the extension arm.
lever fowards:
retracts the exten‑
sion arm toward the
machine
lever backwards:
extends the arm
outwards
AERIAL PART EMERGENCY
There is a second control position for the aerial part which is called aerial part emergency
control position. This position is on the ground, on the side of the machine, near the aerial
part hydraulic distributor on the ground. In order to enable this control position it is neces‑
sary to use the switch located on the left side of the distributor. This control position must be
used only for emergency manoeuvres or when servicing the machine.
REF. DESCRIPTION LEVER DIRECTION/
MOVEMENT OBTAINED
PICTOGRAM NEAR THE
CONTROL
7 Rotation lever
This lever allows the operator to rotate
the aerial part of the platform around
the axis of the turntable.
When the machine is aligned, this con‑
dition is signalled by the two reference
arrows.
lever fowards:
rotates the aerial part
counterclockwise
lever backwards:
rrotates the aerial
part clockwise
1
2
4
3
5
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REF. DESCRIPTION LEVER DIRECTION/
MOVEMENT OBTAINED
PICTOGRAM NEAR THE
CONTROL
1 Rotation lever
This lever allows the operator to rotate
the aerial part of the platform around the
axis of the turntable.
The alignment of the machine is indica‑
ted in pos. 6 of the radio control display
(paragraph 4.1).
lever fowards:
rotates the aerial
part counter‑
clockwise
lever backwards:
rotates the aerial
part clockwise
2 First and second arm control lever
This lever allows the operator to raise or
lower the first and the second arm of the
platform.
The synchronous movement of first and
second arm always ensures the maxi‑
mum outreach during work and is obtai‑
ned thanks to the special configuration
of the system, in fact it does not depend
on the operator’s ability.
lever fowards:
moves first and
second arm synch‑
ronously upwards
lever backwards:
moves first and
second arm synch‑
ronously
downwards
3 Third arm control lever
This lever allows the operator to raise or
lower the third arm of the platform.
lever fowards:
raises the third arm
lever backwards:
lowers the third arm
4 Extension arm control lever
This lever allows the operator to extend and
retract the extension arm.
lever fowards:
extends the arm
outwards
lever backwards:
retracts the exten‑
sion arm toward the
machine
5 Jib control lever
This lever allows the operator to raise and
lower the jib arm.
lever fowards:
raises the jib arm
lever backwards:
lowers the jib arm
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The emergency control position was designed to operate on the extensible structure only
for emergency operations by emergency service personnel on the ground, who must in
any case be trained and know the operation of the machine and its safety devices, as well
as for maintenance and checks before starting work.
If an operator is in the basket, it is forbidden to move the structure from the ground posi
‑
tion, unless in an emergency situation (sudden operator illness, technical fault).
TRAVEL
The travel control position is not defined univocally but it is located within the area around
the machine, at a distance of minimum 1 m from the latter, and up to the limit distance
allowed by the radio signal (this data varies according to the conditions in the environment
where the machine is used).
When controlling the machine from the ground position, always make sure that the com‑
ponent that is being moved is completely visible and constantly check its trajectory.
It is absolutely forbidden to use the radio control to move the machine when this cannot
be seen by the operator.
The machine can travel only if there are no persons, animals or things in the basket.
When controlling the machine from the ground by means of the radio control, keep a
distance of at least 1 m from the tracks.
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ATTENTION
ATTENTION
DANGER
ATTENZIONE
ATTENZIONE
PERICOLO
LOWERING AND RAISING THE STABILISERS
The stabilisers must be lowered and raised only from the control position in the basket, with
the radio control positioned in its seat.
After leaving the control position in the basket, always remember to close the radio con‑
trol protection cover and to fold the ladder
To perform any movement, for aerial part or carriage part, from the control position inside
the basket the footswitch must be pushed (the footswitch must be release and pressed again
if no movements are made for more of 7 second)
2.1.3 MACHINE IDENTIFICATION PLATE
The rating plate is located on the front of the machine, on the electric motor protection guard
(see photo).
The drawing is shown below.
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JLG Industries. Inc - McConnellsburg. PA - USA
Model
Serial number
Date of manufacture
G.V.W. (Dry)
MAXIMUM ALLOWABLE OPERATING INCLINATION
Manufactured by
HINOWA S.p.A.
Via Fontana
37054 NOGARA (VR)
ITALY
kg
1°
MAX
MAX
kg
kg
kg
200
12.5
M/S
2x80
N400
=+
12.5
120
1x804040
kg
M/S
kg
kg
07041700
200
N
2.1.4 OVERALL DIMENSIONS OF THE MACHINE
Maximum length in travel configuration with basket installed ......................4527 mm
Track width ............................................................................................................786/1086 mm
Maximum height in travel configuration with foot plates removed ..............1998 mm
Maximum approach angle ....................................................................................20°
Maximum stabilisation angle ..............................................................................11°
Stabiliser base max side (stabiliser centre) ........................................................2890 mm
Note: standard version with two‑operator basket.
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2.1.5 TECHNICAL SPECIFICATIONS
NB: Side outreach is measured from the centre of the turntable to the outside edge of the
basket.
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PLATFORM CAPACITY 200 kg 120 kg
PLATFORM HEIGHT (floor) 13,12 m 14,81 m
MAX WORKING HEIGHT 15,22 m 16,91 m
STANDARD BASKET DIMENSIONS 1330 x 652 x H1115 mm
HORIZONTAL EXTENSION 6,45 m 7,68 m
MAX HORIZONTAL OUTREACH 6,95 m 8,18 m
ROTATION (non continuous, floor H=4,7m) 360° 360°
BASKET ROTATION 124° (+/- 62°)
MAX GROUND REACTION FORCE FOR EACH STABILISER 1450 daN
MAX GROUND PRESSURE FOR EACH STABILISER 2,05 daN/cm
2
NO. OF OPERATORS 2 1
NO. OF OPERATORS WITH OPTIONAL SINGLE-OPERATOR BASKET 1 1
JIB - TYPE OF ARTICULATED JOINT 88° (-2° / -90°)
MAX WORKING GRADIENT 1,75°-2°
MAX STABILISATION SLOPE 11°
TOTAL WEIGHT IN TRANSPORT CONFIGURATION 2100 kg
ENGINE
HONDA iGX440 - 12,7 CV - 3600 rpm
HATZ 1B40 - 10 CV - 3600 rpm
ELECTRIC MOTOR
2,2 kw/230V/50Hz 1500 rpm
2,2 kw/110V/50Hz 1500 rpm (Optional)
ELECTRICAL SYSTEM VOLTAGE 12 V
PUMPS 2x3,15 cc
MAX TRAVEL SPEED (petrol/diesel no RPM) 1,3 km/h
MAX TRAVEL SPEED (diesel RPM) 1,1 km/h
MAX TRAVEL SPEED (Lithium) 0,9 km/h
MAX TRAVEL SPEED with optional 2nd speed (petrol/diesel no RPM) 1,7 / 3,3 km/h
MAX TRAVEL SPEED with optional 2nd speed (diesel RPM) 1,3 / 2,6 km/h
MAX TRAVEL SPEED with optional 2nd speed (Lithium) 1,1 / 2,1 km/h
TRAVEL/STAB. SYSTEM PRESSURE 175 bar
AERIAL PART SYSTEM PRESSURE 210 bar
MAX SLOPE ALLOWED IN TRAVEL DIRECTION 15°
MAX WIND SPEED 12,5 m/s
MAX MANUAL FORCE ALLOWED 400 N
2.1.5.1 TECHNICAL DATA – PETROL ENGINE
Make/Model ......................................................................HONDA iGX440
Fuel/Cooling ......................................................................PETROL/AIR
Power SAEJ1349 ................................................................9,5 kW (12,7 HP) / 3600 rpm
Maximum adjusted output rpm......................................3600 rpm
Maximum torque ..............................................................29,8 Nm/2500 rpm (80/1269/EC)
Number of cylinders ..........................................................1
Displacement......................................................................440 cm
3
Sound pressure level at operator’s ear ..........................88 dB
Measured sound power level ..........................................102 dB
Guaranteed sound power level ......................................104 dB
2.1.5.2 TECHNICAL DATA – DIESEL ENGINE
Make/Model ......................................................................HATZ 1B40
Fuel/Cooling ......................................................................DIESEL/AIR
Power SAEJ1349................................................................7,5 kW (10 HP) / 3600 rpm
Maximum adjusted output rpm......................................3000 ‑ 3600 rpm
Maximum torque ..............................................................25 Nm/2000 rpm (80/1269/EC)
Number of cylinders ..........................................................1
Displacement......................................................................462 cm
3
Sound pressure level at operator’s ear ..........................94 dB
Measured sound power level ..........................................102 dB
Guaranteed sound power level ......................................104 dB
2.1.5.3 HYDRAULIC SYSTEM TECHNICAL SPECIFICATIONS
Hydraulic oil tank capacity…………………….........….….25 litres
Pump…………………………………………………........…double 2x3,15cm
3
Hydraulic system max pressure...........…………………....210 bar
For further information, see the hydraulic diagram enclosed with the manual and the para‑
graph on maintenance of the hydraulic components.
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2.1.5.4 ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS THERMIC
Battery ................................................................................35 Ah ‑ 240 A ‑ 12V
Alternator: ‑ petrol engine......................................20 A (3600 rpm)
Electric motor: ‑ rated voltage ......................................230 V (110 V optional)
‑ frequency............................................50 Hz (60 Hz optional)
‑ rated power........................................2,2 kW
For further information, see wiring diagram enclosed with the manual and the paragraph on
maintenance of electrical components.
2.1.5.5 ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS LITHIUM
Battery ................................................................................90 Ah ‑ 48V
Electric motor: ‑ rated voltage ......................................48V, 220V (110V optional)
‑ rated power........................................2 kW
Sound pressure level at operator’s ear ..........................70 dB
Measured sound power level ..........................................86 dB
Guaranteed sound power level ......................................88 dB
Onboard battery charger: ................................................220V ±10V 50÷60 Hz
Battery charger (option): ..................................................110V ±10V 50÷60 Hz
For further information, see wiring diagram enclosed with the manual and the paragraph on
maintenance of electrical components.
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2.1.6 TERMINOLOGY
To make the contents of this manual easier to understand, the diagram provided below illu‑
strates the terms used to identify the parts of the platform.
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THERMIC MOTOR
LITHIUM MOTOR
26
27
28 29 30 31
20
18192122232425
0,2
0,5C
0,2
0,5C
17
16
15
APPOGGIO_POST
APPOGGIO_POST
3
,
2
2
,
3
0,2A
3
3
,
,
2
2
10
9
11 12 13 14
8
32
35
1 2 4 5 6 7
33433
KEY
1 Tracked undercarriage
2 Revolving turret
3 Turntable + rotation motor
4 Emergency controls
5 Base + electrical component compartment + oil tank
6 Double gear pump / Battery charger indicator LED
7 Petrol‑diesel engine / Battery pack + inverter + battery charger
8 Stabiliser
9 Stabiliser cylinder
10 First‑second arm cylinder 1
11 First arm tie rod
12 First arm
13 Second arm tie rod
14 Second‑third arm transmission
15 Second arm
16 Third‑fourth arm cylinder
17 Basket levelling cylinder on the transmission
18 Third arm
19 Stabiliser plate
20 First‑second arm cylinder 2
21 Extension arm
22 Jib tie rods
23 Jib cylinder
24 Jib arms
25 Controls on the basket
26 Failure management radio control
27 Basket or cage
28 Basket support
29 Rotary actuator for basket rotation
30 Basket levelling cylinder on the basket
31 Jib transmission
32 First‑second arm transmission
33 Electric motor
34 Double gear pump
35 Emergency hand pump
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2.2 GENERAL SAFETY STANDARDS
The functioning of the MEWP must be in compliance with international standards of refe‑
rence (see paragraph “NORMATIVE REFERENCES” in the first pages of the manual) and
national or regional standards if stricter.
The operator must read, understand and follow all the instructions and warnings, contained
in this manual and on the machine, regarding the safe use of the MEWP.
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS SECTION
AND PROVIDED ON THE MACHINE CAN DAMAGE THE MACHINE AND CAUSE
INJURY OR EVEN DEATH, AND CONSTITUTES A SERIOUS BREACH OF THE SAFETY
RULES.
This section of the USER AND OPERATION MANUAL describes those procedures or dan‑
gerous situations that can cause damage/injury to objects/persons and explains what the
operator must do to prevent them.
‑ Operators must always act professionally, complying with safety standards, making sure
not to underestimate their responsibility to themselves and the surrounding objects and per‑
sons.
‑ Before starting work, operators must receive complete and clear training regarding the
use of the machine in standard and emergency conditions. They must examine, under‑
stand and take in all the instructions given in this user manual. They must be sure that
the safety devices are in perfect working order, perform the necessary checks on the
machine and be familiar with the conditions of the ground on which the machine is going
to be operated and stabilised.
‑ The presence of at least one specialist operator is necessary on the ground during work.
This person must know how to use the machine, be aware of the contents of the USER AND
OPERATION MANUAL and be able to intervene if necessary.
‑ It is prohibited to make modifications to the machine that could affect operation and safety,
without the previous written authorisation of the Constructor. The latter is not liable for any
injury or damage caused by such actions.
Clothing and protective equipment
Avoid wearing loose clothing, rings, watches or anything else
that may get caught in moving parts.
When using the machine or performing maintenance, wear a
hard hat, glasses, safety footwear, gloves and acoustic ear‑
muffs after making sure these and all other PPE that the
safety manager considers necessary based on the risk analy‑
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ATTENZIONE
WARNING
sis performed are in perfect working condition.
U
SE THE TYPE‑APPROVED AND CERTIFIED SAFETY HARNESSES. BEFORE WORKING AT HEIGHT, MAKE
SURE THAT THE SAFETY HARNESSES ARE CORRECTLY FASTENED AND CONNECTED TO THE ANCHORA
‑
GE POINTS ON THE BASKET. THE USE OF HARNESSES IS COMPULSORY IN ACCORDANCE WITH LOCAL
LEGISLATION IN EACH INDIVIDUAL COUNTRY
. IN CONTRIES WHERE THE LAW DOES NOT REQUIRE THE
USE OF SUCH SAFETY SYSTEMS
, THE EMPLOYER AND/OR USER IS RESPONSIBLE FOR CHOOSING THE
SYSTEM TO BE USED
.
Safety valves and electrical system safety components
It is prohibited to modify and/or tamper with the safety and control valves on the main
hydraulic system and the settings of the electrical system.
The Constructor is not liable for injury to persons and damage to objects or the machine if
the standard setting of any hydraulic and electrical/electronic component is tampered
with.
Fire prevention
Keep the area around the motor clean, removing fragments of
wood, paper and other flammable products; clean any fuel
leaks as these may be a potential cause of fire.
Petrol is extremely flammable and explosive in particular con‑
ditions. Refuel in well ventilated areas and with the engine at
rest.
Avoid smoking and producing sparks in the refuelling and fuel storage area.
After refuelling, make sure to put back the cap correctly. Take care to avoid touching the
exhaust silencer when this is hot, i.e. with the machine running or soon after stopping the
engine.
Preventing damage caused by washing the machine
Do not direct high pressure jets towards the electrical compo‑
nents while washing the machine. Do not use chemical deter‑
gents or petrol that would damage the plastic parts and the
painting
B
EFORE WASHING THE MACHINE, ALWAYS REMEBER TO REMOVE THE
RADIO CONTROL AND CORRECTLY CLOSE THE RADIO CONTROL AND
EQUIPMENT CONNECTION SOCKETS LOCATED ON THE MACHINE
.
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IMPORTANT
IMPORTANTE
• Cleaning the machine
Always park the machine as shown in the figure in point 2.1.4.
When washing the machine, the ignition block must be disengaged, the key removed and the
emergency stop button pressed.
• Washing the outside of the machine
Never use flammable liquids. Adopt the above safety measures to
prevent sparks due to short‑circuits.
If washing the track with water cleaners, carefully protect all the
important parts and above all the electrical components. Follow the
instructions provided by the manufacturer of the detergent.
Clean the machine using water‑soluble detergents.
The more the elevating platform is cleaned, the more it will need to be greased (see par. 3.3
Grease points).
Do not wet the electric motors and the other electrical components directly. Do not aim the
spray directly onto adhesive labels and rating plates.
• Cleaning the electrical system
Never clean the inverter or the electric motor with water, as this may
cause damage to the electrical system.
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WARNING
ATTENZIONE
ATTENZIONE
WARNING
WARNING
WARNING
ATTENZIONE
1001125483
ATTENZIONE
1001125483
25
Only use dry detergents, in accordance with the manufacturer’s instructions. Never remove
covers, guards and the like.
‑ Clean the electrical system using a dry, non‑metallic brush and low pressure air.
• After cleaning
Dry the machine carefully before starting it again (for example using compressed air).
If, despite all the precautions, moisture has penetrated into the electric motor or other parts
of the electric system, these must be dried using compressed air to avoid the risk of short‑cir‑
cuits.
Preventing damage that may be caused by the machine during work
When the machine has been stabilised and work has started, never enter its operating area.
Always operate the controls slowly and smoothly and avoid reversing the movements sud‑
denly.
When operating outside of the basket, ALWAYS keep a MINIMUM distance of 1 METRE
from the machine.
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IMPORTANTE
WARNING
IMPORTANT
ATTENZIONE
2.3 SAFETY WARNINGS
2.3.1 GENERALITIES
To avoid accidents, before starting work and before performing
any maintenance operations, it is necessary to read, understand
and follow all the precautions and warnings contained in this
manual.
The user/operator of the machine must decline all responsibility
for operation until having read this manual and fully under‑
stood how to use the machine under the supervision of an
expert and qualified operator.
Carefully read all the safety messages provided in this manual and the safety signs on the
machine.
Keep the safety signs in good condition and replace them if they are damaged.
Make sure that any new components on the machine are provided with the correct safety
signs.
2.3.2 NOISE AND VIBRATIONS
The platforms with thermic motor have been tested according to the parameters of European
directive 2000/14 EC, with the guaranteed sound power level measurement shown on the
machine’s EC declaration of conformity.
When operating the aerial part of the machine, this value is reduced even further as the
basket moves away from the main source of noise.
The vibrations transmitted to the operator from the controls and directly from the floor of
the basket are lower than the maximum allowed limits.
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