International Comfort Products NH4A4 Installation Manual

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INSTALLATION INSTRUCTIONS
R410A Horizontal Split System Air Conditioner
NH4A4
These instructions must be read and understood completely before attempting installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factoryauthorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and the current editions of the National Electrical Code (NEC) NFPA70.
In Canada, refer to the current editions of the Canadian Electrical Code CSA C22.1.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1........................
Complete PreInstallation Checks 2...................
Rig and Mount Unit 2..............................
Complete Refrigerant Piping Connections 3.............
Make Electrical Connections 3........................
STARTUP 4........................................
SERVICE 4.........................................
MAINTENANCE 6...................................
Recognize safety information. This is the safety−alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safetyalert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
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ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
WARNING
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ENVIRONMENTAL HAZARD
Failure to follow this caution may result in environmental pollution.
Remove and recycle all components or materials (i.e. oil, refrigerant, etc.) before unit final disposal.
CAUTION
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INSTALLATION
IMPORTANT: Effective January 1, 2015, all split system and
packaged air conditioners must be installed pursuant to applicable regional efficiency standards issued by the Department of Energy.
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CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts.
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UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in personal injury or equipment damage.
R410A refrigerant systems operate at higher pressures than standard R22 systems. Do not use R22 service equipment or components on R410A refrigerant equipment.
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in personal injury and / or equipment damage.
DO NOT operate the unit without a filter or with grille removed.
COMPLETE PREINSTALLATION CHECKS
Unpack Unit
Move the unit to final location. Remove unit from carton, being careful not to damage service valves and grilles.
Inspect Shipment
File a claim with the shipping company if shipment is damaged or incomplete. Check the unit nameplates to ensure units match job requirements.
Consider System Requirements
Consult local building codes and NEC for special installation requirements.
Allow sufficient space for airflow clearance, wiring, refrigerant piping, and servicing unit. Locate unit so that condenser airflow is unrestricted on both sides.
Unit may be mounted on a level pad directly on base legs or mounted on raised pads at support points.
RIG AND MOUNT UNIT
Mounting on Ground
Mount unit on a solid, level concrete pad. Position unit so water or ice from roof does not fall directly onto unit. Use field−provided snow stand or ice rack where prolonged subfreezing temperatures or heavy snow occurs.
If conditions or local codes require unit be fastened to a pad, 6 fieldsupplied tiedown bolts should be used and fastened through slots provided in unit mounting feet.
Mounting on Roof
Mount unit on a level platform or frame at least 6 in. (152.4 mm) above roof surface. Isolate unit and tubing from structure.
WARNING
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CAUTION
Clearance Requirements
Single Unit Applications: With coil facing wall: Allow 6” (152.4 mm) minimum clearance on coil side and coil end and 20” (504.0 mm) minimum clearance on fan side. Allow 24” (609.6 mm) minimum clearance on compressor end for service. With fan facing wall: fan side and coil end and 20” (504.0 mm) minimum clearance on coil side. Allow 24” (609.6 mm) minimum clearance on compressor end for service when units are stacked or there is less than 40” (1016 mm) of clearance above the unit. If there is 40” (1016 mm) clearance above unit and the top panel is accessible for removal allow 8” (203.2 mm) minimum clearance on compressor end for service. Multiunit Applications: clearance between fan and coil sides of multiple units. Arrange units so discharge of one does not enter inlet of another. Allow 24” (609.6 mm) minimum clearance on compressor end when units are stacked or there is less than 40” (1016 mm) of clearance above the unit. If there is 40” (1016 mm) clearance above unit and the top panel is accessible for removal allow 8” (203.2 mm) minimum clearance on compressor end for service. When two units are installed end to end with the coil ends facing each other allow 12” (304.8 mm) minimum clearance between units.
IMPORTANT: When installing multiple units, ensure the discharge air from one unit is not drawn into another unit. When installing single or multiple units in an alcove, roof well, or partially enclosed area, ensure there is adequate ventilation to prevent recirculation of discharge air.
Operating Ambient
Minimum outdoor operating ambient in cooling mode is 55_F (13_C), maximum 125_F (52_C).
Rigging
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in personal injury and/or equipment damage.
Be sure unit panels are securely in place prior to rigging.
Keep the unit upright and lift unit using a sling. Use cardboard or padding under the sling, and spreader bars to prevent sling damage to the unit. See Fig. 1. Install the unit so that the coil does not face into prevailing winds. If this is not possible and constant winds above 25 mph are expected, use accessory wind baffle. See installation instructions provided with the accessory kit.
NOTE: Accessory wind baffles should be used on all units with accessory low ambient temperature control.
Fieldfabricated snow or ice stands may be used to raise unit when operation will be required during winter months. Units may also be wall mounted using the accessory wall mounting kit.
Allow 8” (203.2 mm) minimum clearance on
Allow 24” (609.6 mm) minimum
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CAUTION
Fig. 1 - Lifting Unit with Sling
A07396
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Specifications subject to change without notice.
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