Ingersoll-Rand 300-301 User Manual

OPERATOR'S MANUAL 300-301
300-301 FLOW GUN 1/4 inch SEAT TUNGSTEN CARBIDE
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING,
OR SERVICING THIS EQUIPMENT
WARNING:
Always wear eye protection when operating this gun. Do not use damaged, frayed or deteriorated material hoses or fittings.
SERVICE KITS
Use only Johnstone replacement parts to insure compatibility and longest life.
300-301RK Repair Kit
300-919 Valve Rod Assembly
WARNING: DO NOT OPERATE FLOW GUN AT PRESSURES ABOVE RECOMMENDED MAXIMUM OF 4000PSI (272 BAR) MATERIAL AND 100PSI (6.8 BAR) AIR.
Material Inlet Port Size 3/8" NPT Material Outlet 1/4” orifice Nozzle connection 400-667 Collar
DAILY: Check for material leakage. Check for Frayed or damaged hoses. Depressurize when not in use.
SPECIFICATIONS
MAINTENANCE SCHEDULE
OPERATION
Supply material to the flow gun. Adjust Material Pressure to flow gun until desired material flow is achieved. (Material Regulator) Adjust the trigger spring pressure until the Flow Gun closes while under pressure. Turn the Adjusting screw clockwise to increase pressure and counter-clockwise to decrease pressure.
COLLAR
TRIGGER
REPLACEMENT PROCEDURE
Depressurize the Flow Gun Disconnect the 3/8” NPT fitting from the Gun inlet and remove the Nozzle. Connect new Flow gun to the 3/8” NPT. Install new nozzle. To bleed air out of the Flow Gun- Operate the Flow Gun until the air stops coming out.
ADJUSTING SCREW
3/8” NPT MATERIAL INLET
BODY
Johnstone Dispensing Systems 1872 Enerprise Drive PH (248) 293-5700
300-301.doc Rochester Hills MI 48309 FX (248 ) 293-5800 March15, 2000
300-301 FLOW GUN 1/4 inch SEAT TUNGSTEN CARBIDE
400-667 COLLAR
350-420 O’RING
400-690 VALVE SEAT
350-165 (2) O’RING
400-691 VALVE-TC
350-167 O’RING
400-161 TRIGGER
300-919 VALVE ROD ASSEMBLY
400-160 PACKING NUT
350-166 (2) BACK UP
400-279 STEM
350-306 ROLL PIN
400-158 TRIGGER PLATE
400-154 SPACER SLEEVE
400-873 SHOULDER SCREW
400-872 U-RING
400-164 SPRING
350-335 ACORN NUT
400-155 ADJUSTING SCREW
400-153 BODY
DISASSEMBLY INSTRUCTIONS
1) Unbolt the Acorn nut and Shoulder screw and remove the Trigger
2) Unscrew the adjustment screw and remove the Spring.
3) Remove the Collar and Nozzle.
4) Remove the Valve Seat.
5) The U-ring can be pushed out from the side of the body.
6) Push the Valve rod assembly out of the body.
7) Using a large flat screwdriver remove the Packing nut and O’ring.
8) Clean and inspect all parts.
ASSEMBLY INSTRCTIONS
1) Align the holes between the Valve and Stem and press the roll pin flush with the Valve.
2) Install a lubricated 350-420 O’ring into the Packing Nut bore.
3) Install the back-up-rings and O’ring into the Packing Nut and Lubricate.
4) Tighten the Packing Nut into the Body with a large flat screwdriver.
5) Push the Valve Rod assembly though the body. (see diagram above)
6) Slide the Trigger Plate and Spacer Sleeve over the Stem.
7) Install the U-bolt on the Stem.
8) Place the Spring in the Adjusting Screw and thread it into the Body.
9) Install the 350-167 O’ring on the Seat and lubricate.
10) Thread the Valve Seat into the body and tighten.
11) Install the Trigger and tighten the Acorn nut and Shouder Screw.
12) Install Nozzle and Collar.
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