Ingersoll-Rand 2XXX-XXX9-XXX User Manual
OPERATOR’S
MANUAL
2XXX-XXX9-XXX
INCLUDING: APPLICATION, LUBRICATION, INSTALLATION & SERVICE
ECONOMAIR
SERIES CYLINDERS
RELEASED: 9-14-92
REVISED: 5-25-10
(REV.
C)
READ THIS MANUAL CAREFULL
OPERA
It
is the responsibility of the employer to place this information in the hands of the operator
Rated Pressure: 200 PSI (14 Bar) Maximum Temperature Ratings: 0_ to 180_ F (-18_ to 82_ C)
MODEL
TING OR SER
VICING THIS EQUIPMENT
DESCRIPTION CHART
Y BEFORE INST
. Keep for future reference.
ALLING,
.
2X XX ĆX X X9 Ć XXX
SERIES NO.
23 Ć Noncushioned
24 Ć Cushioned, Both Ends
28 Ć Magnetic Piston, Cushioned Both Ends
BORE SIZE
18 Ć 1Ć1/8 in
15 Ć 1Ć1/2 in
20 Ć2in
25 Ć 2Ć1/2 in
30 Ć3in
40 Ć4in
STROKE LENGTH
WHOLE INCHES FRACTIONS
00=0in 0=None
01=1in 1=1/8in
02=2in 2=1/4in
03=3in 3=3/8in
04=4in 4=1/2in
05=5in 5=5/8in
06=6in 6=3/4in
7=7/8in
BB
99=99in
CYLINDER TYPE
1 Ć Double Acting, Rear Tang
5 Ć Double Acting, No Rear Tang
2 Ć Double Acting, Double Rod
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
© 2010
OPTIONS
09 Ć Standard Rod
89 Ć 303 Stainless Steel Rod
PACKING
0 Ć O" Ring, Nitrile
2 Ć O" Ring, Low Friction
3 Ć O" Ring, Viton
4 Ć Lip, Nitrile
5 Ć Lip, SelfĆLubricating
6 Ć Lip, Viton
CCN 99518706
Warnings
WARNINGS:
and Service Information
Improper application, installation, service or maintenance of
AROR
cylinders may create a hazardous condition,
turn
cause bodily injury
The
Aro Corporation for special applications.
ECONOMAIR
S Economair
cylinders designed for medium to heavy duty pneumatic
applications.
S
The operating pressures are 200 p.s.i.g. - pneumatic and
200 p.s.i.g. - non-shock hydraulic with hydraulic packing
option.
S
Economair cylinders are available in 6 bore sizes: 1-1/8”,
1-1/2”, 2”, 2-1/2”, 3” and 4”.
S
Options include : 6 mounting styles, magnetic pistons,
cushioned and non-cushioned and numerous packing options.
cylinders are a series of round line repairable
as well as shortened product life. Contact
CYLINDER APPLICA
which may in
TION
CUSHIONS
24 and 28 series cylinders
protective devices used to extend cylinder life and should not be
used to decelerate loads.
Cushioning on all bores, except the 1-1/8”, are equiped with an
adjustable needle valve in the head and cap to provide adjustment
of the cushion ef
ing, counterclockwise rotation decreases cushioning. After adjustment,
not
under
tighten retaining nut to
disengage cushion needle from head or cap
pressure.
OPERATION
Pneumatic cylinders should be lubricated to provide maximum
cycle life. Economair cylinders are lubricated with Shell
EP
grade, no. 2 grease during assembly at our factory in Angola,
Indiana.
cycle
ommend
you
in
Factory lubrication will provide a satisfactory amount of
life if no additional lubrication is provided.
lubrication for any pneumatic system and suggest that
follow the guidelines for types of lubricants
all of our catalogs (reference catalog 0020-M).
are cushioned models. Cushions are
fect - clockwise rotation increases cushion
lock into position. CAUTION: Do
while cylinder is
AND MAINTENANCE
Darina,
However
which are outlined
, we rec
and water. Cleaned parts should be rinsed and dried with low
pressure
placed.
air
. Any parts which are worn or damaged should be re
Selected parts and seals are available in repair kit form.
DISASSEMBLY
Clamp
head by nose or tang flats with port in a vertical position at
top
of cylinder
Remove all fittings, rotate barrel counterclockwise with a strap
wrench
ing.
At the completion of revolution, remove retaining wire, wiggle
barrel
and slide from head.
.
one
full turn. Locking wire will feed out of slot during turn
ASSEMBLY
-
Verify
that all
piston
grade no. 2 grease or equivalent.
Slide
then slide barrel over piston onto head. Avoid damaging piston
seals
port in a vertical position.
Align port and hole in barrel; insert retaining wire tap in hole in
head
revolution,
-
rel
turns.
The assembled cylinder can now be tested for
operation.
seals are in the correct position and that the rod and
seals have been properly lubricated with Shell Darina, Ep
piston rod in head (be sure not to damage “U” cup in head),
or head
in feed slot. Rotate barrel
“O” ring. Clamp head by nose or tang on flats with
with strap wrench clockwise one
until port and hole align; retaining wire will feed as bar
leaks and proper
-
-
-
Periodic maintenance must be performed to assure maximum
product
tion
of
solvent.
life. Disassembly for cleaning, inspection, and relubrica
can be performed any time equipment is idle for a short period
time.
All metal parts should be cleaned with a non-flammable
All rubber parts should be thoroughly washed with soap
1. Alternately
-
2. T
apply 90 p.s.i.g. air pressure to each of the cylinder
ports and test for internal leaks across
leaks
at the barrel seals and the rod seals.
est for proper cycling at 20 p.s.i.g. supply
the
piston and external
.
Economair Cylinders2OF8
PARTS LIST
PTFE
3
2
MODELS: 23XX-1XX9-XXX
3
2
Barrel Seal n
Barrel Seal n
SERIES
23 CYLINDERS
DOUBLE ACTING, SINGLE ROD END
O" Ring n
Reciprocating
Assembly
(see page 7)
MODELS:
23XX-X0X9-XXX
23XX-X3X9-XXX
O" Ring n
MODELS:
23XX-X2X9-XXX
U" Cup (2) n
5
k Moderately lubricate barrel I.D. and all seals
with Shell Darina EP Grade #2 Grease.
Barrel Seal n
3
Rod Seal n
Wiper n
1
4
MODELS: 23XX-5XX9-XXX
MODELS:
23XX-X4X9-XXX
23XX-X5X9-XXX
23XX-X6X9-XXX
n Included in Seal Kit (see page 7)
PARTS LIST
ITEM DESCRIPTION QTY 1Ć1/8" 1Ć1/2" 2" 2Ć1/2" 3" 4"
1 Head (1) 5002 118308 118319 118330 118340 118350
2 Cap (23XXĆ1) (1) 5003 5105 5205 118334 118344 118354
Cap (23XXĆ5) (1) 5058 5158 5258 118337 118347 118357
3 Feed Ring Wire (2) 5012 5112 5212 116750 5312 5412
4 Nut (1) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC
*5 Barrel (23XXĆX0, 23XXĆX2, 23XXĆX3) (1) 5501ĆXXX 5608ĆXXX 5708ĆXXX 6008ĆXXX 5808ĆXXX 5908ĆXXX
Barrel (23XXĆX4, 23XXĆX5, 23XXĆX6) (1) 20866ĆXXX 20867ĆXXX 20868ĆXXX 20869ĆXXX 20870ĆXXX 20871ĆXXX
* Specify Stroke Length
Economair Cylinders 3OF8
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