HP zd8000 Schematics

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Maintenance and Service Guide
HP Pavilion zd8000 Notebook PC
Document Part Number: 372712-001
January 2005
This guide is a troubleshooting reference used for maintaining and servicing the notebook. It provides comprehensive information on identifying notebook features, components, and spare parts; troubleshooting notebook problems; and performing notebook disassembly procedures.
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© Copyright 2005 Hewlett-Packard Development Company, L.P.
Microsoft and Windows are U.S. registered trademarks of Microsoft Corporation. Intel and Pentium are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries. Bluetooth is a trademark owned by its proprietor and used by Hewlett-Packard Company under license. SD logo is a trademark of its proprietor.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Maintenance and Service Guide HP Pavilion zd8000 Notebook PC First Edition January 2005 Document Part Number: 372712-001
Page 3

Contents

1 Product Description
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2 Resetting the Notebook . . . . . . . . . . . . . . . . . . . . . . 1–4
1.3 Power Management . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.4 External Components . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.5 Design Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 1–18
2 Troubleshooting
2.1 Computer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Troubleshooting Flowcharts. . . . . . . . . . . . . . . . . . . 2–5
3 Illustrated Parts Catalog
3.1 Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Notebook Major Components . . . . . . . . . . . . . . . . . 3–2
3.3 Miscellaneous Plastics Kit . . . . . . . . . . . . . . . . . . . . 3–8
3.4 Mass Storage Devices . . . . . . . . . . . . . . . . . . . . . . . 3–9
3.5 Media Center Edition Accessories . . . . . . . . . . . . . 3–10
3.6 Miscellaneous (Not Illustrated) . . . . . . . . . . . . . . . 3–11
3.7 Sequential Part Number Listing . . . . . . . . . . . . . . . 3–14
4 Removal and Replacement Preliminaries
4.1 Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Service Considerations. . . . . . . . . . . . . . . . . . . . . . . 4–2
4.3 Preventing Damage to Removable Drives . . . . . . . . 4–3
4.4 Preventing Electrostatic Damage . . . . . . . . . . . . . . . 4–4
4.5 Packaging and Transporting Precautions . . . . . . . . . 4–5
4.6 Workstation Precautions . . . . . . . . . . . . . . . . . . . . . 4–6
4.7 Grounding Equipment and Methods . . . . . . . . . . . . 4–7
Maintenance and Service Guide iii
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Contents
5 Removal and Replacement Procedures
5.1 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.2 Disassembly Sequence Chart . . . . . . . . . . . . . . . . . . 5–3
5.3 Preparing the Notebook for Disassembly . . . . . . . . 5–5
5.4 Notebook Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
5.5 Optical Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
5.6 Memory Module. . . . . . . . . . . . . . . . . . . . . . . . . . . 5–12
5.7 Mini PCI Communications Card . . . . . . . . . . . . . . 5–15
5.8 Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
5.9 LED Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
5.10 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
5.11 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . 5–26
5.12 Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–30
5.13 Infrared Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–36
5.14 Audio/USB Board . . . . . . . . . . . . . . . . . . . . . . . . 5–38
5.15 Bluetooth Board . . . . . . . . . . . . . . . . . . . . . . . . . . 5–40
5.16 System Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–42
5.17 Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–49
5.18 Digital Drive Board . . . . . . . . . . . . . . . . . . . . . . . 5–52
5.19 Base Enclosure Fans . . . . . . . . . . . . . . . . . . . . . . 5–54
5.20 Modem Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–56
5.21 Heat Sink Module . . . . . . . . . . . . . . . . . . . . . . . . 5–58
5.22 Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–60
6 Specifications
A Connector Pin Assignments
B Power Cord Set Requirements
C Screw Listing
Index
iv Maintenance and Service Guide
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1

Product Description

The HP Pavilion zd8000 Notebook PC offers advanced modularity, Intel® Mobile Pentium® 4 processors, and extensive multimedia support.
HP Pavilion zd8000 Notebook PC
Maintenance and Service Guide 1–1
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Product Description

1.1 Features

The following processors are available, varying by
notebook model:
Intel Pentium 4 560 (3.6-GHz) with 800-MHz front
side bus (FSB) with HT Technology
Intel Pentium 4 550 (3.4-GHz) with 800-MHz FSB with
HT Technology
Intel Pentium 4 540 (3.2-GHz) with 800-MHz FSB with
HT Technology
Intel Pentium 4 530 (3.0-GHz) with 800-MHz FSB with
HT Technology
Intel Pentium 4 520 (2.8-GHz) with 800-MHz FSB with
HT Technology
The following displays are available, varying by
notebook model:
17.0-inch WSXGA+WVA (1680 × 1050) with
Brightview TFT display with over 16.7 million colors
17.0-inch WXGA+WVA (1440 × 900) with Brightview
TFT display with over 16.7 million colors
17.0-inch WXGA+WVA (1440 × 900) TFT display with
over 16.7 million colors
100-, 80-, 60-, or 40-GB high-capacity hard drive, varying by
notebook model
256-MB DDR2 synchronous DRAM (SDRAM) at 400 and
533 MHz, expandable to 2.0 GB
Microsoft® Windows® XP Home Edition or Windows XP
Professional, varying by notebook model
Full-size Windows keyboard with full-size numeric keypad
TouchPad pointing device, including a dedicated vertical
scroll region and a button that enables/disables TouchPad operation.
Integrated 10 Base-T/100 Base-TX Ethernet local area
network (LAN) network interface card (NIC) with RJ-45 jack
1–2 Maintenance and Service Guide
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Product Description
Integrated high-speed 56K modem with RJ-11 jack
Integrated wireless support for Mini PCI IEEE 802.11b and
802.11b/g WLAN device
Support for one Type II PC Card slot, with support for both
32-bit (CardBus) and 16-bit PC Cards
External 180- and 135-watt AC adapter with 3-wire power
cord, varying by notebook model
12-cell Li-Ion battery pack
Stereo speakers with volume up, volume mute, and volume
down buttons
Support for the following optical drives:
8X Max DVD±RW/R and CD-RW Combo Drive
24X Max DVD/CD-RW Combo Drive
Connectors:
External monitor
Universal Serial Bus (USB) v. 2.0 (four ports)
RJ-11 (modem)
RJ-45 (network)
Audio-out (headphone)
Audio-in (microphone)
Power
IEEE 1394 (select models only)
S-Video-out (select models only)
Infrared
Expansion port 2
Digital Media Slot
Digital drive bay
ExpressCard
Maintenance and Service Guide 1–3
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Product Description

1.2 Resetting the Notebook

If the notebook you are servicing has an unknown password, follow these steps to clear the password. These steps also clear CMOS:
1. Prepare the notebook for disassembly (refer to Section 5.3,
“Preparing the Notebook for Disassembly,” for more
information).
2. Remove the real time clock (RTC) battery (refer to
Section 5.16, “System Board,” for more information on
removing and replacing the RTC battery).
3. Wait approximately 5 minutes.
4. Replace the RTC battery and reassemble the notebook.
5. Connect AC power to the notebook. Do not reinsert any battery packs at this time.
6. Turn on the notebook.
All passwords and all CMOS settings have been cleared.

1.3 Power Management

The notebook comes with power management features that extend battery operating time and conserve power. The notebook supports the following power management features:
Standby
Hibernation
Setting customization by the user
Hotkeys for setting the level of performance
Battery calibration
Lid switch standby/resume
Power/standby button
Advanced Configuration and Power Management (ACPM)
compliance
1–4 Maintenance and Service Guide
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1.4 External Components

The external components on the front of the notebook are shown below and described in Table 1-1.
Front Components
Tabl e 1-1
Front Components
Item Component Function
Product Description
1 Display release latch Opens the notebook.
2 Stereo speakers (2) Produce stereo sound.
3 Power/standby light
4Battery light On: Battery pack is charging.
5 AC power light On: Notebook is receiving AC power.
6 Hard drive activity light On: A notebook drive is being accessed.
Maintenance and Service Guide 1–5
On: Notebook is turned on.
Blinking: Notebook is in standby.
Off: Notebook is off.
Blinking: Battery pack has reached a
low-battery condition.
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Product Description
The external components on the right side of the notebook are shown below and described in Table 1-2.
Right-Side Components
Tabl e 1-2
Right-Side Components
Item Component Function
1 Digital Media Slot Supports the following optional digital
media: Secure Digital (SD) Memory Card, Secure Digital Input/Output (SD I/O), Memory Stick, Memory Stick Pro, MultiMediaCard, xD-Picture Card, and SmartMedia card.
2 ExpressCard slot Supports an optional ExpressCard.
3 1394 port Connects an optional 1394a device such
as a scanner, digital camera, or digital camcorder.
1–6 Maintenance and Service Guide
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Tabl e 1-2
Product Description
Right-Side Components
(Continued)
Item Component Function
4 Expansion port 2 Connects to an optional notebook
expansion product.
5 PC Card eject button Ejects an optional PC Card from the
PC Card slot.
6 PC Card slot Supports an optional Type I or Type II 32-bit
(CardBus) or 16-bit PC Card. Also serves as a storage location for the
optional mobile remote control.
7 Digital drive bay Supports an optional USB digital drive.
8 Digital drive eject
button
9 USB ports (2) Connect an optional 1.1- or 2.0-compliant
10 RJ-11 (modem) jack Connects the modem cable.
11 RJ-45 (network) jack Connects an optional network cable.
12 Exhaust vent Provides airflow to cool internal
Ejects an optional USB digital drive from the digital drive bay.
USB device.
components.
To prevent overheating, do not
Ä
obstruct vents. Do not allow a hard surface, such as a printer, or a soft surface, such as pillows, thick rugs or clothing, to block airflow.
Maintenance and Service Guide 1–7
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Product Description
The external components on the left side of the notebook are shown below and described in Table 1-3.
Left-Side Components
Tabl e 1-3
Left-Side Components
Item Component Function
1 Exhaust vent Provides airflow to cool internal
2 USB port Connects an optional 1.1- or 2.0-compliant
3Audio-in
(microphone) jack
4Audio-out
(headphone) jack (2)
5 Optical drive Supports an optical disc. The type of
1–8 Maintenance and Service Guide
components.
To prevent overheating, do not
Ä
obstruct vents. Do not allow a hard surface, such as a printer, or a soft surface, such as pillows, thick rugs or clothing, to block airflow.
USB device.
Connects an optional monaural microphone.
Connect optional headphones or powered stereo speakers. Also connects the audio function of an audio/video device such as a television or VCR.
optical drive, such as a combination CD-ROM/DVD-ROM, varies by model.
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The external components on the rear panel of the notebook are shown below and described in Table 1-4.
Rear Panel Components
Table 1-4
Rear Panel Components
Item Component Function
Product Description
1 Security cable slot Attaches an optional security cable to the
2 Power connector Connects an AC adapter.
3 USB port Connects an optional 1.1- or 2.0-compliant
4 S-Video-out jack Connects an optional S-Video device,
5 External monitor port Connects an optional VGA external
6 Exhaust vent Provides airflow to cool internal
Maintenance and Service Guide 1–9
notebook.
USB device.
such as a television, VCR, camcorder, projector, or video capture card.
monitor or projector.
components.
To prevent overheating, do not
Ä
obstruct vents. Do not allow a hard surface, such as a printer, or a soft surface, such as pillows, thick rugs or clothing, to block airflow.
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Product Description
The standard keyboard components of the notebook are shown below and described in Table 1-5.
Standard Keyboard Components
1–10 Maintenance and Service Guide
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Product Description
Table 1-5
Standard Keyboard Components
Item Component Function
1 caps lock key Enables caps lock and turns on the
caps lock light.
2 f1 to f12 keys (12) Perform system and application tasks.
When combined with the fn key, several keys and buttons perform additional tasks as hotkeys.
3 num lock key Enables numeric lock, turns on the
embedded numeric keypad, and turns on the num lock light.
4 Keypad keys (15) In Windows, can be used like the keys
5 Arrow keys Moves the cursor around the screen.
6Windows
applications key
7 Windows logo key In Windows, displays the Windows
8 fn
key Combines with other keys to perform
on an external numeric keypad.
In Windows, displays a shortcut menu for items beneath the pointer.
Start menu.
system tasks. For example, pressing fn+f7 decreases screen brightness.
Maintenance and Service Guide 1–11
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Product Description
The upper components of the keyboard are shown below and on the following page and described in Tables 1-6 and 1-7.
Upper Keyboard Components
1–12 Maintenance and Service Guide
Page 17
Product Description
Table 1-6
Upper Keyboard Components
Item Component Function
1 Power/standby button When the notebook is:
Off, press to turn on the notebook.
On, briefly press to initiate standby.
In standby, briefly press to resume from
standby.
In hibernation, briefly press to restore from hibernation.
If the system has stopped
responding and Microsoft Windows shutdown procedures cannot be used, press and hold the power/standby button for at least 4 seconds to turn off the notebook.
2 Exhaust vents Provide airflow to cool internal
components.
To prevent overheating, do not
Ä
obstruct vents. Do not allow a hard surface, such as a printer, or a soft surface, such as pillows, thick rugs or clothing, to block airflow.
3 Volume down button Decreases system volume.
4 Volume mute button Mutes or restores system volume.
5 Volume up button Increases system volume.
6 Quick Launch buttons
(2)
Maintenance and Service Guide 1–13
Launch default multimedia, digital imaging, or music applications (varies by model).
To reassign another application to a Quick Launch button, refer to “Using Custom Assignments and Schemes” in Chapter 2
Hardware and Software Guide
of the included with the notebook.
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Product Description
The top components of the notebook are shown below and described in Table 1-7.
Notebook Top Components
1–14 Maintenance and Service Guide
Page 19
Product Description
Table 1-7
Notebook Top Components
Item Component Function
1 TouchPad Moves the pointer and selects or
activates items on the screen.
2 TouchPad light On: TouchPad is enabled.
3 TouchPad button Enables/disables the TouchPad.
4 Wireless button
Wireless light
5 Caps lock light On:
6 Num lock light On: num lock or the numeric keypad is on.
7 TouchPad scroll zone Scrolls up or down.
8 Left and right TouchPad
buttons
Turns the wireless network device on and off (select models only).
On: An integrated wireless device has been enabled.
caps lock is on.
Function like the left and right buttons on an external mouse.
Maintenance and Service Guide 1–15
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Product Description
The external components on the bottom of the notebook are shown below and described in Table 1-8.
Bottom Components
Table 1 -8
Bottom Components
Item Component Function
1 Exhaust vents (4) Provide airflow to cool internal
components.
To prevent overheating, do not
Ä
obstruct vents. Do not allow a hard surface, such as a printer, or a soft surface, such as pillows, thick rugs or clothing, to block airflow.
1–16 Maintenance and Service Guide
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Table 1 -8
Product Description
Bottom Components
(Continued)
Item Component Function
2 Fans (2) Provide airflow to cool internal
components.
To prevent overheating, do not
Ä
obstruct fans. Do not allow a hard surface, such as a printer, or a soft surface, such as pillows, thick rugs or clothing, to block airflow.
3 Hard drive bay
Mini PCI compartment
Holds the internal hard drive.
Holds an optional wireless LAN device.
To prevent an unresponsive
Ä
system and the display of a warning message, install only a Mini PCI device authorized for use in your notebook by the governmental agency that regulates wireless devices in your country. If you install a device and then receive a warning message, remove the device to restore notebook functionality. Then contact Customer Care.
4 Battery bay Holds a battery pack.
5 Battery pack release latch Releases a battery pack from the
battery bay.
6 Label areas (2) Contains the notebook serial number
7 Memory module
compartment
Maintenance and Service Guide 1–17
and other applicable regulatory labels.
Contains two memory slots that support replaceable memory modules. The number of preinstalled memory modules varies by notebook model.
Page 22
Product Description

1.5 Design Overview

This section presents a design overview of key parts and features of the notebook. Refer to Chapter 3, “Illustrated Parts Catalog,” to identify replacement parts, and Chapter 5, “Removal and
Replacement Procedures,” for disassembly steps.
The system board provides the following device connections:
Memory module
Mini PCI communications devices
Hard drive
Display
Keyboard and TouchPad
Audio
Intel Pentium 4 processors
PC Card
CAUTION: To properly ventilate the notebook, allow at least a 7.6--cm
Ä
(3-inch) clearance on the left and right sides of the notebook.
The notebook uses an electric fan for ventilation. The fan is controlled by a temperature sensor and is designed to be turned on automatically when high temperature conditions exist. These conditions are affected by high external temperatures, system power consumption, power management/battery conservation configurations, battery fast charging, and software applications. Exhaust air is displaced through the ventilation grill located on the left side of the notebook.
1–18 Maintenance and Service Guide
Page 23

Troubleshooting

WARNING: Only authorized technicians trained by HP should repair
Å
this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly-/module-level repair. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or modifications to any printed wiring board. Improper repairs can create a safety hazard. Any indication of component replacement or printed wiring board modification may void any warranty or exchange allowances.

2.1 Computer Setup

Computer Setup is a system information and customization utility that can be used even when your operating system is not working or will not load. This utility includes settings that are not available in Windows.
2

Using Computer Setup

Information and settings in Computer Setup are accessed from the Main, Security, Advanced, or Tools menus:
1. Turn on or restart the notebook. Press F10 = ROM-Based Setup message is displayed in the lower-left corner of the screen.
To change the language, use the cursor control keys
to navigate to the Advanced menu
To view navigation information, press f1.
To return to the Computer Setup menu, press esc.
Maintenance and Service Guide 2–1
f10 while the
.
Page 24
Troubleshooting
2. Select the Main, Security, Advanced, or Tools menu.
3. To close Computer Setup and restart the notebook:
Select Exit > Exit Saving Changes, and then press enter.
or
Select Exit > Exit Discarding Changes, and then
enter.
press
or
Select Exit > Load Setup Defaults, and then press enter.
4. When you are prompted to confirm your action, press f10.

Selecting from the Main Menu

Table 2 -1
Main Menu
Select To Do This
System Information Change the system time and system date.
View identification information about the
notebook.
View specification information about the processor, memory and cache size, and system ROM.
2–2 Maintenance and Service Guide
Page 25
Troubleshooting

Selecting from the Security Menu

Table 2 -2
Security Menu
Select To Do This
Administrator Password Enter, change, or delete an Administrator
password.
Power-on Password Enter, change, or delete a power-on password.
DriveLock Passwords Enable/disable DriveLock; change a DriveLock
user or master password.
DriveLock Settings are accessible only
when you enter Computer Setup by turning on (not restarting) the notebook.
Password Options (Password options can
be selected only when a power-on password has been set.)
Device Security Enable/disable:
*Not applicable to SuperDisk LS-120 drives.
Maintenance and Service Guide 2–3
Enable/disable:
QuickLock
QuickLock on standby
QuickBlank
To enable QuickLock on standby or
QuickBlank, you must first enable QuickLock.
Diskette drive startup*
CD-ROM or diskette startup
Settings for a DVD-ROM can be entered
in the CD-ROM field.
Page 26
Troubleshooting

Selecting from the Advanced Menu

Table 2 -3
Advanced Menu
Select To Do This
Language Change the Computer Setup language.
Boot Order Enable/disable MultiBoot, which sets a startup
sequence that can include most bootable devices and media in the system.
Accessibility Options Allows electronic and information technology to
be accessible to people with varying ranges of abilities.
Video Memory Displays the amount of video memory available
on the notebook.

Selecting from the Tools Menu

Table 2 -4
Tools M enu
Select To Do This
Hard Drive Self Test Run a quick comprehensive self test on hard
drives in the system that support the test features.
2–4 Maintenance and Service Guide
Page 27
Troubleshooting

2.2 Troubleshooting Flowcharts

Tabl e 2-5
Troubleshooting Flowcharts Overview
Flowchart Description
2.1 “Flowchart 2.1—Initial Troubleshooting”
2.2 “Flowchart 2.2—No Power, Part 1”
2.3 “Flowchart 2.3—No Power, Part 2”
2.4 “Flowchart 2.4—No Power, Part 3”
2.5 “Flowchart 2.5—No Power, Part 4”
2.6 “Flowchart 2.6—No Video, Part 1”
2.7 “Flowchart 2.7—No Video, Part 2”
2.8 “Flowchart 2.8—Nonfunctioning Expansion Base (if applicable)”
2.9 “Flowchart 2.9—No Operating System (OS) Loading”
2.10 “Flowchart 2.10—No OS Loading, Hard Drive, Part 1”
2.11 “Flowchart 2.11—No OS Loading, Hard Drive, Part 2”
2.12 “Flowchart 2.12—No OS Loading, Hard Drive, Part 3”
2.13 “Flowchart 2.13—No OS Loading, Diskette Drive”
Maintenance and Service Guide 2–5
Page 28
Troubleshooting
Tabl e 2-5
Troubleshooting Flowcharts Overview
Flowchart Description
2.14 “Flowchart 2.14—No OS Loading, Optical Drive”
2.15 “Flowchart 2.15—No Audio, Part 1”
2.16 “Flowchart 2.16—No Audio, Part 2”
2.17 “Flowchart 2.17—Nonfunctioning Device”
2.18 “Flowchart 2.18—Nonfunctioning Keyboard”
2.19 “Flowchart 2.19—Nonfunctioning Pointing Device”
2.20 “Flowchart 2.20—No Network/Modem Connection”
(Continued)
2–6 Maintenance and Service Guide
Page 29
Flowchart 2.1—Initial Troubleshooting
Begin
troubleshooting.
N
Go to Is there power?
Y
N
Beeps,
LEDs, or error
messages?
Y
N
Is there video?
(no boot)
Y
N
Is the OS
loading?
Y
N
Is there sound?
Y
“Flowchart
2.2—No Power, Par t 1.”
Check
LED board,
speaker
connections.
Go to
“Flowchart
2.6—No Video, Part 1.”
Go to
“Flowchart
2.9—No Operating System (OS)
Loading.”
Go to
“Flowchart
2.15—No Audio, Par t 1.”
N
All drives working?
Y
N
Keyboard/
pointing
device
working?
Y
N
Connecting
to network
or modem?
Y
End
Troubleshooting
Go to
“Flowchart
2.17—Nonfunction ing Device.”
Go to
“Flowchart
2.18—Nonfunction ing Keyboard”
“Flowchart
2.19—Nonfunction
ing Pointing
Device.”
Go to
“Flowchart
2.20—No
Network/Modem
Connection.”
or
Maintenance and Service Guide 2–7
Page 30
Troubleshooting
N
Flowchart 2.2—No Power, Part 1
No power
(power LED
is off).
Remove from
expansion base
(if applicable).
Y
Y
Power up
on battery
power?
Power up
on AC
power?
N
Reset
power.*
Power up
on battery
power?
Y
N
Reset
power.*
Power up
on AC
power?
Y
N
Go to
“Flowchart
2.3—No Power,
Par t 2.”
N
Go to
“Flowchart
2.4—No Power,
Part 3.”
Y
Power up in
docking
device?
1. Reseat the power cables in the expansion base and at the AC outlet.
2. Ensure the AC power source is active.
3. Ensure that the power strip is working.
Done
YN
Done
Power up
in expansion
base?
*NOTES
1. On select models, there is a separate reset button.
2. On select models, the notebook can be reset using the standby switch and either the lid switch or the main power switch.
Go to
“Flowchart
2.8—Nonfunctioning Expansion Base (if
applicable).”
2–8 Maintenance and Service Guide
Page 31
Flowchart 2.3—No Power, Part 2
N
Continued from
“Flowchart
2.2—No Power, Par t 1.”
Visually check for
debris in battery socket and clean
if necessary.
Y
Troubleshooting
Power on?
Check battery by
recharging it,
moving it to
another notebook,
or replacing it.
Done
N
Power on?
Replace
power supply
(if applicable).
Y
N
Go to
Done
Power on?
“Flowchart
2.4—No Power, Part 3.”
Y
Done
Maintenance and Service Guide 2–9
Page 32
Troubleshooting
Flowchart 2.4—No Power, Part 3
Continued from
“Flowchart
2.3—No Power, Part 2.”
Plug directly
into AC outlet.
Y
Power LED
on?
N
Reseat AC adapter
in notebook and
at power source.
Power on?
N
Power outlet
active?
Y
Replace
power cord.
Power on?
Done
Y
Done
External
N
Try different
outlet.
Internal or
external AC
adapter?
Internal
Go to
“Flowchart
2.5—No Power, Part 4.”
Replace external
AC adapter.
N
Power on?
Y
Y
Done
Done
N
2–10 Maintenance and Service Guide
Page 33
Flowchart 2.5—No Power, Part 4
Continued from
“Flowchart
2.4—No Power, Par t 3.”
Open
notebook.
Troubleshooting
N
notebook and
Y
Loose or damaged
parts?
Close
retest.
Power on?
Done
Y
Reseat loose
components and
boards and
replace damaged
items.
N
Replace the following items (if applicable). Check notebook operation after each replacement:
1. Internal DC-DC converter*
2. Internal AC adapter
3. Processor board*
4. System board*
*NOTE: Replace these items as a set to prevent shorting out among components.
Maintenance and Service Guide 2–11
Page 34
Troubleshooting
Flowchart 2.6—No Video, Part 1
No video.
Expansion base
Stand-alone
or expansion
base?
Go to
“Flowchart
2.7—No Video, Part 2.”
*NOTE: To change from internal to external display, use the hotkey combination.
Stand-alone
Internal or
external
display*?
External
Adjust
brightness.
Internal
Y
Video OK? Done
N
Check for bent
pins on cable.
N
Video OK?
Adjust
brightness.
Video OK? Done
N
A
Press lid
switch to ensure
operation.
Video OK? Done
N
Replace the following one at a time. Test after each replacement.
1. Cable between notebook and notebook display (if applicable)
2. Display
3. System board
Tr y another display.
Internal and
external
video OK?
Y
Y
N
Replace
system
board.
YY
Done
Done
2–12 Maintenance and Service Guide
Page 35
Flowchart 2.7—No Video, Part 2
Continued from
“Flowchart
2.6—No Video, Part 1.”
Remove
notebook from
expansion base,
if connected.
Troubleshooting
Adjust
display
brightness.
N
Video OK?
Y
Check that notebook is properly
seated in expansion base, for
bent pins on cable, and for
monitor connection.
Y
Video OK?
N
Adjust external
monitor display.
Go to “A” in
“Flowchart
2.6—No Video, Part 1.”
Done
Check brightness
of external
monitor.
Video OK?
N
Try another
external monitor.
Internal
and external
video OK?
N
Go to
“Flowchart
2.8—Nonfunctioning Expansion Base (if
applicable).”
Y
Done
Y
Done
Maintenance and Service Guide 2–13
Page 36
Troubleshooting
Flowchart 2.8—Nonfunctioning Expansion Base (if applicable)
Nonfunctioning
expansion base.
Reseat power
cord in expansion
base and
power outlet.
Check voltage
setting on
expansion base.
Reset monitor
cable connector at
expansion base.
Expansion
base
operating?
N
Remove notebook, reseat all internal parts,
and replace any
damaged items in
expansion base.
Reinstall
notebook into
expansion base.
Y
Expansion
base
operating?
Y
Done
N
Replace the following expansion base components one at a time. Check notebook operation after each replacement.
1. Power supply
2. I/O board
3. Backplane board
4. Switch box
5. Expansion base motor mechanism
Done
2–14 Maintenance and Service Guide
Page 37
Troubleshooting
Flowchart 2.9—No Operating System (OS) Loading
No OS
loading.*
Reseat power
cord in expansion
base and
power outlet.
No OS loading from hard drive,
“Flowchart 2.10—No OS Loading,
go to
go to
Hard Drive, Part 1.”
No OS loading from diskette drive,
“Flowchart 2.13—No OS Loading,
Diskette Drive.”
No OS loading from CD- or DVD-ROM drive,
“Flowchart 2.14—No OS Loading,
go to
“Flowchart 2.20—No Network/Modem
go to
*NOTE: Before beginning troubleshooting, always check cable connections, cable ends, and drives for bent or damaged pins.
Optical Drive.”
No OS loading from network,
Connection.”
Maintenance and Service Guide 2–15
Page 38
Troubleshooting
Flowchart 2.10—No OS Loading, Hard Drive, Part 1
OS not
loading from
hard drive.
Nonsystem
disk
message?
N
Reseat
external
hard drive.
OS loading?
N
Boot from
CD?
Y
Check the Setup
utility for correct
booting order.
Boot from
hard drive?
Y
Done
Y
Go to
“Flowchart
2.11—No OS Loading,
Hard Drive, Part 2.”
Y
Done
N
N
Boot from
diskette?
Y
N
Change boot
priority through the Setup utility
and reboot.
Go to
“Flowchart
2.13—No OS Loading,
Diskette Drive.”
N
Boot from
hard drive?
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Y
2–16 Maintenance and Service Guide
Page 39
Troubleshooting
Flowchart 2.11—No OS Loading, Hard Drive, Part 2
Continued from
“Flowchart
2.10—No OS Loading,
Hard Drive, Part 1.”
CD or
diskette in
drive?
Y
Remove
diskette and
reboot.
N
1. Replace hard drive.
2. Replace system board.
N
Reseat
hard drive.
Hard drive
accessible?
Run FDISK.
Y
Done
Boot from
hard drive?
N
Boot
from diskette
drive?
Y
Hard drive
accessible?
Y
Go to
“Flowchart
2.12—No OS Loading,
Hard Drive, Part 3.”
Y
N
Diskette Drive.”
N
Done
Go to
“Flowchart
2.13—No OS Loading,
Done
Hard drive
partitioned?
Y
Hard drive
formatted?
Y
Y
Notebook
booted?
Go to
“Flowchart
2.12—No OS Loading,
Hard Drive, Part 3.”
N
N
Format hard drive
and bring to
a bootable
c:\ prompt.
N
Create partition, and then format
hard drive to
bootable
c:\ prompt.
Load OS using
Operating
System Disc (if
applicable).
Maintenance and Service Guide 2–17
Page 40
Troubleshooting
Flowchart 2.12—No OS Loading, Hard Drive, Part 3
Continued from
“Flowchart
2.11—No OS Loading,
Hard Drive, Part 2.”
N
System
files on hard
drive?
Y
Install OS
and reboot.
Virus
on
hard drive?
N
Run SCANDISK
and check for
bad sectors.
Can bad
sectors
be fixed?
Y
Fix bad
sectors.
Y
OS
Clean virus.
loading from
hard drive?
Y
Done
N
Y
Diagnostics
on diskette?
Replace
hard drive.
N
N
Replace
hard drive.
Run diagnostics
and follow
recommendations.
N
Boot from
hard drive?
Replace
hard drive.
Y
Done
2–18 Maintenance and Service Guide
Page 41
Troubleshooting
N
N
Flowchart 2.13—No OS Loading, Diskette Drive
Y
OS not loading
from
diskette drive.
Reseat
diskette drive.
OS
loading?
Done
N
Nonsystem
disk message?
Y
Bootable
diskette
in drive?
N
Install bootable
diskette and
reboot notebook.
Y
N
Boot
from another
device?
Y
Go to
“Flowchart
2.17—Nonfunction ing Device.”
N
Diskette
drive enabled
in the Setup
utility?
Enable drive
and cold boot
notebook.
Y
Y
Is diskette
drive boot
order
correct?
Reset the
notebook. Refer to
Section 1.2, “Resetting the Notebook,”
instructions.
for
Check diskette
for system files.
Try different
diskette.
Nonsystem
disk error?
N
loading?
N
OS
Y
1. Replace diskette drive.
2. Replace system board.
Y
Done
Change boot
priority using
the Setup utility.
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Maintenance and Service Guide 2–19
Page 42
Troubleshooting
Flowchart 2.14—No OS Loading, Optical Drive
No OS
loading from
CD-ROM or
DVD-ROM drive.
Boots from
CD or DVD?
N
Reseat
drive.
N
bootable disc.
Disc
in drive?
Install
Y
Bootable
disc in
drive?
Y
Try another
bootable disc.
N
Install bootable
disc and
reboot
notebook.
Y
Done
Y
Boots from
CD or DVD?
Done
N
N
Booting
from another
device?
Y
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Y
Boot
order
correct?
N
Correct boot
order using
the Setup utility.
Reset the
notebook. Refer to
Section 1.2, “Resetting the Notebook,”
instructions.
for
Go to
“Flowchart
2.17—Nonfunctioning Device.”
2–20 Maintenance and Service Guide
Page 43
Flowchart 2.15—No Audio, Part 1
N
Tur n up audio
No audio.
internally or
externally.
Audio? Done
N
Troubleshooting
Y
Notebook in
expansion base
(if applicable)?
Y
Undock
Internal
audio?
N
Go to
“Flowchart
2.16—No Audio, Par t 2.”
Y
Go to
“Flowchart
2.16—No Audio, Par t 2.”
Replace the following expansion base components one at a time, as applicable. Check audio status after each change.
1. Reseat expansion base audio cable.
2. Replace audio cable.
3. Replace speaker.
4. Replace expansion base audio board.
5. Replace backplane board.
6. Replace I/O board.
Y
Go to
“Flowchart
2.17—Nonfunctioning Device.”
Audio? Done
N
Maintenance and Service Guide 2–21
Page 44
Troubleshooting
Flowchart 2.16—No Audio, Part 2
Continued from
“Flowchart
2.15—No Audio, Part 1.”
N
Audio driver in OS configured?
Y
N
Correct
drivers for
application?
Y
Connect to
external
speaker.
Reload
audio drivers.
Load drivers and set configuration
in OS.
Replace audio
board and
Audio?
YN
speaker
connections
in notebook
(if applicable).
Audio? Done
1. Replace internal speakers.
2. Replace audio board (if applicable).
3. Replace system board.
YN
2–22 Maintenance and Service Guide
Page 45
Flowchart 2.17—Nonfunctioning Device
Nonfunctioning
device.
Reseat device.
Unplug the nonfunctioning device from
the notebook and inspect cables and plugs for
bent or broken pins or other damage.
YN
Clear
CMOS.
Reattach device.
Close notebook,
plug in power,
and reboot.
Any physical
device detected?
Replace hard drive.
Operating System
Troubleshooting
Fix or
replace
broken item.
Go to
“Flowchart
2.9—No
(OS) Loading.”
N
Device
boots
properly?
Replace NIC.
If integrated NIC,
replace system
board.
Y
Done
Maintenance and Service Guide 2–23
Replace diskette
drive.
Device
boots
properly?
Y
Done
N
Page 46
Troubleshooting
Flowchart 2.18—Nonfunctioning Keyboard
Keyboard
not operating
properly.
Connect notebook
to good external
keyboard.
N
External
works?
Y
Reseat internal
keyboard
connector
(if applicable).
Y
device
Replace
system
board.
N
OK?
Replace internal
keyboard or
cable.
Y
Done Done
OK?
N
Replace system
board.
2–24 Maintenance and Service Guide
Page 47
Troubleshooting
Flowchart 2.19—Nonfunctioning Pointing Device
Pointing device
not operating
properly.
Connect notebook
to good external
pointing device.
N
External
device
works?
Y
Reseat internal
pointing device
connector
(if applicable).
Replace
system
board.
N
OK?
Replace internal
pointing device
or cable.
Y
Y
Done Done
OK?
N
Replace
system
board.
Maintenance and Service Guide 2–25
Page 48
Troubleshooting
Flowchart 2.20—No Network/Modem Connection
No network
or modem
connection.
N
Network
or modem
jack active?
Y
Digital
line?
N
Replace jack
or have jack
activated.
Y
Connect
to nondigital
line.
Y
Done
NIC/modem
configured
Y
Disconnect all
power from
the notebook
and open.
in OS?
N
Reload
drivers and
reconfigure.
OK?
N
Replace
NIC/modem
(if applicable).
Y
Reseat
NIC/modem
(if applicable).
OK? Done
N
Replace
system
board.
2–26 Maintenance and Service Guide
Page 49

Illustrated Parts Catalog

This chapter provides an illustrated parts breakdown and a reference for spare part numbers and option part numbers.

3.1 Serial Number Location

When ordering parts or requesting information, provide the notebook serial number and model number located on the bottom of the notebook.
3
Serial Number Location
Maintenance and Service Guide 3–1
Page 50
Illustrated Parts Catalog

3.2 Notebook Major Components

Notebook Major Components
3–2 Maintenance and Service Guide
Page 51
Illustrated Parts Catalog
Table 3 -1
Spare Parts: Notebook Major Components
Spare Part
Item Description
1 Display assemblies (include wireless antenna boards and cables)
17.0-inch, WSXGA+WVA with Brightview
17.0-inch, WXGA+WVA with Brightview
17.0-inch, WXGA+WVA
2 Switch cover
For use on notebook models with wireless For use on notebook models without wireless
3 LED Board (includes cable) 378771-001
4 Keyboards
Number
374723-001 374722-001 374721-001
374754-001 380444-001
Belgium Brazil Denmark France French Canada Germany Greece International Italy Latin America Norway Portugal Saudi Arabia
5 Top cover (includes TouchPad) 374750-001
6 Broadcomm Bluetooth® wireless board 376651-001
Maintenance and Service Guide 3–3
374741-181 374741-201 374741-081 374741-051 374741-121 374741-041 374741-151 374741-B31 374741-061 374741-161 374741-091 374741-131 374741-171
Spain Sweden/Finland Switzerland United Kingdom Asia Pacific,
Australia, Canada, Hong Kong, People’s Republic of China, and the United States
374741-071 374741-101 374741-111 374741-031 374741-001
Page 52
Illustrated Parts Catalog
Notebook Major Components
3–4 Maintenance and Service Guide
Page 53
Tabl e 3-1
Illustrated Parts Catalog
Spare Parts: Notebook Major Components
(Continued)
Spare Part
Item Description
7 System boards (include disk cell RTC battery)
M24P with 256 MB RAM M24P with 128 MB RAM M22P with 64 MB RAM
8 Audio/USB board (includes cable) 374761-001
9 Processors (include thermal pad)
Intel Pentium 4 560 (3.6-GHz) Intel Pentium 4 550 (3.4-GHz) Intel Pentium 4 540 (3.2-GHz) Intel Pentium 4 530 (3.0-GHz) Intel Pentium 4 520 (2.8-GHz)
10 Heat sink module (includes left fan and
thermal paste)
11 Modem board 374758-001
12 Base enclosure middle fan 380029-001
13 Base enclosure right fan 380027-001
14 Optical drives (include bezel)
Number
374711-001 374709-001 374707-001
377213-001 374718-001 374717-001 374716-001 374715-001
380030-001
Dual Format, Double Layer 8X Dual Format, Light Scribe 8X DVD±RW/R and CD-RW Combo Drive 24X DVD/CD-RW Combo Drive
15 Base enclosure 374752-001
Speakers
16a 16b
Maintenance and Service Guide 3–5
Left Right
382079-001 383608-001 374737-001 374735-001
378521-001
Page 54
Illustrated Parts Catalog
Notebook Major Components
3–6 Maintenance and Service Guide
Page 55
Tabl e 3-1
Illustrated Parts Catalog
Spare Parts: Notebook Major Components
(Continued)
Spare Part
Item Description
17 Hard drives (include frame)
7200-rpm
60-GB
5400-rpm
100-GB 80-GB
18 Mini PCI communications cards
802.11b/g, for use in most of the world (MOW)
802.11b/g, for use in the rest of the world (ROW)
802.11a/b/g combination card, for use in the United States
19 Infrared board (includes cable) 374760-001
20 Memory modules (400-MHz DDR2)
1024 MB 512 MB 256 MB
21 Digital drive board (includes cable) 374759-001
374732-001
380258-001 374731-001
4200-rpm
100-GB 80-GB 60-GB 40-GB
Number
374730-001 374729-001 374728-001 378767-001
373047-001 373048-001 376650-001
374726-001 374725-001 374724-001
Miscellaneous Plastics Kit 374746-001
Includes: 22a 22b
23 Battery pack, 12-cell, 2.2-AHr 374762-001
Maintenance and Service Guide 3–7
Hard drive cover (includes 4 captive screws)
Memory module compartment cover (includes 2 captive screws)
Not illustrated:
Notebook feet SD Card slot space saver PC Card slot space saver
Page 56
Illustrated Parts Catalog

3.3 Miscellaneous Plastics Kit

Table 3-2
Spare Part Number 374746-001
Spare Part
Item Description
1 Hard drive cover (includes 4 captive screws)
2 Memory module compartment cover (includes 2 captive screws)
3 Notebook feet (7)
4 SD Card slot space saver
5 PC Card slot space saver
3–8 Maintenance and Service Guide
Number
Page 57

3.4 Mass Storage Devices

Tabl e 3-3
Illustrated Parts Catalog
Spare Part Number Information
Spare Part
Item Description
1 Optical drives
Dual Format, Double Layer
8X Dual Format, Light Scribe
8X DVD±RW/R and CD-RW Combo Drive
24X DVD/CD-RW Combo Drive
2 Hard drives (include frame)
7200-rpm
60-GB
5400-rpm
100-GB 80-GB
Maintenance and Service Guide 3–9
374732-001
380258-001 374731-001
4200-rpm
100-GB 80-GB 60-GB 40-GB
Number
382079-001 383608-001 374737-001 374735-001
374730-001 374729-001 374728-001 378767-001
Page 58
Illustrated Parts Catalog

3.5 Media Center Edition Accessories

Tabl e 3-4
Spare Part Number Information
Spare Part
Item
1 Dual TV Tuner/Digital Video Recorder 377553-001
2 TV tuner stand 377559-001
3 TV tuner AC adapter 377555-001
4 Media Center mini remote control 375705-001
3–10 Maintenance and Service Guide
Description
Not illustrated: Audio/Video Cable Kit Coaxial Cable Kit Entertainment Y-cable Miscellaneous Cable Kit
Number
377557-001 377556-001 375759-001 377558-001
Page 59
Illustrated Parts Catalog

3.6 Miscellaneous (Not Illustrated)

Tabl e 3-5
Spare Part Information
Spare Part
Description
AC adapters
180 watt, 3-wire plug—for use on all notebook models 374743-001
Number
135 watt, 3-wire plug—for use only on notebook models with Intel Pentium 4 530 (3.0-GHz) and Intel Pentium 4 520 (2.8-GHz) processors
HP remote control 371694-001
Logo Kit 374748-001
Wired headset with volume control 371693-001
USB 1.1 digital drive 364727-001
USB 1.1 diskette drive 344897-001
USB travel mouse 309674-001
Screw Kit (includes the following screws; refer to
Appendix C, “Screw Listing,” for more information on
screw specifications and usage)
Phillips PM2.5×4.0 screw
Phillips PM2.0×7.0 round head screw
Phillips PM2.0×7.0 screw
Phillips PM2.0×5.0 screw
Phillips PM2.0×4.0 screw
Phillips PM2.0×3.0 screw
Phillips PM1.5×2.0 screw
378768-001
374744-001
Maintenance and Service Guide 3–11
Page 60
Illustrated Parts Catalog
Tabl e 3-5
Spare Part Information
Description
Power cords (3-wire plug, for use with 135-watt AC adapters)
For use in:
Australia and New Zealand 373979-011
Belgium, Europe, Finland, France, Germany, Greece,
the Netherlands, Norway, Portugal, Spain, and Sweden
Canada, French Canada, Latin America, Taiwan, Thailand,
and the United States
Denmark 373979-081
Hong Kong and the United Kingdom 373979-031
Italy 373979-061
People’s Republic of China 373979-AA1
Switzerland 373979-111
(Continued)
Spare Part Number
373979-021
373979-001
3–12 Maintenance and Service Guide
Page 61
Tabl e 3-5
Illustrated Parts Catalog
Spare Part Information
Description
Power cords (3-wire plug, for use with 180-watt AC adapters)
For use in:
Australia and New Zealand 345252-011
Brazil 345252-201
Belgium, Europe, Finland, France, Germany, Greece,
the Netherlands, Norway, Portugal, Spain, and Sweden
Canada, French Canada, Latin America, Taiwan, Thailand,
and the United States
Denmark 345252-081
Hong Kong and the United Kingdom 345252-031
Italy 345252-061
People’s Republic of China 345252-AA1
Switzerland 345252-111
(Continued)
Spare Part Number
345252-021
345252-001
Maintenance and Service Guide 3–13
Page 62
Illustrated Parts Catalog

3.7 Sequential Part Number Listing

Table 3 -6
Sequential Part Number Listing
Spare Part Number Description
309674-001 USB travel mouse
344897-001 USB 1.1 diskette drive
345252-001 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Canada, French Canada, Latin America, Taiwan, Thailand, and the United States
345252-011 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Australia and New Zealand
345252-021 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Belgium, Europe, Finland, France, Germany, Greece, the Netherlands, Norway, Portugal, Spain, and Sweden
345252-031 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Hong Kong and the United Kingdom
345252-061 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Italy
345252-081 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Denmark
345252-111 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Switzerland
345252-201 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in Brazil
3–14 Maintenance and Service Guide
Page 63
Table 3 -6
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
345252-AA1 Power cord, with 3-wire plug, for use with 180-watt
AC adapters in the People’s Republic of China
364727-001 USB digital drive
371693-001 Wired headset with volume control
371694-001 HP remote control
373047-001 802.11b/g Mini PCI communications card, for use in most of
the world (MOW)
373048-001 802.11b/g Mini PCI communications card, for use in the rest of
the world (ROW)
373979-001 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Canada, French Canada, Latin America, Taiwan, Thailand, and the United States
373979-011 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Australia and New Zealand
373979-021 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Belgium, Europe, Finland, France, Germany, Greece, the Netherlands, Norway, Portugal, Spain, and Sweden
373979-031 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Hong Kong and the United Kingdom
373979-061 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Italy
Maintenance and Service Guide 3–15
Page 64
Illustrated Parts Catalog
Table 3 -6
Sequential Part Number Listing
(Continued)
Spare Part Number Description
373979-081 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Denmark
373979-111 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in Switzerland
373979-AA1 Power cord, with 3-wire plug, for use with 135-watt
AC adapters in the People’s Republic of China
374707-001 System board M22P with 64 MB RAM (includes disk cell
RTC battery)
374709-001 System board M24P with 128 MB RAM (includes disk cell
RTC battery)
374711-001 System board M24P with 256 MB RAM (includes disk cell
RTC battery)
374715-001 Intel Pentium 4 520 (2.8-GHz) processor, includes thermal pad
374716-001 Intel Pentium 4 530 (3.0-GHz) processor, includes thermal pad
374717-001 Intel Pentium 4 540 (3.2-GHz) processor, includes thermal pad
374718-001 Intel Pentium 4 550 (3.4-GHz) processor, includes thermal pad
374721-001 Display assembly, 17.0-inch, WXGA+WVA, includes wireless
antenna boards and cables
3–16 Maintenance and Service Guide
Page 65
Table 3 -6
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
374722-001 Display assembly, 17.0-inch, WXGA+WVA with Brightview,
includes wireless antenna boards and cables
374723-001 Display assembly, 17.0-inch, WSXGA+WVA with Brightview,
includes wireless antenna boards and cables
374724-001 256-MB memory module, 400 MHz DDR2
374725-001 512-MB memory module, 400 MHz DDR2
374726-001 1024-MB memory module, 400 MHz DDR2
374728-001 4200-rpm, 60-GB hard drive, includes frame and connector
374729-001 4200-rpm, 80-GB hard drive, includes frame and connector
374730-001 4200-rpm, 100-GB hard drive, includes frame and connector
374731-001 5400-rpm, 80-GB hard drive, includes frame and connector
374732-001 7200-rpm, 60-GB hard drive, includes frame and connector
374735-001 24X DVD/CD-RW Combo Drive
374737-001 8X DVD±RW/R and CD-RW Combo Drive
374741-001 Keyboard for use in Asia Pacific, Australia, Canada,
Hong Kong, People’s Republic of China, and the United States
374741-002 Keyboard for use in International
374741-031 Keyboard for use in United Kingdom
374741-041 Keyboard for use in Germany
Maintenance and Service Guide 3–17
Page 66
Illustrated Parts Catalog
Table 3 -6
Sequential Part Number Listing
(Continued)
Spare Part Number Description
374741-051 Keyboard for use in France
374741-061 Keyboard for use in Italy
374741-071 Keyboard for use in Spain
374741-081 Keyboard for use in Denmark
374741-091 Keyboard for use in Norway
374741-101 Keyboard for use in Sweden/Finland
374741-111 Keyboard for use in Switzerland
374741-121 Keyboard for use in French Canada
374741-131 Keyboard for use in Portugal
374741-151 Keyboard for use in Greece
374741-161 Keyboard for use in Latin America
374741-171 Keyboard for use in Saudi Arabia
374741-181 Keyboard for use in Belgium
374743-001 AC adapter, 180 watt, 3-wire plug—for use on all
notebook models
374744-001 Miscellaneous Screw Kit
374746-001 Miscellaneous Plastics Kit
374748-001 Logo Kit
374750-001 Top cover (includes TouchPad)
3–18 Maintenance and Service Guide
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Table 3 -6
Illustrated Parts Catalog
Sequential Part Number Listing
(Continued)
Spare Part Number Description
374752-001 Base enclosure
374754-001 Switch cover for use with notebook models with wireless
380030-001 Heat sink module (includes left fan and thermal paste)
374758-001 Modem board
374759-001 USB Digital Drive board
374760-001 Infrared board with cable
374761-001 Audio/USB board
374762-001 Battery pack, 12-cell, 2.2-AHr
374774-001 Screw Kit
377553-001 HP Dual TV Tuner/Digital Video Recorder
376650-001 802.11a/b/g combination card, for use in the United States
376651-001 Broadcomm Bluetooth wireless card
377213-001 Intel Pentium 4 560 (3.6-GHz) processor,
includes thermal pad
375705-001 HP Media Center mini remote control
377555-001 Dual Tuner AC adapter
377556-001 Dual Tuner Coaxial Cable Kit
Maintenance and Service Guide 3–19
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Illustrated Parts Catalog
Table 3 -6
Sequential Part Number Listing
(Continued)
Spare Part Number Description
377557-001 Dual Tuner Cable Kit
377558-001 Dual Tuner Miscellaneous Cable Kit
377559-001 Dual Tuner Plastic Stand
378521-001 Speakers, left and right
378767-001 4200-rpm, 40-GB hard drive, includes frame and connector
378768-001 AC adapters, 135 watt, 2-wire plug—for use only on notebook
models with Intel Pentium 4 530 (3.0-GHz) and Intel Pentium 4 520 (2.8-GHz) processors
378771-001 LED board
380258-001 5400-rpm, 100-GB hard drive, includes frame and connector
380444-001 Switch cover for use with notebook models without wireless
380027-001 Base enclosure right fan
380029-001 Base enclosure middle fan
382079-001 Dual Format, Double Layer
383608-001 8X Dual Format, Light Scribe
3–20 Maintenance and Service Guide
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Removal and Replacement
This chapter provides essential information for proper and safe removal and replacement service.

4.1 Tools Required

You will need the following tools to complete the removal and replacement procedures:
Magnetic screwdriver
Phillips P0 screwdriver
5.0-mm socket for system board screwlocks
Flat-bladed screwdriver
Tool kit—includes connector removal tool, loopback plugs,
and case utility tool
4
Preliminaries
Maintenance and Service Guide 4–1
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Removal and Replacement Preliminaries

4.2 Service Considerations

The following sections include some of the considerations that you should keep in mind during disassembly and assembly procedures.
As you remove each subassembly from the notebook, place
the subassembly (and all accompanying screws) away from the work area to prevent damage.

Plastic Parts

Using excessive force during disassembly and reassembly can damage plastic parts. Use care when handling the plastic parts. Apply pressure only at the points designated in the maintenance instructions.

Cables and Connectors

CAUTION: When servicing the notebook, ensure that cables are
Ä
placed in their proper locations during the reassembly process. Improper cable placement can damage the notebook.
Cables must be handled with extreme care to avoid damage. Apply only the tension required to unseat or seat the cables during removal and insertion. Handle cables by the connector whenever possible. In all cases, avoid bending, twisting, or tearing cables. Ensure that cables are routed in such a way that they cannot be caught or snagged by parts being removed or replaced. Handle flex cables with extreme care; these cables tear easily.
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Removal and Replacement Preliminaries

4.3 Preventing Damage to Removable Drives

Removable drives are fragile components that must be handled with care. To prevent damage to the notebook, damage to a removable drive, or loss of information, observe the following precautions:
Before removing or inserting a hard drive, shut down the
notebook. If you are unsure whether the notebook is off or in hibernation, turn the notebook on, and then shut it down through the operating system.
Before removing a diskette drive or optical drive, ensure that
a diskette or disc is not in the drive and ensure that the optical drive tray is closed.
Before handling a drive, ensure that you are discharged of
static electricity. While handling a drive, avoid touching the connector.
Handle drives on surfaces covered with at least one inch of
shock-proof foam.
Avoid dropping drives from any height onto any surface.
After removing a hard drive, an optical drive, or a diskette
drive, place it in a static-proof bag.
Avoid exposing a hard drive to products that have magnetic
fields, such as monitors or speakers.
Avoid exposing a drive to temperature extremes or liquids.
If a drive must be mailed, place the drive in a bubble pack
mailer or other suitable form of protective packaging and label the package “Fragile: Handle With Care.”
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4.4 Preventing Electrostatic Damage

Many electronic components are sensitive to electrostatic discharge (ESD). Circuitry design and structure determine the degree of sensitivity. Networks built into many integrated circuits provide some protection, but in many cases, the discharge contains enough power to alter device parameters or melt silicon junctions.
A sudden discharge of static electricity from a finger or other conductor can destroy static-sensitive devices or microcircuitry. Often the spark is neither felt nor heard, but damage occurs.
An electronic device exposed to electrostatic discharge might not be affected at all and can work perfectly throughout a normal cycle. Or the device might function normally for a while, then degrade in the internal layers, reducing its life expectancy.
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4.5 Packaging and Transporting Precautions

Use the following grounding precautions when packaging and transporting equipment:
To avoid hand contact, transport products in static-safe
containers, such as tubes, bags, or boxes.
Protect all electrostatic-sensitive parts and assemblies with
conductive or approved containers or packaging.
Keep electrostatic-sensitive parts in their containers until
the parts arrive at static-free workstations.
Place items on a grounded surface before removing items
from their containers.
Always be properly grounded when touching a sensitive
component or assembly.
Store reusable electrostatic-sensitive parts from assemblies
in protective packaging or nonconductive foam.
Use transporters and conveyors made of antistatic belts and
roller bushings. Ensure that mechanized equipment used for moving materials is wired to ground and that proper materials are selected to avoid static charging. When grounding is not possible, use an ionizer to dissipate electric charges.
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Removal and Replacement Preliminaries

4.6 Workstation Precautions

Use the following grounding precautions at workstations:
Cover the workstation with approved static-shielding material
(refer to
Use a wrist strap connected to a properly grounded work
surface and use properly grounded tools and equipment.
Use conductive field service tools, such as cutters,
screwdrivers, and vacuums.
When fixtures must directly contact dissipative surfaces, use
fixtures made only of static-safe materials.
Keep the work area free of nonconductive materials, such
as ordinary plastic assembly aids and Styrofoam.
Handle electrostatic-sensitive components, parts, and
assemblies by the case or PCM laminate. Handle these items only at static-free workstations.
Avoid contact with pins, leads, or circuitry.
Turn off power and input signals before inserting or removing
connectors or test equipment.
Table 4-2, "Static-Shielding Materials").
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Removal and Replacement Preliminaries

4.7 Grounding Equipment and Methods

Grounding equipment must include either a wrist strap or a foot strap at a grounded workstation.
When seated, wear a wrist strap connected to a grounded
system. Wrist straps are flexible straps with a minimum of one megohm ±10% resistance in the ground cords. To provide proper ground, wear a strap snugly against the skin at all times. On grounded mats with banana-plug connectors, use alligator clips to connect a wrist strap.
When standing, use foot straps and a grounded floor mat.
Foot straps (heel, toe, or boot straps) can be used at standing workstations and are compatible with most types of shoes or boots. On conductive floors or dissipative floor mats, use foot straps on both feet with a minimum of one megohm resistance between the operator and ground. To be effective, the conductive strips must be worn in contact with the skin.
Other grounding equipment recommended for use in preventing electrostatic damage includes:
Antistatic tape
Antistatic smocks, aprons, and sleeve protectors
Conductive bins and other assembly or soldering aids
Nonconductive foam
Conductive tabletop workstations with ground cords of
one megohm resistance
Static-dissipative tables or floor mats with hard ties to
the ground
Field service kits
Static awareness labels
Material-handling packages
Nonconductive plastic bags, tubes, or boxes
Metal tote boxes
Electrostatic voltage levels and protective materials
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Removal and Replacement Preliminaries
Table 4-1 shows how humidity affects the electrostatic voltage levels generated by different activities.
Tabl e 4-1
Typical Electrostatic Voltage Levels
Relative Humidity
Event 10% 40% 55%
Walking across carpet 35,000 V 15,000 V 7,500 V
Walking across vinyl floor 12,000 V 5,000 V 3,000 V
Motions of bench worker 6,000 V 800 V 400 V
Removing DIPS from plastic tube 2,000 V 700 V 400 V
Removing DIPS from vinyl tray 11,500 V 4,000 V 2,000 V
Removing DIPS from Styrofoam 14,500 V 5,000 V 3,500 V
Removing bubble pack from PCB 26,500 V 20,000 V 7,000 V
Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V
A product can be degraded by as little as 700 V.
Table 4-2 lists the shielding protection provided by antistatic bags and floor mats.
Table 4 -2
Static-Shielding Materials
Material Use Voltage Protection Level
Antistatic plastic Bags 1,500 V
Carbon-loaded plastic Floor mats 7,500 V
Metallized laminate Floor mats 5,000 V
4–8 Maintenance and Service Guide
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5
Removal and Replacement
Procedures
This chapter provides removal and replacement procedures.
There are 69 screws and screw locks, in 9 different sizes, that must be removed, replaced, or loosened when servicing the notebook. Make special note of each screw size and location during removal and replacement.
Refer to Appendix C, “Screw Listing.” for detailed information on screw sizes, locations, and usage.
Maintenance and Service Guide 5–1
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Removal and Replacement Procedures

5.1 Serial Number

Report the notebook serial number to HP when requesting information or ordering spare parts. The serial number is located on the bottom of the notebook.
Serial Number Location
5–2 Maintenance and Service Guide
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Removal and Replacement Procedures

5.2 Disassembly Sequence Chart

Use the chart below to determine the section number to be referenced when removing notebook components.
Disassembly Sequence Chart
Section Description
5.3 Preparing the notebook for
disassembly
Battery pack Hard drive
5.4 Notebook feet 0
5.5 Optical drive 1
5.6 Memory module 1 loosened
5.7 Mini PCI communications card 4 to remove hard drive cover
To prevent an unresponsive system and the display of a
Å
warning message, install only a Mini PCI device authorized for use in your notebook by the governmental agency that regulates wireless devices in your country. If you install a device and then receive a warning message, remove the device to restore notebook functionality. Then contact Customer Care.
5.8 Switch cover 5
# of Screws Removed
0 4 to remove hard drive cover 0 to remove hard drive 4 to disassemble hard drive
Maintenance and Service Guide 5–3
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Removal and Replacement Procedures
Disassembly Sequence Chart
Section Description
5.9 LED board 1
5.10 Keyboard 2
5.11 Display assembly 4
5.12 Top cover 20
5.13 Infrared board 1
5.14 Audio/USB board 1
5.15 Bluetooth board 0
5.16 System board 2 screw locks
5.17 Speakers 2 on left speaker
5.18 Digital drive board 2
5.19 Base enclosure fans 2 on left fan
5.20 Modem board 1
5.21 Heat sink module 4
(Continued)
# of Screws Removed
7 screws
1 on right speaker
4 on right fan
5.22 Processor 0
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Removal and Replacement Procedures

5.3 Preparing the Notebook for Disassembly

Before you begin any removal or installation procedures:
1. Shut down the notebook. If you are unsure whether the notebook is off or in hibernation, turn the computer on, and then shut it down through the operating system.
2. Disconnect all external devices connected to the notebook.
3. Disconnect the power cord.
Battery Pack Spare Part Number Information
Battery pack, 12-cell, 2.2-AHr 374762-001
4. Remove the battery pack by following these steps: a. Turn the notebook upside down with the front panel
toward you.
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Removal and Replacement Procedures
b. Slide and hold the battery release latch 1 toward the front
of the notebook. (The left edge of the battery pack disengages from the notebook.)
c. Lift the right edge of the battery pack up and swing it to
the left 2.
d. Remove the battery pack.
Removing the Battery Pack
Reverse the above procedure to install the battery pack.
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Removal and Replacement Procedures
5. Remove the hard drive by following these steps: a. Loosen the four PM2.0×5.0 screws 1 that secure the hard
drive cover to the notebook.
b. Remove the hard drive cover 2.
The hard drive cover is included in the Miscellaneous
Plastics Kit, spare part number 374746-001.
Removing the Hard Drive Cover
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Removal and Replacement Procedures
Hard Drive Spare Part Number Information
7200-rpm
60-GB 374732-001
5400-rpm
100-GB 80-GB
4200-rpm
100-GB 80-GB 60-GB 40-GB
c. Grasp the mylar tab 1 on the left side of the hard drive
and slide the hard drive to the left 2 to disconnect it from the system board.
d. Remove the hard drive 3.
380258-001 374731-001
374730-001 374729-001 374728-001 378767-001
Removing the Hard Drive
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Removal and Replacement Procedures
e. Remove the four PM2.5×4.0 screws 1 that secure the
hard drive frame to the hard drive.
f. Lift the frame straight up 2 to remove if from the hard
drive.
Removing the Hard Drive Frame and Connector
Reverse the above procedure to install and reassemble the hard drive.
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Removal and Replacement Procedures

5.4 Notebook Feet

The notebook feet are adhesive-backed rubber pads. The feet are included in the Miscellaneous Plastics Kit, spare part number 374746-001.
Replacing the Notebook Feet

5.5 Optical Drive

Spare Part Number Information
Dual Format, Double Layer 382079-001
8X Dual Format, Light Scribe 383608-001
8X DVD±RW/R and CD-RW Combo Drive 374737-001
24X DVD/CD-RW Combo Drive 374735-001
1. Prepare the notebook for disassembly (refer to Section 5.3).
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Removal and Replacement Procedures
2. Remove the PM2.0×8.0 screw 1 that secures the optical drive to the notebook.
3. Insert a thin tool, such as a paper clip, into the media tray release hole 2. (The optical drive media tray releases from the optical drive.)
4. Use the media tray frame to slide the optical drive outward 3.
5. Remove the optical drive.
Removing the Optical Drive
Reverse the above procedure to install an optical drive.
Maintenance and Service Guide 5–11
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Removal and Replacement Procedures

5.6 Memory Module

Spare Part Number Information
1024-MB, 400 MHz DDR2 374726-001
512-MB, 400 MHz DDR2 374725-001
256-MB, 400 MHz DDR2 374724-001
1. Prepare the notebook for disassembly (refer to Section 5.3).
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Removal and Replacement Procedures
2. Loosen the PM2.0×5.0 screw 1 that secures the memory module compartment cover to the notebook.
3. Lift the left edge of the cover up and swing it to the right 2.
4. Remove the memory module compartment cover.
The memory module compartment cover is included in the
Miscellaneous Plastics Kit, spare part number 374746-001.
Removing the Memory Module Compartment Cover
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Removal and Replacement Procedures
5. Spread the retaining tabs 1 on each side of the memory module socket to release the memory module board. (The back edge side of the board rises away from the notebook.)
6. Slide the module away from the socket at an angle 2.
7. Remove the memory module board.
Note that memory modules are slotted to prevent incorrect
installation into the memory module socket.
Removing the Memory Module
Reverse the above procedure to install a memory module.
5–14 Maintenance and Service Guide
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Removal and Replacement Procedures

5.7 Mini PCI Communications Card

Spare Part Number Information
802.11b/g, for use in most of the world (MOW) 373047-001
802.11b/g, for use in the rest of the world (ROW) 373048-001
802.11a/b/g combination card, for use in the United States 376650-001
1. Prepare the notebook for disassembly (refer to Section 5.3).
2. Remove the hard drive cover (refer to Section 5.3).
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Removal and Replacement Procedures
3. Disconnect the auxiliary and main 1 antenna cables from the Mini PCI communications card.
Make note of which wireless antenna cable is attached to
which antenna clip on the Mini PCI communications card before disconnecting the cables.
4. Spread the two retaining tabs 2 on each side of the Mini PCI socket to release the Mini PCI card. (The right edge of the card rises away from the notebook.)
5. Remove the wireless communications card by pulling the board away from the socket at a 45-degree angle 3.
Note that the Mini PCI communications card is slotted 4 to
prevent incorrect installation.
Removing a Mini PCI Communications Card
Reverse the above procedure to install a Mini PCI communications card.
5–16 Maintenance and Service Guide
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Removal and Replacement Procedures

5.8 Switch Cover

Spare Part Number Information
For use on notebook models with wireless 374754-001
For use on notebook models without wireless 380444-001
1. Prepare the notebook for disassembly (refer to Section 5.3).
2. Position the notebook with the rear panel toward you.
3. Remove the three PM2.0×8.0 screws 1 from the bottom of the notebook that secure the switch cover to the notebook.
4. Remove the two PM2.0×8.0 screws 2 from the notebook rear panel that secure the switch cover to the notebook.
Removing the Switch Cover Screws
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Removal and Replacement Procedures
5. Turn the notebook display-side up with the front panel toward you.
6. Open the notebook as far as possible.
7. Lift up the left and right sides of the switch cover 1 to detach it from the notebook.
8. Remove the switch cover 2.
Removing the Switch Cover
Reverse the above procedure to install the switch cover.
5–18 Maintenance and Service Guide
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Removal and Replacement Procedures

5.9 LED Board

Spare Part Number Information
LED board (includes cable) 378771-001
1. Prepare the notebook for disassembly (refer to Section 5.3).
2. Remove the switch cover (refer to Section 5.8).
3. Release the zero insertion force (ZIF) connector 1 to which the LED board cable is connected and disconnect the cable.
4. Remove the PM2.0×4.0 screw 2 that secures the LED board to the top cover.
5. Lift the left side of the LED board 3 until the board disengages from the alignment pins 4 on the top cover.
Releasing the LED Board
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Removal and Replacement Procedures
6. Slide the LED board to the right 1 until the tabs 2 on the top cover are aligned with the notches 3 on the LED board.
7. Remove the LED board 4.
Removing the LED Board
Reverse the above procedure to install the LED board.
5–20 Maintenance and Service Guide
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5.10 Keyboard

Spare Part Number Information
Removal and Replacement Procedures
Belgium Denmark France French Canada Germany Greece International Italy Latin America Norway
1. Prepare the notebook for disassembly (refer to Section 5.3).
2. Remove the switch cover (refer to Section 5.8).
3. Turn the notebook upside down with the front panel toward you.
374741-181 374741-081 374741-051 374741-121 374741-041 374741-151 374741-B31 374741-061 374741-161 374741-091
Portugal Saudi Arabia Spain Sweden/Finland Switzerland United Kingdom Asia Pacific, Australia,
Canada, Hong Kong, People’s Republic of China, and the United States
374741-131 374741-171 374741-071 374741-101 374741-111 374741-031 374741-001
Maintenance and Service Guide 5–21
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Removal and Replacement Procedures
4. Remove the two PM2.0×8.0 screws that secure the keyboard to the notebook.
Removing the Keyboard Screws
5–22 Maintenance and Service Guide
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Removal and Replacement Procedures
5. Turn the notebook display-side up with the front panel toward you.
6. Open the notebook as far as possible.
7. Use a flat-bladed tool to push back the four keyboard retention tabs. The tabs are located above the above the above the
f6 and f7 keys, above the f11 and f12 keys, and end and pg up keys.
f1 and f2 keys,
Releasing the Keyboard
Maintenance and Service Guide 5–23
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Removal and Replacement Procedures
8. Lift the rear edge of the keyboard and swing it forward until it rests on the palm rest.
Removing the Keyboard
5–24 Maintenance and Service Guide
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