HP Color Laserjet Pro 200 275nw Service Manual

LASERJET PRO 200 COLOR MFP

Service Manual

M275nw

HP LaserJet Pro 200 color MFP M275nw

Service Manual

Trademark Credits

Important Safety Notice

Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.

The information contained herein is subject to change without notice.

The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.

Part number: CF040-90969

Edition 1, 10/2011

Microsoft®, Windows®, Windows® XP, and Windows Vista® are U.S. registered trademarks of Microsoft Corporation.

ENERGY STAR

and the ENERGY STAR

mark are registered U.S. marks.

Warning: This product includes a camera arm that is used to photograph documents. This camera arm is not intended to be used

as a handle or carrying device. To carry the product, use the handles located on the bottom right and left sides of the product.

Conventions used in this guide

TIP: Tips provide helpful hints or shortcuts.

NOTE: Notes provide important information to explain a concept or to complete a task.

CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging

the product.

WARNING! Warnings alert you to specific procedures that you should follow to avoid personal

injury, catastrophic loss of data, or extensive damage to the product.

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iv Conventions used in this guide ENWW

Table of contents

1 Removal and replacement ................................................................................................ 1

Introduction ............................................................................................................................. 2

Removal and replacement strategy ............................................................................................. 2

Electrostatic discharge .............................................................................................................. 3

Required tools .......................................................................................................................... 3

Service approach ..................................................................................................................... 4

Before performing service .......................................................................................... 4

After performing service ............................................................................................. 4

Post-service test ......................................................................................................... 4

Product verification test ............................................................................... 4

Parts removal order ................................................................................................... 5

Removal and replacement procedures ........................................................................................ 6

Input tray ................................................................................................................. 6

Output bin ................................................................................................................ 7

Print cartridges .......................................................................................................... 8

Imaging drum ......................................................................................................... 13

Secondary transfer roller .......................................................................................... 20

Separation pad assembly ......................................................................................... 21

Covers, pickup roller, and camera arm ...................................................................... 22

Right cover assembly ................................................................................ 22

Left rear cover assembly ............................................................................ 23

Pickup roller ............................................................................................ 24

Remove the pickup roller assembly .............................................. 25

Rear door assembly .................................................................................. 26

Remove the rear door assembly .................................................. 26

Rear-lower cover ...................................................................................... 27

Remove the rear-lower cover ....................................................... 27

Cosmetic cover ........................................................................................ 28

Remove the cosmetic cover ......................................................... 28

Fuser cover .............................................................................................. 29

Remove the fuser cover .............................................................. 29

Camera arm assembly .............................................................................. 30

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Remove the camera arm assembly ............................................... 30

Top cover assembly .................................................................................. 34

Remove the top cover assembly ................................................... 34

Door hinge .............................................................................................. 37

Remove the door hinge .............................................................. 37

Left front cover and control panel assembly ................................................. 38

Remove the left front cover and control panel assembly .................. 38

Top-upper-left front cover ........................................................................... 41

Remove the top-upper-left front cover ............................................ 41

Top-upper-right front cover ......................................................................... 43

Remove the top-upper-right front cover ......................................... 43

Inner cover .............................................................................................. 44

Remove the inner cover .............................................................. 44

Main assemblies ..................................................................................................... 45

Formatter and wireless PCA ....................................................................... 45

Remove the formatter and wireless PCA ....................................... 45

Fuser power supply .................................................................................. 47

Remove the fuser power supply ................................................... 47

ITB assembly ............................................................................................ 48

Remove the ITB assembly ............................................................ 49

Fuser delivery assembly ............................................................................ 58

Remove the fuser delivery assembly ............................................. 59

Engine controller assembly ........................................................................ 63

Remove the engine controller assembly ........................................ 63

Low-voltage power supply assembly ........................................................... 68

Remove the low-voltage power supply assembly ............................ 68

2 Solve problems ............................................................................................................... 75

Solve problems checklist ......................................................................................................... 76

Step 1: Make sure that the product is set up correctly .................................................. 76

Step 2: Check the cabling or wireless connection ........................................................ 76

Step 3: Check the control panel for error messages ..................................................... 77

Step 4: Check the paper .......................................................................................... 77

Step 5: Check the software ....................................................................................... 77

Step 6: Test print functionality ................................................................................... 77

Step 7: Test copy functionality .................................................................................. 77

Step 8: Check the supplies ....................................................................................... 77

Step 9: Try sending a print job from a computer ......................................................... 78

Print product reports ............................................................................................................... 79

Troubleshooting processes ....................................................................................................... 80

Determine the problem source ................................................................................... 80

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Power subsystem ..................................................................................................... 81

Power-on checks ...................................................................................... 81

Tools for troubleshooting ......................................................................................................... 82

Component diagnostics ............................................................................................ 82

Engine diagnostics ................................................................................... 82

Engine test ................................................................................ 82

Diagrams ............................................................................................................... 83

Locations of formatter connectors ............................................................... 83

Locations of major components .................................................................. 84

Cross section view ..................................................................... 84

External covers and doors (front view) ......................................... 85

External covers and doors (rear view) .......................................... 86

General timing chart ................................................................................. 87

General circuit diagram ............................................................................ 88

Internal print-quality test pages .................................................................................. 89

Print a Diagnostics Page ........................................................................... 89

Interpret the Print Quality Page ................................................................... 89

Print-quality troubleshooting tools .............................................................................. 91

Repetitive image defects ruler .................................................................... 91

Calibrate the product to align the colors ...................................................... 91

Interpret control panel messages ............................................................................... 92

Control panel message types ..................................................................... 92

Control-panel messages ............................................................................ 92

10.XXXX Supply memory error .................................................... 92

49 Error, Turn off then on ........................................................... 93

50.X Fuser Error ........................................................................ 93

79 Error, Turn off then on ........................................................... 93

Door open ................................................................................ 93

Engine comm. Error ................................................................... 94

Engine error. Press OK to continue. ............................................. 94

Jam in <location> ...................................................................... 94

Load paper .............................................................................. 94

Print failure ............................................................................... 95

Event log messages ................................................................................................. 96

Show an event log ................................................................................... 96

Clear jams ............................................................................................................................ 98

Jam locations .......................................................................................................... 98

Clear jams from the input tray ................................................................................... 98

Clear jams from the output bin ................................................................................ 101

Clear jams from the rear door ................................................................................. 102

Paper feeds incorrectly or becomes jammed ............................................................................ 104

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The product does not pick up paper ........................................................................ 104

The product picks up multiple sheets of paper ........................................................... 104

Prevent paper jams ................................................................................................ 104

Improve print quality ............................................................................................................. 105

Check the paper type setting (Windows) .................................................................. 105

Check the paper type setting (Mac OS X) ................................................................. 105

Use paper that meets HP specifications .................................................................... 106

Print a cleaning page ............................................................................................ 106

Check the estimated remaining life for the print cartridges and imaging drum ............... 107

Inspect the print cartridges and imaging drum for damage ......................................... 107

Improve copy quality ............................................................................................................ 109

Clean the camera lens cover .................................................................................. 109

Solve problems with cropped copies ....................................................................... 109

The product prints slowly ....................................................................................................... 109

Solve USB connection problems ............................................................................................. 110

Solve wired network problems ............................................................................................... 110

Poor physical connection ....................................................................................... 111

The computer is using the incorrect IP address for the product ..................................... 111

The computer is unable to communicate with the product ........................................... 111

The product is using incorrect link and duplex settings for the network ......................... 111

New software programs might be causing compatibility problems .............................. 112

The computer or workstation might be set up incorrectly ............................................. 112

The product is disabled, or other network settings are incorrect ................................... 112

Solve wireless network problems ............................................................................................ 112

Wireless connectivity checklist ................................................................................ 112

The product does not print after the wireless configuration completes ........................... 113

The product does not print, and the computer has a third-party firewall installed ........... 113

The wireless connection does not work after moving the wireless router or product ........ 113

Cannot connect more computers to the wireless product ............................................. 113

The wireless product loses communication when connected to a VPN .......................... 114

The network does not appear in the wireless networks list .......................................... 114

The wireless network is not functioning ..................................................................... 114

Reduce interference on a wireless network ............................................................... 114

Service mode functions ......................................................................................................... 115

Secondary service menu ........................................................................................ 115

Open the secondary service menu ............................................................ 115

Secondary service menu structure ............................................................. 115

Product resets ....................................................................................................... 117

Restore the factory-set defaults ................................................................. 117

NVRAM initialization .............................................................................. 117

Product updates ................................................................................................................... 117

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3 Parts and diagrams ...................................................................................................... 119

Order parts by authorized service providers ............................................................................ 120

Order replacement parts ........................................................................................ 120

Related documentation and software ....................................................................... 120

Supplies part numbers ........................................................................................... 120

Service parts ........................................................................................................ 121

Whole-unit replacement part numbers ...................................................................... 121

How to use the parts lists and diagrams .................................................................................. 121

Covers and external assemblies (1 of 3) ................................................................................. 122

Covers and external assemblies (2 of 3) ................................................................................. 124

Covers and external assemblies (3 of 3) ................................................................................. 126

Internal assemblies ............................................................................................................... 128

PCAs .................................................................................................................................. 130

Alphabetical parts list ........................................................................................................... 132

Numerical parts list .............................................................................................................. 135

Appendix A Service and support ..................................................................................... 139

Hewlett-Packard limited warranty statement ............................................................................. 140

HP's Premium Protection Warranty: LaserJet print cartridge limited warranty statement .................. 142

HP's LaserJet imaging drum limited warranty statement for replacement imaging drums ................ 143

HP policy on non-HP supplies ................................................................................................ 144

HP anticounterfeit Web site ................................................................................................... 145

Data stored on the print cartridge and imaging drum ............................................................... 146

End User License Agreement .................................................................................................. 147

OpenSSL ............................................................................................................................. 150

Customer support ................................................................................................................. 151

Repack the product .............................................................................................................. 152

Appendix B Product specifications ................................................................................... 153

Physical specifications .......................................................................................................... 154

Power consumption, electrical specifications, and acoustic emissions .......................................... 154

Environmental specifications .................................................................................................. 154

Appendix C Regulatory information ................................................................................. 155

FCC regulations ................................................................................................................... 156

Environmental product stewardship program ........................................................................... 157

Protecting the environment ...................................................................................... 157

Ozone production ................................................................................................. 157

Power consumption ............................................................................................... 157

Toner consumption ................................................................................................ 157

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Paper use ............................................................................................................. 157

Plastics ................................................................................................................. 157

HP LaserJet print supplies ....................................................................................... 158

Return and recycling instructions ............................................................................. 158

United States and Puerto Rico .................................................................. 158

Multiple returns (more than one cartridge) .................................. 158

Single returns .......................................................................... 158

Shipping ................................................................................ 158

Non-U.S. returns .................................................................................... 159

Paper .................................................................................................................. 159

Material restrictions ............................................................................................... 159

Disposal of waste equipment by users in private households in the European Union ...... 160

Chemical substances ............................................................................................. 160

Material Safety Data Sheet (MSDS) ......................................................................... 160

For more information ............................................................................................. 160

Declaration of Conformity ..................................................................................................... 161

Safety statements ................................................................................................................. 163

Laser safety .......................................................................................................... 163

Canadian DOC regulations .................................................................................... 163

VCCI statement (Japan) .......................................................................................... 163

Power cord instructions .......................................................................................... 163

Power cord statement (Japan) ................................................................................. 163

EMC statement (Korea) .......................................................................................... 164

Laser statement for Finland ..................................................................................... 164

GS statement (Germany) ........................................................................................ 165

Substances Table (China) ....................................................................................... 165

Restriction on Hazardous Substances statement (Turkey) ............................................. 165

Restriction on Hazardous Substances statement (Ukraine) ........................................... 165

Additional statements for wireless products .............................................................................. 166

FCC compliance statement—United States ................................................................ 166

Australia statement ................................................................................................ 166

Brazil ANATEL statement ........................................................................................ 166

Canadian statements ............................................................................................. 166

European Union regulatory notice ........................................................................... 166

Notice for use in France ......................................................................................... 167

Notice for use in Russia ......................................................................................... 167

Korean statement .................................................................................................. 167

Taiwan statement .................................................................................................. 168

Vietnam Telecom wireless marking for ICTQC Type approved products ....................... 168

Index ............................................................................................................................... 169

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List of tables

Table 2-1 External covers and doors (front view) ..................................................................................... 85

Table 2-2 External covers and doors (rear view) ..................................................................................... 86

Table 2-3 Event-log messages ............................................................................................................... 96

Table 2-4 Secondary service menu ...................................................................................................... 115

Table 3-1 Order parts, accessories, and supplies .................................................................................. 120

Table 3-2 Related documentation and software .................................................................................... 120

Table 3-3 Supplies part numbers ......................................................................................................... 120

Table 3-4 Whole-unit replacement part numbers ................................................................................... 121

Table 3-5 Covers and external assemblies (1 of 3) ................................................................................ 123

Table 3-6 Covers and external assemblies (2 of 3) ................................................................................ 125

Table 3-7 Covers and external assemblies (3 of 3) ................................................................................ 127

Table 3-8 Internal assembly ................................................................................................................ 129

Table 3-9 PCAs ................................................................................................................................ 131

Table 3-10 Alphabetical parts list ....................................................................................................... 132

Table 3-11 Numerical parts list ........................................................................................................... 1 3 5

Table B-1 Physical specifications ......................................................................................................... 154

Table B-2 Operating-environment specifications .................................................................................... 154

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List of figures

Figure 1-1 Phillips and Pozidriv screwdriver comparison ............................................................................ 3

Figure 1-2 Parts removal order ............................................................................................................... 5

Figure 1-3 Remove the tray .................................................................................................................... 6

Figure 1-4 Remove the output bin ............................................................................................................ 7

Figure 1-5 Remove the secondary transfer roller ...................................................................................... 20

Figure 1-6 Remove the separation pad assembly (1 of 1) ......................................................................... 21

Figure 1-7 Remove the right cover assembly ........................................................................................... 22

Figure 1-8 Remove the left rear cover assembly ...................................................................................... 23

Figure 1-9 Open the 2ndary Service menu ............................................................................................. 24

Figure 1-10 Remove the pickup roller assembly (1 of 2) ........................................................................... 25

Figure 1-11 Remove the pickup roller assembly (2 of 2) ........................................................................... 25

Figure 1-12 Remove the rear door assembly (1 of 2) ............................................................................... 26

Figure 1-13 Remove the rear door assembly (2 of 2) ............................................................................... 26

Figure 1-14 Remove the rear-lower cover ............................................................................................... 27

Figure 1-15 Remove the cosmetic cover ................................................................................................. 28

Figure 1-16 Remove the fuser cover ...................................................................................................... 29

Figure 1-17 Remove the camera arm assembly (1 of 6) ........................................................................... 30

Figure 1-18 Remove the camera arm assembly (2 of 6) ........................................................................... 31

Figure 1-19 Remove the camera arm assembly (3 of 6) ........................................................................... 31

Figure 1-20 Remove the camera arm assembly (4 of 6) ........................................................................... 32

Figure 1-21 Remove the camera arm assembly (5 of 6) ........................................................................... 32

Figure 1-22 Remove the camera arm assembly (6 of 6) ........................................................................... 33

Figure 1-23 Remove the top cover assembly (1 of 4) ............................................................................... 34

Figure 1-24 Remove the top cover assembly (2 of 4) ............................................................................... 35

Figure 1-25 Remove the top cover assembly (3 of 4) ............................................................................... 35

Figure 1-26 Remove the top cover assembly (4 of 4) ............................................................................... 36

Figure 1-27 Remove the door hinge ...................................................................................................... 37

Figure 1-28 Remove the left front cover and control panel assembly (1 of 5) .............................................. 38

Figure 1-29 Remove the left front cover and control panel assembly (2 of 5) .............................................. 39

Figure 1-30 Remove the left front cover and control panel assembly (3 of 5) .............................................. 39

Figure 1-31 Remove the left front cover and control panel assembly (4 of 5) .............................................. 40

Figure 1-32 Remove the left front cover and control panel assembly (5 of 5) .............................................. 40

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Figure 1-33 Remove the top-upper-left front cover (1 of 2) ........................................................................ 41

Figure 1-34 Remove the top-upper-left front cover (2 of 2) ........................................................................ 42

Figure 1-35 Remove the top-upper-right front cover ................................................................................. 43

Figure 1-36 Remove the inner cover ...................................................................................................... 44

Figure 1-37 Remove the formatter and wireless PCA (1 of 3) .................................................................... 45

Figure 1-38 Remove the formatter and wireless PCA (2 of 3) .................................................................... 46

Figure 1-39 Remove the formatter and wireless PCA (3 of 3) .................................................................... 46

Figure 1-40 Remove the fuser power supply (1 of 2) ............................................................................... 47

Figure 1-41 Remove the fuser power supply (2 of 2) ............................................................................... 47

Figure 1-42 Remove the ITB assembly (1 of 17) ...................................................................................... 49

Figure 1-43 Remove the ITB assembly (2 of 17) ...................................................................................... 49

Figure 1-44 Remove the ITB assembly (3 of 17) ...................................................................................... 50

Figure 1-45 Remove the ITB assembly (4 of 17) ...................................................................................... 50

Figure 1-46 Remove the ITB assembly (5 of 17) ...................................................................................... 51

Figure 1-47 Remove the ITB assembly (6 of 17) ...................................................................................... 51

Figure 1-48 Remove the ITB assembly (7 of 17) ...................................................................................... 52

Figure 1-49 Remove the ITB assembly (8 of 17) ...................................................................................... 52

Figure 1-50 Remove the ITB assembly (9 of 17) ...................................................................................... 53

Figure 1-51 Remove the ITB assembly (10 of 17) .................................................................................... 53

Figure 1-52 Remove the ITB assembly (11 of 17) .................................................................................... 54

Figure 1-53 Remove the ITB assembly (12 of 17) .................................................................................... 54

Figure 1-54 Remove the ITB assembly (13 of 17) .................................................................................... 55

Figure 1-55 Remove the ITB assembly (14 of 17) .................................................................................... 55

Figure 1-56 Remove the ITB assembly (15 of 17) .................................................................................... 56

Figure 1-57 Remove the ITB assembly (16 of 17) .................................................................................... 56

Figure 1-58 Remove the ITB assembly (17 of 17) .................................................................................... 57

Figure 1-59 Remove the fuser delivery assembly (1 of 6) .......................................................................... 59

Figure 1-60 Remove the fuser delivery assembly (2 of 6) .......................................................................... 59

Figure 1-61 Remove the fuser delivery assembly (3 of 6) .......................................................................... 60

Figure 1-62 Remove the fuser delivery assembly (4 of 6) .......................................................................... 60

Figure 1-63 Remove the fuser delivery assembly (5 of 6) .......................................................................... 61

Figure 1-64 Remove the fuser delivery assembly (6 of 6) .......................................................................... 61

Figure 1-65 Reinstall the fuser delivery assembly (1 of 2) ......................................................................... 62

Figure 1-66 R

igure 1-67 Remove the engine controller assembly (1 of 7) ..................................................................... 63

Figure 1-68 Remove the engine controller assembly (2 of 7) ..................................................................... 64

Figure 1-69 Remove the engine controller assembly (3 of 7) ..................................................................... 64

Figure 1-70 Remove the engine controller assembly (4 of 7) ..................................................................... 65

Figure 1-71 Remove the engine controller assembly (5 of 7) ..................................................................... 65

Figure 1-72 Remove the engine controller assembly (6 of 7) ..................................................................... 66

Figure 1-73 Remove the engine controller assembly (7 of 7) ..................................................................... 66

einstall the fuser delivery assembly (2 of 2) ......................................................................... 62

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Figure 1-74 Installing a replacement engine controller assembly ............................................................... 67

Figure 1-75 Remove the low-voltage power supply assembly (1 of 9) ........................................................ 68

Figure 1-76 Remove the low-voltage power supply assembly (2 of 9) ........................................................ 69

Figure 1-77 Remove the low-voltage power supply assembly (3 of 9) ........................................................ 69

Figure 1-78 Remove the low-voltage power supply assembly (4 of 9) ........................................................ 70

Figure 1-79 Remove the low-voltage power supply assembly (5 of 9) ........................................................ 70

Figure 1-80 Remove the low-voltage power supply assembly (6 of 9) ........................................................ 71

Figure 1-81 Remove the low voltage power supply assembly (7 of 9) ........................................................ 71

Figure 1-82 Remove the low-voltage power supply assembly (8 of 9) ........................................................ 72

Figure 1-83 Remove the low-voltage power supply assembly (9 of 9) ........................................................ 72

Figure 1-84 Reinstall the low-voltage power supply ................................................................................. 73

Figure 1-85 Installing a replacement low-voltage power supply ................................................................ 73

Figure 2-1 Locations of formatter connectors ........................................................................................... 83

Figure 2-2 Cross section view ............................................................................................................... 84

Figure 2-3 External covers and doors (front view) .................................................................................... 85

Figure 2-4 External covers and doors (rear view) .................................................................................... 86

Figure 2-5 General timing diagram ....................................................................................................... 87

Figure 2-6 General circuit diagram ....................................................................................................... 88

Figure 2-7 Diagnostics Page ................................................................................................................. 89

Figure 3-1 Covers and external assemblies (1 of 3) ............................................................................... 122

Figure 3-2 Covers and external assemblies (2 of 3) ............................................................................... 124

Figure 3-3 Covers and external assemblies (3 of 3) ............................................................................... 126

Figure 3-4 Internal assembly ............................................................................................................... 128

Figure 3-5 PCAs ............................................................................................................................... 130

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xvi ENWW

1 Removal and replacement

Introduction

●

Removal and replacement strategy

●

Electrostatic discharge

●

Required tools

●

Service approach

●

Removal and replacement procedures

●

ENWW 1

Introduction

This chapter describes the removal and replacement of field-replaceable units (FRUs) only.

Replacing FRUs is generally the reverse of removal. Occasionally, notes and tips are included to provide directions for difficult or critical replacement procedures.

HP does not support repairing individual subassemblies or troubleshooting to the component level.

Note the length, diameter, color, type, and location of each screw. Be sure to return each screw to its original location during reassembly.

Incorrectly routed or loose wire harnesses can interfere with other internal components and can become damaged or broken. Frayed or pinched harness wires can be difficult to find. When replacing wire harnesses, always use the provided wire loops, lance points, or wire-harness guides and retainers.

Removal and replacement strategy

WARNING! Turn the product off, wait 5 seconds, and then remove the power cord before

attempting to service the product. If this warning is not followed, severe injury can result, in addition to damage to the product. The power must be on for certain functional checks during troubleshooting. However, disconnect the power supply during parts removal.

Never operate or service the product with the protective cover removed from the laser/scanner assembly. The reflected beam, although invisible, can damage your eyes.

The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do

not straighten pre-folds in the FFCs. You must fully seat all FFCs in their connectors. Failure to fully seat an FFC into a connector can cause a short circuit in a PCA.

NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread

pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw-hole becomes stripped, repair the screw-hole or replace the affected assembly.

TIP: For clarity, some photos in this chapter show components removed that would not be removed to

service the product. If necessary, remove the components listed at the beginning of a procedure before proceeding to service the product.

2 Chapter 1 Removal and replacement ENWW

Electrostatic discharge

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder

when removing product parts. Always perform service work at an ESD-protected workstation or mat, or use an ESD strap. If an ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before touching an ESD-sensitive part.

Protect the ESD-sensitive parts by placing them in ESD pouches when they are out of the product.

Required tools

#2 Phillips screwdriver with a magnetic tip and a 152-mm (6-inch) shaft length

●

Small flat-blade screwdriver

●

Torx screwdriver, size 6

●

Needle-nose pliers

●

ESD mat (if one is available) or ESD strap

●

Penlight (optional)

●

CAUTION: Always use a Phillips screwdriver (callout 1). Do not use a Pozidriv screwdriver

(callout 2) or any motorized screwdriver. These can damage screws or screw threads.

Figure 1-1 Phillips and Pozidriv screwdriver comparison

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Electrostatic discharge

Service approach

Before performing service

Remove all paper from the product.

●

Turn off the power using the power button.

●

WARNING! The power button must be turned off before performing service. Failure to turn off

the power leaves the fuser engaged and prevents its removal.

Unplug the power cable and interface cable or cables.

●

Place the product on an ESD workstation or mat (if one is available), or use an ESD strap. If an

●

ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before touching an ESD-sensitive part.

Remove the print cartridges and imaging drum. See

●

drum on page 13.

Remove the input tray. See

●

After performing service

Plug in the power cable.

●

Reinstall the print cartridges.

●

Load paper in the product.

●

Post-service test

Perform the following test to verify that the repair or replacement was successful.

Product verification test

1. Verify that you have completed the necessary reassembly steps.

2. Make sure that the tray contains clean, unmarked paper.

3. Attach the power cord and interface cable or interface cables, and then turn on the product.

Print cartridges on page 8 and Imaging

Input tray on page 6.

4. Verify that the product is in the Ready state.

5. Print a configuration page, and then verify that the expected printing sounds occur.

6. Send a print job from the host computer, and then verify that the output meets expectations.

7. Make a copy.

8. Clean the outside of the product with a damp cloth.

4 Chapter 1 Removal and replacement ENWW

Parts removal order

cartridges

Separation cover assy

Rear-lower

assy

cover assy

cover

Top cover cover

assy

cover assy

cover

arm assy

PCA

assy

Top-upper-

Left rear

Figure 1-2 Parts removal order

Component Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Remove Input tray Output bin Print

Imaging drum Secondary transfer roller

pad Right cover assy Left rear

Pickup roller

Rear door assy

cover Cosmetic cover

Fuser cover

Camera arm assy

Wireless PCA

assy

Door hinge

Left front

Control panel Top-upperleft-front cover

right-front cover

Inner cover

Formatter

Fuser power supply

ITB assy

Fuser delivery assy

Engine controller assy

Low-voltage power supply assy

Input tray

Separation pad Right cover assy Right cover assy Right cover assy Right cover

Right cover assy Left rear cover assy Right cover assy Right cover assy Right cover

Right cover assy

cover assy

Left rear cover assy

Right cover assy

Left rear cover assy Left rear cover assy Left rear

Left rear cover assy

Left rear cover assy Left rear cover assy Left rear

Left rear cover assy

Rear door assy

Cosmetic

Cosmetic cover

Cosmetic cover Cosmetic cover Cosmetic

Cosmetic cover

Fuser cover

Fuser cover Fuser cover Fuser

Fuser cover

Camera arm assy Camera arm assy Camera

Camera arm assy

Rear door assy

Wireless PCA Wireless PCA Wireless

Wireless PCA

Rear-lower cover

Top cover assy Top cover

Top cover assy

Camera arm assy

era

Cam arm assy

Left front cover

Wireless PCA

Top-upperleft-front cover

Top cover assy

Left front cover

Top-upperleft-front cover Top-upperleft-front cover Top-upperleft-front cover

Top-upperleft-front cover

Inner cover

Formatter

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Service approach

Removal and replacement procedures

Input tray

Pull the tray away from the product to remove it.

Figure 1-3 Remove the tray

6 Chapter 1 Removal and replacement ENWW

Output bin

Pull the output bin straight up to remove it.

Figure 1-4 Remove the output bin

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Removal and replacement procedures

Print cartridges

1. Raise the camera arm to the fully open

position.

2. Remove the capture stage and set it aside.

3. Open the print-cartridge door, and identify

which print cartridge is in the opening.

8 Chapter 1 Removal and replacement ENWW

4. If the cartridge that you need to replace is not

in the opening, close the print-cartridge door. Wait for the product to initialize before proceeding with the next step.

5. From the Home screen on the product control

panel, touch the Supplies

button.

6. Touch the Cartridge Rotate button to move the

print-cartridge carousel to the next position. A message informs you of which print cartridge the carousel is rotating to. Repeat this step until the print-cartridge carousel is in the correct position.

NOTE: All doors must be closed when

pressing the Cartridge Rotate button. Also, the imaging drum must be installed for the

Cartridge Rotate button to work.

ENWW

Removal and replacement procedures

7. Wait until the Rotating message disappears

and the rotation sounds stop, and then open the print-cartridge door.

8. Grasp the old print cartridge by the center

handle and remove it.

9. Remove the new print cartridge from the

packaging. Place the used print cartridge in the bag and box for recycling.

CAUTION: To prevent damage to the print

cartridge, hold the print cartridge at each end. Do not touch the roller on the print cartridge.

10. Grasp both sides of the new print cartridge

and gently rock it to distribute the toner evenly.

10 Chapter 1 Removal and replacement ENWW

11. Grasp the print cartridge by the center handle

and remove the protective plastic shield.

NOTE: Do not touch the print cartridge

roller. Fingerprints on the roller can cause print-quality problems.

12. Remove the sealing tape from the print

cartridge. Place the tape in the print-cartridge box to return for recycling.

13. Grasp the print cartridge by the center handle

and insert the print cartridge into the product.

NOTE: Compare the color label on the print

cartridge to the color label in the carousel slot to make sure the print cartridge color matches the carousel position. (The black carousel position has no label.)

CAUTION: If toner gets on your clothing,

wipe it off with a dry cloth and wash the clothing in cold water. Hot water sets toner into the fabric.

14. Close the print cartridge door.

NOTE: After closing the print cartridge door,

the control panel shows the Calibrating... message. Allow a few minutes for the product to calibrate.

NOTE: If you need to replace another print

cartridge, you must close the print cartridge door before touching the Cartridge Rotate button again.

You do not need to wait for the product to calibrate when replacing the second print cartridge. Instead, touch the Cartridge Rotate button to rotate the carousel into position. After you have replaced the print cartridges, the product calibrates.

ENWW

Removal and replacement procedures

15. Reinstall the capture stage.

16. Lower the camera arm.

NOTE: Lower the camera arm to protect the

camera lens cover from damage.

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