Honda CB TWISTER Owner's Manual

HONDA CB TWISTER

OWNER’S MANUAL

IMPORTANT INFORMATION

• RIDER AND PASSENGER

This vehicle is designed to carry the rider and one passenger.

• ON-ROAD USE

This vehicle is designed to be used only on the road.

• READ THIS OWNER’S MANUAL CAREFULLY

Pay special attention to the safety messages that appear throughout the manual. These messages are fully explained in the “A Few Words About Safety” section which appears before the Contents page.

This manual should be considered a permanent part of the vehicle and should remain with the vehicle when resold.

HONDA CB TWISTER OWNER’S MANUAL

All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

WELCOME

The vehicle presents you a challenge to master the machine, a challenge to adventure. You ride through the wind, linked to the road by a vehicle that responds to your commands as no other does. Unlike an automobile, there is no metal cage around you. Like an aeroplane, a pre-ride inspection and regular maintenance are essential to your safety. Your reward is freedom.

To meet the challenges safely, and to enjoy the adventure fully, you should become thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE VEHICLE .

As you read this manual, you will find information that is preceded by a NOTICE symbol. This information is intended to help you avoid damage to your vehicle, other property, or the environment.

When service is required, remember that your Honda dealer knows your vehicle. If you have the required mechanical “know-how” and tools, your dealer can supply you an official Honda shop manual on paid basis to help you perform many maintenance and repair tasks.

Accessories shown in the illustration are not part of the standard equipment. For any query or assistance, please call Customer Care No.:

Toll Free No.: 1800 11 3434* (Toll free number for BSNL & MTNL users only)

0124-2291000

Pleasant riding, and thank you for choosing a Honda!

•The specifications may vary with each locale.

A FEW WORDS ABOUT SAFETY

Your safety, and the safety of others, is very important. And operating this vehicle safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

•Safety Labels – on the vehicle.

•Safety Messages – preceded by a safety alert symbol ! and one of three signal words: DANGER, WARNING, or CAUTION

These signal words mean:

• Safety Headings – such as Important Safety Reminders or Important Safety Precautions.

• Safety Section – such as vehicle Safety.

• Instructions – how to use this vehicle correctly and safely. This entire manual is filled with important safety information–please read it carefully.

WARNING

CAUTION

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

DANGER

CONTENTS

page

1 VEHICLE SAFETY

1 Important Safety Information 2 Protective Apparel 3 Load Limits and Guidelines

7 PARTS LOCATION

10 Instruments and Indicators

1 2 MAJOR COMPONENTS

(Information you need to operate this vehicle)

12 Brakes 17 Fuel 19 Engine Oil 21 Tyres

24 ESSENTIAL INDIVIDUAL

COMPONENTS

24 Ignition Switch 25 Right Handlebar Controls 25 Left Handlebar Controls

Page

27 FEATURES

(Not required for operation)

27 Steering Lock 27 Seat 29 Storage Compartment 30 Document Bag 30 Headlight Aim Vertical Adjustment

31 OPERATION

31 Pre-ride Inspection 32 Starting the Engine 34 Running-in 34 Riding 35 Shifting 36 Braking 37 Parking 38 Anti-theft Tips

38 MAINTENANCE

38 The Importance of Maintenance 39 Maintenance Safety

Page

40 Safety Precautions 41 Maintenance Schedule 4 4 Tool Kit 44 Serial Numbers 45 Colour Code 46 Engine Oil 48 Crankcase Breather 49 Spark Plug 50 Valve Clearance 52 Idle Speed 53 Throttle Operation 53 Air Cleaner 54 Drive Chain 59 Front and Rear Suspension

Inspection 60 Side Stand 60 Wheel Removal 65 Brake Pad Wear 66 Brake Shoe Wear 67 Battery

Page

69 Fuse Replacement 72 Brake Light Switch Adjustment 72 Bulb Replacement

75 CLEANING 7 7 STORAGE GUIDE

77 Storage 78 Removal from Storage

79 SPECIFICATIONS 8 3 CATALYTIC CONVERTER

VEHICLE SAFETY

IMPORTANT SAFETY INFORMATION

Your vehicle can provide many years of service and pleasure – if you take responsibility for your own safety and understand the challenges that you can meet on the road.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. Followings are a few that we consider most important.

Always Wear a Helmet

It’s a proven fact: Helmets significantly reduce the number and severity of head injuries. So always wear a helmet and make sure your passenger does the same. We also recommend that you wear eye protection, sturdy boots, gloves and other protective gear (page 3).

Make Yourself Easy to be Visible

Some drivers do not see vehicles because they are not looking for them. To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when required, it will help others notice you.

Ride Within Your Limits

Pushing the limits is another major cause of vehicle accidents. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgements and ride safely.

Keep Your Vehicle in Safe Condition

For safe riding, it is important to inspect your vehicle before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by Honda for this vehicle. See page 5 for more details.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

PROTECTIVE APPAREL

For your safety, we strongly recommend that you always wear an approved vehicle helmet, eye protection, boots, gloves, long pants and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride.

Followings are suggestions to help you choose proper gear.

WARNING

Not wearing a helmet increases the chance of serious injury or death in a crash.

Be sure you and your passenger always wear a bright color helmet with reflective strips, eye protection and other protective apparel during ride.

Helmets and Eye Protection

Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. A bright-colored helmet can make you more noticeable in traffic, as can reflective strips.

An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision.

Additional Riding Gear

In addition to a helmet and eye protection, we also recommend:

• Sturdy boots with non-slip soles to help protect your feet and ankles.

• Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises.

• A vehicle riding suit or jacket for comfort as well as protection. Brightcolored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your vehicle.

LOAD LIMITS AND GUIDELINES

Your vehicle has been designed to carry you, one passenger and a limited amount of cargo. When you add cargo or carry a passenger, you may feel some difference during acceleration and braking. But so long as you keep your vehicle well-maintained, with good tyres and brakes, you can safely carry loads within the given limits and guidelines.

However, exceeding the weight limit or carrying an unbalanced load can seriously affect your vehicle’s handling, braking and stability. Non-Honda accessories, improper

modifications, and poor maintenance can also reduce your safety margin.

The following pages give more specific information on loading, accessories and modifications.

How much weight you put on your vehicle, and how you load it, are important to your safety. Anytime you ride with a passenger or cargo you should be aware of the following information.

Load Limits

Following are the load limits for your vehicle:

Maximum weight capacity:

170 kg (375 lbs)

Includes the weight of the rider, passenger, all cargo and all accessories.

Maximum cargo weight:

9 kg (19.8 lbs)

LOADING GUIDELINES

Your motorcycle is primarily intended for transporting you and a passenger. You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger.

If you wish to carry more cargo, check with your Honda dealer for advice, and be sure to read the information regarding accessories on page 6.

Improperly loading your motorcycle can affect its stability and handling. Even if your

WARNING

Overloading or improper loading can cause a crash and you can be seriously hurt or killed.

Follow all load limits and other loading guidelines in this manual.

motorcycle is properly loaded, you should ride at reduced speeds whenever carrying cargo.

Follow these guidelines whenever you carry a passenger or cargo:

• Check that both tyres are properly inflated (page 21).

• To prevent loose items from creating a hazard, make sure that all cargo is securely tied down before you ride away.

• Place cargo weight as close to the center of the vehicle as possible.

• Balance cargo weight evenly on both sides.

• Do not attach large or heavy items (such as a sleeping bag or tent) to the handlebars, forks or fender.

Accessories and Modifications

Modifying your vehicle or using non-Honda accessories can make your vehicle unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information.

Improper accessories or modifications can cause a crash in which your can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding accessories and modifications.

WARNING

Accessories

We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your vehicle. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation and use of non-Honda accessories. Check with your dealer for assistance and always follow these guidelines:

• Make sure the accessory does not obscure any lights, reduce ground clearance and banking angle, limit suspension travel or steering travel, alter your riding position or interfere with operating any controls.

• Be sure electrical equipment does not exceed the vehicle’s electrical system capacity (page 81). A blown fuse can cause a loss of lights or engine power.

• Do not pull a trailer or sidecar with your vehicle. This vehicle was not designed for these attachments, and their use can seriously impair your vehicle’s handling.

MODIFICATIONS

We strongly advise you not to remove any original equipment or modify your vehicle in any way that would change its design or operation. Such changes could seriously impair your vehicle’s handling, stability and braking, making it unsafe to ride.

Removing or modifying your lights, mufflers, emission control system or other equipment can also make your vehicle illegal.

PARTS LOCATION/ iqtksZ dh fLFkfr

Fuel meter

¶;wy ehVj

Speedometer

LihMksehVj

Rearview mirror

fj;j O;w fejj

Rearview mirror

fj;j O;w fejj

Headlight dimmer

switch

gSMykbV fMEej fLop

Throttle grip

FkzkSVy fxzi

Horn button

gkWuZ cVu

Turn signal switch

VuZ flx~uy fLop

Fuel filler cap

¶;wy fQYyj dSi

High beam

indicator

gkbZ che bafMdsVj

Front brake lever

ÝaV czsd yhoj

Ignition switch

bfXu“ku fLop

Front brake

fluid reservoir

ÝaV czsd ¶ywbM fjt+okZ;j

Starter button

LVkVZj cVu

Signal Indicator

flXk~uy baMhdsVj

Headlight switch

gSM ykbV fLop

Neutral

indicator

U;wVªy bafMdsVj

Clutch lever

Dyp yhoj

Air Cleaner

,;j Dyhuj

Kickstarter

fddLVkVZj

Oil filler cap/dipstick

vkW;y fQyj dSi@fMifLVd

Footpeg

QqViSx

Passenger Footpeg

;k=h QqViSx

Rear brake pedal

fj;j czsd iSMy

Storage Compartment

LVksjst dEikVZesaV

Battery/Main fuse

cSVjh/esu ¶;wt

Fuse

¶;wt

Helmet holder

gsYesV gksYMj

Seat lock

lhV ykWd

Passenger

Footpeg

;k=h QqViSx

Side stand

lkbZM LVSaM

Rider

Footpeg

pkyd QqViSx

Gear Shift lever

fx;j f“k¶V yhoj

Engine oil drain plug

baftu vkW;y Mªsu Iyx

Fuel knob

¶;wy ukWc

Centre stand

lSUVj LVSaM

Choke knob

pksd ukWc

INSTRUMENTS AND INDICATORS

The indicators are contained in the instrument panel. Their functions are described in the tables on the following pages.

(1) Speedometer ¼LihMksehVj½ (2) Odometer ¼vkWMksehVj½ (3 ) Fuel meter ¼¶;wy ehVj½ (4 ) High beam indicator ¼gkbZ che bafMdsVj½ (5 ) Turn signal indicator ¼VuZ flxuy bafMdsVj½

(6 ) Neutral indicator ¼U;wVªy bafMdsVj½ (7 ) Gear range ¼fx;j jsat½

(1)

(5)

(6)

(4)

(2)

(3)

(7)

(Ref. No.) Description Function

(1) Speedometer Shows riding speed.

(2) Odom eter Shows accumulated mileage.

(3) Fuel meter Shows approximate fuel function available (page 12) (4) High beam indicator Indicate when the headlight is glowing on high

(blue) beam.

(5) Turn signal indicator Flashes when any of the turn signal operates.

(orange)

(6) Neutral indicator (green) Indicate when the transmission is in neutral. (7) Gear range Shows proper speed range for each gear

FUEL METER

When the gauge needle enters the red band (2), it shows the less fuel in the tank. Turn the fuel valve to the RES position and you should refill the tank as soon as possible. The amount of fuel left in the tank with the vehicle set upright when the needle enters the red band is approximately.

1.6 L (0.42 US gal, 0.35 Imp gal)

(1 ) Fuel meter ¼¶;wy ehVj½ (2 ) Red band ¼jSM cSaM½

MAJOR COMPONENTS

(INFORMATION YOU NEED TO OPERATE THIS VEHICLE)

BRAKES

Front Brake (Disc type)

This vehicle has a hydraulic front disc brake. As the brake pads wear, brake fluid level drops.

There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks. If the brake lever free travel becomes excessive and the brake pads are not worn beyond the recommended limit.(page 65), there is probably air in the brake system and bleeding must be done. See your Honda dealer for this service.

Front Brake Fluid Level:

With the vehicle in an upright position, check the fluid level. It should be above the MIN level mark (1). If the level is at or below the MIN level mark, check the brake pads for wear (Page 65).

(2)

(1)

Worn pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

The recommended brake fluid is DOT 3 or DOT 4 brake fluid from a sealed container, or an equivalent.

Other Checks:

Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings.

Front Brake (Drum type)

Brakes are items of personal safety and should always be maintained in proper adjustment.

The distance the front brake lever or rear brake pedal moves before the brake starts to engage is called freeplay.

Measured at the tip of the front brake lever (1), freeplay should be maintained at:

10-20 mm (0.4-0.8 in)

(1) Front brake lever ¼ÝaV czsd yhoj½

(1)

(1) MIN level mark ¼U;wure Lrj ekdZ½

(1)

Adjustment:

1. Front brake adjustment should be made using the front brake-adjusting nut (2) at the front wheel.

2. Adjust the brake lever free play with the front brake-adjusting nut. Turning the nut clockwise will decrease freeplay and turning the nut counterclockwise will increase freeplay.

Make sure the cut-out on the adjusting nut is seated on the brake arm pin (3)

after making final freeplay adjustment.

(2) Front brake adjustment nut

¼ÝaV czsd ,MtLVesaV uV½

(3 ) Brake arm pin ¼czsd vkeZ fiu½ (A ) Decrease freeplay ¼aÝh Iys /kVk,sa½ (B) Increase freeplay ¼Ýh Iys c<+k,sa½

Apply the brake several times and check for free wheel rotation after the brake lever is released.

If proper adjustment cannot be obtained by this method, see your Honda dealer.

Other Checks:

Check the brake cable for kinks or signs of wear that could cause sticking or failure.

Make sure the brake arm, spring and fasteners are in good condition.

(2)

(3)

REAR BRAKE

Adjustment:

1. Place the vehicle on its center stand.

2. Measure the distance of rear brake pedal (1) moves before the brake starts to take hold.

Freeplay should be: 20-30 mm (0.8-1.2 in)

3. If adjustment is necessary, turn the rear brake-adjusting nut (2).

Make sure the cut-out on the adjusting nut is seated on the brake arm pin (3) after making final free play adjustment.

4. Apply the brake several times and check for free wheel rotation after the brake pedal is released.

If proper adjustment cannot be obtained by this method, see your Honda dealer.

(1 ) Rear brake pedal ¼fj;j czsd iSMy½

(2 ) Adjusting nut ¼,MtfLVax uV½ (3 ) Brake arm pin ¼czsd vkeZ fiu½

(A ) Decrease freeplay ¼aÝh Iys /kVk,sa½ (B) Increase freeplay ¼Ýh Iys c<+k,sa½

(2)

(3)

(1)

1. Loosen the lock nut (2) at the lower end of the cable. Turn the adjusting nut (3) to obtain the specified freeplay. Tighten the lock nut and check the adjustment.

2. Start the engine, pull in the clutch lever and shift into gear. Make sure the engine does not stall and the vehicle does not creep. Gradually release the clutch lever and open the throttle. The vehicle should begin to move smoothly and accelerate gradually.

Other Checks:

Make sure the brake rod, brake arm, spring and fasteners are in good condition.

CLUTCH

Clutch adjustment may be required if the vehicle stalls when shifting into gear or tends to creep; or if the clutch slips, causing acceleration to lag behind engine speed.

Normal clutch lever freeplay is:

10-20 mm (0.4-0.8 in)

(1) Clutch lever ¼Dyp yhoj½

(2 ) Lock nut ¼YkkWd uV½ (3 ) Adjusting nut ¼,MtfLVax uV½ (A ) Increase freeplay ¼+Ýh Iys c<+k,sa½ (B) Decrease freeplay ¼Ýh Iys /kVk,sa½

(3)

(2)

(A)

(1)

(B)

If proper adjustment cannot be obtained or the clutch does not work correctly, see your Honda dealer.

Other Checks:

Check the clutch cable for kinks or signs of wear that could cause sticking or failure.

FUEL

FUEL KNOB

The three-way fuel knob (1) is on the left side below the fuel tank.

With the fuel valve in the ON position, fuel will flow from the main fuel supply to the carburetor.

OFF

With the fuel knob in the OFF position, fuel cannot flow from the tank to the carburetor. Turn the knob OFF whenever the vehicle is not in use.

RES

With the fuel knob in the RES position, fuel will flow from the reserve fuel supply to the carburetor. Use the reserve fuel only when the main supply is gone. Refill the tank as soon as possible after switching to RES.The reserve fuel supply is:

1.6 L (0.42 US gal, 0.35 Imp gal)

Remember to check that the fuel knob is in ON position each time you refuel. If the knob is left in RES position, you may not notice when you run out of fuel with no reserve.

(1)

(1 ) Fuel knob ¼¶;wy ukWc½

ON OFF RES

FUEL TANK

The fuel tank capacity including the reserve supply is:

8.0 L (2.11 US gal, 1.76 Imp gal)

To open the fuel fill cap (1), slide the fuel cap key shutter insert the ignition key (2) and turn it clockwise. The fuel fill cap will pop up and can be lifted off. Do not overfill the tank. There should be no fuel in the filler neck (3).

After refueling, to close the fuel fill cap, keep the mark of front side of fuel filler cap at front. Push the fuel fill cap into the filler neck until it snaps closed and gets locked. Remove the key.

(1 ) Fuel fill cap ¼¶;wy fQy dSi½ (2 ) Ignition key ¼bXuh“ku dh½ (3 ) Filler neck ¼fQYyj uSd½

WARNING

Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks and flame away.

• Refuel only at outdoors.

• Wipe up spills immediately.

(3)

(2)

(1)

Use unleaded or low- lead petrol with a research octane number of 91 or higher. We recommend that you use unleaded petrol because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.

NOTICE

If “spark knock” or “ pinking” occurs at a steady engine speed under normal load, change brands of petrol. If the spark knock or pinking persists, consult your Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.

PETROL CONTAINING ALCOHOL

If you decide to use a petrol containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by Honda.

Adulterated fuel not to be used. It causes damage to the engine parts and considered as misuse, damage caused by misuse is not covered under Honda warranty.

WARNING

• When certain types of petrol containing alcohol are used, problem such as hard starting, poor performance, etc. may occur.

• If you notice any undesirable operating symptoms while using a petrol that contains alcohol, try another station or switch to another brand of petrol.

• When a problem resulting from the use of petrol containing alcohol occurs, contact your Honda dealer.

ENGINE OIL

ENGINE OIL LEVEL CHECK

Check the engine oil level each day before riding the vehicle.

The level must be maintained between the upper (1) and lower (2) level marks on the oil filler cap/dipstick (3).

1. Start the engine and let it idle for 3-5 minutes.

2. Stop the engine and put the vehicle on its center stand on level ground.

3. After 2-3 minutes, remove the oil filter cap/dipstick, wipe it clean, and reinsert the oil filler cap/dipstick without screwing it in. Remove the oil filler cap/ dipstick. The oil level should be between the upper and lower level marks on the oil filler cap/dipstick.

4. If required, add the specified oil (see page 46) up to the upper level mark. Do not overfill.

5. Reinstall the oil filler cap/dipstick. Check for oil leaks.

(1 ) Upper level mark ¼Åijh Lrj fpUg½ (2 ) Lower level mark ¼fupyk Lrj fpUg½ (3) Oil level cap/dipstick ¼vkW;y Lrj dSi@fMifLVd½

(3)

NOTICE

Running the engine with insufficient oil pressure may cause serious engine damage.

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