Honda CBR600RR '03 Service Manual Chapter 15 - Rear Wheel And Suspension
Specifications and Main Features
- Minimum Tire Tread Capacity: 2mm
- Cold Tire Pressure (Driver alone or Driver and Passenger): 290kPa
- Axle Runout: 0.2mm
- Wheel Rim Radial and Axial Runout: 2.0 mm each.
- Maximum Wheel Balance Weight: 60g
- Make and Size of Drive Chain: Didh525hv: 120zbl/rk525roz1: 120lj-fz.
- Chain Slack/Bearing: 25-35mm
- Standard Position for Shock Absorber Spring Preload: Position 3.
- Initial Set of Shock Absorber Rebound Damping Adjuster: 1 and ¾ turns out from hard.
- Compression Damping: 2 turns from hard.
Torque Parameters:
- Rear brake disc bolt : 42 N-m (4.3 kgf-m, 31 Ibf-ft)
- Driven Sprocket Final Dome: 64N-m.
- Axle 113N micro 11.5 kgfm 83 Ibf tf.
- Rear Shock – Absorber Upper Mounting Bolt: 44 N tf.
- Rear Shock Absorber – Lower Mounting Bolt: 44 N tf.
- Nuts for the shock arm and swing arm linkage have a torque of 44 N-m (4.5 kgf-m, 33 Ibf-ft).
- The assembly in which the drive chain slider bolts mount has nuts that require a torque of 44 N-m (4.5 kgf-m, 33 Ibf-ft).
- The torque effective on the drive chain slider bolt assembly is at 8.8 N-m (0.9 kgf-m, 6.5 Ibf-ft).
- The swingarm assembly torque ranges between 27 and 93 N-m.
You will also require:
- Several specialized manual tools for bearing removal, installation, and driver attachments as outlined in the manual.
Recommendation:
Please ensure that the items mounted are the ones outlined in the manual.
Frequently Asked Questions
Q: What is the maximum permitted tire Reckless for operation?
A: The minimum tire Reckless depth should range above 2.0 mm (0.08 in).
Q: What can be regarded as cold tire pressure in case of only the driver minus passenger?
A: The maximum recommended cold tire pressure is 290 kPa (2.90 kgf/cm², 42 psi).
Q: What remedy should I utilize for a wobbly rear wheel?
A: A check for a defective swingarm pivot bearing, tire pressure, imbalanced tires and wheels, and defective rear tires should be done alongside examining the rim for any bends and the rear wheel bearings for any wear or damage.
Q: Rear axle duties translates to what kind of a torque handshake?
A: The torque that ought to be applied to the rear axle nut is either 113 N-m or 11.5 kgf-mch, which equates to 83 Ibf-ft.
Q: What type of replacement should I go for when it comes to wheel bearings?
A: For all mounting points that include all suspension pivot points, it is highly recommended to utilize genuine Honda replacement nuts alongside bolts.
Q: What is the best and most recommended method of disposing a shock absorber?
A: Nitrogen should be released before the valve is pointed away from the user with the valve core being depressed to prevent debris from infringing on the users eyes before disposal.
User Manual
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