Honda BIG RED (2009) Owner's Manual

This ownerʼs manual should be considered a permanent part of the vehicle and should remain with the vehicle when it is sold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
California Proposition 65 Warning
WARNING:
This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
© Honda Motor Co., Ltd. 2008
2009 Honda BIG RED OWNERʼS MANUAL
Introduction
Congratulations on choosing your Honda Big Red. When you own a Honda, youʼre part of a worldwide family of satisfied customers–people who appreciate Hondaʼs reputation for building quality into every product.
Before you begin driving your vehicle, we recommend that you read this ownerʼs manual. Itʼs full of facts, instructions, safety information, and helpful tips. To help you find what you are looking for, the manual contains a detailed list of contents at the beginning of each section and an alphabetical index at the back of the book.
To protect your investment, we urge you to keep your vehicle well maintained. Scheduled service is a must, of course, but itʼs also important to observe the break-in guidelines and perform all pre-drive and other periodic checks detailed in this manual.
As you read this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage
to your Honda, to other property, or to the environment.
Be sure to read the Warranties Booklet (page 203) so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities.
If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your Honda MUV best and is dedicated to your complete satisfaction.
Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.honda.com.
Introduction
A Few Words About Safety
Your safety, and the safety of others, is very important. And operating your Honda safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not possible to warn you about all hazards associated with operating or maintaining this vehicle. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels –– on the vehicle.
Safety Messages –– boxed messages preceded by a safety alert symbol
and one of three signal words: DANGER, WARNING, or
CAUTION.
These signal words mean:
A Few Words About Safety
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
A Few Words About Safety
Safety Headings
–– such as “Important Safety Reminders or Important
Safety Precautions.
Safety Section
–– Driver & Passenger Safety, beginning on page 1.
Instructions
–– how to operate this vehicle correctly and safely.
In addition to the above, your ownerʼs manual is full of information that can help you safely operate and maintain your vehicle. So please read it carefully.
A Few Words about Safety
Contents
These pages give an overview of the contents of your ownerʼs manual. The first page of each section lists the topics discussed in that section.
Driver & Passenger Safety ...............................................................1
The most important safety guidelines, how accessories and modifications can affect your safety, and the location of safety­related labels on your vehicle.
Instruments & Controls....................................................................9
The location, function and operation of the indicators, driver controls, and other operational components.
Before Driving ...................................................................................39
The importance of wearing a seat belt, helmet and protective eyewear, how to make sure you and your Honda are ready to drive, plus load limits and guidelines on carrying cargo and towing a trailer.
Basic Operation & Driving Guidelines ...........................................51
How to start and stop the engine, select a
driving mode
and
gear
, plus
guidelines for driving on hills and other off-road situations.
Servicing Your Honda .......................................................................65
Why your vehicle needs regular maintenance, what you need to know before servicing your vehicle, a maintenance schedule, and instructions for specific maintenance and adjustment items.
Tips .....................................................................................................153
How to store and transport your Honda, and how to be an environmentally responsible driver.
Taking Care of the Unexpected ........................................................163
What to do if you have a flat tire, your engine wonʼt start, etc.
Contents
Contents
Technical Information ......................................................................185
ID numbers, technical specifications, and other technical facts.
Consumer Information .....................................................................199
Information on warranties, emissions controls, how to get a service manual, and how to contact Honda.
Index ...................................................................................................208
Alphabetical listing of topics in the manual.
Quick Reference
Handy facts about fuel, engine oil, tire sizes, and tire pressure.
Contents
1
Driver & Passenger Safety
This section presents some of the most important information and recommendations to help you drive your Honda safely. Please take a few moments to read these pages. This section also shows you the location of safety labels on your vehicle.
Important Safety Information ................................................................. 2
Accessories & Modifications .................................................................. 4
Safety Labels ........................................................................................... 6
Driver & Passenger Safety
2
Driver & Passenger Safety
There is much that you can do to protect yourself and a passenger. Youʼll find many helpful recommendations throughout this manual. The following are those we consider to be most important.
The driver should be at least 16 years old and tall enough to wear the seat belt properly and reach all the controls. A passenger should also be tall enough for the seat belt to fit properly and brace themselves, if needed, placing both feet firmly on the floor.
Wearing a seat belt and positioning it properly is your best protection against injury in a crash or rollover.
We recommend that occupants always wear a helmet with a chin strap, impact resistant goggles or eyeglasses, and clothing appropriate to the driving situation.
Making sure the doors are closed and the side nets are secure will help keep the driverʼs and passengerʼs arms and legs inside the occupant protective structure (OPS) should the vehicle tip or turn over.
Important Safety Information
Follow Age and Size Recommendations
Always Wear a Seat Belt
Protect Your Head and Eyes
Keep Doors and Side Nets Closed
3
Driver & Passenger Safety
This vehicle is designed for a driver and one passenger only. Do not let anyone ride in the cargo bed, as they could be thrown against or out of the vehicle and be seriously hurt or killed.
Do not carry more than 500 lbs (227 kg) in the cargo bed, and make sure all cargo is properly loaded and secured to prevent shifting.
Itʼs important to keep your vehicle properly maintained and in safe operating condition. Having a breakdown can be difficult, especially if you are stranded far from your base. To help avoid problems, inspect your Honda before each use and perform all recommended maintenance.
Alcohol and driving donʼt mix. Even one drink can affect your judgment and your ability to respond to changing conditions. Drugs can also impair your abilities. So donʼt drive if you are under the influence of alcohol or drugs.
Your vehicle has been designed for use on private property and designated off-highway areas. It does not have turn signals or many other items required for use on either paved or unpaved public roads.
Important Safety Information
Never Carry a Passenger in the Cargo Bed
Obey Loading Limits & Guidelines
Keep Your Vehicle in Safe Condition
Donʼt Drink and Drive
Stay Off Public Roads
4
Driver & Passenger Safety
Accessories & Modifications
Modifying your vehicle or using non-Honda accessories can make it unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information.
We strongly recommend that you use only
Honda
Genuine Accessories that have been specifically designed and tested for your vehicle. Because Honda cannot test all other accessories, you must be personally responsible for the proper selection, installation, and use of non-Honda accessories.
Check with your Honda dealer for assistance, and always follow these guidelines:
• Make sure the accessory does not obscure any lights, reduce ground
clearance, limit suspension travel or steering travel, or interfere with operating any controls.
• Do not add any electrical equipment that will exceed the vehicleʼs
electrical system capacity (pages 190, 191). A blown fuse can cause a loss of lights or engine power (page 176).
Accessories
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this ownerʼs manual regarding accessories and modifications.
5
Driver & Passenger Safety
Accessories & Modifications
We strongly advise you not to remove any original equipment or modify your Honda in any way that would change its design or operation. Such changes could seriously impair your vehicleʼs handling, stability, and braking and make it unsafe to drive.
We also advise you not to make any modifications or remove any equipment (such as the spark arrester, muffler, or emissions control system components) that would make your vehicle illegal in your area.
Modifications
6
Driver & Passenger Safety
Your Honda comes with several labels that contain important information. You, and anyone else who operates or rides in the vehicle, should read and understand this information before driving.
The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
Safety Labels
radiator cap danger
general warning & general information
Indicates something apparent. Indicates something concealed.
7
Driver & Passenger Safety
Safety Labels
loading warning
towing capacity
tire warning & tire information
towing warning
8
Driver & Passenger Safety
9
Instruments & Controls
Instruments & Controls
The items listed below are described in this section.
Operation Component Locations .......................................................... 10
Fuel Gauge ........................................................................................... 13
Indicators .............................................................................................. 14
Neutral Indicator ............................................................................. 14
Reverse Indicator ............................................................................ 14
Parking Brake Indicator .................................................................. 14
4WD Indicator ................................................................................ 15
Front Differential Lock Indicator ................................................... 15
High Coolant/Oil Temperature Indicator ........................................ 15
PGM-FI Malfunction Indicator Lamp (MIL) .................................. 16
Low Fuel Indicator .......................................................................... 16
Driver Controls .................................................................................... 17
Ignition Switch ................................................................................ 17
Headlight Switch ............................................................................. 18
Shift Lever ...................................................................................... 19
Drive Mode Lever ........................................................................... 20
Parking Brake Lever ....................................................................... 22
Doors .................................................................................................... 23
Side Nets .............................................................................................. 25
Seats ..................................................................................................... 27
Seats ................................................................................................ 27
Adjustable Seat-Backs .................................................................... 27
Seat Belts .............................................................................................. 29
Passenger Handhold ............................................................................. 32
Storage Compartments ......................................................................... 33
Accessory Power Socket ...................................................................... 34
Cargo Bed Controls .............................................................................. 35
Tailgate Levers ................................................................................ 35
Tie-Down Hooks ............................................................................. 35
Tilt Bed Levers ................................................................................ 36
Trailer Hitch ......................................................................................... 38
10
Instruments & Controls
Operation Component Locations
Indicates something apparent. Indicates something concealed.
headlight switch (page 18)
indicators (page 14)
ignition switch (page 17)
shift lever (page 19)
drive mode lever (page 20)
seat-back (page 27)
accessory power socket (page 34)
parking brake lever (page 22)
seat-back (page 27)
11
Instruments & Controls
Operation Component Locations
side net (page 25)
fuel gauge (page 13)
passenger handhold (page 32)
seat belt (page 29)
tilt bed lever (page 36)
door (page 23)
12
Instruments & Controls
Operation Component Locations
Indicates something apparent. Indicates something concealed.
cargo bed (page 35)
side net (page 25)
seat belt (page 29)
tilt bed lever (page 36)
door (page 23)
tailgate levers (page 35)
trailer hitch receiver (page 38)
13
Instruments & Controls
The fuel gauge is located on top of the fuel tank next to the fuel filler cap. The gauge indicates approximately how much fuel remains in the tank.
The fuel tank capacity is:
7.93 US gal (30.0ℓ)
Fuel Gauge
fuel gauge
RIGHT SIDE
14
Instruments & Controls
Your Honda MUVʼs instrument panel has a number of indicators to keep you informed and alert you to possible problems. Each is described in the following pages.
Neutral Indicator
This indicator comes on and stays on when the transmission is in neutral.
Reverse Indicator
This indicator comes on and stays on when the transmission is in reverse.
Parking Brake Indicator
This indicator comes on and stays on when the parking brake is on.
Indicators
reverse indicator
4WD indicator
high coolant/oil temperature indicator
front differential lock indicator
neutral indicator
low fuel indicator
parking brake indicator
PGM-FI malfunction indicator lamp (MIL)
15
Instruments & Controls
4WD Indicator
This indicator comes on and stays on when the drive mode is in the 4WD rear diff lock mode.
Front Differential Lock Indicator
When the drive mode is 4WD all diff lock mode, this indicator comes on and stays on along with the 4WD indicator.
High Coolant/Oil Temperature Indicator
This indicator comes on and stays on when either the coolant temperature or the engine oil temperature is high enough to adversely affect the service life of the engine. If this indicator comes on while you are driving, stop as soon as possible, turn the engine off, and let it cool. The indicator also comes on for a few seconds when you turn the ignition switch to the ON ( ) position.
(contʼd)
Indicators
16
Instruments & Controls
PGM-FI Malfunction Indicator Lamp (MIL)
This indicator comes on and stays on when there a problem with your vehicleʼs engine system. If this happens, reduce speed and take your vehicle to a Honda dealer as soon as possible. The light should also come on for a few seconds when the ignition switch is turned to the ON ( ) position.
Low Fuel Indicator
This indicator comes on and stays on when the remaining fuel is low. When the indicator comes on, the amount of fuel in the tank is approximately 1.5 US gal (5.7). The light should also come on for a few seconds when the ignition switch is turned to the ON ( ) position.
Indicators
17
Instruments & Controls
The ignition switch is a three-position, key-operated switch used to start and stop the engine.
OFF ( )
The engine and all electrical circuits are off. The key can
be inserted and removed only when it is in this position.
ON ( )
The electrical circuits are on. You can use the accessory
power socket in this position.
START ( )
This position is used only to start the engine. The key
will automatically return to the ON ( ) position when you let go of the key.
Ignition Switch
START
Driver Controls
ON
OFF
ignition switch
18
Instruments & Controls
Headlight Switch
The headlight switch is located on the front console, to the left of the steering wheel. This switch turns the headlights and tail lights on and off. It is also used to select high beam ( ) or low beam ( ) for the headlights.
To turn the lights on, rotate the switch away from you, stopping at the desired beam level. To change beam levels, rotate to the desired level. To turn the lights off, press in and rotate the switch toward you to the OFF position.
Driver Controls
TO TURN OFFTO TURN ON
OFF
ON (HI)
ON (LO)
headlight switch
19
Instruments & Controls
Your vehicle is equipped with an automatic transmission. The shift lever, located to the right of the steering wheel, has three positions: drive (D), neutral (N), and reverse (R).
You should move the shift lever only when the vehicle is stopped with your foot on the brake pedal and with the engine idling. Have your vehicle checked by a dealer if you experience any shifting problems.
Do not attempt to shift the shift lever with engine speed above idle or while the vehicle is moving, as you may damage the transmission.
Shift Lever
Driver Controls
shift lever
shift positions
reverse(R)
neutral(N)
drive(D)
20
Instruments & Controls
Drive Mode Lever
The drive mode lever, located to the right of the shift lever, has three drive mode positions: 2WD, 4WD rear diff lock and 4WD all diff lock.
To check your present drive mode, look at the 4WD indicator and front differential lock indicator.
2WD mode: Both indicators go off when the 2WD mode engages.
4WD Rear Diff Lock mode: The 4WD indicator comes on when the 4WD rear diff lock mode engages.
4WD All Diff Lock mode: The 4WD indicator and front differential lock indicator go on when the 4WD all diff lock mode engages.
Driver Controls
drive mode positions
drive mode lever
21
Instruments & Controls
Driver Controls
You should change drive modes only when the vehicle is stopped and the engine is idling.
Changing drive modes while the vehicle is moving could damage the drivetrain.
After changing the drive mode, drive several yards, making right and left turns, and make sure that indicators work properly. If the indicators do not go out or come on according to the drive mode position, see your Honda dealer.
22
Instruments & Controls
The parking brake lever is located between the driverʼs and passengerʼs seats. To apply the brake, pull the lever up fully. To release it, pull up slightly, push the button at the end of the lever, then lower it.
Driving with the parking brake on can damage the rear brakes and drivetrain.
Driver Controls
Parking Brake Lever
TO APPLY
THE PARKING BRAKE
TO RELEASE
THE PARKING BRAKE
parking brake lever button
23
Instruments & Controls
Your Honda MUV is equipped with doors to prevent branches, gravel, or other debris from getting inside the driverʼs compartment, and to keep the driverʼs and passengerʼs legs and feet inside the vehicle if your vehicle ever crashes or overturns. Be sure both doors are securely closed before driving your Honda MUV, and never remove a door.
If a door is damaged or does not close securely, see your Honda dealer for repair or replacement.
The left and right doors can be opened in the same manner.
Open
1. Pull up the handle.
2. Open the door.
Close
1. Close the door securely.
2. Make sure the door is closed securely.
Do not drive the Honda MUV with the door open.
Doors
doors
handle
24
Instruments & Controls
Doors
If the doors are shaky when closed, turn the door stopper counterclockwise to adjust the doors.
The left and right doors can be adjusted in the same manner.
Adjust
1. Open the door (page 23).
2. Turn the door stopper counterclockwise.
3. Make sure the door is closed securely.
handle
door stopper
25
Instruments & Controls
Your Honda MUV is equipped with side nets to prevent branches, gravel, or other debris from getting inside the driverʼs compartment, and to keep the driverʼs and passengerʼs hands and arms inside the occupant protective structure (OPS) if the vehicle ever tips or overturns.
The side nets are secured to the OPS with fastening side net rings and side net buckles, as shown below. To function properly, the side nets should be tight. If a side net is loose, tighten the belts on the fastening side net buckles and side net rings as necessary.
The left and right side nets can be set up in the same manner.
Set up
1. Tighten the belt on the side net buckle.
2.
Tighten
the belt on the upper side net ring.
3.
Tighten
the belt on the
lower side net ring
.
4. Make sure the side nets are set up properly.
Be sure the side nets are properly latched before driving your Honda MUV, and never remove a side net. If a side net is damaged or does not close securely, see your Honda dealer for repair or replacement.
Side Nets
side net
LEFT SIDE
INSIDE
side net buckle
beltbelt
side net ring
side net ring
belt
26
Instruments & Controls
The left and right side nets can be opened in the same manner.
Open
1. Release the side net buckle.
2. Hook the side net ring onto the side net hook while lifting the side
net.
Close
1. Unhook the side net ring from the side net hook.
2. Fasten the side net buckle.
Do not drive the Honda MUV the side net open.
Side Nets
side net hook
side net ring
side net
side net buckle
LEFT SIDE
OUTSIDE
LEFT SIDE
INSIDE
27
Instruments & Controls
Seats
Your Honda MUV is equipped with individual seats for the driver and a passenger. The seat bottoms have only one position, but the seat-backs are adjustable.
The driverʼs and passengerʼs seat-backs can be adjusted to allow an occupant to sit a little closer to, or farther from, the driverʼs controls or the passenger handhold.
The left and right seat-backs can be adjusted in the same manner.
To adjust a seat-back to a forward position:
1. Lift the front of the cargo bed (page 36) to gain access to the seat-
back.
2. Using a 10 mm wrench, remove the bolts that secure the adjustment
bracket on the back of the seat-back to the mounting plate.
(contʼd)
Seats
adjustment bracket
Adjustable Seat-Backs
lower hook
support rod
lower hook
bolts
mounting plate
28
Instruments & Controls
Seats
3. Lift the seat-back off the support rod.
4. Reposition the seat-back, placing the upper hooks over the support
rod and lining up the upper bolt holes with the mounting plate.
5. Screw the bolts into the upper row of bolt holes and tighten them to
the specified torque:
  9 lbf・ft (12 N・m , 1.2 kgf・m)
To return the seat-back to a more rearward position, follow the general instructions above, setting the lower hooks on the support rod and using the lower bolt holes.
support rod
upper hook
support rod
upper hook
mounting plate
bolts
29
Instruments & Controls
Seat Belts
Your Honda is equipped with lap/shoulder seat belts in both seating positions. A seat belt keeps you connected to the vehicle so you cannot be thrown out of it during a crash or rollover. Together with a proper helmet, a seat belt is your best protection against serious injuries in any type of crash, so make sure you and any passenger always buckle up before driving.
Of course, seat belts cannot completely protect you in every crash. But in most cases, seat belts can reduce your risk of serious injury.
(contʼd)
Not wearing a seat belt, or wearing one improperly, can result in serious injury or death in a crash or rollover.
Make sure the driver and any passenger always wear their seat belts properly.
30
Instruments & Controls
Seat Belts
How you wear a seat belt also matters. For the best protection:
1. Insert the latch plate into the buckle, then tug on the belt to make sure
it is securely latched.
2. Check that the belt is not twisted, because a twisted belt can cause
injuries.
3. Position the lap part of the belt as low as possible across your hips,
then pull up on the shoulder part of the belt to make sure the lap part is snug. This keeps you connected to the vehicle and lets your strong pelvic bones take the force of a crash.
4. Make sure the shoulder part of the belt goes over your shoulder and
rests against your chest.
To unlatch a seat belt, press the red PRESS button on the buckle.
buckle
latch plate
31
Instruments & Controls
If you have been driving in an extremely muddy area, be sure to inspect your belt and remove any dirt or debris before letting the belt retract into the retractor. Failure to do so could clog the retractor and make it inoperable.
Each seat belt has an emergency locking retractor. In normal driving conditions, the retractor lets you move freely in your seat while keeping some tension on the belt. During a crash or rollover, the retractor automatically locks the belt to help restrain your body.
Do not put any accessories on a seat belt, as that may reduce the effectiveness of the belt and increase the chance of injury in a crash.
If a seat belt is worn in a crash, the belt must be replaced by a Honda dealer. A belt that has been worn during a crash may not provide the same level of protection in a subsequent incident. The dealer should check the retractor and replace it if needed.
Seat Belts
32
Instruments & Controls
The right-front occupant protective structure (OPS) has a handhold to give a passenger extra support when the vehicle travels over rough or bumpy terrain. A passenger can also brace their feet against the floorboard.
Passenger Handhold
Passenger Handhold
passenger handhold
33
Instruments & Controls
Your vehicle has a glove box and two side pockets where you can carry small, lightweight items. It also has two drink holders.
Storage Compartments
drink holder
drink holder
side pocket
side pocket
glove box
34
Instruments & Controls
The accessory power socket is located directly behind the parking brake lever. The socket is intended for 12-volt DC accessories rated for 120 watts (10 amps) or less. Exceeding the limit can blow the accessory socket fuse (see page 176).
The socket can be used to power such items as a trouble light, spotlight, CB radio, or cell phone, but not a heat-generating accessory, such as a car cigarette lighter.
To use the accessory power socket, the engine must be on and idling.
Using any heat-generating accessory or improperly rated accessory can damage the socket.
Remember to close the cap when you are finished using an accessory, and keep water or other fluids away from the socket.
accessory power socket
TO OPEN
parking brake lever
socket cap
Accessory Power Socket
35
Instruments & Controls
See page 46 for
Loading cargo
when driving with cargo on bed.
Before lowering the tailgate, select a firm level surface and set the parking brake. To lower the tailgate, pull each tailgate lever out and unhook the hook as shown below. Reverse the process to secure the tailgate in the upright position.
Do not drive the Honda MUV with the tailgate
lowered
.
Before using the tie-down hooks, select a firm level surface and set the parking brake. The cargo bed has four tie-down hooks for securing items in the bed.
Tie-Down Hooks
Tailgate Levers
Cargo Bed Controls
hook
TILT GENTLY.
LIFT THE HOOK.
PULL THE LEVER.
tie-down hooks
tailgate levers
36
Instruments & Controls
Before raising the cargo bed, select a firm level surface and set the parking brake. Your Honda MUV has both tilt bed levers, one on each side of the vehicle just under the front of the bed. Using either lever, the front end of the bed will lift up. Making it easier to dump items out the rear or to maintain the air cleaner, lubricate the cargo bed pivots and cargo bed strikers.
To raise the front of the cargo bed, first make sure that the tailgate has been unlatched and lowered, then pull up on either lever.
1. Pull up the tilt bed lever on each side, then grasp the top of the bed
rail.
2. Raise the front end of the cargo bed.
Do not drive the Honda MUV with the front end of the cargo bed raised.
Tilt Bed Levers
Cargo Bed Controls
SLOWLY LIFT UP THE CARGO BED.
top of the bed rail
tilt bed lever
37
Instruments & Controls
To lower the cargo bed, make sure that the area under the front of the cargo bed is clear, then manually push down on the top of the bed rail. Check that the bed is securely lowered.
Cargo Bed Controls
LOWER THE CARGO BED SLOWLY.
BE SURE IT IS LOCKED INTO PLACE.
top of the bed rail
38
Instruments & Controls
Your Honda is equipped with a trailer hitch receiver for a standard Class 1 hitch. You can purchase a hitch from your Honda dealer.
See page 49 for
Towing a Trailer
.
trailer hitch receiver
Trailer Hitch
39
Before Driving
Before driving your MUV, you need to make sure you and your vehicle are both ready. This section discusses how to evaluate your driving readiness and what items you should check on your vehicle. It also includes important information about loading cargo.
Are You Ready to Drive? ...................................................................... 40
Age & Size Recommendations ........................................................ 40
Protective Apparel ............................................................................ 41
Get to Know Your Vehicle................................................................ 42
Donʼt Drink & Drive ........................................................................ 42
Is Your Vehicle Ready to Drive? ........................................................... 43
Pre-drive Inspection .............................................................................. 44
Loading Cargo....................................................................................... 47
Cargo Limit ...................................................................................... 47
Loading Guidelines .......................................................................... 48
Towing a Trailer .................................................................................... 49
Towing Limits .................................................................................. 49
Checking Loads ............................................................................... 49
Loading a Trailer.............................................................................. 50
Before Driving
40
Before Driving
Are You Ready to Drive?
Before driving your Honda MUV for the first time, we urge you to carefully read this ownerʼs manual and the labels on your vehicle and make sure you understand all the safety information.
The driver should be at least 16 years old and tall enough to wear their seat belt properly (page 29) and operate all the controls. A passenger should also be tall enough to wear the seat belt properly and ride with both feet on the floor.
Age & Size Recommendations
Allowing a person who is too young or too small to drive this vehicle or ride as a passenger could result in serious injury or death in a crash.
Follow all instructions and guidelines in this ownerʼs manual regarding the proper age and size for a driver and a passenger.
41
Before Driving
Are You Ready to Drive?
To help prevent head injury from striking an occupant protective structure (OPS) or other hard object, we recommend that occupants always wear a helmet secured with a chin strap.
To protect the eyes from brush and flying objects, we also recommend that occupants wear impact-resistant goggles or a face shield.
Protective Apparel
Driving or riding in this vehicle without a proper helmet and eye protection can result in serious injury or death in a crash.
Always wear a helmet secured with a chin strap and eye protection when driving or riding in this vehicle.
42
Before Driving
Are You Ready to Drive?
Because all vehicles have unique characteristics, itʼs important to learn how this one operates and handles. We recommend that you take time to practice using the different controls, and get accustomed to how the vehicle accelerates, brakes, and turns in different driving modes and different terrain conditions.
Itʼs well known that alcohol and drugs can seriously affect a personʼs judgment, perception, and ability to safely operate any vehicle. We therefore strongly recommend that you do not drive, or let anyone else drive or ride in this vehicle, while under the influence of alcohol or drugs.
Operating this vehicle under the influence of alcohol or drugs can result in a crash in which you or others can be seriously injured or killed.
Never drive this vehicle while under the influence of alcohol or drugs.
Get to Know Your Vehicle
Donʼt Drink & Drive
43
Before Driving
Is Your Vehicle Ready to Drive?
Before driving your Honda MUV, itʼs important to inspect the vehicle and correct any problem you find. A pre-drive inspection is a must, not only for safety, but because having a breakdown can be a major inconvenience.
If your vehicle has overturned or been involved in a crash, do not drive it until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see.
Improperly maintaining this vehicle or failing to correct a problem before driving can cause a crash in which you or someone else can be seriously hurt or killed.
Always perform a pre-drive inspection and correct any problems before you operate the vehicle.
44
Before Driving
Is Your Vehicle Ready to Drive?
Check the following items before driving your Honda MUV:
Pre-drive Inspection
Oil Level
Coolant
Fuel Level
Brake Fluid
Tires
Wheels
Check the engine oil level and add oil, if needed (page 91). Also check under the vehicle for leaks.
Check the coolant level (page 104). If it is low, add a 50/50 mixture of silicate-free coolant and distilled water. Check for leaks.
Check the fuel gauge (page 13) and add fuel, if needed (page 86). Make sure the fuel filler cap is secure. Also check for the smell of fuel or fumes - if you smell any fuel, turn the ignition switch to OFF ( ) immediately, and see your Honda dealer.
Check the level (page 127). If it is near MIN, check the brake pads for wear (page 130). If the brake pads are within the specification, check for leaks in the braking system (page 126).
Check the air pressure of all tires and inflate them to the proper pressure (page 135). Also inspect the tires for damage or excessive wear (page 137). If necessary see your Honda dealer.
Make sure the wheel nuts are properly tightened and the wheels are not cracked or deformed (page 142).
45
Before Driving
Is Your Vehicle Ready to Drive?
contʼd
Driveshafts
Steering gearbox and boots
Underbody
Air Cleaner Housing Drain Tube
Suspension
Lights
Controls
Exhaust System
Inspect the driveshafts and boots for damage, tears, or leaks. If any tears are found, see your Honda dealer.
Check the steering to make sure it turns smoothly in both directions. Check for any tears in the boots. If any tears are found, see your Honda dealer.
If the vehicle was last driven in deep grass or a brushy area, look for and remove any debris. Check for any visible dents or cracks. If any dents or cracks are found, see your Honda dealer.
Check for deposits in the drain tube. If necessary, clean the tube (page 112) and check the air cleaner housing.
Check the condition of all suspension components. Be sure to look for bends or oil leaks in the cushion damper.
Make sure the headlights, tail lights, and brake lights are working properly.
Check that all driving controls, including the accelerator pedal, brake pedal, parking brake lever, drive mode select lever, and the shift lever are operating smoothly.
Make sure no flammable materials or debris are sticking to the exhaust system. If any flammable materials or debris is found, remove it. Start the engine and listen for any exhaust leaks.
46
Before Driving
Is Your Vehicle Ready to Drive?
Remember to take care of any problem you find or have your Honda dealer correct it before you drive your Honda MUV.
Tie-rod ends
Cargo
Seat Belts
The wheels need to be lifted off the ground to correctly check the tie-rod ends, so it cannot be done in the pre­drive inspection. To have the tie-rod ends properly inspected, see your Honda dealer.
Be sure items in the cargo bed are within the cargo limit and are properly secured to prevent shifting (page 47, 48).
Make sure both seat belts are in good condition and operate properly. The seat belts must move smoothly when pulled out, and retract on their own when released. The latch plates should click securely into the buckles and release when the release buttons are pushed firmly.
47
Before Driving
Your vehicle was designed to carry cargo. However, carrying a load that is too heavy or improperly loaded can adversely affect your vehicleʼs handling, stability, and stopping distance and make it unsafe. Before carrying any type of cargo, be sure to read the following pages.
See page 60 for guidelines on driving with cargo.
Maximum weight capacity = 1,190 lbs (540 kg)
This includes the weight of cargo, occupants, accessories, and trailer tongue load.
Maximum cargo weight = 500 lbs (227 kg)
This includes all items in the cargo bed, any accessories, and the tongue load if you are towing a trailer (see page 49).
Overloading the cargo bed or failing to secure cargo properly can cause an accident in which you or others could be seriously hurt or killed.
Follow the cargo limits and loading guidelines in this ownerʼs manual.
Cargo Limit
Loading Cargo
48
Before Driving
・ Make sure the tires are properly inflated (page 135). ・ Place all items on the floor of the cargo bed, and as far forward and
centered as possible.
・ Use the tie-down hooks (page 35) to secure any items that could shift
position while you are driving.
・ Do not let items extend over the side rails, as they could get caught on
something.
・ Be aware that carrying tall, heavy items will significantly raise the
vehicleʼs center of gravity, increasing the chance of a rollover.
・ Never let a passenger ride in the cargo bed or hang onto the side of the
vehicle, even for a short distance. The person could be thrown off the vehicle or cause a crash.
Loading Guidelines
Driving with a passenger in the cargo bed can result in very serious injury or death if the person is thrown against the vehicle or out of the bed.
A passenger should only ride in the passengerʼs seat and wear their seat belt properly.
Loading Cargo
49
Before Driving
Your vehicle can pull a trailer as well as carry cargo, provided you follow the load limits and guidelines below.
There are two main types of limits that apply to towing a trailer:
Maximum total trailer weight = 1,200 lbs (544 kg)
This includes the weight of the trailer and everything in it or on it.
Maximum tongue load = 120 lbs (54 kg)
The weight that the fully loaded trailer places on the tongue.
The tongue load also affects the total weight you can carry in the vehicle and the cargo bed. See Maximum Weight Capacity on page 47.
Total Trailer Weight
Check the weight of a fully loaded trailer or estimate the total by adding the weight of the trailer (as quoted by the trailer maker) with the weight of all items placed in or on the trailer.
Towing Limits
Checking Loads
Towing a Trailer
50
Before Driving
To achieve a proper tongue load, start by placing 60 percent of the load toward the front of the trailer and 40 percent toward the rear, then readjust the load as needed.
・ Always use a proper trailer hitch. Do not tow by attaching a rope or
cable to the vehicleʼs frame.
・ Secure all items inside the trailer so they cannot shift while driving.
Loading a Trailer
Exceeding a load limit or improperly towing a trailer can cause a crash in which you can be seriously hurt or killed.
Follow all load limits and towing guidelines in this ownerʼs manual.
Towing a Trailer
51
Basic Operation & Driving Guidelines
Basic Operation & Driving Guidelines
This section gives information on how to start and stop your engine. It also provides guidelines for operating on different types of terrain, driving with cargo, and towing a trailer.
Basic Operation ..................................................................................... 52
Starting & Stopping the Engine ....................................................... 52
Selecting a Shift Position ................................................................. 54
Selecting a Drive Mode ................................................................... 54
Parking ............................................................................................. 55
Driving Guidelines ................................................................................ 56
Safe Driving Precautions ................................................................. 56
Off-road Driving Considerations ..................................................... 58
Basic Driving ................................................................................... 60
Driving on Hills ............................................................................... 61
Driving Through Water .................................................................... 64
Driving at Night ............................................................................... 64
52
Basic Operation
Basic Operation & Driving Guidelines
For safety, we recommend that you start the engine in a well-ventilated area. If that is not practical, move the vehicle outdoors as soon as possible. The engineʼs exhaust contains carbon monoxide, a colorless and odorless gas that can cause illness and even death.
The starter the motor will operate when the transmission is in neutral or the brake pedal is pressed on. You should do the following checks and adjustments before you drive your vehicle.
Before START:
1. Make sure the doors, side nets, tail gate and front hood are securely
closed.
2. Make sure the cargo bed is securely lowered.
3. Check that any items you may be carrying are stored properly or
fastened down securely.
4. Check the seat-back adjustment.
5. Fasten your seat belt. Check that your passenger has fastened their
seat belt.
6. When you start the engine, check the indicators in the instrument
panel.
Engine exhaust contains toxic carbon monoxide, a colorless and odorless gas. Breathing it can cause unconsciousness and even kill you.
If you must start the engine in a poorly ventilated area, move it outdoors immediately.
Starting & Stopping the Engine
53
Basic Operation & Driving Guidelines
Basic Operation
Starting the engine:
1. Apply the parking brake.
2. Make sure the shift lever is in neutral. Press on the brake pedal.
3. To start the engine, without touching the accelerator pedal, insert the
key and turn the ignition switch to the START ( ) position.
Immediately after the engine starts, you let go of the key. The switch
returns to the ON ( ) position.
Do not hold the key in the START ( ) position for more than 5
seconds at a time.
If the engine does not start after 5 seconds, turn the key back to the
OFF ( ) position and wait about 10 seconds before turning it to START ( ) again.
4. If the engine does not start within 5 seconds, or starts but stalls right
away, repeat step 3 with the accelerator pedal pressed halfway down. If the engine starts, release pressure on the accelerator pedal so the engine does not race.
5. If the engine fails to start, press the accelerator pedal all the way
down, and hold it there while starting to clear flooding. If the engine still does not start, return to step 3.
ignition switch
START
54
Basic Operation & Driving Guidelines
To stop the engine, turn the ignition switch to the OFF ( ) position. Remember to apply the parking brake and remove the key if you plan to leave the vehicle.
You can drive your vehicle either forward or backward by moving the shift lever from neutral (N) to drive (D) or reverse (R).
Remember, to avoid damaging the transmission, move the shift lever only when the vehicle is stopped and the engine is idling. See page 19 for additional information.
Before using the drive mode select lever to change from one mode to another, be sure the vehicle is stopped and the engine is idling. See pages 20, 21 for additional information.
2WD
4WD (Rear Diff Lock)
4WD (All Diff Lock)
This mode supplies power to the rear wheels only, and both the front and rear differentials are unlocked. This mode is best for surfaces with good traction, and for operation on lawns.
This mode supplies power to the front and rear wheels, and locks the rear differential. Steering will require slightly more effort than with 2WD. This mode is recommended for driving on surfaces with relatively poor traction.
This mode supplies power to the front and rear wheels, and locks the front and rear differentials. As a result, steering will require extra space and effort. Select this mode for maximum traction.
Selecting a Shift Position
Selecting a Drive Mode
Basic Operation
55
Basic Operation & Driving Guidelines
Parking
Look for a level parking area with a firm surface. Avoid parking on a slope or on loose or slippery surfaces when possible. If you must park on a slope, block the wheels to help keep the vehicle from sliding.
After bringing your vehicle to a stop:
1. Keep your foot on the brake pedal while you shift into neutral (N).
2. Set the parking brake.
3. Turn the ignition switch to the OFF ( ) position, and remove the key.
Basic Operation
56
Basic Operation & Driving Guidelines
Your Honda MUV has been designed with many safety features to help protect you. These include a strong occupant protection structure, seat belts, doors, and side nets. However, no safety system can prevent all injuries.
The following pages contain important precautions and driving guidelines to help you make good decisions and operate your vehicle safely.
Before driving your Honda for the first time, please review the Driver & Passenger Safety section (page 1), the Before Driving section (page 39), and the precautions below.
Off-highway Use Only
Your Honda was designed for use on a wide variety of terrain and situations. However, it should not be driven on any public road, paved or unpaved, because it is not equipped to legally or safely drive on such roads. Remember to obey all local off-road regulations, obtain permission before driving on someone elseʼs private property, and respect all no trespassingʼʼ signs.
Failure to follow the driving guidelines in this ownerʼs manual can lead to a crash or overturn in which you or others can be seriously hurt or killed.
Follow all safe-driving guidelines in this ownerʼs manual.
Safe Driving Precautions
Driving Guidelines
57
Basic Operation & Driving Guidelines
Control Speed Driving at excessive speed for the terrain or other conditions increases the chance of a crash. Always reduce speed when driving on hilly terrain, or when carrying cargo or towing a trailer.
Use Extra Care on Unfamiliar Terrain When driving in a new area, keep your speed low and check the terrain ahead for possible problems, such as large rocks, bumps, holes, or drop-offs. Donʼt drive fast on unfamiliar terrain or when visibility is limited. If you drive in an area with other vehicles, be sure to keep a safe distance to avoid a collision.
Do Not Perform Stunts Keep all four wheels on the ground at all times. Showing off or attempting to perform stunts could lead to a crash in which the driver, a passenger, or others could be seriously hurt or killed.
Driving Guidelines
58
Basic Operation & Driving Guidelines
Off-road Driving Considerations
Your Honda MUV can be driven both on and off pavement. However, if you havenʼt driven off-road before, you should be aware that your vehicle will handle somewhat differently than it does on pavement. You should also be aware that while Honda MUV's controls are similar to those in cars, driving on paved surfaces will also feel different.
Vehicle Design The Honda MUV handles somewhat differently from on-highway vehicles due in part to features that allow it to perform its role as an off-highway utility vehicle. For example, Honda MUV has a higher center of gravity than cars designed for use only on pavement. It is also equipped with large low-pressure tires that allow good traction in sand, loose dirt, wet grass and other low-traction surfaces.
These advantages come at some cost. Because your vehicle is taller and rides higher off the ground, it can more easily tip or roll over if you make abrupt turns or drive on sloped terrain.
Off-highway Environments Driving on private property, or in approved off-highway areas, means you leave a generally predictable and orderly world behind. You wonʼt find lane markers or traffic signals, and no one will be there to warn you of trouble ahead. Itʼs up to you to assess situations and drive within limits. The terrain has limits (it may be too steep or bumpy, for example). The vehicle has limits (e.g., traction, stability, and power). And you may be limited by lack of experience.
Driving Guidelines
59
Basic Operation & Driving Guidelines
Surface Considerations The kind of surface you drive on can have important effects on how your vehicle handles. For example, on loose or soft surfaces youʼll need more time and distance to accelerate, turn, or brake to a stop.
Avoid any sudden sharp turn, particularly on pavement and other hard surfaces. And always slow down after moving from one type of surface to another until you get accustomed to how your vehicle handles.
Reading the Terrain Because visual information comes in unpredictable ways off-road, you need to stay alert, constantly survey the terrain, and go slow enough to analyze situations and make good decisions.
As your eyes search the terrain ahead, watch for changes in surface conditions. One minute you can be on firm soil and the next in soft sand or deep mud. A path can quickly change from level to bumpy, slope at a dangerous angle, or disappear in a drop-off. Always keep your eyes open for holes, washouts, or obstacles that could upset or damage the vehicle.
Controlling Speed Whether you travel off-road or on pavement, the general rule is to keep your speed low. Of course, youʼll need enough speed to keep moving forward, but too much speed leads to problems.
When driving off-road at higher speeds, you have less time to read the terrain and make good decisions. The drive can also be more bumpy, and thereʼs a greater chance of the vehicle sliding if you brake or turn quickly on wet soil, gravel, or another slippery surface. Never go faster than conditions allow.
Driving Guidelines
60
Basic Operation & Driving Guidelines
Driving with Cargo or Pulling a Trailer The added weight of carrying cargo or pulling a trailer will affect how your vehicle accelerates, brakes, and handles. The added weight and length of a trailer will affect your directional control.
Please follow these guidelines whenever you carry cargo or pull a trailer:
• Do not exceed the cargo limit and towing limits (see page 47 for
loading cargo and page 49 for towing a trailer).
• Keep speed low, particularly when driving on hills.
• Allow extra distance to accelerate and slow or stop.
• Do not drive across a steep slope with a trailer.
Making Turns The basic turning technique for Honda MUV is to drive at low speed and gradually adjust the amount of steering to suit the surface. Do not make sudden sharp turns, either off-road or on pavement.
If your vehicle ever skids sideways during a turn, steer in the direction of the skid. Also, avoid hard braking or accelerating until you have regained directional control.
Braking The best off-road braking technique is to gently step down on the brake pedal, then increase pressure as more braking is needed. Light braking may be all you need on soft surfaces, such as sand or loose dirt. Avoid hard braking on any surface.
Basic Driving
Driving Guidelines
61
Basic Operation & Driving Guidelines
Driving on Hills
Hills present some of the greatest challenges and hazards, especially if you are carrying cargo or pulling a trailer. If you are new to off-road driving, start with gentle inclines, take time to learn how your vehicle handles on slopes, and read the information that follows.
Even if you have previous off-road driving experience, the guidelines below should serve as important reminders.
Approaching a Hill When you approach a hill, you need to decide whether it is one that you and your vehicle can handle. For example, ask yourself:
• Is the hill too steep? Is the incline constant, or are there places where it
gets suddenly steeper? If you run out of power, you may not be able to continue forward.
• Is there enough traction for you to make it to the top without spinning
the wheels or sliding backwards?
• Are there obstacles, such as rocks or ruts, that could upset your vehicle
and make it roll over?
• If there is no safe predetermined path, can you drive straight up the
hill without turning?
• Do you know what is on the other side of the hill?
If you do not know the answers to these questions before beginning an ascent, you should stop and walk up the hill to find out.
Driving Guidelines
62
Basic Operation & Driving Guidelines
Driving Up a Hill If you decide that it is safe to drive your Honda MUV up a hill:
• Select an appropriate drive mode for the hill.
• Approach the hill with enough speed to smoothly start up the hill.
• Maintain a steady speed as you climb the hill.
• Reduce speed as you approach the top, and watch for other vehicles
that may be approaching the top from the other side of the hill.
If You Stall Going Up a Hill If a hill is steeper than you expected, traction is poor, or you donʼt maintain sufficient speed, you may begin to stall. If that happens:
• Stop the vehicle and set the parking brake.
• If you have a passenger, you may want to have them get out and move
away from the vehicle.
• If you are headed straight up the hill, shift into reverse, release the
parking brake, and slowly back straight down the hill, using the brake pedal to control speed.
Driving Down a Hill Before driving down a hill, as with driving up a hill, you need to evaluate whether you can make it safely to the bottom and away from the slope. Ask yourself:
• Is the hill too steep to maintain speed and steering control?
• Is the surface too rough or too slippery?
• Can you drive straight down without turning?
• Is there a safe exit when you reach the bottom of the hill?
Driving Guidelines
63
Basic Operation & Driving Guidelines
If you decide it is safe to drive down a hill:
• Hold the steering wheel firmly and drive straight back down the hill.
• Gently apply the brakes to help control speed, but do not ride the
brakes.
Crossing a Hill Before traversing a hill, consider these facts:
• A hill that you can drive straight up or down can be too steep to drive
across.
• When you drive straight up or down a slope, the length of the
wheelbase reduces the chance of tipping over backward or forward, but when you drive across a slope, the vehicleʼs narrower track and higher center of gravity increases the chance of tipping or rolling over.
• If you drive across a slope and an uphill wheel hits a bump, or a
downhill wheel drops into a hole, your vehicle will tip downward even more.
If you canʼt clearly see all terrain conditions (good traction, no bumps, holes or other obstacles, etc.), stop and walk the slope before you drive on it. If you have any doubt whether you can safely drive across a slope, donʼt do it. Find another route.
Avoiding Obstacles When driving off-road, always watch for bumps, pot holes, rain ruts and other obstacles. Large bumps and holes can bounce you around and cause you to lose control or get stuck. Slow down whenever you drive on rough terrain.
Driving Guidelines
64
Basic Operation & Driving Guidelines
Before driving through water, stop and make sure that:
• The water is not more than about 10 inches (25 cm) deep.
• The water is not flowing too fast. Deep rushing water can sweep you
downstream. Even very shallow rushing water can wash the ground from under your tires and cause you to lose traction and possibly roll over.
• Both banks have gradual slopes and good traction, so you can enter the
stream and exit safely.
• The surface under the water appears to provide good traction.
Remember, the water may hide hazards, such as rocks, holes, mud, or slippery vegetation.
If you decide you can safely cross the water:
• Proceed at a slow, steady speed.
• Watch for submerged obstacles, including slippery rocks and holes.
• Avoid getting the spark plug or air cleaner wet, as this would cause the
engine to stop.
If you drive your Honda MUV at night, always drive slower and more cautiously than you would in daylight. Also remember to lower your headlight beam if another vehicle comes toward you (see page 18).
Driving Through Water
Driving at Night
Driving Guidelines
65
Servicing Your Honda
To help keep your Honda MUV in good shape, this section includes a Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. Youʼll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good.
For information about replacing fuses, see page 176.
For information about the exhaust emission and noise requirements of the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment Canada (EC), see page 193.
USA Only
Maintenance, replacement or repair of the emission control devices and systems may be performed by any off-road utility vehicle repair establishment or individual using parts that are ʻʻcertifiedʼʼ to EPA standards.
Before You Service Your Honda
The Importance of Maintenance ........................................................... 67
Maintenance Safety ............................................................................... 68
Important Safety Precautions ........................................................... 69
Maintenance Schedule .......................................................................... 70
Maintenance Record ............................................................................. 74
Service Preparations
Maintenance Component Locations ..................................................... 75
Tool Kit ................................................................................................. 80
Ownerʼs Manual Storage ....................................................................... 81
Front Hood ............................................................................................ 82
Seat Removal ........................................................................................ 83
Jack Up Point & Support Point ............................................................. 84
(contʼd)
Servicing Your Honda
66
Servicing Your Honda
Service Procedures
Fluids, Filters & Lubricants
Fuel ....................................................................................................... 85
Engine Oil & Filter ............................................................................... 88
Front Differential Oil ............................................................................ 99
Rear Differential Oil ........................................................................... 101
Coolant ................................................................................................ 103
Air Cleaner .......................................................................................... 108
Lubrication .......................................................................................... 113
Engine
Accelerator Pedal ................................................................................ 118
Spark Plug ........................................................................................... 120
Spark Arrester ..................................................................................... 123
Exhaust System ................................................................................... 125
Chassis
Brakes ................................................................................................. 126
Tires .................................................................................................... 134
Wheels ................................................................................................. 142
Driveshaft Boots ................................................................................. 143
Electrical
Battery ................................................................................................ 144
Appearance Care ................................................................................ 149
Servicing Your Honda
67
Servicing Your Honda
A well-maintained Honda MUV is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Careful pre-drive inspections and good maintenance are especially important because your Honda MUV is designed to be driven over rough off-road terrain.
To help you properly care for your Honda MUV, this section of the manual provides a Maintenance Schedule. The service intervals in this schedule are based on average operation conditions.
Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair.
If your Honda MUV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
Improperly maintaining this Honda MUV or failing to correct a problem before you drive can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this ownerʼs manual.
The Importance of Maintenance
68
Servicing Your Honda
This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your Honda MUV.
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.
Always follow the procedures and precautions in this ownerʼs manual.
Maintenance Safety
69
Servicing Your Honda
Important Safety Precautions
• Make sure the engine is off before you begin any maintenance or
repairs. This will help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust.
Be sure there is
adequate ventilation whenever you operate the engine.
Burns from hot parts.
Let the engine and exhaust system cool before
touching.
Injury from moving parts.
Do not run the engine unless instructed to
do so.
• Read the instructions before you begin, and make sure you have the
tools and skills required.
• To reduce the possibility of a fire or explosion, be careful when
working around gasoline. Use only non-flammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.
Remember that your Honda dealer knows your Honda MUV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement. If you have the tools and skills required for additional maintenance jobs, you can purchase an official Honda Service Manual (page 200).
Maintenance Safety
70
Servicing Your Honda
The required Maintenance Schedule that follows specifies how often you should have your Honda MUV serviced, and what things need attention. It is essential to have your Honda MUV serviced as scheduled to maintain safe, dependable performance, and proper emission control.
The service intervals in this Maintenance Schedule are based on average driving conditions. Some items will need more frequent service if you drive in unusually wet or dusty areas or at full throttle. Consult your Honda dealer for recommendations applicable to your individual needs and use.
Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools. Procedures for these items are provided in this manual. Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment. Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase (page 200).
If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your Honda MUV best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only Honda Genuine Parts or their equivalents for repair or replacement to ensure the best quality and reliability.
Maintenance Schedule
71
Servicing Your Honda
Perform the pre-drive inspection (page 44) and owner maintenance in this section at each scheduled maintenance period.
Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked * and **) may require more technical information and tools. Consult your Honda dealer.
* Should be serviced by your Honda dealer, unless you have the
proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 200).
** In the interest of safety, we recommend these items be serviced
only by your Honda dealer.
Summary of Maintenance Schedule Notes:
NOTES: Note 1 Service more frequently when operating in dusty areas, sand or
snow.
Note 2 Service more frequently when operated in muddy, very wet
conditions, or freezing temperatures. Note 3 Service more frequently when operated in muddy conditions. Note 4 Check the underbody whenever the under guard has been hit.
Maintenance Schedule
72
Servicing Your Honda
* Should be serviced by your Honda dealer, unless you have the
proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 200).
Note 1 Service more frequently when operating in dusty areas, sand or
snow. Note 2 Service more frequently when operated in muddy, very wet
conditions, or freezing temperatures. Note 3 Service more frequently when operated in muddy conditions.
Service the items listed at the indicated distance (or time, if given).
Initial
Regular maintenance interval
maintenance
FREQUENCY ×100 mi 1 6 12 18 24 30 36
Note
Refer
to
page
(Whichever comes first) ×100 km 1.5 10 20 30 40 50 60
ITEMS
Hours 20 100 200 300 400 500 600
Month 1 12
Check engine oil and coolant Check oil and coolant at fuel stop
91,104 Check tires Check inflation and condition once a month 135 Check brake fluid Check fluid level once a month 127 Replace engine oil and oil filter 93
Inspect valve clearance
Every 600 miles (1,000 km) or 100 operating hours, otherwise adjust only if noisy
Clean spark arrester
Every 600 miles (1,000 km) or 100 operating hours, whichever comes first
123 Clean air cleaner elements 1 109 Check air cleaner housing drain tube
2 112
Check spark plug 120
Inspect idle speed
Check fuel lines and connections
Check front and rear brakes
3 126
Check front and rear differential oil
99,101
Maintenance Schedule
73
Servicing Your Honda
* Should be serviced by your Honda dealer, unless you have the
proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 200).
** In the interest of safety, we recommend these items be serviced
only by your Honda dealer.
Note 4 Check the underbody whenever the under guard has been hit.
Service the items listed at the indicated distance (or time, if given).
Initial
Regular maintenance interval
maintenance
FREQUENCY ×100 mi 1 6 12 18 24 30 36
Note
Refer
to
page
(Whichever comes first) ×100 km 1.5 10 20 30 40 50 60
ITEMS
Hours 20 100 200 300 400 500 600 Month 1 12
Lubricate all hinges, latches, and pivots
113 Inspect the following items:
**
Suspension components Wheels 142 Driveshaft boots 143 Accelerator and brake pedals
118,131 Brake light switch 133 Exhaust system 125 Battery terminal condition 146
Rotate tires
Recommend 1,800 miles (3,000 km) Depending on tire wear condition
141
Check parking brake adjustment
Inspect the following items:
**
Tie-rod ends
Steering gearbox and boots
Brake hoses and lines
MUV underbody 4 Replace the following items: Front and rear differential oil
Every 2 years (regardless of mileage)
100,102
Engine coolant 106
Brake fluid
Maintenance Schedule
74
Servicing Your Honda
Keeping an accurate maintenance record will help ensure that your Honda MUV is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the Honda MUV is sold, these receipts should be transferred with the Honda MUV to the new owner. Make sure whoever performs the maintenance completes this record. All scheduled maintenance, including the 100-mile (150 km) or 20 hours or 1-month initial maintenance, is considered a normal owner operating cost and will be charged for by your dealer. Use the space under Notes to record anything you want to remind yourself about or mention to your dealer.
Miles (km) or hours
ODO or HOUR
Date Performed
By:
Notes
100 (150) or 20 600 (1,000) or 100 1,200 (2,000) or 200 1,800 (3,000) or 300 2,400 (4,000) or 400 3,000 (5,000) or 500 3,600 (6,000) or 600 4,200 (7,000) or 700 4,800 (8,000) or 800
Maintenance Record
75
Servicing Your Honda
Maintenance Component Locations
Indicates something apparent. Indicates something concealed.
tool kit (page 80)
brake pedal (page 131)
accelerator pedal (page 118)
parking brake lever (page 132)
engine oil dipstick engine oil filler cap (page 91, 92)
seat (page 83)
seat (page 83)
spark plug (page 120)
engine oil filter (page 93)
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Servicing Your Honda
Maintenance Component Locations
Indicates something apparent. Indicates something concealed.
fuel filler cap (page 86)
ownerʼs manual (page 81)
coolant reserve tank (page 104)
front differential oil filler cap front differential oil drain bolt (page 99, 100)
front hood (page 82)
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Servicing Your Honda
Maintenance Component Locations
air cleaner (page 109)
engine oil drain bolt (page 93)
rear differential oil filler cap rear differential oil drain bolt (page 101, 102)
air cleaner housing drain tube (page 112)
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Servicing Your Honda
Maintenance Component Locations
battery (page 146) fuse box (page 177)
brake light switch (page 133)
driveshaft boots (page 143)
front brake caliper (page 130)
brake fluid reservoir tank (page 127)
Indicates something apparent. Indicates something concealed.
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Servicing Your Honda
Maintenance Component Locations
rear brake caliper (page 130)
driveshaft boots (page 143)
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Servicing Your Honda
The tool kit is stored in the tool kit compartment under the driverʼs seat.
To access the tool kit, open the left door (page 23), left side net (page
25) and remove the left seat (page 83), and then remove the rubber dust cover.
An optional, larger tool kit may be available. Check with your Honda dealerʼs parts department.
Tool Kit
UNDER LEFT SEAT
tool kit compartmenttool kit
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Servicing Your Honda
Your Honda MUV provides storage for the ownerʼs manual so youʼll have it with you for easy reference. Store your ownerʼs manual in the storage compartment on inside of the battery box cover.
1. Open the front hood (page 82).
2. Remove the battery box cover.
3. Open the ownerʼs manual storage cover.
The ownerʼs manual should be stored in the plastic bag.
Be careful not to flood this area when washing your Honda MUV.
Ownerʼs Manual Storage
UNDER FRONT HOOD
ownerʼs manual storage
battery box cover
ownerʼs manual
plastic bag
ownerʼs manual storage cover
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Servicing Your Honda
Refer to
Safety Precautions
on page 69.
The front hood must be opened for battery maintenance, fuse maintenance, access to the ownerʼs manual, to lubricate the front hood pivot, drive mode select lever pivot and shift lever pivot, to check the brake fluid level, brakelight switch adjustment and throttle cable adjustment, and to check the coolant level.
Open
1. Unhook the front hood band.
2. Lift the front hood.
Close
1. Close the front hood and prongs into the console cover.
2. Press down on the front hood until the hood lock plate fits into the console cover frame.
3. Hook the front hood band securely.
Front Hood
UNHOOK
front hood band
LIFT IT
front hood
CLOSE THE FRONT HOOD
prongs
console cover
hood lock plate
console cover frame
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Servicing Your Honda
Refer to
Safety Precautions
on page 69.
The seat must be removed for spark plug maintenance, to check the engine oil level, to add engine oil, to change the engine oil filter, and to access the tool kit. The right and left seats can be removed in the same manner.
Removal
1. Open the door (page 23) and side net (page 25).
2. Pull the seat latch at the front of the seat.
3. Slide the seat slightly forward and lift it.
Installation
1. Insert the prongs into the frame.
2. Press down on the seat until it locks.
3. Close the side net and door.
Seat Removal
prongs
seat latch
seat
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Servicing Your Honda
Jack Up Point & Support Point
Refer to
Safety Precautions
on page 69.
When jacking up and supporting this vehicle, the following jack-up points and support points should be used.
When using the jack, always abide by the following instructions. ・ Do not leave the engine running. ・ Set the parking brake securely. ・ Use only on a firm level surface. ・ Place the jack only at the specified jack-up point. ・ Do not leave any person or cargo in the vehicle. ・ Do not place any object above or under the jack.
The vehicle can easily roll off the jack, seriously injuring anyone underneath. Follow the directions for changing a tire exactly, and never get under the vehicle when it is supported only by the jack.
FRONT
support point
jack up point
support point
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Servicing Your Honda
Refer to
Safety Precautions
on page 69.
We recommend that you use unleaded fuel because it produces fewer engine deposits and extends the life of exhaust system components.
Your engine is designed to use any gasoline that has a pump octane number of 86 or higher. Gasoline pumps at service stations normally display the pump octane number. For information on the use of oxygenated fuels, see page 197.
Use of lower octane gasoline can cause persistent ʻʻpingingʼʼ or ʻʻspark knockʼʼ (a loud rapping noise) which, if severe, can lead to engine damage. Light pinging experienced while operating under a heavy load, such as climbing a hill, is no cause for concern.
If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer.
Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.
type unleaded
pump octane number 86 (or higher)
Fuel Recommendation
Fuel
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Servicing Your Honda
Fuel tank capacity:
7.93 US gal (30.0ℓ)
The tank should be refilled as soon as possible when the Fuel indicator light turns on.
Refer to
Safety Precautions
on page 69.
Fuel Capacity
Refueling Procedure
Fuel
RIGHT SIDE
fuel filler cap
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Servicing Your Honda
1. To open the fuel fill cap, turn it counterclockwise.
2. Add fuel until the level reaches the bottom of the filler neck. Avoid over filling the tank. There should be no fuel in the filler neck.
3. After refueling, turn the fuel fill cap clockwise until it clicks.
If you replace the fuel fill cap, use only a Honda Genuine replacement part.
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
• Stop the engine and keep heat, sparks and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
Fuel
OPEN THE FUEL FILL CAP
ADD FUEL
filler cap
filler neck
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Servicing Your Honda
Engine Oil & Filter
Engine oil quality is a major factor that affects both the performance and the service life of the engine.
Using the proper oil (page 89) and filter, and regularly checking, adding, and changing oil will help extend your engineʼs life. Even the best oil wears out. Changing oil helps get rid of dirt and deposits in the engine. Operating the engine with old or dirty oil can damage your engine. Running the engine with insufficient oil can cause serious damage to the engine and transmission.
Change the engine oil as specified in the maintenance schedule on page 72. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.
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Servicing Your Honda
Engine Oil & Filter
Oil Recommendation
* Suggested oils are equal in performance to SJ oils that are not labeled
as energy conserving on the circular API service label.
• Your Honda MUV does not need oil additives. Use the recommended oil.
• Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation.
• Do not use API SH or higher oils displaying a circular API ʻʻenergy conservingʼʼ service label on the container. They may affect lubrication and clutch performance.
• Do not use non-detergent, vegetable, or castor based racing oils.
API classification
SG or higher except oils labeled as energy conserving on the
circular API service label viscosity (weight) SAE 10W-30 JASO T 903 standard MA suggested oil *
Pro Honda GN4 4-stroke oil (USA
& Canada), or Honda 4-stroke oil
(Canada only), or an equivalent
motorcycle oil.
NOT RECOMMENDED OK
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Servicing Your Honda
Engine Oil & Filter
Other viscosities shown in the following chart may be used when the average temperature in your driving area is within the indicated range.
JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification.
(1) code number of the sales company of the oil (2) oil classification
(1)
(2)
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Servicing Your Honda
Engine Oil & Filter
Checking & Adding Oil
Refer to
Safety Precautions
on page 69.
Check the engine oil level each day before operating your Honda MUV and add, if needed.
1. Park your Honda MUV on a firm, level surface.
2. Start the engine in a well-ventilated area and let it idle for 35 minutes. Stop the engine and wait 23 minutes.
3. Remove the left seat (page 83) and rubber dust cover.
4. Remove the dipstick from the front crankcase cover and wipe it clean.
5. Insert the dipstick without screwing it in, then remove the dipstick and check the oil level. The oil level should be between the upper level mark and the lower level mark on the dipstick.
upper lower
rubber dust cover
dipstick
UNDER LEFT SEAT
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