Hobart HC24EA5 Owner’s Manual

MODEL HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
ML-136049 HC24EA3 208/240 V. 8.5KW BASIC ML-136050 HC24EA3 480 V. 9.25KW PRO
ML-136051 HC24EA3 480 V. 8.5KW BASIC
ML-136052 HC24EA5 208/240 V. 15KW BASIC ML-136053 HC24EA5 480 V. 15.75KW PRO
ML-136054 HC24EA5 480 V. 15KW BASIC
701 S. RIDGE AVENUE
TROY, OHIO 45374-0001
1-888-4HOBART
www.hobartcorp.com
F-35432 (June 2006)
HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL THIS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
© HOBART, 2006
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
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HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY....................................................................................................... 2
INTRODUCTION .................................................................................................................................... 5
GENERAL ......................................................................................................................................... 5
INSTALLATION ................................................................................................................................. 5
UNPACKING ..................................................................................................................................... 5
INSTALLATION CODES AND STANDARDS ................................................................................. 5
LOCATION ........................................................................................................................................ 6
LEVELING FEET .............................................................................................................................. 6
LEVELING ......................................................................................................................................... 6
ANCHORING STEAMER ................................................................................................................. 6
STACKING STAND .......................................................................................................................... 6
ELECTRICAL CONNECTION ......................................................................................................... 7
PLUMBING CONNECTIONS ........................................................................................................... 8
Water Requirements ................................................................................................................. 8
Water Treatment ........................................................................................................................ 8
Water Supply Connection.......................................................................................................... 8
DRAIN CONNECTIONS .................................................................................................................. 8
VENT HOOD .................................................................................................................................... 9
OPERATION .........................................................................................................................................10
CONTROLS ....................................................................................................................................10
Drain Handle (Basic model) .....................................................................................................10
Main Power Switch Light (Professional model) ......................................................................10
Ready Light (Professional model)............................................................................................10
Cooking Light (Professional model) ......................................................................................... 10
Timer ..........................................................................................................................................10
START UP (BASIC MODEL) ..........................................................................................................10
OPERATION .............................................................................................................................11
Drain Handle ........................................................................................................................11
Timer ....................................................................................................................................11
PREHEATING ............................................................................................................................11
STEAMING .................................................................................................................................11
SHUTDOWN .............................................................................................................................11
EXTENDED SHUTDOWN ........................................................................................................11
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HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
TABLE OF CONTENTS (CONTINUED)
START UP (PROFESSIONAL MODEL) ........................................................................................ 11
OPERATION ............................................................................................................................. 12
Main Power Switch Light (Professional model) .................................................................12
Timer ....................................................................................................................................12
Ready Light ..........................................................................................................................12
Cooking Light ....................................................................................................................... 12
PREHEATING ............................................................................................................................12
STEAMING .................................................................................................................................12
SHUTDOWN ............................................................................................................................. 12
EXTENDED SHUTDOWN ........................................................................................................12
CLEANING .............................................................................................................................................13
COOKING COMPARTMENT DRAIN ..............................................................................................13
DRAINING GENERATOR ...............................................................................................................13
COMPARTMENT .............................................................................................................................13
DOOR GASKET .............................................................................................................................. 13
LEAVE COMPARTMENT DOOR OPEN ....................................................................................... 13
GUIDELINES FOR MAINTAINING STAINLESS STEEL SURFACES ........................................... 13
MAINTENANCE ..................................................................................................................................... 15
WATER TREATMENT SYSTEM .................................................................................................... 15
REMOVAL OF LIME SCALE DEPOSITS ...................................................................................... 15
Professional model ...................................................................................................................15
Basic model ............................................................................................................................... 16
DOOR GASKET .............................................................................................................................. 17
DRAINING THE GENERATOR .......................................................................................................17
COOKING HINTS ..................................................................................................................................18
PREPARATION ...............................................................................................................................18
Frozen Food Items....................................................................................................................18
Acceptable Pan Sizes ..............................................................................................................18
COOKING GUIDELINES .................................................................................................................18
PRODUCTS TO BE COOKED IN SOLID PANS ..........................................................................19
PRODUCTS TO BE COOKED IN PERFORATED PANS ...........................................................20
TROUBLESHOOTING .......................................................................................................................... 22
SERVICE AND PARTS INFORMATION ..............................................................................................23
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HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS

INTRODUCTION

GENERAL
Hobart convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
The HC24EA3 and HC24EA5 convection steamers are single compartment, electric, pressureless steam cookers with an internal electric steam generator that maintains water temperature at approximately 195°F. The HC24EA3 is rated 8.5 KW (Basic model), and
9.25 KW (Professional model). The HC24EA5 is rated 15 KW (Basic) and 15.75 KW (Professional).
Model HC24EA3 can accommodate three 2 1/2" deep (6.4 cm) steam pans. Model HC24EA5 can accommodate five 2 1/2"deep (6.4 cm) steam pans. The HC24EA3 and HC24EA5 electric convection steamers are designed for cooking vegetables, eggs, and other foods, in commercial kitchens. The steamer has a 0 to 60 minute timer. The steamers are designed for countertop installation.
UNPACKING
This steamer was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage. If steamer damage is found, save the packaging material and contact the carrier within 15 days of delivery.
INSTALLATION CODES AND
STANDARDS
In the United States, the Hobart steamer must be installed in accordance with:
1. State and local codes.
2. National Electrical Code (ANSI/NFPA No.70, latest edition) available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
3. Vapor Removal from Cooking Equipment, (NFPA-96, latest edition) available from NFPA.
In Canada, the Hobart steamer must be installed in accordance with:
INSTALLATION
Before installing, verify that the electrical supply agrees with the specifications on the data plate located on the back panel. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer or Hobart immediately.
This unit is shipped pre wired for 208/60/3. 240v & single phase operation require changes to the heater connection 240/60/3, 240/60/1 and 208/ 60/1. This unit will operate at 60Hz or 50Hz.
1. Local codes.
2. Canadian Electrical Code (CSA C22.2 No.3, latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
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HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
LOCATION
Allow space for plumbing and electrical connections. Minimum clearance is 6" (15.2 cm) on the back for proper air circulation. Allow adequate access for operating and servicing the steamer (36" at the front of the steamer, 15" (38 cm) above the steamer and 18" (45.7 cm) on right side of steamer).
LEVELING FEET
This steamer is shipped with four 2" leveling feet. Optional 4" leveling feet are available. The 2" feet can be removed and the optional 4" feet can be threaded into holes on the bottom of the unit.
LEVELING
Using a spirit level in the bottom of the steamer, adjust the leveling feet or the feet on the adjustable legs to level the steamer side to side with a slight tilt front to back to allow for proper cavity draining. After the drain is connected, check for level by pouring water onto the floor of the compartment. All water should drain through the opening at the back of the compartment cavity.
ANCHORING STEAMER
1. Place steamer in the desired location on the countertop and mark four corners. Remove the steamer and drill 1/2" holes as indicated in Figure 1.
2. Apply a bead of RTV or other NSF approved sealant around the bottom edge of the steamer. If anchoring the steamer, this bottom seal is necessary to meet NSF requirements.
3. Set steamer on countertop and bolt down securely with 3/8 -16 bolts (not supplied).
Note: Steamer must be installed level side to side with a slight tilt front to back to allow for proper draining.
Figure 1.
STACKING STAND
Instruction to install convection steamers on stacking stand are included with the stacking stand.
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ELECTRICAL CONNECTION
HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
WARNING: ELECTRICAL AND GROUNDING
CONNECTIONS MUST COMPLY WITH AP­PLICABLE PORTIONS ELECTRICAL
CODE AND/OR OTHER LOCAL
OF THE NATIONAL
The wiring diagram is located on the right side panel as you face the steamer. This steamer is hard wired.
ELECTRICAL CODES.
Total Volts Hz Ph KW Per Phase Rated Amps Circuit Fuse
KW
L1-L2 L2-L3 L3-L1 L1 L2 L3
8.5 208 50/60 1 40.87 60 60
8.5 240 50/60 1 35.42 50 50
8.5 208 50/60 3 4.25 2.12 2.12 26.54 26.54 17.70 35 35
8.5 240 50/60 3 2.83 2.83 2.83 20.50 20.50 20.50 30 30
8.5 480 50/60 3 2.83 2.83 2.83 10.30 10.30 10.30 15 15
9.25 208 50/60 1 43.57 60 60
3-Phase Amps per Line
Single Size Size Phase Amps** or
Circuit
Breaker
(Amps)
Size*
9.25 240 50/60 1 38.54 50 50
9.25 208 50/60 3 4.25 2.69 2.12 26.54 28.88 20.04 40 40
9.25 240 50/60 3 2.83 3.58 2.83 20.45 23.15 23.15 30 30
9.25 480 50/60 3 2.83 3.58 2.83 10.21 11.57 11.57 15 15
15 208 50/60 1 72.12 90 90
15 240 50/60 1 62.50 75 75
15 208 50/60 3 7.50 3.75 3.75 46.84 46.84 31.23 60 60
15 240 50/60 3 5.00 5.00 5.00 36.08 36.08 36.08 50 50
15 480 50/60 3 5.00 5.00 5.00 18.04 18.04 18.04 25 25
15.75 208 50/60 1 74.82 95 95
15.75 240 50/60 1 65.63 85 85
15.75 208 50/60 3 7.50 4.31 3.75 46.84 49.18 33.57 65 65
15.75 240 50/60 3 5.00 5.75 5.00 36.08 38.79 38.79 50 50
15.75 480 50/60 3 5.00 5.75 5.00 18.04 19.40 19.40 25 25
2002 National Electric Code
*Dual Element Time-Delay Fuse or Inverse Time Circuit Breaker
** Circuit Size (minimum) & Fuse/Circuit Breaker Size (maximum) compiled in accordance with the
National Electrical Code (ANSI/NFPA 70), 2002 Edition.
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HC24EA SERIES ELECTRIC COUNTERTOP CONVECTION STEAMERS
PLUMBING CONNECTIONS
WARNING: PLUMBING CONNECTIONS MUST
COMPLY WITH APPLICABLE SANITARY, SAFETY AND PLUMBING CODES.
Water Requirements
Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life. Water conditions vary from one location to another. Ask your municipal water supplier for details about your local water supply prior to installation. Presence of sediment, silica, excess chlorides or other dissolved solids may lead to a recommendation for alternate form(s) of water treatment. Test the water with the test strip included with the steamer. Other factors affecting steam generation are iron content, amount of chloridation and dissolved gases.
If the water supply fails to meet these standards, it will be necessary to install a water conditioner on the generator water feed. The use of strainers or filters will not remove minerals from the water.
Water Supply Connection
Connect the treated cold water supply line to the 3/4" (19 mm) (male hose thread) inlet. Connect the untreated cold water supply line to the 3/4" (19 mm) (male hose thread) inlet marked UNTREATED WATER.
A water treatment system is recommended for the water supply line going to the treated water inlet. Follow the recommendations for use and installation instructions shipped with the water filter. If a water treatment system is not installed, the steam generator warranty may be limited.
A manual shutoff valve must be provided in a convenient location near the steamer.
Water Treatment
A local water treatment specialist should be consulted before installation of steam generating equipment.
Supply Pressure 20 - 60 psig
Hardness* No more than 3 grains
Silica less than 13 ppm
Total Chlorine less than 4.0 ppm
PH range 6.5 - 8
Undissolved Solids less than 5 microns
*17.1 ppm = 1 grain of hardness
DRAIN CONNECTIONS
The drain connection (Figure 2) must be 1 1/2" (38 mm) down, preferably with one elbow only, maximum length of 6' and piped to an open gap type drain.
CAUTION: In order to avoid any back pressure in the steamer, do not make a solid connection to any drain. FAILURE TO DO SO CAN DAMAGE THE STEAMER AND VOIDS THE WARRANTY.
A vent must be installed to avoid creating a vacuum or pressure in the cooking chamber.
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