Hobart 4822 User Manual [en, de, fr]

MODEL

4822

ML-136127

INSTALLATION AND OPERATION MANUAL

MANUEL D’INSTALLATION ET D’UTILISATION

INSTALLATIONS UND BEDIENUNGSANLEITUNG

FORM 35110 (7/05)

ENGLISH / CONTENTS

4822 CE Chopper

Safety Information 1.0 1 Safety Guidelines 1.1 2 Warning Symbols 1.2 2 Liability 1.3 3 Foreword 2.0 3 General Information 3.0 3 Caring for Our Environment 4.0 3 Packaging Materials 4.1 3 Disposal of Your Old Appliance 4.2 4 Chopper Dimensions 5.0 4 Technical Information. Table 1 6.0 5 Installation 7.0 5 Unpacking 7.1 5 Location 7.2 6 Electrical Installation 7.3 6 Electrical Connection 7.4 6 Commissioning and Operating Instructions 8.0 7 Operator Training 8.1 7 Using for the First Time 8.2 7 Component Identification. Figure 1 8.3 7 Assembly 8.4 8 Operation 9.0 8 Controls 9.1 8 Chopping 9.2 8 Cleaning 10.0 9 Maintenance 11.0 10 Fault Finding 12.0 11 Recommended Spares 13.0 12 Notes 14.0 13 Service Information and Addresses 15.0 14

Section Page

1.0

The procedures and precautions contained in this manual are understood to apply to the machinery only when it is used in the prescribed manner. If the machinery is used other than in the recommended manner, the operator will be responsible for his/her own safety and for the safety of the other persons who may be involved.

SAFETY INFORMATION

The information in this manual has been prepared to assist the operator to understand, maintain, and operate the chopper. In order to prevent accidents, read, understand and follow all the precautions and warnings contained in this manual before installation or operating for the first time. This manual must be studied to obtain a clear understanding of the chopper and its capabilities.

1.1 SAFETY GUIDELINES

• Do not hose or pressure clean this appliance. It is vital to adhere to the cleaning instructions detailed in this manual.

• Do not remove any covers or loosen any fittings whilst the machine is operating.

• Ensure this manual is kept in an easily accessible place for future reference near the chopper.

• All operators must be trained in the safe operation of the chopper and its components.

• Ensure the electrical supply has been isolated before attempting to service or move the chopper.

• Rotating machinery and electricity are potentially hazardous and may cause injury if sufficient precautions are not taken prior to operating or servicing the machine.

• Always have your chopper and attachments regularly serviced; at least twice a year, depending on frequency of use.

1.2 WARNING SYMBOLS

To identify the safety messages in this manual, the following symbols have been used

The “Warning" symbol is found primarily where the corresponding information is important for the safe use of the machinery.

The “Electrical Hazard” symbol is used when there are risks of an electrical nature. Prior to servicing the machinery, always disconnect the power cable from the mains supply.

1.3 LIABILITY

Installations and repairs which are not carried out by Authorized technicians or the use of other than original spare parts, and any technical alterations to the machine, may affect the warranty set out in the standard conditions of sale.

2.0 FOREWORD

Hobart reserves the right to alter the design of their products without prior notice. Whilst every effort is made to ensure this publication reflects the latest design, the Company cannot guarantee full compliance. Take pride in your 4822 Chopper - keep it clean and in good mechanical and electrical condition.

3.0 GENERAL INFORMATION.

The information and instructions contained in this manual may not cover all details or variations in the equipment, not provide for every eventuality to arise with installation, operation, or maintenance. If additional information is required, please contact your local Hobart office.

The Model 4822 Chopper has a .93 kw (1.25 hp) electric motor. The 4822 will grind meat at a rate of 7.25 kg per minute (16 pounds), first cut through a plate with 3 mm (1/8 inch) diameter holes.

The machine is rated to operate on 230 volts/ 50 hertz/ 1 phase electrical supply. The chopper is fitted with a "no volt release" safety feature to prevent automatic restarting after a supply failure or disconnection from the mains.

4.0

CARING FOR OUR ENVIRONMENT

4.1 PACKAGING MATERIAL

The pallet and protective polyethylene packing film have been selected from materials that are environmentally friendly for disposal or can be recycled. Instead of throwing them away, please ensure they are recycled.

4.2 DISPOSAL OF YOUR OLD APPLIANCE

Old appliances contain materials that can be recycled. Please contact your local waste collection centre; scrap merchant or local Hobart office about potential recycling schemes.

5.0

CHOPPER DIMENSIONS

6.0 TABLE 1 TECHNICAL INFORMATION

Description Units 4822

Motor power kW (hp) .93 (1.25) Maximum speed of rotating part (50Hz) rpm 1425 Nominal electrical supply Volts/Hz

/ph Full load current at above voltage Amps 7.4 Locked rotor current at above voltage Amps 41.8 Recommended fuse size amps 10 Minimum ambient temperature Maximum ambient temperature Attachment hub drive size -- # 22 Chopper weight (body only) Kg (Lbs) 39 (86) Chopper with chopping end weight Kg (Lbs) 51 (112) Noise level dB (A)

Shipping weight (body only) kg (Lbs) 48 (105) Chopping end, shipping weight Kg (Lbs) 12 (27) Shipping dimensions (carton with body only) LxWxH

Storage conditions. Temperature and humidity. oC,

Class of appliance -- Class 1 Enclosure IP rating -- IP35 .

In accordance with EN-ISO 12001:1996.

C 0

C 40

% RH

230/50/1

less than

65.5 x

40.5 x

58.5 +5 to +38, 85

7.0

INSTALLATION

7.1

UN-PACKING

Whenever possible the chopper should be transported to the installation position in the packaging provided to avoid damage. Do not use a sharp knife to cut into the box as damage to the machine may occur. Check for possible shipping damage. If the unit is found to be damaged, save the packaging material and contact your nearest Hobart sales office. Before installing, verify that the

electrical service agrees with the specifications on the rating plate located on the front panel of the chopper below the drive hub.

With the machine in the vicinity of its final position, remove carton from around the machine. Remove the four bolts holding the machine to the skid. Unpack the chopper attachment carton.

After removing the skid, screw the threaded studs of the four legs (provided) into the tapped holes in the four corners of the base. The rubber feet on these legs cushion the machine. Under normal operation, the machines does not need to be bolted down.

7.2 LOCATION

The chopper is not suitable for outdoor installation and must not Be installed where a water jet could be used for cleaning. The chopper must only be operated by trained staff and must be installed in a area where the use and maintenance is restricted to trained personnel The chopper must be installed on a horizontal flat surface level to a minimum of 1mm in a 1 metre side to side and front to back. Select a suitable flat surface that can support the weight of the chopper and feed pan when full (refer to table 1 for weights and page 5 for dimensions).

7.3 ELECTRICAL INSTALLATION

The electrical installation of the chopper must conform to the local electricity board regulations. When installed in the United Kingdom the installation must be in accordance with the current edition of the IEE regulations for electrical equipment in buildings and the

Electricity at work act. A competent person must carry out the

electrical installation.

The machine is rated 230 Volts / 50 Hertz / 1 Phase. The 1.8 metre long flexible power cord is IEC rated and should be fitted with a 10 Ampere grounding-type plug. A properly grounded 10 Ampere circuit with proper fuse or circuit breaker protection should be provided with a mating-type receptacle, convenient to the final location of the machine.

7.4 ELECTRICAL CONNECTION

Refer to the wiring diagram supplied with the chopper on the rear housing panel.

8.0 COMMISSIONING AND OPERATING INSTRUCTIONS

8.1 OPERATOR TRAINING

Take time to explain the correct operation and cleaning of the chopper to the users, referring to this manual. Leave this manual with the operator and explain that it is important to use it for further reference.

8.2 USING FOR THE FIRST TIME

The chopper must be cleaned and sanitized before use. Refer to Cleaning and Sanitizing, pages 10.

8.3 COMPONENT IDENTIFICATION:

CHOPPING END

Figure 1

8.4 ASSEMBLY OF CHOPPING END AND FEED PAN

Make sure the drive hub and socket are clean and clear of any obstruction. Insert the socket end of the cylinder into the drive hub with a slight twisting motion toward the left. The chopper cylinder stop pin in the attachment will contact the side of the hole that receives it. Tighten the thumb screw to secure the chopper cylinder in place ( Fig. 1).

Removing the chopper cylinder requires loosening the thumb screw three complete turns. The thumb screw should never be removed. Slide the worm into the cylinder and rotate it until the square shank of the worm locks into the hub drive. Install the knife on the end of the worm with the cutting edges out, followed by the grind plate (Figs. 1,2). The notch on the grind plate aligns with the pin in the bottom of the chopper cylinder. Thread the adjusting ring on the chopper cylinder hand tight. Install the feed pan and feed stomper. CAUTION: The knife and plate depend on meat for lubrication. Therefore, the chopper should never be operated without meat.

9.0 OPERATION

9.1 CONTROLS

Main power switch:

I (green) ----- Push turns chopper motor ON.

0 (red) ----- Push turns chopper motor OFF

9. 2 CHOPPING

Cut the meat into strips. Turn the machine ON. Feed the meat into the chopper using the feed stomper only as needed. If the strips are cut to the proper size, they will feed without assistance from the stomper; allowing both hands of the operator free to feed the meat. When running meat through the chopper a second time, more speed is attained by feeding small quantities at a time rather than by trying to force large amounts with the feed stomper. The feed pan should always be kept in place on the cylinder. It not only makes regular feeding easy, but it keeps the chopper attachment ready for immediate use. The fineness to which the meat is cut is governed by the size of the holes in the perforated Grind Plate, not by the tension put on the Adjusting Ring. Do not tighten the Adjusting Ring more than hand tight. Between uses, remove the entire chopper end and feed pan and place them in the refrigerator for re-use; or, clean and sanitize, if required.

10.0 CLEANING AND SANITIZING

Disconnect the mains electricity supply before cleaning or servicing this machine.

Remove the following parts for cleaning; Feed Pan, Adjusting Ring, Grind Plate, Knife, Worm, and Chopper Cylinder.

The chopper must be thoroughly cleaned and sanitized after installation and before being placed into service.

Cleaning Supplies (Not Provided)

Recommended cleaning and sanitizing supplies include:

• A 12" handle nylon brush that will slide through the cylinder

• A two compartment pail for cleaning solutions

• A pail for sanitizing solution

• A scrap pail

• Clean cloths

• A spray bottle

NOTE: When using detergents and sanitizers, always refer to the chemical manufacture’s safety data sheet for hazard, handling, and first aid information. Wear suitable gloves and eye / face protection.

Prepare a hot detergent solution in one side of the two compartment pail. Fill the other compartment with warm potable rinse water.

Mix a sanitizing solution by adding one tablespoon of sodium hypochlorite bleach (5.25%) to one gallon of water in a pail. This makes a 200 ppm solution. Use this solution to fill the spray bottle as well as the pail for sanitizing.

Thoroughly clean and sanitize the feed pan, feed stomper, chopper cylinder assembly, worm assembly, knife, plate, adjusting ring and machine housing. Refer to Fig. 1 for component identification.

NOTE: After cleaning, apply a light coat of food grade mineral oil to the cylinder, adjusting ring, knife, plate and worm before reassembly.

To reassemble, refer to ASSEMBLY----- page 8

11.0 MAINTENANCE

WARNING: UNPLUG CHOPPER POWER CORD BEFORE

CLEANING, SERVICING OR REMOVING PARTS. REPLACE PARTS BEFORE USE.

MACHINE CLEAN UP

The machine should be thoroughly cleaned at the end of an operating day or after being idle for an extended period of time. Refer to CLEANING for proper procedure (previous section).

HUB AND CYCLINDER DRAIN Hub Drain

A drain slot in the trim washer allows any meat juices to drain from the hub. This slot should be inspected periodically to make sure that it is free of obstructions. A small brush can be used to remove any material which may have accumulated.

Cylinder Drain

A drain hole at the bottom end of the cylinder allows any meat juices to drain. This hole should be inspected periodically to make sure that it is free of obstructions. A small wire can be used to remove any material which may have accumulated.

AIR INTAKE Under normal operating conditions the motor air intake screen, located in the

base of the chopper, will need little or no attention. However, in some installations where sawdust or other foreign materials are present in the air, this intake screen may become partially or completely covered. Where an adverse dust condition does exist, periodically check the screen and wipe clean with a rag or brush as required.

STORAGE

The chopper should be completely cleaned and covered with a towel or other suitable cover when it is not to be used in the immediate future.

12.0 FAULT FINDING

Fault Possible cause

Machine will not start Circuit breaker tripped, check fuse or

circuit breaker. Internal overload tripped, motor overload will auto reset after cooling.

Product has poor appearance, comes out soft or mushy

Motor comes on, but worm shaft will not turn.

Knife and/or plate worn, replace knife and plate or End ring loose, tighten end ring hand tight only.

End ring too tight, tighten end ring hand tight only, or foreign object caught in cylinder, remove cylinder and worm to inspect for cause of binding.

13.0 RECOMMENDED SPARES

087711-232-1 Pushbutton on/off switch 914288 Contactor 914287 Overload 077643-00002 Ring-Adjusting

015881

119760-00001 Cylinder Assembly 122554 Stomper 122555 Pan-Feed 004221 Washer-Worm Thrust 004839-00001 Washer-Cylinder Thrust 295184 Stuffer-Sausage (Sheep Casing) 295182 Stuffer-Sausage (Hog Casing) 108197-00004 Thumb Screw Assy. 914106 Trim Washer (Attachment Hub) 064818 Gasket (Attachment Hub) 083681 Foot-Rubber 290481-00019 Housing-50 Hertz 064804-00008 Panel-Front Housing 064805-00008 Panel-Rear Housing 914109-3 Motor Assy. 914157 Hub Adapter 914156 Seal-oil 016430-00001 Chopper Plate (1/8” Dia. Holes)(Carbon Steel) 016431-00001 Chopper Plate (3/16” Dia. Holes)(Carbon Steel) 016432-00001 Chopper Plate (1/4” Dia. Holes)(Carbon Steel) 016430-00002 Chopper Plate (1/8” Dia. Holes)(Stay Sharp) 016431-00002 Chopper Plate (3/16” Dia. Holes)(Stay Sharp) 016432-00002 Chopper Plate (1/4” Dia. Holes)(Stay Sharp) 290372 Knife-Chopper

Worm Assy.

14.0 NOTES

15.0 SERVICE CONTACT NUMBERS.

Hobart trained service technicians strategically located at national Hobart service branches are prepared to give you fast, efficient and reliable service. Protect your investment by having a Hobart inspection contract, which assures the continued, efficient operation of your Hobart machines, spares and accessories. For disposal of chopper, contact Hobart Service Centre for return details.

For further details please contact: -

Department Telephone Facsimile SALES: 07002 101 101 02088 864 396 SERVICE 07002 202 202 01733 371 709 SPARES 07002 303 303 01733 371 332

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