Hilti PRI2 User Manual

PRI 2
*331423*
331423
Hilti Corporation
LI-9494 Schaan Tel.: +423/234 2111 Fax: +423 /234 29 65 www.hilti.com
331423 / A
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PRI 2 rotating laser
It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions together with the tool.
Ensure that the operating instructions are with the tool when it is given to other persons.
Contents Page
1. General information 11
2. Description 12
3. Accessories 14
4. Technical data 14
5. Safety rules 15
6. Before use 16
7. Operation 17
8. Care and maintenance 18
9. Disposal 19
10. Manufacturer’s warranty - tools 19
11. EC declaration of conformity 20
Components, operating controls and indicators 1
Laser beam (plane of rotation)
;
Rotating head
=
Laser exit aperture
%
Infrared receiving window
&
Control panel
(
Grips
)
Pins
+
Vertical reference indicator
§
Battery compartment
/
Base plate with /" thread
:
PRI 2 control panel 2
On/off, shock warning deactivation
·
On /off LED
$
Slope activation button
£
Slope LED
|
Battery condition indicator LED
¡
Line function button
Q
Speed of rotation button
W
PRA 2 remote control unit 3
“Command sent” LED
E
Speed of rotation button
R
Direction buttons (left / right)
T
Line function button
Z
Servo button (for adjusting alignment)
U
en
PRI 2 rotating laser
90° reference beam
@
1. General information
1.1 Safety notices and their meaning
DANGER
Draws attention to imminent danger that could lead to serious bodily injury or fatality.
CAUTION
Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property.
11
NOTE
Used to draw attention to an instruction or other useful information.
1.2 Explanation of the pictograms and other information
Warning signs
en
General warning
Warning: explosive
substances
Warning:
caustic
substances
Symbols
Read the
operating
instructions
before use.
Return waste
material for
recycling.
On the tool
DANGER
LASER RADIATION - AVOID DIRECT
EYE EXPOSURE
675-695nm < 5mW max.
CLASS IIIa LASER PRODUCT
Do not stare into the beam.
Warning: electricity
Laser warning plates for the USA in accordance with CFR 21 § 1040 (FDA).
On the tool
3R
Laser warning plate in accordance with IEC825 / EN60825-1:2003
1 These numbers refer to the corresponding illustra­tions. The illustrations can be found on the fold-out cover pages. Keep these pages open while studying the operating instructions. In these operating instructions, the designation “the tool” always refers to the PRI 2 rotating laser.
Location of identification data on the tool
The type designation and serial number can be found on the type plate on the tool. Make a note of this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.
Type:
Serial no.:
2. Description
2.1 Use of the product as directed
The Hilti PRI 2 is a laser tool with a rotating laser beam and a reference beam set at 90° to the main beam. The tool is intended mainly for indoor use. When used for outdoor applications, care must be taken to ensure that the general conditions are similar to those encountered indoors. The tool is designed to be used for determining, checking / transferring levels, verticals, alignment, plumb points, slopes and right angles, for example: Transferring datum lines and heights, Marking out partition walls (vertical and/or at right angles) Aligning systems and facilities in three axes. Observe the information printed in the operating in­structions concerning operation, care and mainten­ance.
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The tool and its ancillary equipment may present hazards when usedincorrectly by untrained personnel or when used not as directed. Take the influences of the surrounding area into account. Do not use the appliance where there is a risk of fire or explosion.
Modification of the tool is not permissible.
2.2 Features
The tool allows a single person to level or align in any plane quickly and with great accuracy. Automatic leveling (within ±5° inclination): The tool levels itself automatically after switching on. LEDs indicate each operating status. The tool can be set up directly on the floor, on a tripod, or on the PRA 70/71 wall bracket.
2.3 Combination with the PRA 2 remote control unit
The PRA 2 remote control unit can be used to control the PRI 2 rotating laser conveniently from a distance. The remote control function can also be used to adjust alignment of the laser beam.
2.4 Combination with the PRA 22 laser receiver
The PRA 22 laser receiver facilitates indication of the laser beam at great distances. For further information, please refer to the PRA 22 operating instructions.
NOTE
Depending on the version purchased, the PRA 22 laser receiver may not be included among the items supplied.
2.5 Speed of rotation
There are 5 different speeds of rotation (0, 90, 150, 300 or 600 revolutions per minute) When rotation is switched off, the laser can be aligned manually.
2.6 Horizontal plane (automatic leveling)
After switching on, the tool levels itself automatically in all directions by way of 2 built-in servo motors.
2.7 Vertical plane (automatic leveling)
Vertical alignment is carried out automatically. The servo buttons can be used to align (pivot) the vertical plane manually.
2.8 Inclined planes
The inclination (slope) can be set manually in the ho­rizontal mode. This function is activated by pressing the slope button. The servo buttons can be used to manually incline the horizontal plane.
2.9 Automatic cut-out
When automatic leveling is activated for one or both axes, the built-in servo system ensures that the specified accuracy is maintained.
The tool switches itself off if leveling is unsuccessful (when the tool is set up outside its self-levelling range or movement is blocked mechanically). The tool switches itself off when knocked off level (vibration / impact). When the tool has switched itself off, rotation stops and all LEDs blink.
2.10 Increasing the visibility of the laser beam
Depending on the working distance and ambient light, visibility of the laser beam may be impaired. The PRA 50/ 51 target plate and/or the PUA 60 laser visibility glasses can be used to improve laser beam visibility. When laser beam visibility is reduced due to bright sunshine, for example, we recommend use of the PRA 22 laser receiver (accessory).
2.11 Items supplied with the PRI 2 rotating laser
1 PRI 2 rotating laser 1 PRA 2 remote control unit 1 PRA 50/ 51 target plate 1 Operating instructions 1 Manufacturer’s certificate 4 Batteries 1 Hilti toolbox
2.12 Items supplied with the PRI 2 / PRA 22 rotating laser with laser receiver
1 PRI 2 rotating laser 1 PRA 2 remote control unit 1 PRA 22 laser receiver 1 PRA 50/ 51 target plate 2 Operating instructions 2 Manufacturer’s certificates 5 Batteries 1 Hilti toolbox
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3. Accessories
Receiver PRA 22 Target plate PRA 50/ 51 Laser receiver holder PRA 77 Wall mount PRA 70/71
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Battery charger PUA 80 Battery PRA 82 Various tripods All Hilti tripods are equipped with
a ⁵₈" thread Measuring staff All Hilti measuring staffs Laser visibility glasses PUA 60
4. Technical data
NOTE
Right of technical changes reserved.
Range of remote control unit (circle diameter) 1 - 60 m (3 200 ft) Range of laser receiver (circle diameter) With laser receiver: 2 - 300 m (6 1000 ft) Accuracy
Laser class: Class 3R, visible 635 Nm (< 3mW Class 60825-1:2003) Laser class: class IIIa 90° reference beam Continuous, perpendicular to the plane of rotation Speed of rotation Automatic cut-out
Self-leveling range Operating status LED indicators On/off, battery status; Slope Power supply 2 x alkaline, size D Battery life Temperature 25°C (+77°F), Alkaline manganese:
Operating temperature range 20 - 50°C (-4 to 122°F) Storage temperature range 25 - 60°C (-22 to 140°F) Protection class IP 54 Tripod thread ⁵⁄₈"x11 Weight without batteries 1.55 kg (3.5 lbs) Dimensions (L x W x H) 188 mm x 188 mm x 194 mm (7.4 " x 7.4 " x 7.6 ")
Temperature 24°C (75°F), Horizontal distance 10 m (60 ft): 1 mm (³/₃₂")
635 nm (<3mW 21 CFR FDA § 1040:2006)
0 r.p.m., 90 r.p.m., 150 r.p.m., 300 r.p.m., 600 r.p.m. Failure to achieve accuracy of 20" (1mm@10m)
within 120 seconds ±5° in all directions
50 h
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5. Safety rules
In addition to the information relevant to safety given in each of the sections of these operating instructions, the following points must be strictly observed at all times.
5.1 Basic information concerning safety
a) Operate the tool only as intended and when it is
in faultless condition.
b) Do not render safety devices ineffective and do
not remove information and warning notices.
c) Operate the tool within the specified temperature
range.
d) The laser visibility glasses have no protective
function and do not protect your eyes from laser light. As the laser visibility glasses restrict color vision, they should be worn only when working with this tool and must not be worn while driving a vehicle on a public road.
e) Keep laser tools out of reach of children. f) Failure to follow the correct procedures when
opening the tool may cause emission of laser radiation in excess of Class 3R (IIIa). Have the
tool repaired only at a Hilti service center.
g) Take the influences of the surrounding area into
account. Do not use the tool where there is a risk of fire or explosion.
to interference caused by powerful electromagnetic radiation, leading to incorrect operation. Check the accuracy of the tool by taking measurements by other means when working under such conditions or if you are unsure. Likewise, Hilti cannot rule out the pos­sibility of interference with other devices (e.g. aircraft navigation equipment).
5.4 Laser classification for tools of the class 3R (IIIa)
a) Tools of the laser class 3R and class IIIa should
be operated by trained personnel only.
b) The area in which the tool is in use must be marked
with laser warning signs.
c) The plane of the laser beam should be well above
or well below eye height.
d) Precautions must be taken to ensure that the
laser beam does not unintentionally strike highly reflective surfaces.
e) Precautions must be taken to ensure that persons
do not stare directly into the beam.
f) The laser beam must not be allowed to project
beyond the controlled area.
g) When not in use, laser tools should be stored in
an area to which unauthorized persons have no access.
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5.2 Proper organization of the work area
a) Secure the area in which you are working and
take care to avoid directing the beam towards other persons or towards yourself when setting up the tool.
b) Avoid unfavorable body positions when working
on ladders or scaffolding. Make sure you work from a safe stance and stay in balance at all times.
c) Measurements taken through panes of glass or
other objects may be inaccurate.
d) Ensure that the tool is set up on a steady, level
surface (not subject to vibration).
e) Use the tool only within its specified limits.
5.3 Electromagnetic compatibility
Although the tool complies with the strict require­ments of the applicable directives, Hilti cannot en­tirely rule out the possibility of the tool being subject
5.5 General safety rules
a) Use the right tool for the job. Do not use the tool
for purposes for which it was not intended. Use it only as directed and when in faultless condition.
b) Check the condition of the tool before use. If the
tool is found to be damaged, have it repaired at a Hilti service center.
c) The user must check the accuracy of the tool
after it has been dropped or subjected to other mechanical stresses.
d) Check the accuracy of the measurements several
times during use of the tool.
e) When the tool is brought into a warm environ-
ment from very cold conditions, or vice-versa, allow it to become acclimatized before use.
f) If mounting on an adapter, check that the tool is
screwed on securely. Keep the laser exit aperture clean to avoid meas-
g)
urement errors.
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h) Although the tool is designed for the tough con-
ditions of jobsite use, as with other optical and electronic instruments (e.g. binoculars, spec­tacles, cameras) it should be treated with care.
i) Although the tool is protected to prevent entry
of dampness, it should be wiped dry each time before being put away in its transport container.
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j) To avoid confusion, check to ensure that no other
tool of the same or a similar kind is in use in the immediate vicinity.
5.6 Electrical
a) Keep the batteries out of reach of children. b) Do not allow the batteries to overheat and do not
expose them to fire. The batteries may explode or release toxic substances.
c) Do not solder the batteries into the tool.
6. Before use
d) Do not discharge the batteries by short circuiting
as this may cause them to overheat and present a risk of personal injury (burns).
e) Do not attempt to open the batteries and do not
subject them to excessive mechanical stress.
f) Always replace the complete set of batteries. g) To avoid pollution of the environment, the tool
must be disposed of in accordance with the cur­rently applicable national regulations. Consult the manufacturer if you are unsure of how to proceed.
h) Do not use damaged batteries. i) Do not mix old and new batteries. Do not mix
batteries of different makes or types.
5.7 Liquids
Under abusive conditions, liquid may leak from the battery. Avoid contact. If contact accidentally oc-
curs, flush with water. In the event of the liquid coming into contact with the eyes, rinse the eyes with plenty of water and consult a doctor. Liquid
ejected from the battery may cause irritation or burns.
DANGER Use only new batteries.
DANGER The tool may be powered only by batteries (type D cells) manufactured in accordance with IEC 285 or by a PRA 82 battery.
CAUTION If using the rechargeable battery, please read the operating instructions for the battery charger.
6.2 Indicators
LED indicators
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On/off - blinks green The tool is leveling itself. On/off - lights green
constantly Slope - lights red con-
stantly On/off blinks red All LEDs blink
Battery LED blinks red
6.1 Switching the tool on 2
Press the on/off button. After switching on, the tool begins the self-levelling procedure automatically and the green on/off LED blinks. After completion of the self-levelling proced­ure, the laser beam is set to rotate in the normal direction and switches itself on. The laser begins to rotate automatically. The green LED for the on/off button lights constantly.
The tool has leveled itself.
Slope function is active.
The shock warning is deactivated. The tool cannot begin operation; Cause: The tool has
been moved - it cannot level itself. Battery power should last a further approx. 2 hours
6.3 Inserting new batteries 4
1. Open the battery compartment by pressing in and pulling the grip on the battery compartment cover.
2. Insert the batteries in the battery compartment. Take care to observe correct polarity.
3. Close the battery compartment cover.
7. Operation
NOTE
The functions “Speed of rotation” and “Line function” can also be controlled directly from the PRI 2 rotating laser.
7.1 Working with the PRA 2 remote control unit 3
The PRA 2 remote control unit makes working with the rotating laser more convenient and is required in order to make use of certain functions.
7.1.1 Selecting the speed of rotation
(revolutions per minute)
After switching on, the PRI 2 rotating laser always begins to operate at a speed of 150 revolutions per minute. Working at a slower speed of rotation can, however, make the laser beam appear much brighter. The speed of rotation can be altered by pressing the speed of rotation control button the required number of times: 0 > 90 > 150 > 300 >600 >0.
7.1.2 Line function
The area of the laser beam can be reduced to a line by pressing the line function button. The laser beam then appears considerably brighter. The length of the line can be adjusted by pressing the line function button the desired number of times: 0° > 5° > 10° > 15° > 0°. The length of the line depends on the distance between the laser and the wall or the working surface. The laser line can be shifted to the left or the right, as desired, by pressing the direction buttons (right/left).
7.2 Working with the PRA 22 laser receiver (accessory)
The laser receiver can be used at distances of up to 150 m or when working in unfavorable light. The laser beam is indicated visually and by an audible signal.
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NOTE
For further information, please refer to the PRA 22 operating instructions.
7.3 Working in the horizontal plane
In order to work in the horizontal plane, the rotating laser must be set up with the rotation head facing upwards. Set up the tool in a suitable position for the application, e.g. on a tripod. Press the on/off button. Shortly before leveling is complete, the laser beam switches on and begins to rotate (at a speed of 150 revolutions per minute).
7.4 Working in the vertical plane 5
To work in the vertical plane, set up the tool so that the rotation head faces to the side. This can be achieved by standing the tool on the pins, so that the control panel faces upwards. Slide the reference indicator upwards. The tool can then be aligned with the aid of the laser reference point. Alternatively, the rotating laser can be mounted on a tripod with the PRA 70/71 wall bracket. Press the on/off button. When leveling is complete, the laser beam switches on and begins to rotate (at a speed of 150 revolutions per minute).
7.5 Vertical alignment of the laser beam
The laser beam can be aligned vertically by pressing the +/- buttons on the remote control unit. Manual alignment of the rotating laser must be carried out exactly.
1. Position the rotating laser on the desired reference point and switch it on.
2. Use the rotation or line function buttons to set the desired function (for example, projection of a medium-sized line).
3. You can then align this line manually. The servo buttons can be used to move the line to the left or to the right (maximum +/-5°).
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7.6 Working with slopes 6
1. Mount the tool in a suitable position for the application to be carried out (e.g. on a tripod).
2. To set a slope, first press the slope button on the PRI 2 rotating laser. After activating this function by pressing the slope button, the remote control
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unit can then be used to set the required slope relative to the horizontal plane. The laser beam can be adjusted in the desired direction by pressing the +/- buttons. Self-levelling is deactivated when the slope function is in use.
8. Care and maintenance
8.1 Cleaning and drying
1. Blow dust off the lenses.
2. Do not touch the laser exit aperture and the filter with the fingers.
3. Use only a clean, soft cloth for cleaning. If neces­sary, moisten the cloth slightly with pure alcohol or a little water. NOTE Do not use any other liquids as these may damage the plastic components.
4. Observe the temperature limits when storing your equipment. This is particularly important in winter / summer if the equipment is kept inside a motor vehicle (-25°C to +60°C).
8.2 Storage
Remove the tool from its case if it has become wet. The tool, its carrying case and accessories should be cleaned and dried (at maximum 40°C / 104°F). Repack the equipment only once it is completely dry. Check the accuracy of the equipment before it is used after a long period of storage or transportation. Remove the batteries from the tool before storing it for a long period. Leaking batteries may damage the tool.
8.3 Transport
Use the Hilti toolbox or packaging of equivalent quality for transporting or shipping your equipment.
CAUTION Always remove the batteries before shipping the tool.
7.7 Switching off the shock warning
The shock warning can be deactivated by pressing and holding the on/off button when switching on the PRI 2 rotating laser. The on/off button must be pressed for at least 3 seconds. Deactivation of the shock warning is indicated by the on/off LED blinking red.
verify its reliability in accordance with standards and legal requirements. Use can be made of the Hilti calibration service at any time, but checking at least once a year is recommended. The calibration service provides confirmation that the tool is in conformance, on the day it is tested, with the specifications given in the operating instructions. The tool will be readjusted if deviations from the manufacturer’s specification are found. After check­ing and adjustment, a calibration sticker applied to the tool and a calibration certificate provide written verification that the tool operates in accordance with the manufacturer’s specification. Calibration certificates are always required by com­panies certified according to ISO 900x. Your local Hilti Center or representative will be pleased to provide further information.
8.4.1 Checking accuracy 7
Check the accuracy of the tool in the X-axis and Y-axis as follows:
1. Set up the tool horizontally approx. 20 m from a wall (can be on a tripod).
2. Mark the point on the wall (mark A). Use the PRA 22 laser receiver or the PRA 50/51 target plate if visibility is poor.
3. Pivot the tool 180° about its own axis (use the same axis).
8.4 Hilti calibration service
We recommend that the tool is checked by the Hilti calibration service at regular intervals in order to
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4. Mark the point on the wall (mark B). Use the PRA 22 laser receiver or the PRA 50/51 target plate if visibility is poor. NOTE When the procedure is carried out carefully, the distance between the marks A and B should be less than 2 mm (at 20 m). If the deviation is greater: Send the tool to a Hilti service center for calibration.
9. Disposal
DANGER
Improper disposal of the equipment may have serious consequences: The burning of plastic components generates toxic fumes which may present a health hazard. Batteries may explode if damaged or exposed to very high temperatures, causing poisoning, burns, acid burns or environmental pollution. Careless disposal may permit unauthorized and improper use of the equipment. This may result in serious personal injury, injury to third parties and pollution of the environment.
Most of the materials from which Hilti tools or machines are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back old tools and appliances for recycling. Ask Hilti customer service or your Hilti representative for further information.
For EC countries only Disposal of electric appliances together with household waste is not permissible. In observance of European Directive 2002/96/EC on waste electrical and electronic equipment
and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Dispose of the batteries in accordance with national regulations.
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10. Manufacturer’s warranty - tools
Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti Operating Instructions, and the technical system is maintained. This means that only original Hilti consumables, components and spare parts may be used in the tool.
This warranty provides the free-of-charge repair or replacement of defective parts only over the entire lifespan of the tool. Parts requiring repair or replace­ment as a result of normal wear and tear are not covered by this warranty.
Additionalclaims are excluded, unless stringent na­tional rules prohibit such exclusion. In particular,
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Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inability to use the tool for any purpose. Implied warranties of merchantability or fitness for a par­ticular purpose are specifically excluded.
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11. EC declaration of conformity
Designation: Rotating laser Type: PRI 2 Year of design:
We declare, on our sole responsibility, that this product complies with the following directives and standards: 89/336/EEC, EN 61000- 6- 2, EN 61000- 6- 3.
FCC statement / IC statement
2006
For repair or replacement, send the tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to warranty and supersedes all prior or contempor­aneous comments and oral or written agreements concerning warranties.
Hilti Corporation
Bodo Baur Tassilo Deinzer
Quality Manager Head BU Measuring Systems BA Electric Tools & Accessories BU Measuring Systems 10 2006 10 2006
-CAUTION-
This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interfer­ence in a residential installation. This equipment gener­ates, uses, and can radiate radiofrequency energy and, if not installed and used in accordance with the instruc­tions, may cause harmful interference to radio com­munications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television recep­tion, which can be determined by turning the equipment on and off, the user is encouraged to try to correct the interference by one or more of the following measures:
• Re-orient or re-locate the receiving antenna.
• Increase the distance between the equipment and receiver.
• Connect the equipment to an outlet on a circuit differ­ent from that to which the receiver is connected.
• Consult the dealer or an experienced TV/radio techni­cian for assistance.
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-NOTE-
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received, including interference that may cause undesired oper­ation.
This device complies with the requirements defined in RSS-210 of IC.
Operation is subject to the following two conditions:
1) this device may not cause harmful interference, and
2) this device must accept any interference received, including interference that may cause undesired oper­ation.
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