Hilti PML32 User Manual

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PML 32
Operating instructions 1-36
*377396*
377396
en
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Component parts
2. Selector button
3. LED indicator
4. Reference line
5. Pendulum
6. Mounting slot
7. Base section
It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions together with the tool.
Ensure that the operating instructions are with the tool when it is given to other persons.
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1. General information
1.1 Signal words and their meaning
-CAUTION-
Used to draw attention to a potentially dangerous situation which could lead to minor personal injury or damage to the equipment or other property.
-NOTE-
Used to draw attention to an instruction or other useful information.
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Contents / 1. General information
Contents
1. General information .........................................................................2
2. Description.......................................................................................4
3. Accessories......................................................................................6
4. Technical data ..................................................................................7
5. Safety precautions ...........................................................................9
6. Before use......................................................................................16
7. Operation .......................................................................................15
8. Checks ...........................................................................................20
9. Care and maintenance....................................................................26
10. Troubleshooting...........................................................................28
11. Disposal.......................................................................................29
12. Warranty......................................................................................31
13. FCC statement..............................................................................33
14. EC declaration of conformity........................................................35
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1. General information
1.2 Pictograms
Symbols
Laser radiation. Do not look into the beam Laser class 2
General warning
Read the operating instructions before use.
These numbers refer to the corresponding illustrations. The
illustrations can be found on the fold-out cover pages. Keep these pages open while studying the operating instructions. In these operating instructions, the PML 32 line laser is referred to as «the tool».
Location of identification data on the tool
The type designation and serial number can be found on the type plate on the tool. Make a note of this information in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.
Type : PML 32 Serial no.: ___________
Warning signs
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The tool projects two laser lines at 90° to each other (when projected onto a vertical, even surface situated at 90° to the tool). Leveling is automatic within ±5°.
The automatic leveling system can be deactivated for applications in an inclined plane.
Operating modes:
- Horizontal laser beam
- Vertical laser beam
- Horizontal and vertical laser beams
- Inclined plane (pendulum deactivated)
2.1 Items supplied with the line laser (cardboard box version)
PML 32 line laser Soft case 4 batteries Operating instructions Laser sighting glasses * 2 target plates
4
2. Description
2. Description
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2. Description
2.2 Items supplied with the line laser (Hilti toolbox version)
PML 32 line laser Soft case 4 batteries Operating instructions Laser sighting glasses * Wall bracket Pipe adaptor Frame clamp 2 target plates
* These are not protective glasses and thus do not
protect the eyes from laser radiation. As they restrict color vision, they must not be worn while driving a vehicle on a public road.
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3. Accessories
6
Accessories
Various tripods PA 910, PA 911, PA 921, PA 930 and
PA 931/2 Wall bracket PMA 71 Pipe adaptor PMA 70 Telescopic pole PVA 10 Frame clamp PA 250 Hilti toolbox Sighting glasses* PA 970
* These are not protective glasses and thus do not
protect the eyes from laser radiation. As they restrict color vision, they must not be worn while driving a vehicle on a public road.
3. Accessories
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4. Technical data
4. Technical data
Operating conditions
Projection onto an even, vertical surface Tool aligned at 90° to the surface Self-leveling within the ± 5° range
Range
10m
Line accuracy from end to end
±1.5mm for a line with a lenght of 10 m @ 25°C
Laser class
Class 2, visible, 635 ± 10 nm @ 25°C (IEC825-1; EN60825-01 ; CFR 21 § 1040 (FDA))
Line width
2mm @ 5m @ 25°C
Beam width (projection angle)
120° with pendulum in middle position
Self-leveling range
±5°
Automatic switch-off
Activated after 15 min.
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4. Technical data
Operating status indicators
LED + laser beams
Power supply
4 x alkaline batteries, size AA
Battery life at 25°C [+77°F]
Alkaline: > 40 h (1 line)
Operating temperature range
-10°C up to +40°C (±2) °C / +14°F up to 104 (±4)°F
Storage temperature
-20°C up to +63°C / -4°F up to 145°F
Protection class
IP 54 (in accordance with IEC 529) except battery compartment
Tripod thread
BSW 5/8" and 1/4"
Weight
Approx. 600 g without batteries
Dimensions
closed 137(L)x 51(B)x 89(H) mm opened 160(L)x 51(B)x126(H) mm
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5. Safety precautions
5. Safety precautions
5.1 Basic information concerning safety
In addition to the information relevant to safety given in each of the sections of these operating instructions, the following points must be strictly observed at all times.
5.2 Correct use
The tool is designed for indoor use. Vertical and/or horizontal lines can be projected by the
tool. The tool levels itself automatically. The automatic self-leveling system must be deactivated
when the tool is used for applications in an inclined plane.
– Check the accuracy of the tool at regular intervals. –To achieve maximum accuracy, project the lines onto
an even, vertical surface. Align the tool at 90° to the surface.
– The tool and its ancillary equipment may present
hazards when used incorrectly by untrained personnel or when used not as directed.
–To avoid the risk of injury, use only original Hilti
accessories and additional equipment. –Modification of the tool is not permissible. – Observe the information printed in the operating
instructions concerning operation, care and
maintenance.
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5. Safety precautions
–Do not render safety devices ineffective and do not
remove information and warning notices. –Keep laser tools out of reach of children. –Have the tool repaired only at a Hilti service centre.
Failure to follow the correct procedures when opening
the tool may cause emission of laser radiation in
excess of class 2. –Do not expose the tool to rain or snow and do not use
it in damp or wet environments or where there may be
a risk of explosion.
5.3 Proper organization of the workplace
– Secure the area in which you are measuring and take
care to avoid directing the beam towards other
persons or towards yourself while setting up the tool. –Avoid unfavorable body positions when working on
ladders or scaffolding. Make sure you work from a
safe stance and stay in balance at all times. –Measurements taken through panes of glass or other
objects may be inaccurate. – Ensure that the tool is set up on a steady surface (not
subject to vibration). –Use the tool only within its specified limits.
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5. Safety precautions
5.3.1 Electromagnetic compatibility
Although the tool complies with the strict requirements of the relevant directives, Hilti cannot entirely rule out the following possibilities:
– The tool may cause interference to other equipment
(e.g. aircraft navigation equipment). – The tool may be subject to interference caused by
powerful radiation, which may lead to incorrect
operation. Check the accuracy of the tool by taking measurements
by other means when working under such conditions or if you are unsure.
5.3.2 Laser classification
The tool conforms to laser class 2 based on the IEC825-1 / EN60825-01 standard and class II based on CFR 21 § 1040 (FDA). The eyelid closure reflex protects the eyes when a person looks into the beam unintentionally for a brief moment. Nevertheless, the eyelid closure reflex may be negatively affected by medicines, alcohol or drugs. This tool may be used without need for further protective measures. Nevertheless, as with the sun, one should not look directly into sources of bright light. Do not direct the laser beam toward persons.
Laser information plates based on IEC825 / EN6082-01:
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Laser information plates for the USA based on CFR 21
§ 1040 (FDA):
This laser product complies with 21 CFR 1040, as applicable.
5.4 General safety precautions
– Check the tool for possible damage before use.
If it is found to be damaged, have it repaired at a Hilti
service centre. – The accuracy of the tool must be checked after it has
been dropped or subjected to other mechanical
stresses. –When the tool is brought into a warm environment
from very cold conditions, or vice-versa, allow it to
become acclimatized before use. – If mounting on an adaptor, ensure that the tool is
screwed on securely. –Keep the laser exit aperture clean to avoid
measurement errors. –Although the tool is designed for the tough conditions
of jobsite use, as with other optical instruments
(binoculars, spectacles, cameras) it should be treated
with care.
5. Safety precautions
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–Although the tool is protected to prevent entry of
dampness, it should be wiped dry each time before
being put away in its transport container.
5.4.1 Electrical hazards
– The batteries must be insulated or removed from the
tool before it is shipped. – The tool and the batteries must be disposed of in
accordance with national regulations in order to avoid
environmental pollution. Consult the manufacturer if
you are unsure.
5. Safety precautions
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6. Operation
6. Operation
6.1 Inserting new batteries
-NOTE-
Do not use damaged batteries. Do not mix old and new batteries. Do not mix batteries of different
makes or types.
1. Bring the two parts of the tool into the closed
position.
2. Press the battery compartment release button.
3. Pull the battery holder downwards out of the tool.
4. Replace the batteries.
-CAUTION-
Take care to observe correct polarity when inserting the batteries.
5. Close the battery compartment. Check that it
engages securely.
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7. Operation
7. Operation
-NOTE-
The pendulum is locked when the tool is in the closed position (laser beam blinks).
7.1 Operation
7.1.1 Bringing the tool into the operating position
1. Open the tool to the 90° or 180° position.
2. Bring the reference line into alignment with (parallel
to) the top edge of the base section.
-NOTE-
The pendulum is able to swing freely when the reference line is parallel to the base section, when the pendulum lockbutton is not pressed in and when the tool is set up in a horizontal position (±5°).
The laser beam blinks rapidly when the tool is unable to level itself automatically.
7.1.2 Switching on the laser beam
To switch on only the horizontal beam:
1. Press the selector button once.
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7. Operation
To switch on only the vertical beam:
1. Press the selector button twice.
To switch on the horizontal and vertical beams:
1. Press the selector button three times.
7.1.3 Working in an inclined plane
1. Press the pendulum lockbutton (the pendulum is
then locked).
2. Switch on the horizontal and/or vertical beam.
-NOTE-
The laser beam blinks approx. every 2 seconds when the pendulum is locked.
7.1.4 Switching the tool off
1. Press the selector button repeatedly (1-3 times
depending on previous operating mode) until the laser beam is no longer visible and the LED no longer lights.
-NOTE-
The tool switches itself off automatically after approx. 15 minutes.
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7. Operation
7.1.5 Deactivating the automatic switch-off function
1. Press and hold the selector button (approx. 4
seconds) until the laser beam blinks three times in confirmation.
-NOTE-
The tool will then operate until switched off by pressing the selector button or until the batteries are exhausted.
7.2. Examples of applications within the self-leveling range
7.2.1 Example 1: Mounting shelves on a wall
1. Set up the tool on a telescopic pole, frame clamp or
tripod.
2. Switch on the horizontal beam.
3. Adjust the height of the tool until the beam is at the
correct position.
4. Mount the shelves along the laser line.
7.2.2 Example 2: Mounting cable trays on a wall
1. Set up the tool on a telescopic pole or tripod.
2. Switch on the horizontal beam.
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7. Operation
3. Adjust the height of the tool until the beam is at the
correct position.
4. Mount the cable trays along the laser line.
7.2.3 Example 3: Installing pipes vertically on a wall
1. Set up the tool on a level surface in front of
the wall.
2. Switch on the vertical beam.
3. Pivot the tool until the laser line projected on the
wall is at the position where the vertical pipe is to be installed.
4. Install the pipe along the laser line.
7.2.4 Example 4: Tiling a wall
1. Set up the tool on a telescopic pole or tripod.
2. Switch on the horizontal and vertical beams.
3. Adjust the position of the tool until the beams are at
the desired position.
4. Lay the tiles along the laser lines.
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7. Operation
7.3 Operating status indicators
7.3.1 LED
The LED doesn't light. – The tool is switched off. – The batteries are exhausted. – The batteries are inserted incorrectly.
The LED lights constantly. – The laser beam is switched on. The tool is in
operation.
The LED blinks. – The batteries are almost exhausted. – The temperature of the tool is above 40 °C (The laser
beam doesn't light).
7.3.2 Laser beam
The laser beam blinks twice every 10 seconds. – The batteries are almost exhausted.
The laser beam blinks approx. every 2 seconds. – The tool is in the closed position. – The pendulum is locked.
The laser beam blinks rapidly. – The tool cannot level itself automatically.
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8. Checks
8. Checks
8.1 Checking the horizontal line
8.1.1 Height accuracy (fig.
  )
1. Place the tool on a level surface (floor).
2. Switch on the horizontal and vertical beams.
3. Set up the first target plate 20 cm in front of the
tool. The vertical laser line must just touch the left edge of the first target plate. The height of the first target plate must be adjusted so that the horizontal beam strikes the plate exactly on the line printed on it.
4. Set up the second target plate 5 meters beyond the
first plate. The vertical laser line must just touch the right edge of the second target plate. The second target plate must also be set up so that the horizontal beam strikes the plate exactly on the line printed on it.
5. Mark the position of the vertical beam on the floor
about 20 cm beyond the second target plate.
6. Move the tool to position 2 (see fig.
 )
and place it on the mark. Adjust the height of the tool so that the horizontal laser line strikes the horizontal line printed on the plate. The vertical laser line must be projected approximately between the target plates, as before.
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8. Checks
7. The tool requires to be adjusted at a Hilti repair center if the deviation in height (see fig.
)
exceeds 3 mm.
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8. Checks
8.1.2 Leveling accuracy  )
1. Place the tool on a level surface (floor).
2. Switch on the horizontal beam.
3. Set up the target plates 2.5 m in front of the tool and 3.5 m to the left and right, as shown in the illustration, so that the horizontal laser line strikes the horizontal lines printed on the target plates exactly.
4. Move the tool to position 2 (see fig.
). It should
be the same distance from the target plates as before.
5. The tool requires to be adjusted at a Hilti repair center if the deviation exceeds 4.5 mm (see fig.
 ).
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8. Checks
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8. Checks
8.2 Checking the
vertical line (end to end) (fig.
 )
1. Place the tool on a level surface (floor).
2. Switch on the vertical beam.
3. Set up the first target plate (vertically) at a distance of 2.5 m from the tool, so that the vertical laser line strikes the plate exactly on the line printed on it.
4. Set up the second target plate 1.8 m above the first target plate (vertically above, plumb) so that the vertical laser line also strikes this plate exactly on the line printed on it.
5. Move the tool to the opposite side of the test setup (mirrored) and secure it at a height of 1.8 m above the first target plate so that the vertical laser line also strikes this plate exactly on the line printed on it .
6. The tool requires to be adjusted at a Hilti repair center if the deviation exceeds 3 mm (see fig.
).
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8. Checks
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9. Care and maintenance
9. Care and maintenance
9.1 Cleaning and drying
–Blow dust off the lenses. –Do not touch the glass with your fingers. –Use only a clean, soft cloth for cleaning. If necessary,
moisten the cloth slightly with pure alcohol or a little water.
-NOTE-
– Do not use any other liquids as these may damage the
plastic components.
– Observe the temperature limits when storing your
equipment. This is particularly important in summer if the equipment is kept inside a motor vehicle (storage temperature -20°C to +63°C / -4° to 145°F).
9.2 Storage
Remove the tool from its case if it has become wet. The tool, its carrying case and accessories should be cleaned and dried (max. temperature: 40°C / 104°F). Repack the equipment only when it is completely dry. Check the accuracy of the equipment before it is used after a long period of storage or transportation. Remove the batteries if the tool is not used over a long period. Leaking batteries may damage the tool.
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9. Care and maintenance
9.3 Transportation
Use the Hilti shipping carton or packaging of equivalent quality for transporting or shipping your equipment.
-NOTE-
Always remove the batteries before shipping.
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10. Troubleshooting
10. Troubleshooting
Fault Possible causes Remedy
The tool can't Batteries are exhausted. Replace the batteries. be switched on. Batteries are inserted the wrong Insert the batteries
way round (incorrect polarity). correctly. Battery compartment is Close the battery not closed. compartment. Tool or selector button is Bring the tool to a defective. Hilti repair center.
Individual laser beams The laser source or laser Bring the tool to a don't function. control is defective. Hilti repair center.
The tool can be switched The laser source or laser Bring the tool to a on but no laser beam is control is defective. Hilti repair center. visible.
Automatic leveling The surface on which the tool Set up the tool in a level doesn't function. is set up is excessively inclined. position.
The pendulum is locked. Release the pendulum. Extraneous light is too bright. Reduce extraneous light. The tilt sensor is defective. Bring the tool to a
Hilti repair center.
The pendulum can't be The pendulum lockbutton Bring the tool to a locked. is defective. Hilti repair center.
The base section cannot The base section (hinge) is dirty. Clean the base section. be brought into the The base section is bent. Straighten or replace the operating position. base section.
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11. Disposal
-CAUTION-
Improper disposal of the equipment may have serious consequences:
– The burning of plastic components generates toxic
fumes which may present a health hazard.
– Batteries may explode if damaged or exposed to very
high temperatures, causing poisoning, burns, acid burns or environmental pollution.
– Careless disposal may permit unauthorized and
improper use of the equipment, possibly leading to serious personal injury, injury to third parties and pollution of the environment.
Most of the materials from which Hilti tools or appliances are manufactured can be recycled.
The materials must be correctly separated before they can be recycled.
In many countries, Hilti has already made arrangements for taking back old tools and appliances for recycling. Ask Hilti customer service or your Hilti representative for further information.
Should you wish to return the tool or appliance yourself to a disposal facility for recycling, proceed as follows: Dismantle the equipment as far as is possible without special tools.
11. Disposal
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Separate the individual parts as follows:
Part / assembly Main material Recycling
Housing, toolbox Plastic, steel Plastics recycling,
scrap metal Switch Plastic Plastics recycling Screws, small parts Steel, aluminum, magnets Scrap metal Electronics Various Electronics scrap Batteries Alkaline manganese * Soft case Woven synthetic material Plastics recycling
*
11. Disposal
Dispose of batteries in accordance with national regulations.
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12. Warranty
12. Warranty
Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid as long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti operating instructions, all warranty claims are made within 12 months (unless other mandatory national regulations prescribe a longer minimum period) from the date of sale (invoice date) and the technical system is maintained. This means that only original Hilti consumables, components and spare parts may be used in the tool.
This warranty provides the free-of-charge repair or replacement of defective parts only. Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty.
Additional claims are excluded, unless stringent national rules prohibit such exclusion. In particular, Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inability to use the tool for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifically excluded.
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12. Warranty
Send the tool and/or related parts immediately upon discovery of a defect to the local Hilti marketing organization for repair or replacement.
This constitutes Hilti's entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.
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13. FCC statement (applicable in USA)
-CAUTION-
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and may radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by taking the following measures:
–Reorient or relocate the receiving antenna. –Increase the separation between the equipment and
receiver.
– Connect the equipment to an outlet on a circuit different
from that to which the receiver is connected.
– Consult your dealer or an experienced TV/radio
technician for assistance.
13. FCC statement (applicable in USA)
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Changes or modifications not expressly approved by Hilti could limit the user's right to operate the equipment.
Labels
13. FCC statement (applicable in USA)
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14. EC declaration of conformity
14. EC declaration of conformity
Description: Line laser Type designation: PML 32 Serial number: 000 00 001 – 500 00 000 Year of design: 2003 In conformance with requirements.
We declare, on our sole responsibility, that this product complies with the following standards or standardization documents:
EN 50081-1 and EN 61000-6-2 in accordance with directive 89/336/EWG.
Hilti Corporation
Armin Spiegel
Leiter BU Positioning Systems
Head of Positioning Systems Business Unit
06 / 2003
Bodo Baur
Leiter Qualität Positioning Systems
Quality Manager, Positioning Systems Business Unit
06 / 2003
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Hilti = reg. trademark of Hilti Corp., Schaan W2765 0703 2-Pos. 3 9 Printed in Liechtenstein © 2003 Right of technical and programme changes reserved S.E.&O.
377396
Hilti Corporation FL-9494 Schaan
Tel.: +423 / 2342111 Fax: +423/234 2965 www.hilti.com
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