Hellwig 7648 User Manual
559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
REAR STABILZER BAR
95-01 EXPLORER, EXPLORER SPORT, SPORT TRAK
95-01 MAZDA NAVAJO
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTINGYOUR INSTALLATION
1
DRIVERS
SIDE
2 3
TORQUETABLE
BOLT SIZE:3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORESTARTINGYOUR INSTALLATION, BE SURE TO SETPARKING BRAKE ANDCHOCK TIRES.
NOTE: TO EASEINSTALLATIONAND TOPROPERLY ADJUSTBAR, THEWEIGHT OF THE VEHICLEMUST BE ON THE SUSPEN-
SION, AS IF DRIVING DOWN THEROAD. DO NOT RAISEVEHICLE BY FRAME.
NOTE: THIS UNIT IS DESIGNEDTO REPLACETHE FACTORYINSALLED REARSWAY BAR USING THEFACTORY END LINK
HANGER AND AXLE BRACKETS.
1. Remove the factory installed anti sway bar. Remove the mounting bolts on the rear axle mounting brackets. Leave the end
link hanger brackets attached to the frame as they will be reused in installing the new rear sway bar. Do not discard the
mounting hardware it will have to be reused as well.
2. Install the D-shaped poly bushing on the new sway bar in the same location as the factorysway bar.
3. Install the U-plates over the D-bushing and install on the axle brackets using the mounting bolts that were removed in step
one ( 1 ). Leave loose at this time to allow for adjustment later. SEE PHOTOS TWO & THREE.
4. Raise the arms of the sway bar up to the factory hanger brackets and attach with the mounting hardware that was removed in
step one ( 1 ).
5. Align the sway bar to be centered and so the end links are straight up and down as possible. SEE PHOTO ONE.
6. Torque all mounting hardware to the specified rate.
7. After one week of driving recheck your installation. Recheck on a monthly regular basis thereafter.
PASSENGER
SIDE
ATTENTION INSTALLER:BE SURE THATTHE CUSTOMERRECEIVESTHIS INSTRUCTION SHEET, ALLIMORTANT
NOTE CARDS AND THE WARRANTY FORM
7648 ( R7648) 06/09/04
559-734-7451 800-367-5480 FAX 559-734-7460
PARTS LIST
RSB KIT # 7648
“95-01” EXPOLRER, EXPLORER SPORT, SPORT TRAK
“95-01” MAZDA NAVAJ0
PART # QTY DESCRIPTION
20217648 1 ( 1” ) SWAY BAR
20800430 2 U-PLATE
111000409 2 ( 1” ) POLY BUSHING
135007648 1 INSTRUCTION SHEET R-7648
7648 ( R7648) 06/09/04
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