Harman Stove Company P61A-2 User Manual

Page 1
Installation!&!Operating!Manual
P61A-2!Pellet!Stove!Owners!Manual
Safety!Testing!by
ASTM!E1509 Mobile!Home!Approved
ìCe!manuel!est!disponible!en!FranÁais!sur!demandeî
SAFETY!NOTICE
PLEASE!READ!THIS!ENTIRE!MANUAL!BEFORE!YOU!INSTALL !AND!USE!YOUR!NEW!ROOM!HEA TER.!!FAILURE TO!FOLLOW!INSTRUCTIONS!MAY!RESUL T!IN!PROPERTY!DAMAGE,!BODILY!INJURY,!OR!EVEN!DEATH.
FOR!USE!IN!THE!U.S.!AND!CANADA.!!SUITABLE!FOR!INSTALLATION!IN!MOBILE!HOMES
IF! THIS! HARMAN! STOVE! IS! NOT! PROPERLY! FOLLOW! INSTALLATION! DIRECTIONS.
CONT ACT!LOCAL!BUILDING!OR!FIRE!OFFICIALS!ABOUT!RESTRICTIONSAND!INSTALLATION!INSPECTION REQUIREMENTS!IN!YOUR!AREA.
INST ALLED,!A! HOUSEFIRE! MA Y!RESULT.!!FOR!YOUR!SAFETY,
R5
CONTACT!YOUR!LOCAL!AUTHORITY!(SUCH!AS!MUNICIPAL!BUILDING!DEPARTMENT,!FIRE!DEPARTMENT, FIRE!PREVENTION!BUREAU,!ETC.)!TO!DETERMINE!THE!NEED!FOR!A!PERMIT .
CETTE!GUIDE!D'UTILISATION!EST!DISPONIBLE!EN!FRANCAIS.!CHEZ!VOTRE!CONCESSIONNAIRE!DE!HARMAN STOVE!COMP ANY.
R1
SA VE!THESE!INSTRUCTIONS.
Page 2
2 P61A!!Pellet!Stove
Fig.!1
Page 3
Table!of!Contents
Testing! Lable 2
Assembly! &! Installation 4
Installation 5
Venting !!!!!!!!!!6
Automatic! Operation 12
ESP! Control 16
Maintenance 17
Trouble! Shooting 22
Feeder! Parts 23
Specifications 23
Options 2 4
Wiring! Diagram 26
Parts!List 27
Warranty 28
Please!read!this!entire!manual!before!you!install!and!use!your!new
room!heater.!!Failure!to!follow!instructions!may!result!in
property!damage,!bodily!injury,!or!even!death.
SUITABLE!FOR!MOBILE!HOME!INSTALLATIONS.
Harman!Stove!Company
352!Mountain!House!Road
Halifax,!PA!17032
P61A!Pellet!Stove
3
Page 4
!!!!!!!Assembly!and!Installation
Unpacking
The!P61!is!bolted!to!the!skid!to!prevent!movement
during!shipping.
To!free!the!stove!from!the!skid!you!must!remove
the!hold-down!bolts!in!the!rear!of!the!pedestal!base.
!
Removing!or! Installing! rear!cover!panels
To! remove!the! rear! cover!panels,! loosen! the screws! slightly! and! slide ! the! covers! outward! as shown! in! the! illustration.!!To !reinstall,!simply! slide
back!into!place!and!retighten!the!screws.
Firebrick
Install!the!firebrick!vertically!on!the!angle!above
the!burnpot.
Flame!Guide
Install!the!cast!iron!flame!guide!on!top!of!the
burnpot!and!make!sure!it!is!fully!seated!against!the
Shipping!Bolts Note:! These! same! holes are!used!for!mobile!home installation
auger!opening.!The!bottom!of!the!flame!guide!is!marked
38+.
Rear!Cover Panels
Fig.!2
DO!NOT!INSTALL!A!FLUE!DAMPER!IN!THE EXHAUST!VENTING!SYSTEM!OF!THIS UNIT .
DO!NOT!CONNECT!THIS!UNIT!TO!A CHIMNEY!FLUE!SERVING!ANOTHER APPLIANCE.
INSTALL!VENT!AT!CLEARANCES SPECIFIED!BY!THE!MANUFACTURER
Mobile!home!installation!should!be!done!in accordance!with!the!Manufactured!Home!and Safety!Standard!(HUD),!CFR!3280,!Part!24.
WARNING
DO!NOT!INSTALL!IN!SLEEPING!ROOM
CAUTION
THE!STRUCTURAL!INTEGRITY!OF!THE
MOBILE!HOME!FLOOR,!WALL,!AND
CEILING/ROOF!MUST!BE!MAINTAINED.
CAUTION
KEEP!COMBUSTIBLE!MA TERIALS
(SUCH!AS!GRASS,!LEAVES,!ETC.)!AT!LEAST!3
FEET!AWAY !FROM!THE!FLUE!OUTLET!ON
THE!OUTSIDE!OF!THE!BUILDING.
4 P61A!!Pellet!Stove
Page 5
Installation
Installing
Place!the!stove!on!a!noncombustible!floor!protector that!extends!6!inches! to! the! front,! 6! inches! to! the! sides and!1! inch! to!the!rear! of! the!stove.!The! minimum! floor protector!material!is!24!gauge!sheet!metal.
Place!the!stove!away!from!combustible!walls!at!least as! far! as! shown! in! figures! 3,4! and! 5.! Please! note! the difference!in!side! wall! clearance! with! and! without! side shields.
Note! that! the! clearances! shown! are! minimum! for safety!but!do!not!leave!much!room!for!access!when!clean­ing!or!servicing.!Please!take!this!into!account!when!plac­ing!the!stove.
Connect! the! power! cord! to! a! 120! V.A.C.! 60Hz grounded!receptacle.!(A!surge!protector!is!recommened to!protect!the!circuit!board).
Prior!to!installing!the!flue!pipe,!connect!a!draft!meter to!the!stove! as! shown! in! fig.! 6.!!(The! draft! meter! must have!a!minimum!range!of!0-.5).!However,!prior!to!taking the! draft! reading! be! sure! all!doors!and! windows! in! the home!are! closed.!!Record!the!draft! reading_______.!!If this!reading!is!more!than!.05"!lower!than!the!unconnected reading,! check! for! possible!restrictions! or! the! need! for
outside!air!(see! page!7).
9"-13"
FLOOR! PROTECTOR
9"!With!Side!Shields 13"!Without!Side!Shields
1"
6"
9"-13"
Fig.!3
2"
12"
6"
Mobile!Home!Installation
When!installing!this!unit!in!a!mobile!home!several!re­quirements!must!be!followed:
1.!The!unit! must! be! bolted! to!the!floor.!This! can! be done!with! 1/4"! lag! screws!through!the!2! holes! in!the!base plate.
2.!The!unit!must!also!be!connected!for!the!outside!air. See! page! 8.
3.!Floor! protection! and! clearances! must! be! followed as! shown.
4.! Unit! must! be! grounded! to!the!metal! frame! of! the mobile!home.
CAUTION:!This! appliance! must!be!vented! to! the!out­side.
Due!to!high!temperatures,!the!stove!should!be!placed
out!of!traffic!and!away!from!furniture!and!draperies.
Children!and!adults!should!be!alerted!to!the!hazards!of high!surface!temperatures! and! should! stay! away!!to! avoid burn!to!skin!and/or!clothing.
Young!children! should!be! carefully!supervised! when they!are!in!!the!same!room!as!the!stove.
Clothing!and!other!flammable!materials!should!not!be placed!on!or!near!this!unit.
Installation!and!repair!of!this!Harman!Stove!should!be done!by!a!qualified!service!person.!The!appliance!should!be inspected! before! use! and! at! least! annually! by! a! qualified service!person.!More!frequent!cleaning! will!be! required.!It is!imperative!that!control!compartments,!burners,!and!circu­lating!air! passageways!of! the!stove!be! kept!clean.
FLOOR! PROTECTOR
Fig.!4
FLOOR! PROTECTOR
Fig.!5
6"
With!Side!Shields
18"
Without!Side!Shields
Fig.!6
P61A!Pellet!Stove
5
Page 6
Venting
Requirements!for! Terminating! the! Venting
WARNING:!Venting! terminals!must!not!be!re-
cessed!into!a!wall!or!siding.
NOTE:!Only! PL! vent! pipe! wall!pass-throughs and!fire!stops!should!be!used!when!venting!through combustible! materials.
NOTE:!Always!take!into! consideration! the! ef­fect!!the!prevailing!wind!direction!or!other!wind!cur­rents!will!cause!with!flyash!and!/or!smoke!when!plac­ing!the!termination.
In!addition,!the!following!must!be!observed:
A.!The!clearance!above!grade!!must!be!a!mini­mum!of!18".
B.!The!clearance!to!a!window!or!door!that!may be!opened!must! be! a! minimum! of! 48"! to!the!side, 48"!below!the!window/door,!and!12"!above!the!win­dow/door.
(!with!outside!air!installed,!18î!)
C.!A! 12"!!clearance! to!a! permanently! closed window!!is!!recommended!to!prevent!condensation on!the!window.
D.!The!vertical!clearance!to!a!ventilated!soffit located!above!the!terminal!within!a!horizontal!dis­tance!of!2!feet!(60!cm)!from!the!center-line!of! the terminal!!must!be!a!minimum!of!18".
E.!The!clearance!to!an!unventilated!soffit!!must be!a!minimum!of!12".
F.! The! clearance! to! an! outside! corner! is! 11" from!center!of!pipe.
G.!The!clearance!to!an!inside!corner!is!12".
H.!! A!vent!must!not!be!installed!within!3!feet!(90 cm)! above! a! gas! meter/regulator! assembly! when measured!from!the!horizontal!center-line!of!the!regu-
1
lator.
1
1
I.!The!clearance!to!service!regulator!vent!outlet
must!be!a!minimum!of!6!feet.
1
J.!The!clearance!to!a!non-mechanical!air!sup­ply!inlet!to!the!building!or!the!combustion!air!inlet!to any!other!appliance!must!be!a!minimum!of!48î.
1
K.! The! clearance! to! a! mechanical! air! supply inlet!must!be!a!minimum!of!10!feet.
1
(with!outside!air!installed,!6!feet!)
L.!The!clearance!above!a!paved!sidewalk!or!a paved!driveway!located!on!public!property!must!be a!minimum!of!!7!feet.
!
M.!The!clearance!under!a!veranda,!porch,!deck
or!balcony!must!be!a!minimum!of!12!inches.
1,2
1,3
NOTE:!!The!clearance!to!vegetation!and!other exterior!combustibles!such!as!mulch!is!36î!as!mea­sured!from!the!center!of!the!outlet!or!cap.!This!36î radius! continues! to!grade! or! a! minimum! of! 7! feet below!the!outlet.
1
Certain!Canadian!and!or!!Local!codes!or!regu-
lations!may!require!different!clearances.
2
A!vent!shall!not!terminate!directly!above!a!side­walk! or! paved! driveway! which!is! located!between two!single!†family!dwellings!and!serves!both!dwell­ings.
3
Only!permitted!if!veranda,!porch,!deck,!or!bal­cony!is!fully!open!on!a!minimum!of!!2!sides!beneath the!floor.
NOTE:! Where! passage! through! a! wall,! or partition!of!combustible!construction!is!desired, the!installation!shall!conform!to!CAN/CSA-B365. (if!in!!Canada)
=!Vent!terminal
6 P61A!!Pellet!Stove
V
Fixed
Closed
Openable
A
Openable
=!Air!supply!inlet
Inside! Corner
Detail
Fixed
Closed
=!Area! where!terminal! is!not! permitted
Page 7
Venting
IMPORTANT!NOTICE
Pellet!Vent!Pipe!or!PL!Vent!Pipe!Must!be!used.
!!!!!!!!!!!!!!!!!!!!!!!!!!Fig.!7
!!+!=!Positive!static!pressure !!!!!=!!Negative!static!pressure
Venting
A!combustion!blower!is!used!to!extract!the!com­bustion!gases!from!the!firebox.!This!causes!a!negative pressure!in!the!firebox!and!a!positive!pressure!in!the venting!system!as!shown!in!fig.!7.!The!longer!the!vent pipe!and!more!elbows!used!in!the!system,!the!greater the!flow!resistance.!Because!of!these!facts!we!recom­mend!using!as!few!elbows!as!possible!and!15!feet!or less!of!vent!pipe.!The!maximum!horizontal!run!should not!exceed!48".!If!more!than!15!feet!of!pipe!is!needed, the!diameter!should!be!increased!from!3"!to!4"!because a!larger!pipe!causes!less!flow!resistance.!Be!sure!to
use!approved!pellet!vent!pipe!wall!and!ceiling!pass through!fittings!to!go!through!combustible!walls!and ceilings.!Be!sure!to!use!a!starting!collar!to!attach!the venting!systen!to!the!stove.!The!starting!collar!must be! sealed! to! the! stove! with! high! temp! silicone caulking.
Vent!Pipe
Pellet!venting!pipe!(!also!known!as!PL!vent!)!is constructed!of!two!layers!with!air!space!between!the layers.!This!air!space!acts!as!an!insulator!and!reduces the!outside!surface!temperature!to!allow!a!clearance!to combustibles!of!only!3!inches.!The!sections!of!pipe!lock together!to!form!an!air!tight!seal!in!most!cases;!however , in!some!cases!a!perfect!seal!is!not!achieved.!For!this reason!and!the!fact!that!the!P61!operates!with!a!positive vent!pressure!we!specify!that!the!joints!also!be!sealed
with!!clear!silicone.
Inlet!Cover! part# 1-10-08543
Outside!air!flex!pipe goes!here
Flex!pipe! part# 2-00-08543
Outside!Air
Outside!air!is!optional!except!in!mobile!homes!and where!building!codes!require.!!The!benefit!of!outside!air is!mainly!noticed!in!small!very!tight!houses.
To!install!outside!air!use!2!3/8"!I.D.!flex!pipe!part number!2-00-08543.!There!is!a!break-away!hole!on the!rear!panel!which!must!be!removed!before!connect­ing!the!flex!pipe.!The!pipe!should!be!run!outside!and terminate!to!the!side!or!below!the!vent!pipe!outlet!so!the flue!outlet!is!more!than!12"!from!the!inlet!cover.The!maxi­mum!length!run!of!this!pipe!is!15!feet.!If!a!longer!run!is needed!the!size!must!be!increased!to!3".!Inlet!cover!part number!1-10-08542!should!be!used!to!keep!birds,!ro­dents!etc.!out!of!!the!pipe.
.
HRV
When!installing!in!a!house!with!a!Heat!Reclaiming Ventilation!System!(HR V)!be!sure!the!system!is!balanced and!is!not!creating!a!negative!pressure!in!the!house.
P61A!Pellet!Stove
7
Page 8
Venting
#1!Preferred!method
operation!and!allows!the!stove!to!be!installed!closest!to the!wall.!Two!inches!from!the!wall!is!safe;!however,!four inches!allows!better!access!to!remove!the!rear!panel. The!vertical!portion!of!the!vent!should!be!three!to!five feet!high.!This!vertical!section!will!provide!natural!draft in!the!event!of!a!power!failure.
This!method!provides!excellent!venting!for!normal
Fig.!8
3!ft.
to!combustibles
#2!Preferred!method
This!method!also!provides!excellent!venting!for normal!operation!but!requires!the!stove!to!be!installed farther!from!the!wall.!The!vertical!portion!of!the!vent should!be!three!to!five!feet!high!and!at!least!three!inches from!a!combustible!wall.!This!vertical!section!will!pro­vide!natural!draft!in!the!event!of!a!power!failure.
If!the!stove!is!installed!below!grade!be!sure!the vent!termination!should!be!at!least!1!foot!above!grade.
CAUTION
8 P61A!!Pellet!Stove
Fig.!9
3!ft.
to!combustibles
Keep!combustible! materials! (such
as! grass,! leaves,! etc.)! at! least! 3! feet
away!from! the!flue!outlet!on!the! outside
of!the!building.
Page 9
Venting
#4!Installing!into!an!existing chimney!(!US!only!)
operation.!!This!method!also!provides!natural!draft!in the!event!of!a!power!failure.!If!the!chimney!condition!is questionable!you!may!want!to!install!a!liner!as!in!method #7.
This!method!provides!excellent!venting!for!normal
Fig.!10
#5!Installing!into!an!existing fireplace!chimney!(!US!only!)
This!method!provides!excellent!venting!for!normal operation.!!This!method!also!provides!natural!draft!in the!event!of!a!power!failure.
The!damper!area!must!be!sealed!with!a!steel!plate or!fiberglass.!A!cap!should!be!installed!on!the!chimney to!keep!out!rain.!If!the!chimney!condition!is!question­able!you!may!want!to!install!a!liner!!all!the!way!to!the!top as!in!method!#6.
Fig.!11
P61A!Pellet!Stove
9
Page 10
Venting
#6!Installing!into!an!existing fireplace!chimney!(!US!and Canada!)
operation.!!This!method!also!provides!natural!draft!in the!event!of!a!power!failure.
that!the!vent!pipe!extend!all!the!way!to!the!top!of!the chimney .
chimney!to!keep!out!rain.!Be!sure!to!use!approved!!pel­let!vent!pipe!fittings.!Seal!pipe!joints!with!silicone!in!ad­dition!to!the!sealing!system!used!by!the!manufacturer. Pipe!size!should!be!increased!to!4"!using!this!method.
This!method!provides!excellent!venting!for!normal
In!Canada!and!some!places!in!the!US!it!is!required
In!this!method!a!cap!should!also!be!installed!on!the
Fig.!12
#7!Installing!into!an!existing chimney!(!US!and!Canada!)
This!method!provides!excellent!venting!for!normal operation.!!This!method!also!provides!natural!draft!in the!event!of!a!power!failure.
In!Canada!and!some!places!in!the!US!it!is!required that!the!vent!pipe!extend!all!the!way!to!the!top!of!the chimney .!The!pipe!or!liner!inside!the!chimney!should!be 4"diameter.
In!this!method!a!cap!should!also!be!installed!on!the chimney!to!keep!out!rain.!One!disadvantage!of!this method!is!that!it!is!harder!to!clean!!the!vent!pipe,!there­fore,!there!is!a!tendancy!not!to!do!it!as!often!as!needed.
10 P61A!!Pellet!Stove
Fig.!13
Page 11
Venting
12"!min.
3"!min.
3"!min.
PL! vent! manufacturer's firestop!spacer!and!support
Storm!collar
Flashing
3"!min.
No! insulation! or other! combustible materials! are allowed! within! 3" of!the!PL!vent!pipe.
Minimum! flue! vent configuration
It!is!recommended!that outside!air!be!installed!with!this venting!configuration.
(See! Page! 9! for corner installation clearances)
Fig.!14
#8!Installing! through! the!ceiling!vent
Through! the! ceiling! vent,! follow! PLvent manufacturers!recommendations!when!using!wall!and ceiling!pass!through.
18"
Fig.!15
Min.!above! ground! level
Fig.!16
P61A!Pellet!Stove
11
Page 12
P61A-2 AUTOMATIC IGNITION/OPERATION
The!P61A!pellet!stove!is!more!than!just!automatic!ignition,!it!is!also!automatic!temperature!control. The!automatic!system!will!allow!the!fire!size!to!be!adjusted!to!match!the!heating!needs!and!even!put the!fire!out!if!necessary.!If!heat!is!needed!after!the!fire!is!out,!the!P61A !will!automatically!re-ignite
o
Room!Temperature!Mode:! This! setting! will!produce!a! room temperature! of! 70! degrees! with! the! distribution! blower! at medium!speed.
o
Stove! Temperature! Mode
This!setting!will!produce!medium!heat!with!the distribution! blower! on! "low".
and!adjust!the!fire!size!to!match!the!heating!need.!The!totally!automatic!room!sensor!mode!is recommended!because!of!its!efficiency. The!unit!can!be!switched!between!"AUTO"!and!"MANUAL"!at!any!time!during!operation.
Ignitor!switch! to!"AUTO"
Room! Temperature! Mode
In!"Room!Temp!Mode"!heat!output!is!controlled!auto­matically!by!the!Room!Sensing!Probe.!When!the!Room!Sens­ing!Probe!calls!for!heat,!the!stove!will!increase!output.!When the!Room!Sensing!Probe!is!getting!close!to!the!set!tempera­ture,!the!stove!will!begin!to!level!off!output!and!keep!the!fire burning!at!just!the!right!temperature!to!maintain!that!setting.
High!output!is!determined!by!the!feed!rate!setting. This!setting,!generally!on!#4,!can!be!increased!if!higher!burn rates!are!necessary.!The!unit's!maximum!burn!rate!should!not create!less!then!1"!of!ash!on!the!burn!pot!front!edge.!See Fig.2.!Overfeeding!is!not!a!safety!concern,!but!fuel!may!be wasted!if!unburned!pellets!fall!into!the!ash!pan.
In!"Room!T emp!Mode"!a!constant!fuel!consumption!rate is!sacrificed!for!exact!room!temperature.!Therefore,!as!it!gets colder!!more!pellets!will!be!burned!automatically .
The!distribution!blower!speed!will!vary!according!to!the position!of!the!mode!selector!pointer,!and!fire!size.
Ignitor!switch! to!"AUTO" Stove!Temperature! Mode
This!allows!for!automatic!ignition!upon!start-up!only.!The unit!can!then!be!set!at!any!desired!setting.!The!heat!output and!fuel!consumption!will!remain !constant!regardless!of!room temperature.!The!unit's!maximum!feed!rate!should!not!create less!than!1"!of!ash!on!the!burn!pot!front!adge.!See!Fig!2.
The!unit's!low!burn!or!maintenance!setting!is!as!low!as!it will!go.!It!will!not!go!out!unless!it!runs!out!of!fuel!or!is!turned off.
This!setting! will! produce! continuous!maximum!heat! output with!the! distribution!blower!at! full!speed.
12 P61A!!Pellet!Stove
Shut-Down! Procedure
To!kill!the!fire!or!stop!burning!the!stove,!turn!the!Mode Selector!to!"OFF".!This!will!cause!the!fire!to!diminish!and burn!out.!When!the!fire!burns!out!and!the!stove!cools!down everything!will!stop.
If!you!pull!the!plug!to!shut!down!the!stove,!all!motors will!stop.!This!may!cause!incomplete!combustion!and!smoke in!the!firebox.!If!the!load!door!is!opened!the!smoke!may!es­cape.
The!best!way!to!shut!down!the!stove!is!simply!let!it!run out!of!pellets,!then!the!stove!will!shut!down!automatically.
Page 13
Fig.!17
P61A-2!!AUTOMATIC!!START!!UP
Starting!First!Fire
Ignitor!Switch!to"AUTO"(up!position)
Make!sure!the!unit!is!plugged!into!a!120 VAC,!60!HZ!electrical!source.!The!power!light should!be!the!only!light!lit.
See!Note!7.
1"
When!power!is!given!to!the!stove,!the!control!board
will!blink!a!few!times!to!indicate!current!version!of
1.! Turn! Mode! Selector!to! "OFF".
2.!Fill!hopper!with!pellets.
3.!Clean!burn!pot!with!scraper,!if!necessary.
4.! If! starting! after! an! empty! hopper,! turn
NOTICE:
control!board.
1
5
Fig.!18
1.!Fines!are!small!pieces!of!broken!pellets!(sawdust).!Fines!do!not flow!easily!and!often!build!up!on!the!hopper!funnel!bottom!angles. These!fines!can!be!pushed!into!the!feeder!opening!and!then!fill!the hopper!with!pellets.!As!the!system!works,! they!will!be!burned.
2.!The!"TEST"!cycle!will!operate!the!feeder!motor!for!exactly!one minute.!Turning!to!"TEST"!again!and!again!may!purge!too!much fuel!into!the! burn!pot! causing!excessive!smoke!on!start-up.
3.!The!firebox!low!pressure!switch!will!not!allow!the!auger!motor or!the! igniter!element!to! operate!if! the! view!door! or!the!ash! pan door!are!open.
4.!Adjust!Feed!Rate.!If!this!is!your!first!fire!or!you!are!trying!different pellets,!set!the!feed!adjuster!to!#4,!Fig.!17.!This!is!a!conservative number!and!will!probably!need!to!be!increased.!After!you!know!a feed! rate! setting! that!works! well,! use! that!setting.! Remember,! if your!feed!rate!is!too!high!you!may!waste!fuel.
5.! This! is! usually! a! weekly! maintence! procedure.! Cleaning! the burn!pot! with! the!scraper! with!a!small!amount!of! new!fuel! in!the bottom!is!not!a!problem.!First,!scrape!the!ashes!on!the!front!of!the burn!pot !into!the!ash!pan.!Then!scrape!the!holed!surface!downward into!the!burn!pot.!When!the!stove!is!ignited!these!scrapings!will!be pushed!out!by! the!feeder.
6.! The! ash! pan! can! hold!the! ashes! from! approximately!1! ton! of premium!fuel.!This!means!the!ashes!will!only!need!to!be!emptied!a few!times!a!year.
7.! Setting! the! feed! adjuster! #! for! maximum! burn:! With! the! unit burning!in!"AUTO",!turn!to!"Stove!Mode"!and!put!the!fan!on!"H". Set!the! Temperature! Dial!to! #7.!Allow!the! unit!to!burn! for!about 30!minutes!and!check!ash!on!front!of!burn!pot.!Fig.!18.!If!the!ash line!is!larger!than!1",! turn!the!feed!adjuster!from!#3! to!#4.!Allow another!30!minutes!of!burn!time!and!check!again.!If!,!at!#6!setting, a!1"!or!less!ash!bed!is!not!obtainable,!it!is!not!a!problem.!The!1" ash!bed!is!only!a!maximum!burn!rate!and!at!most!normal!settings the!ash!bed!will! be!larger.
Feed!Adjuster!to!"TEST"!(for!one!60!second
cycle).
2!!
This!will!purge!pellets!into!the!auger
tube! and! also! allow! you! to! check!the! motors
for!operation.!NOTE:! The! auger!motor!will
not!operate! with!the! view! door!or! ash! pan
door! open.
5.!Turn!Feed!Adjuster! to! #4.
3
4
6.!Flip!the!Ignitor!Switch!up!into!the!"AUTO"
position.
7.!Turn!the!T emperature!Dial!to!desired!room
temperature.
8.!Turn!Mode!Selector!to!Room!Temperature
or!Stove!Temperature.
9.!Fill!hopper!with!pellets! and!remove!ashes
as!required.
6
Warning
"NEVER!USE!GASOLINE,!GASOLINE-TYPE!LANTERN FUEL,!KEROSENE,! CHARCOAL!LIGHTER!FLUID,! OR SIMILAR!LIQUIDS!TO!START!OR!"FRESHEN!UP !"!A!FIRE IN!THIS!HEATER.!KEEP!ALL!SUCH!LIQUIDS!WELL!AWAY FROM!THE!HEATER!WHILE!IN!USE".
P61A!Pellet!Stove
13
Page 14
P61A-2!!MANUAL!!IGNITION/OPERATION
The!P61A!Pellet!Stove!is!capable!of!manual!operation.!This!also!allows!the!operator!to manually!control!operation!during!an!emergency!(i.e.!ignitor!failure,!when!using!a!502H!battery backup,!or!when!using!certain!generators.)
o
Room!Temperature!Mode:! This! setting! will!produce!a! room temperature! of! 70! degrees! with! the! distribution! blower! at medium!speed.
o
Manual!Stove!Temperature!Mode
The!unit!can!be!switched!between!"AUTO"!and!"MANUAL"!at!any!time!during!operation.
NOTE:!When!starting!the!unit!in!the!"AUTO" mode!and!switching!to!"MANUAL",!the!fire!must!be large!enough!to!start!!the!distribution!blower .!The!start­ing!of!the!blower!is!a!signal!that!the!start!cycle!is!com­pleted!and!the!fire!will!not!go!out.
Ignitor!Switch!to!"MANUAL"
Room! Temperature! Mode
The!fire!will!have!to!be!lit!with!starting!gel!and!a!match, or!started!automatically,!see!"Automatic!Operation".!Turn to!"Manual"!position!when!the!fire!is!established.
The!difference!between!"AUTO"!Room!Temperature Mode!and!"Manual"!Room!Temperature!Mode!is!that!the fire!will!not!go!out!as!the!room!temperature!goes!above!the control!board!setting. !The!unit!can!only!go!to!low!burn!and will!remain!there!until !it!runs!out!of!fuel!or!until!more!heat!is needed!and!the!feed!rate!increases.!Feed!rate!adjustments and!dial!settings !are!the!same!as!"AUTO"!settings.
O
O
O
O
This!setting!will!produce!a!large!viewing!fire!without a!distribution!blower!operating.
14 P61A!!Pellet!Stove
Ignitor!Switch!to!"MANUAL"
Stove! Temperature! Mode
The!advantage!of!this!mode!is!to!allow!the!operator!to have!a!large!viewing!fire!without!blowing!extra!heat!into!the room.
During!operation,!with!the!temperature!dial!set!at!#5 or!less,!the!distribution!fan!will!not!operate.!A!#5!on!the temperature!dial!and!a!#5!on!the!feed!adjuster!is!approxi­mately!80%!output.!It!is!not!necessary!to!operate!the!distri­bution!blower!below!this!point.!Therefore,!there!can!be!a higher!feed!rate!(!a!larger!viewing!fire)!without!an!excess!of hot!air!blowing!into!the!room.
An!example!of!when!to!use!the!Manual!Stove!Tem­perature!Mode!is!if!you!want!to!watch!a!large!fire!and!the room!is!aleady!!up!to!temperature.!The!S tove!Temperature Mode!allows!you!to!have!a!larger!fire!and!a!lower!sound level,!without!the!distribution!blower.
NOTE:!During!the!use!of!this!mode,!if!you!keep increasing!the!temperature!dial!setting!to!increase!the fire!size,!the!distribution!blower!will!automatically!come on!when!the!ESP!Temperature!reaches!350o!F, !or!81% output.
Page 15
P61A-2!!MANUAL!!START!!UP
Fig.!20
Fig.!19
See!Note!7.
1"
Fig.!21
1.!Fines!are!small!pieces!of!broken!pellets!(sawdust).!Fines!do!not flow!easily!and!often!build!up!on!the!hopper!funnel!bottom!angles. These!fines!can!be!pushed!into!the!feeder!opening!and!then!fill!the hopper!with!pellets.!As!the!system!works,! they!will!be!burned.
2.!The!"TEST"!cycle!will!operate!the!feeder!motor!for!exactly!one minute.!Turning!to!"TEST"!again!and!again!may!purge!too!much fuel!into!the! burn!pot! causing!excessive!smoke!on!start-up.
3.!The!firebox!low!pressure!switch!will!not!allow!the!auger!motor or!the! igniter!element!to! operate!if! the! view!door! or!the!ash! pan door!are!open.
4.!Adjust!Feed!Rate.!If!this!is!your!first!fire!or!you!are!trying!different pellets,!set!the!feed!adjuster!to!#4,!Fig.!19.!This!is!a!conservative number!and!will!probably!need!to!be!increased.!After!you!know!a feed! rate! setting! that!works! well,! use! that!setting.! Remember,! if your!feed!rate!is!too!high!you!may!waste!fuel.
5.! This! is! usually! a! weekly! maintence! procedure.! Cleaning! the burn!pot! with! the!scraper! with!a!small!amount!of! new!fuel! in!the bottom!is!not!a!problem.!First,!scrape!the!ashes!on!the!front!of!the burn!pot !into!the!ash!pan.!Then!scrape!the!holed!surface!downward into!the!burn!pot.!When!the!stove!is!ignited!these!scrapings!will!be pushed!out!by! the!feeder.
6.! The! ash! pan! can! hold!the! ashes! from! approximately!1! ton! of premium!fuel.!This!means!the!ashes!will!only!need!to!be!emptied!a few!times!a!year.
7.! Setting! the! feed! adjuster! #! for! maximum! burn:! With! the! unit burning!in!"AUTO",!turn!to!"Stove!Mode"!and!put!the!fan!on!"H". Set!the! Temperature! Dial!to! #7.!Allow!the! unit!to!burn! for!about 30!minutes!and!check!ash!on!front!of!burn!pot.!Fig.!21.!If!the!ash line!is!larger!than!1",! turn!the!feed!adjuster!from!#3! to!#4.!Allow another!30!minutes!of!burn!time!and!check!again.!If!,!at!#6!setting, a!1"!or!less!ash!bed!is!not!obtainable,!it!is!not!a!problem.!The!1" ash!bed!is!only!a!maximum!burn!rate!and!at!most!normal!settings the!ash!bed!will! be!larger.
Starting!First!Fire Ignitor!Switch!to"MANUAL" (down!position)
Make!sure! the! unit!is!plugged! into! a
120! VAC,! 60! HZ! electrical! source.! The power!light!should!be!the!only!light!lit.
1.!Turn! FEED!ADJUSTER! to! desired! feed rate.!No.!4!is! good! for!most!pellets.
4
2.!Turn!the! MODE! SELECTOR! to! ìOFFî and! then! to! the! desired! mode.!!This! will
reset! control! and! start! the! combustion! mo­tor.
3.!Turn! the! TEMPERATURE!DIAL! to!the desired! setting.
4.!Clean!burn!pot!with!scraper!if!necessary.
5.!Fill!burn!pot!with!pellets,!only!level!with front!edge.!(Do!Not!Over!Fill).
6.!Add!starting!gel!on!top!of!the!pellets.!Stir
gel!into!pellets!for!fast!lighting.
7.!Light!starting!gel!with!a!match,!and!close the!door.!!Operation!will!begin!when!the!fire
reaches!the!proper!temperature.
3
8.!Fill!hopper!with!pellets!and!remove!ashes as! required.
1,! 6
Warning
"NEVER!USE!GASOLINE,!GASOLINE-TYPE!LANTERN FUEL,!KEROSENE,! CHARCOAL!LIGHTER!FLUID,! OR SIMILAR!LIQUIDS!TO!START!OR!"FRESHEN!UP!"!A!FIRE IN!THIS!HEATER.!KEEP !ALL!SUCH!LIQUIDS!WELL!AWAY FROM!THE!HEATER!WHILE!IN!USE".
5
P61A!Pellet!Stove
15
Page 16
P61A-2!!AUTOMATIC!IGNITION!!ESP!!CONTROL
Power!Light
Indicates!power! to! the control.
Status!Light
Will!be!lit!in!either!stove!or room!temp!mode!when pointer!is!not! within!off position!band!except! after normal!shut! down.! Blinks to!indicate! errors! listed below.
Indicates!power! to distribution! blower.
!Indicates!power! to combustion! blower
Indicates!power! to! the feed!motor.
Indicates!ignitor! is!on.
Temp! dial
Allows!you!to!adjust!the!room!temperature!in!Room!Temp Mode!using!the!outer! scale!marked! in!degrees! Fahrenheit. It!also!allows!you!to!adjust! the!stove!temperature! while!in Stove!Temp!Mode!using!the!inner!scale!marked!from!1!to!7.
Status!light!error!messages:
Feed!adjuster
Sets!the!maximum!feed rate
Test
Runs!all!motors!at!full speed! for! one! minute to! check! operation. After!two!minutes!the stove! will! go! to minimum!burn!and!the blowers!will!alternate from!high!to!low!every minute!to!remind! you
O
O
Dealer!Diagnostic!Port
For! dealer! maintenance only.!Requires!special!DDM monitor!supplied! to! Harman Dealers!exclusively.
that! you! are! still! in "Test! Mode".
Ignitor!switch
Set! to! appropriate Start-Up!mode.
Distribution!Blower!speed adjustment!range. L!=!low H!=!high Variable! speed! anywhere between! L! and! H; although! as! the! stove temp.!goes!up!,!so!does!the L!and!H!scale.
Mode!Selector
Allows!you!to!choose!between Room!Temp!Mode,!Stove!Temp Mode,!or!OFF.!Also!allows!you to!vary!the!distribution!blower speed! by! turning! the! knob! to the! high! or! low! side! of! each mode.
1!Blink:!Indicates!control!board!self!diagnostic!failure. This!requires!a!manual!reset*. 2!Blinks:!!Indicates!that!the!jumper!(J2)!on!the!rear!of the!control!board!is!not!connected.!Without!this!jumper the!unit!will!only!burn !at!minimum!rate. 3!Blinks:!Indicates!ESP!(Exhaust!Sensing!Probe)!fail- ure.!This!requires!a!manual!reset*. 4!Blinks:!Can!occur!only!in!Room!Temp!Mode!and indicates!Room!Sensing!Probe!failed!or!not!installed.!If a!Room!Sensing!Probe!is!then!installed,!the!status!light will!automatically!reset. 5!Blinks!(In!Igniter!Auto.!Mode!Only):!!Indicates that!the!unit!has!failed!to!light!within!the!36!minute!start cycle.!To!reset!-!Turn!Mode!Selector!to!"OFF",!then
16 P61A!!Pellet!Stove
turn!to!either!mode!again.)
6!Blinks!:!Indicates!that!the!control!has!calculated!poor or!incomplete!combustion!occurring!for!more!than!50 minutes.
A!six!blink!status!may!be!set!if!the!stove!is!allowed!to run!out!of!pellets.!To!reset,!turn!mode!selector!to!"OFF" then!back!on!to!the!desired!mode.!If!the!unit!was!not out!of!pellets,!see!T roubleshooting!section!for!more!de-
tails. *!Manual!reset-!disconnect!power!cord!for!a!few!sec- onds!and!reconnect.!If!error!still!occurs!call!your!Dealer. NOTICE:!When!power!is!given!to!the!stove,!the!con­trol!board!will!blink!a!few!times!to!indicate!current!ver­sion!of!control!board.!This!should!not!be!confused!with
error! messages.
Page 17
P61A-2!!Low!!Draft!!Voltage!!Adjustment
Combustion Motor! Speed
Control Low! draft! only set! point.
The!small!straight screwdriver!slot!is plastic;!therefore, the! unit! can! be adjusted!while! in operation.
Draft!Meter!bolt hole!location
On! a! P61A the!draft! hole!is!under the! left! rear! corner! of the! firebox.
Fig.22
Fig.1
Low!!Draft!!Voltage!! Adjustment
These!units!are!pre-tested!at!the!factory!with!exactly 120!Volts!A.C.,!60!Hz.!They!are!checked!and!adjusted!!for firebox!tightness,!gasket!leakage,!motor!operation!and!ignitor operation.!!The!P61A!is!then!factory!set!at! a!mid-point adjustment!and!in!most!cases!will!not!need!any!adjustments.
NOTE:!The!factory!low!draft!setting!may!not!be!correct for!the!units!permanent!installation!conditions.
The!control!board!on!the!P61A!is!equipped!with!a low!draft!adjustment!port.!!Located!on!the!control!face!just to!the!right!of!the!igniter!light.!This!voltage!adjustment!is provided!to!allow!the!unit!to!be!adjusted!for!the!household voltage!where!the!unit!is!going!to!be!in!permaneant!operation. NOTE:!The!line!voltage!varies!from!area!to!area!and!often home!to!home.
The!low!draft!voltage!should!be!adjusted!to!achieve the!most!efficient!burn!on!low!burn!or!"maintenance".!This voltage!adjustment!allows!the!installer!to!change!the!low voltage!set!point!approximately!10!volts.!!This!adjustment should!be!done!by!the!installer!during!set!up!because!a!draft meter!reading!is!required!to!insure!proper!set!up.
If!the!unit!is!not!!adjusted!properly,!it!does!not!cause a!safety!concern.!If!the!unit!is!adjusted!too!high,!only!effiency is!lost.!If!the!unit!is!adjusted!too!low,!the!low!draft!pressure switch!will!not!allow!the!feeder!motor!or!the!igniter!to!operate.
Fig.!23
A! simple! draft! test! should! be! performed! after completing!the!flue!pipe!installation.!To!record!the!results!for future!reference:
1.!!Plug!unit!into!a!120VAC,!60!HZ!outlet.
2.!!Close!the!hopper!lid,!front!view!door,!and!the!ash!pan. Neither!pellets!or!a!fire!are!required!for!this!test.
3.!!With!the!mode!selector!in!the!"OFF"!position,!turn!the feed!adjuster!to!"TEST".
4.!!Record!the!high!draft_____in!W.C.!(Normal!is!-.50!to!­.60)!The!control!will!be!on!the!High!Draft!for!a!total!of!2 minutes.
5.!!After!2!minutes!is!up,!the!combustion!motor!will!go!down to!low!draft!and!the!distribution!blower!will!go!on!high.!Allow approximately!15!seconds!to!pass!for!the!combustion!motor to!slow!before!checking!the!low!draft.
6.!!If!the!low!draft!is!between!-.35!and!-.45,!record!the reading!_____!in!W.C.!!If!the!reading!is!higher ,!slowly!turn the!set!screw!counter-clockwise!until!the!draft!lowers.!If!the reading!is!lower,!very!slowly!turn!the!set!screw!clockwise until!the!draft!increases.
NOTE:!The!test!mode!alternates!from!high!to!low!draft every! 60! seconds.! If! more! time! is! needed! for!draft adjustment,!wait!until!the!next!low!draft!cycle. NOTE:!In!some!cases,!the!draft!may!not!go!as!low!as
-.35!to!-.45!even!with!the!set!screw!completely!counter­clockwise.
P61A!Pellet!Stove
17
Page 18
Room!Sensor!and!Rear!Shield!Installation
Room! Sensor! Installation
Fig.!24
The!room!sensor!is!a!small!temperature!sen­sor! on! the! end! of! a! 60"! gray! wire.! This! sensor! is installed!much!like!a!standard!wall!thermostat.!Be­cause!it!is!so!small,!it!can!be!hidden!along!the!trim of!a! doorway! or! even!up!the!leg! of! a! coffee!table. There!is! a!remote! room!sensor!port! on!the!rear! of the!unit!for!easy!external!connection.!Use!standard 18-2!thermostat! wire!to!extend! the!distance!to! the desired!location! (100'!!maximum).! The! room! sen­sor!should!be!installed!in!the!location!where!you!want to!control!the!temperature.
NOTE:! Distances! of! more! than! 25! feet! from the!unit!or!in!another!room!are!not!recommended. The!room!sensor!is!essential!for!the!P61A's!excel­lent!efficiency.
NOTE:! It! is! recommended! that! the! room sensor!be! installed,! even! if! only! installed!on! the rear!of!the!unit!as!a!return!air!sensor.
Rear! Shields
5/16"!Hex Head Screws!(2 on! each side)
Fig.!25
The!rear!isolated!shields!are!split!in!the!middle!for easy!removal.!Each!shield!has!two!5/16"!hex!head screws! that! only! need! to! be! loosened! (NOT REMOVED)!to! allow! the!shield!to! slide! away!from the!unit.!NOTE:! It! is! not! recommended! that! the
unit!be!operated!with!the!shields!removed,!due to!the!hot!and!moving!parts!which!they!protect.
5/16"!Hex! Head Screws!(2!on each! side)
18 P61A!!Pellet!Stove
Page 19
Combustion Blower!Cover
Fig!26
Maintenance
Blower!Cover Latch
Removing!Ashes:
When!approximatly!1!ton!of!pellets!has!been
burned!it!will!be!necessary!to!empty!the!ash!pan.
Ashes!should!be!placed!in!a!metal!container with!a!tight!fitting!lid.!The!closed!container!of ashes! should! be! placed! on! a! noncombustible floor!or!on!the!ground,!!well!away!from!all!com­bustible!materials,!pending!final!disposal.!If!ashes are!disposed!of!by!burial!in!soil!or!otherwise!lo­cally!dispersed,!they!should!be!retained!in!the closed!container!until!all!cinders!have!thoroughly cooled.
It!is!recommended!that!the!stove!is!cold!and shut!down!when!removing!ash!pan.
1.!Pull!on!latch!handle!and!remove!ash!pan!as
shown!at!left.!Use!ash!pan!handle!to!carry!and dispose!of!ashes.
2.!Slide!the!ash!pan!back!into!the!stove!and!latch
by!pushing!in!on!latch!handle.
Blower! Wheel
Heat!Exchanger!Fins
Scraper
Flue!Outlet
Blower!Cover Latch
Cleaning:
The!stove!will!need!to!be!cleaned!for!approxi­mately!every!2!to!5!tons!of!pellets!burned.!The!amount of!pellets!burned!before!cleaning!will!vary!depending on!the!brand!of!pellets.
1.!Shut!down!stove!and!disconnect!power!cord!to
insure!that!all!motors!are!stopped.
2.!Remove!ash!pan!as!described!earlier.
3.!Remove!combustion!blower!cover!by!turning!the
blower!cover!latch!vertical!as!shown!in!Fig.26 and!sliding!the!cover!out!of!the!slot!on!the left.This!will!expose!the!combustion!blower wheel!and!flue!outlet,!Fig.27.
4.!Clean!the!blower!wheel!with!a!brush!and!a
vacuum!cleaner.
5.!Use!a!brush!to!clean!the!flue,!being!careful!not!to
damage!the!ESP!probe.!The!flue!goes!straight through!into!the!vent!pipe!(Fig.27)!therefore, !the vent!pipe!can!also!be!cleaned!to!some!extent through!the!flue!outlet.
Fig!27
6.!Reinstall!blower!cover!and!relatch.
P61A!Pellet!Stove
19
Page 20
Maintenance
Fig.!28 Fig.!29 Latch!"closed!"with blower!cover!in!place. Burn!pot!clean-out!is closed.
ESP!probe
Clean-out! plate
Latch!"open!"with!blower cover!partly!removed. Burn!pot!clean-out!is open.
7.!Open!burn!pot!clean-out!!as!shown!to!the!left, clean!fly!ash!from!burn!pot!and!replace!cover.
8.!Clean!heat!exchanger!with!scraper!as!shown!in!fig
25.
9.!Brush!or!scrape!the!inside!of!the!stove!to!remove fly!ash.
10.!Scrape!burnpot!with!flat!end!of!scraper!provided with!the!stove.!Fig.!33.
11.Slide!ash!pan!into!stove!and!latch!into!place.
Brush!not supplied.!Can!be found!in!hardware stores.
Fig.!32
Fig.!30 Exposed!!blower!wheel and!flue!opening, NOTE:!ESP!probe!is visible.
Fig.!31
Blower!cover removed.
ESP!Probe
Be!careful!not!to damage!ESP!probe when!cleaning! with brush.
Soot!and!Fly!Ash
The!products!of!combustion!will!contain!small particles!of!fly!ash.!!The!fly!ash!will!collect!in the!exhaust!venting!system!and!restrict!the!flow of!the!flue!gases.!!Incomplete!combustion, such!as!occurs!during!startup,!shutdown,!or incorrect!operation!of!the!room!heater,!will lead!to!some!soot!formation!which!will collect!in!the!exhaust!venting!system.!!The exhaust!venting!system!should!be!in­spected!at!least!once!every!year!to!de­termine!if!cleaning!is!necessary.
Fig.!33
20 P61A!!Pellet!Stove
Page 21
P61A-2!!Maintenance!-!Burn!Pot
Burn! Pot! Cleaning!and! Maintenance
1.!!Scrape!the!top!holed!surface!and!sides!of!the!burn pot.(Fig!!34)!It!is!not!necessary!to!completely!remove all!material!from!the!burn!pot.!The!excess!will!be pushed!out!during!the!next!use.
2.!!Loosen!the!(2)!wing!thumb!screws!on!the!lower front!angle!of!the!burn!pot.!(Fig.!34)
3.!!Lift!off!the!clean-out!cover!(Fig.35)!to!open!the bottom!clean-out!chamber.!(Fig.36)
DANGER
Disconnect!the!power!to!the!unit!before
removing!cover.
Fig.!34
Fig.!35
Burn!pot!ignitor
4.!!Clean!ash!buildup!from!inside!the!chamber!while cover!is!off.!Use!the!scraper!to!tap!on!the!top!front edge!of!the!burn!pot.!This!will!help!knock!pieces!of ash,!loosened!by!the!scraping!process,!down!through the!holes.!It!also!helps!knock!scale!off!of!the!ignitor element.
Figure! 36
The!ignitor!is!made!to!be!removable!for!service by!insulated!male/female!wire!connectors.!These connections!between!the!hot!leads!(the!wires!inside the!burn!pot)!and!the!cold!leads!(the!wires!from!the control!board)!are!always!pulled!to!the!inside!rear!of the!feeder!body.!(Not!coiled!inside!the!burn!pot.)
It!is!very!important!that!these!connections!are to!the!inside!rear!of!the!feeder!body.!Also,!the!extra wire!of!the!ignitor!wire!service!loop!must!be!pulled!out through!the!rear!of!the!feeder!and!tied!up!so!that!it!will not!be!damaged!by!any!moving!parts.
DANGER
Disconnect!the!power!to!the!unit!before
removing!cover.
Fig.!36
Viewed!from!below!throught!the!ash!pan!opening.
Warning Use!caution! when!cleaning!burn! pot!clean-out chamber.!Do!not!damage!the!high!temperature
igniter! wires.
Ignitor!hot!lead!wires (high!temperature)
Note:!The!hot!lead/cold!lead
connection!must!always!be!pulled
to!the!rear!of!the!feeder!body
before!operation.
P61A!Pellet!Stove
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Page 22
P61A-2! Trouble-Shooting
!!FEEDER!DOES!NOT!FEED
1.!No!pellets!in!hopper.
2.!Firebox!draft!may!be!too!low!for!low!draft!pressure switch!in!feeder!circuit!to!operate.!Check!for!closed doors,!loose!or!missing!gasket!on!doors!or!hopper!lid, faulty!pressure!switch.
3.!Feed!motor!will!not!run!until!ESP senses!165!deg.!F.!Maybe!you!did!not!put enough!pellets!in!the!burn!pot!before!lighting!the!fire.
4.!Something!is!restricting!flow!in!the!hopper!or!caus­ing!the!slide!plate!to!stick.
5.!Feed!motor!has!failed.
PARTIALLY!BURNED!PELLETS
1.!Feed!rate!too!high.
2.!Draft!too!low.!(Check!burn!pot!clean!!out!slide!and door!gasket).
3.!Burn!pot!or!heat!exchanger!tubes!may!need!!to!be cleaned.
4.!Combination!of!all!the!above.
5.!#6!status!blink:!A!6!blink!control!board!status!indi­cation!is!caused!by!poor!or!incomplete!combustion. The!Automatic!Ignition!circuit!board!has!the!ability!to track!the!combustion!through!feed!settings!and!ESP temperatures.!When!the!control!board!has!calculated poor!or!incomplete!combustion!it!will!shut!down!the unit!as!a!safety!feature.!(Poor!or!incomplete!combus­tion!is!a!contributer!of!creasote!which!may!cause!a chimney!fire) A!6!blink!status!may!be!caused!by!several!things:
1.!Blocked!or!partially!blocked!flue.
2.!Blocked!or!partially!blocked!inlet!air. a.!backdraft!damper!on!the!inlet!pipe!may!be!stuck
closed.
b.!if!outside!air!is!installed!the!inlet!cover!may!be
blocked.
3.!The!air!chamber!under!the!burnpot!may!be!filled
with!fines!and!small!bits!of!ash.
4.!The!holes!in!the!burnpot!may!be!getting!filled!with
ash!or!carbon!buildup.
5.!Combustion!blower!fan!blades!may!need!cleaned.
6.!No!fuel!in!hopper.
SMOKE!SMELL
Seal!the!vent!pipe!joints!and!connection!to!stove!with silicone.
FIRE!HAS!GONE!OUT
1.!No!pellets!in!hopper.
2.!Draft!setting!is!too!low.
3.!Something!is!restricting!fuel!flow.
4.!Feed!motor!or!draft!motor!has!failed.
5.!Power!failure!or!blown!fuse.
SMOKE!IS!VISIBLE!COMING!OUT!OF!VENT
1.!Air-fuel!ratio!is!too!rich. A.!Feed!rate!too!high. B.!Draft!too!low!caused!by!a!gasket!leak.
LOW!HEA T !OUTPUT
1.!Feed!rate!too!low
2.!Draft!too!low!because!of!gasket!leak.
3.!Poor!quality!or!damp!pellets
4.!Combination!of!1.!and!2.
Helpful!Hints
Cleaning!Burn!Pot
Whenever!your!stove!is!not!burning,!take!the!op­portunity!to! scrape!the!burn! pot!to!remove!carbon buildup.!A!vacuum!cleaner!is!handy!to!remove!the!resi­due.!Be!sure!the!stove!is!cold!if!you!use!a!vacuum.
Carbon!buildup!can!be!scraped!loose!with!the!fire burning!using!the!special!tool!provided!with!your!stove. Scrape!the!floor!and!sides!of!the!burn!pot.!The!carbon will!be!pushed!out!by!the!incoming!fuel.!Always!wear gloves!to!do!this.
Removing!Ashes
Turn!the!Temp!Dial!to!number!1!approximately 30!minutes!before!removing!ashes.!This!will!result!in!a cooler!stove!and!ash!pan.
Maximum!Feed!Adjuster!settings!are!not!needed in!most!cases.!Operating!in!the!normal!range!(#4)!is recommended!when!maximum!heat!output!is!not!re­quired.!The!ESP!probe!prevents!the!stove!from!being over-fired.
Keep!the!stove!free!of!dust!and!dirt.
Fuel
Pellet!fuels!are!put!into!3!categories!in!terms!of!ash content.!Premium!at!1%!or!less,!Standard!at!3%!or!less and!all!others!at!3%!or!more.
The!P61A!is!capable!of!burning!all!3!categories!of pellets!due!to!a!patented!feeder!and!burn!pot!system.
It!should!be!noted,!however,!that!higher!ash!con­tent!will!require!more!frequent!!ash!removal!and!may provide!less!BTU's!per!pound.!Normally,!standard!and high!ash!pellets!cost!less!than!premium!pellets!and!can be!cost!effective!when!burned!in!the!P61A.
The!moisture!content!must!not!exceed!8%.!Higher moisture!will!rob!BTU's!and!may!not!burn!properly.
22 P61A!!Pellet!Stove
Page 23
P61A-2!Feeder!and!Specifications
P61A!Feeder
Specifications
34.5"
9"
12.375"
5.250"
W eight 249!lbs. Blower 135!cfm Feed!Rate .75!to!7.5!lbs.!per!hr. Hopper!Capacity 72!lbs. Fuel Wood!Pellets Flue!Size 3!inch Outside!Air!Size 2!3/8!I.D.!inch Fuse!Rating 5!amp
32.375"
29.5"
23.5"
P61A!Pellet!Stove
23
Page 24
Door!Options
Optional! Trim
To! install,! lay! the! frame! face! down! on! a! soft surface.!!Fasten! door! frame! by! inserting! the! 4 threaded!posts!on!the!frame!through!the!door.!!The posts!should!line!up!with!the!4!holes!located!at!the corners!of!the!door.!!Once!the!posts!are!through!the door,!fasten!frame!with!4!nuts!and! tighten!until!the frame!is!snug.
To!install!ash!lip!trim,!simply!slide!the!trim!over the!ash!lip!and!into!the!groove!on!the!trim.
24 P61A!!Pellet!Stove
Decorative! Tile
Decorative!tile!is!available!in!several!configu­rations.!!The!tile!installs!behind!the!trim!on!the!ash door.
Cleaning! Plated! Trim
Gold!or! nickel! plated! hardware! should! never be!buffed!or!polished.!Abrasive!cleansers!and!metal polishes!will!remove!the!plating!and!therefore!should never!be!used.!If!the!plating!needs!to!be!cleaned, wait!until!the!stove! is! completely! cool,! then! use! a sponge,!soap!and!water!to!gently!remove!dirt! and stains.!!Before!relighting!the!stove,!remove!all!soap residue!and!wipe!dry.
Page 25
OPTIONS
Side! Heat! Shields
Side!heat!shields!are!available!to!reduce
the!clearance!to!combustible!materials.
Hopper! Extension
The! hopper! extension! allows! you! to put!more!pellet !fuel!in!the!hopper!and!extends burn!time!on!one!load!of!pellets.!The!hopper extension!adds!60!pounds!to!the!existing!72 pound!hopper!capacity,!allowing!you!to!load 132!pounds!of!pellets!at!one!time.
P61A!Pellet!Stove
25
Page 26
P61A-2!Wiring!Diagram
26 P61A!!Pellet!Stove
Page 27
Options:
P61A-2!!Parts!List
Description Part!Number Hopper!Gasket(6!ft.) 0-88-00248 Ash!Pan!Assembly 1-10-05800 Burn!Pot!Weldment 1-10-05802 Right!Rear!Shield 2-00-06468-1 Left!Rear!Shield 2-00-06468-2 Arrow!Scraper 2-00-773850 Flame!Guide 3-00-08534 Wiring!Harness!Assembly 3-20-08727 Thermister!Probe 3-20-00744 Room!Sensor 3-20-00906 Circuit!Board 3-20-05374 Differential!Switch 3-20-9301 5"!Double!Fan!Blade 3-20-502221 Combustion!Blower 3-21-08639 Distribution!Blower 3-21-22647 Hopper!Lid!Latch 3-31-199110 3/16"!Rubber!Washer!(for!Hopper!Lid) 3-31-90131101 Power!Cord 3-20-29685 Auto!Ignite!Label!(Control!Panel!Door)3-90-08627 Fire!Brick!(3) 3-40-900450125 White/Black!Control!Knob(3) 3-31-00605 Control!Knob!Shaft(3) 3-31-00015 Front!Glass 3-40-950133125 Burn!Pot!Gasket(2) 3-44-00409 Tailpipe!Gasket 3-44-06179 Wiring!Diagram 3-89-06504 Control!Panel!Sticker 3-90-06655 Owner's!Manual 3-90-05822 Hopper!Lid!Label 3-90-08416 Igniter!Assembly 1-10-06620 Cleanout!Cover(1) 2-00-06623 1/4-20!x!1/2"!Wing!Screw!w/Collar(2) 3-31-782108 Hopper!Extension!Assembly 1-00-08636 Outside!Air!Assembly 1-10-08542 Inlet!Cover 1-10-08543 3'!Flex!Pipe 2-00-08543 Log!Set 3-40-5647 Trim!Kit 1-00-06802 Tile!Pack(1!piece) 3-43-12601(10!choices)
P61A!Pellet!Stove
27
Page 28
HARMAN!GOLD!WARRANTY
Harman!Gold!Warranty
6!YEAR!TRANSFERABLE!LIMITED WARRANTY!(Residential)
1!YEAR!LIMITED!WARRANTY!(Commercial)
Harman!Stove!Company!warrants!its!product s!to!be!free!from!defects!in!material!or!workmanship,!in!normal!use and!service,!for!a!period!of!6!years!from!the!date!of!sales!invoice!and!for!mechanical!and!electrical!failures,!in!normal use!and!service,!for!a!period!of!3!years!from!the!date!of!sales!invoice.
If!defective!in!material!or!workmanship,!during!the!warranty!period,!Harman!Stove!Company!will,!at!its!option, repair!or!replace!the!product!as!described!below.
The!warranty!above!constitutes!the!entire!warranty!with!respect!to!Harman!Stove!Company!products.!!HARMAN STOVE!COMPANY!!MAKES!!NO!!OTHER!!WARRANTY,!!EXPRESSED!!OR!!IMPLIED,!!INCLUDING!!ìANYî!!WAR­RANTY!!OF!MERCHANTABILITY,!!OR!!WARRANTY!!OF!!FITNESS!!FOR!!A!!P AR TICULAR!!PURPOSE. !!No!employee, agent,!dealer,!or!other!person!is!authorized!to!give!any!warranty!on!behalf!of!Harman!Stove!Company.!!This!warranty does!not!apply!if!the!product!has!been!altered!in!any!way!after!leaving!the!factory.!!Harman!Stove!Company!and!its agents!assume!no!liability!for!ìresultant!damages!of!any!kindî!arising!from!the!use!of!its!products.!!In!addition,!the manufacturer!and!its!warranty!administrator!shall!be!held !free!and!harmless!from!liability!from!damage!to!property related!to!the!operation,!proper!or!improper,!of!the!equipment.
THERE!! ARE!!NO!!WARRANTIES!!WHICH!!EXTEND!!BEYOND!!THE!!DESCRIPTION!!ON!!THE!!FACE!!HEREOF.
THESE!!WARRANTIES!!APPLY!only! if! the! device! is! installed! and! operated! as! recommended! in! the! userís manual.
THESE!!WARRANTIES!WILL!!NOT!! APPLY!if!abuse,!accident,!improper!installation,!negligence,!or!use!beyond rated!capacity!causes!damage.
HOW!!TO!MAKE!A!CLAIM!-!Any!claim!under!this!warranty!should!be!made!to!the!dealer!from!whom!this!appliance was!purchased.!!Then!contact!is!made!with!manufacturer,!giving!the!model!and!serial!numbers,!the!date!of!purchase, your!dealerís!name!and!address,!plus!a!simple!explanation!of!the!nature!of!the!defect.!!Extra!costs!such!as!mileage and!overtime!are!not!covered.!!Nuisance!calls!are!not!covered!by!these!warranties.
THIS!!!WARRANTY!!!IS!!!LIMITED!!!TO!!!DEFECTIVE!!!PAR TS!-!REPAIR!!!AND/OR!!!REPLACEMENT!!!AT HARMAN!!!STOVE!!COMPANYíS!!!OPTION!!!AND!!!EXCLUDES!!!ANY!!INCIDENTAL!!!AND!!!CONSEQUENTIAL DAMAGES!!!CONNECTED!!THEREWITH.
WARRANTY!EXCLUSIONS:!Failure!due,! but!not!limited!to,!fire,!lightning,!acts!of!God,!power!failures ! and/or surges,!rust,!corrosion!and!venting!problems!are!not!covered.!!Damage!and/or!repairs!including!but!not!limited!to; remote!controls,!filters,!fuses,!knobs,!glass,!ceramic!brick!panels,!ceramic!fiber!afterburners,!door!packing,!tile,!ce­ramic!log! sets,!paint,! batteries!or! battery!back-up!and! related!duct!work! are!not! covered.!Also!excluded!from! this warranty!are!consumable!or!normal!wear!items!including!but!not!limited!to;!flame!guides,!grates,!coal!bars,!afterburner hoods,!fire!brick,!gaskets.!Additional!exclusions!for!corn!stoves!are!burnpot!housing!weldment,!burnpot!grate!weldment (pellet!or!corn),!burnpot!front!plate!(pellet!or!corn),!burnpot!front!plate!lock,!corn!auger!extension,!ceramic!insert,!and ceramic!insert!plate.!Additional!or!unusual!utility!bills!incurred!due!to!any!malfunction!or!defect!in!equipment!and!the labor!cost!of!gaining!access!to!or!removal!of!a!unit!that!requires!special!tools!or!equipment!are!not!covered.!!Mainte­nance!needed! to!keep! the!stove!in!ìgood!operating! conditionî!is! not!covered.!!This!includes,!but!is! not!limited! to, cleaning,!adjustment!of!customer!controls!and!customer!education.!!Labor,!materials,!expenses!and/or!equipment needed!to!comply!with!law!and/or!regulations!set!forth!by!any!governmental!agencies!are!not!covered.
This!Warranty!provides!specific!legal!rights!and!the!consumer!may!have!other!rights!that!vary!from!state!to!state.
In!the!event!of!change!in!ownership,!the!remaining!portion!of!this!warranty!may!be!transferred!to!the!new!owner!by sending!the!new!owner!information!and!a!transfer!fee!of!$25.00!US!to!the!Harman!Stove!Company.
PLEASE!!READ!!THE!!LITERATURE!!BY!!THE!!MANUFACTURER!!FOR!!THE!!VARIOUS!!ACCESSORY DEVICES.!!!THE!MANUFACTURER!!WARRANTS!!THESE!!ACCESSORY!!DEVICES,!!NOT!!HARMAN!!STOVE COMPANY!!OR!!THEIR!WARRANTY!!ADMINISTRATOR.!!!FURTHERMORE,!!THESE!!ACCESSORY!!DEVICES MUST!!BE!!INSTALLED!!AND!!USED!ACCORDING!!TO!!THE!!RECOMMENDATIONS!!OF!!THE!!MANUFACTURER.
REMEDIES!-!The!remedies!set!forth!herein!are!exclusive!and!the!liability!of!seller!with!respect!to!any!contract!or sale!or!anything!done!in!connection!therewith,!whether!in!Contract,!in!tort,!under!any!warranty,!or!otherwise,!shall!not, except!as!herein!expressly!provided,!exceed!the!price!of!the!equipment!or!part!of!which!such!liability!is!based.
CLARIFY!-!The!above!represents!the!complete!warranty,!which!is!given!in!connection!with!stoves,!manufactured by!Harman!Stove!Company.!!No!other!commitments,!verbal!or!otherwise,!shall!apply!except!by!a!written!addendum!to
this!warranty.
28 P61A!!Pellet!Stove
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