Harman Stove Company Conquest Gas Stove User Manual

Installation & Operating Manual

The Harman Conquest Gas Stove

“Ce manuel est disponible en Français sur demande”

SAFETY NOTICE

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW

INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION

REQUIREMENTS IN YOUR AREA. CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE

PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT. CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HARMAN STOVE

COMPANY.

SAVE THESE INSTRUCTIONS.

This appliance must be installed in accordance with local codes, if any, if not; follow the current edition of the

National Fuel Gas Code, ANSI Z223.1 or Canadian Installation Codes, CAN/CGA B149. (Installer l’appareil selon les codes ou règlements locaux, ou, en l’absence de tels règlements, selon les Codes d’installation CAN/

CGA-B149)

CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the

panel(s) should be done by a licensed or qualified service person.

WARNING: If the information in this manual is not followed exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

FOR YOUR SAFETY: WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Open windows.

• Extinguish any open flame.

• Do not touch any electrical switch; do not use any phone in your building.

•Imme diately ca ll your gas su pp lier from a neighb o r 's phone.

Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified gas installer, service agency,

or the gas supplier.

Table of Contents

Introduction 4

Safety Precautions 4

Operation 5

Specifications 7

Clearances 8

Installation 9

Venting 10 Changing To Natural Gas 14

Option Installation

Thermostat 18 Remote Control 18 Glass Grill 18 Blower 19

Maintainence 20

Wiring Diagram 22 Parts 24

Trouble Shooting 26

Manufactured by The Harman Stove Company 352 Mountain House Rd.

Halifax PA 17032

USA

Introduction

The Harman Conquest Direct Vent Gas Stove is a listed gas-fired direct vent room fireplace tested by Intertek Testing Services/Warnock Hersey to ANSI Z21.88-2002, CSA 2.33-M02 and CANL/CGA-

2.17-M91.

The installation of the Conquest Direct Vent Gas Stove must conform with local codes, or in the absence of local codes, with National Fuel Gas Code,

ANSI Z223.1 — latest edition and CAN 1 B1-149.1

and .2 Installation Code.

Also for use in mobile (manufactured) homes after home is sited.

Mobile (manufactured) home installations must adhere to Title 24 CFR, Part 3280, or CSA Z240.4.

CAUTION: This appliance must be vented to the outside.

Installation and repair of the Conquest Direct Vent Gas Stove should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the Conquest be kept clean.

Due to high temperatures, the Conquest Direct Vent Gas Stove should be located out of traffic and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

When operating your Harman Conquest Gas Stove, respect basic safety standards. Read these instructions carefully before you attempt to operate the stove. Failure to do so may result in damage to property or personal injury and may void the product warranty.

Consult with your local building code agency and insurance representative before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections.

Several issues must be addressed when selecting a suitable location for your Conquest Gas Stove. Observing required clearances to combustible materials, the proximity to a safe chimney or venting system location, and the accessibility of the gas and electrical supply must all be considered. In addition, selecting a location that takes advantage of the building's natural air flow is also desirable to maximize the heating effectiveness of the stove. In many cases, this is a central location within the building.

Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

This appliance may be installed in an aftermarket permanently located (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

Young children should be carefully supervised when they are in the same room as the appliance.

Clothing or other flammable materials should not be placed on or near the appliance. Surveiller les enfants. Garder les vetements, les meubles, lessence ou autres liquides a vapeur inflammables lin de lappareil.

Cet appareil peut etre installe dans un maison prefabriquee (mobile) deja installee a demeure si les reglements locaux le permettent.

Cet appareil doit etre utilise uniquement avec les types de gas indiques sur la plaque signaletique. Ne pas l utiliser avec d autres gas sauf si un kitde conversion dertifie est installe.

High-Low

Gas Control

PILOT

Piezo Ignitor Button

5OPERATION

Operation

HOW TO LIGHT THE FIRE

1. STOP! Read the safety information on the front cover of this manual.

2. If using the optional thermostat, set thermostat to the lowest setting.

3. Turn off electric power to the optional blower.

4. Turn the ON-OFF switch to the OFF position.

5. Push in the gas control knob slightly and turn it clockwise to "OFF." NOTE: THE KNOB CANNOT BE TURNED FROM "PILOT" TO "OFF" UNLESS IT IS PUSHED IN SLIGHTLY. DO NOT FORCE IT.

6. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in the safety information on the front cover. If you don't smell gas, go to the next step.

7. Set the High-Low Regulator to High by turning it fully counterclockwise.

8. Press in the gas control knob slightly and turn counterclockwise to "PILOT."

9. Find the pilot by looking down between the logs as shown at lower left.

10. Push the control knob fully down and hold. Immediately push the red piezo ignitor button to light the pilot. It is normal to have to push the red button several times before the pilot ignites. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release the knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 10.

•If the knob does not pop up when re- leased, stop and immediately call your service technician or gas supplier.

•If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier.

11. Turn the gas control knob counterclockwise to "ON."

12. Place the ON-OFF switch in the ON position or turn up the thermostat setting if the optional thermostat is used.

13. Turn on the electric power to the optional blower if installed.

14. Set the optional thermostat to the desired room temperature.

15. Set the High-Low Regulator to desired setting: Turn fully counterclockwise for High and fully clockwise for Low.

6OPERATION

Flame Height Adjuster

Normal Flame pattern. Note: Flames will vary in height and position depending on the placement and the amount of ember wool.

NOTE: An odor, resulting from the initial heating

of new materials in your heater, is not unusual during the first fire, and in most cases will disappear after an hour or two.

HOW TO TURN OFF THE FIRE

1. If using optional thermostat, set thermostat to the lowest position.

2. Turn off the electric power to the blower.

3. Turn the ON-OFF switch on the upper right rear of the stove to the OFF position.

4. Push in the gas control knob slightly and turn it

clockwise to “OFF.”

NOTE: The knob cannot be turned from “PILOT”

to “OFF” unless it is pushed in slightly. Do not

force it.

FLAME HEIGHT ADJUSTMENT

The flame height adjuster can be accessed by opening the right side panel. Turn the adjuster clockwise to increase flame height and counterclockwise to decrease. See above left. Adjusting the flames too high will cause them to have black tips and cause sooting. Sooting can cause the glass to get dirty. Check flame height after five to ten minutes and readjust if necessary.

Pilot Flames

If pilot flames are less than shown at left, use pilot adjuster shown below, to increase flames.

Pilot Adjuster

Warning: The unit and adjuster may be hot. Wear gloves and arm protection if making adjustments while in operation.

7SPECIFICATIONS

RATINGS NATURAL PROPANE

Input Rating (Btu/hr)(0-4500 ft.)(0-1375 m) 29000 29000 Min. Input Rating (Btu/hr)(0-4500 ft.)(0-1375 m) 14900 14100 Orifices (DMS)(0-4500 ft.)(0-1375 m) 37 53 Manifold Pressure (in w.c./kPa) 3.8/.95 11.0/2.75 Min. Manifold Pressure (in w.c./kPa) 1.1/.27 2.8/.7 Min. Inlet Pressure (in w.c./kPa) 5.0/1.25 11.5/2.87 Max. Output (Btu/hr)(0-4500 ft.)(0-1375 m) (Blower Off) 21375 21854

MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION

Unit to corner walls 2 in. Unit to side wall 8 in. Unit to back wall 3 in. Unit to alcove ceiling 16 in. Maximum alcove depth 16 in. Electrical Rating: 120 Volts, 60 Hz, > .7 AMP

3”

8”

8SPECIFICATIONS

2”

Side And Back Wall Clearances

16”

Corner Clearances

16”

8”8”

Alcove Clearances

Only For Qualified Installers

9INSTALLATION

Burn Only the Fuel for which the Heater is Equipped

The Conquest can burn either natural gas or propane, but requires a change-over kit for natural gas. The label on the burner system module indicates the fuel for which it is equipped. A second label, (on the valve) also indicates the fuel type.

Making The Connection

The gas inlet is located on the bottom right side of the stove. The inlet fitting is a 1/2" male flare fitting.

A separate gas shut-off valve and a 1/8" N.P.T. plugged tapping should be installed immediately upstream of the connection to the appliance.

The Conquest Direct Vent Gas Heater must be disconnected from the gas supply piping during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).

The Conquest gas control valve must be in the OFF position during any pressure testing of the gas supply system at pressures equal to or less than 1/2 psig (3.5 kPa).

WARNING: To avoid pipe compounds from entering into the gas train, apply compounds only to male pipe threads and do not apply compound to the first two threads.

CAUTION: TEST ALL JOINTS FOR LEAKS BEFORE OPERATING.

Gas Pressure Requirements:

Correct gas pressure and the use of a properly sized gas supply line are essential for the safe and efficient performance of this appliance. Make sure that the plumber or gas supplier checks the gas supply line and gas pressure at installation.

NOTE: Improper gas pressure can affect heater performance, flame color, or cause pilot outage.

Natural Gas:

Maximum inlet pressure 7.0" w.c. (1.74 kPa) Minimum inlet pressure 5.0" w.c. (1.25 kPa) Gas manifold pressure 3.8" w.c. (0.87 kPa)

LPG Gas:

Maximum inlet pressure 13" w.c. (3.24 kPa) Minimum inlet pressure 11.5" w.c. (2.74 kPa) Gas manifold pressure 11" w.c. (2.49 kPa)

DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER WATER OR EXPOSED TO MOISTURE CORROSION. IMMEDIATELY CALL A QUALlFlED SERVICE TECHNICIAN TO INSPECT THE HEATER AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

RECOMMENDED GAS PIPE DIAMETER

Pipe Length Schedule 40 Pipe Tubing, Type L (Feet) Inside Diameter Outside Diameter

N.G. L.P. N.G. L.P.

0-10 1/2" 3/8" 1/2" 3/8"

1.3 cm 1.0 cm 1.3 cm 1.0 cm

10-40 1/2" 1/2" 5/8" 1/2"

1.3 cm 1.3 cm 1.6 cm 1.3 cm

40-100 1/2" 1/2" 3/4" 1/2"

1.3 cm 1.3 cm 1.6 cm 1.3 cm

100-150 3/4" 1/2" 7/8" 3/4"

2.0 cm 1.3 cm 2.3 cm 2.0 cm

NOTE: NEVER USE PLASTIC PIPE. CHECK TO

CONFIRM WHETHER YOUR LOCAL CODES ALLOW

COPPER TUBING OR GALVANIZED PIPE.

A LABEL ON THE BURNER SYSTEM MODULE STATES THE FUEL FOR WHICH THE HEATER IS EQUIPPED.

+ 21 hidden pages