Harman Stove Company Clarity 828i Installation And Operating Manual

INSTALLATION AND OPERATING MANUAL
The Harman Clarity 828i Gas Fireplace Insert
“Ce manuel est disponible en Français sur demande”
SAFETY NOTICE
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU IN­STALL AND USE YOUR NEW ROOM HEATER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
IF THIS HARMAN STOVE IS NOT PROPERLY A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
CONTACT YOUR LOCAL AUTHORITY (SUCH AS MU­NICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.
CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HAR­MAN STOVE COMPANY.
SAVE THESE INSTRUCTIONS.
INSTALLED,
R7
FOR YOUR SAFETY: WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Open windows.
Extinguish any open ame.
Do not touch any electrical switch;
do not use any phone in your building. Follow the gas supplier's instructions.
If you can not reach your gas sup-
plier, call the re department.
TABLE OF CONTENTS
INTRODUCTION ...........................................................3
INSTALLATION .............................................................4
Clearances .................................................................4
Venting .......................................................................7
Test for Flue Spillage ................................................8
ASSEMBLY ..................................................................... 5
Connecting to a Gas Supply ...................................... 8
Connecting the Cordset and Thermostat ................... 9
Installing into a Fireplace ........................................10
Air Shutter Adjustment ............................................11
Monitoring the Gas Flame ....................................... 11
OPERATION .................................................................12
How to Light the Fire .............................................. 12
How to Turn Off the Fire ......................................... 12
MAINTENANCE .......................................................... 13
Removing the Glass .................................................13
Replacing the Gasket ............................................... 13
Inspecting the Venting ............................................. 13
Cleaning the Glass ................................................... 13
Convection Blower Service Access..........................14
Reference Pictures ...................................................15
APPENDIX A: FUEL CONVERSION .........................16
APPENDIX B: ALTITUDE DE-RATING ...................17
APPENDIX C: CHANGING ORIFICES ...................... 18
APPENDIX D: WIRING DIAGRAM ........................... 19
PARTS LIST & DRAWING................................ 20-21-22
SPECIFICATIONS .......................................................23
WARRANTY .................................................................24
Manufactured by:
Harman Stove Co.
352 Mountain House Road
Halifax, PA 17032
Tested by
Intertek Testing/Warncok Hersey
8431 Murphy Drive
Middleton, WI 53562
2
INTRODUCTION
The Harman Clarity 828I Vented Gas Fireplace
Insert is a listed, gas-red, vented room heater tested
by Intertek Testing Services/Warnock Hersey to ANSI standard Z21.88-2002, CSA2.33-M02, and CAN/ CGA-2.17-M91.
The installation of the Clarity Fireplace Insert must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1 — latest edition (NFPA 54) and CAN 1 B1-149.1 and .2 Gas Appliance Installation Code.
The Clarity Fireplace Insert is not for use in mobile homes.
CAUTION: This appliance must be vented to the outside.
Installation and repair of the Clarity Fireplace Insert should be done by a qualied service person. The ap­pliance should be inspected before use and at least
annually by a qualied service person. More frequent
cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air pas­sageways of the appliance be kept clean. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
When operating your Harman Clarity Fireplace In-
sert, respect basic safety standards.
Read these instructions carefully before you attempt to operate the heater. Failure to do so may result in damage to property or personal injury and may void the product warranty.
Consult with your local building code agency and insurance representative before you begin your instal­lation to ensure compliance with local codes, including the need for permits and follow-up inspections.
Observing required clearances to combustible materi­als, proper connection to an approved venting system, and the accessibility of the gas and electrical supply must all be considered when planning the installation of the Clarity Fireplace Insert. Adequate clearances around air openings to the com­bustion chamber and provisions for adequate combus­tion and ventilation air must be provided.
Install the Clarity Fireplace Insert only in a listed
solid-fuel burning factory-built replace or a masonry solid-fuel burning replace. The Fireplace Insert and
vent should be enclosed when installed in, or when passing through, a living area where children may come in contact with it.
WARNING: If the information in this manual is not followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualied installer, service agency, or the gas
supplier.
3
INSTALLATION
IMPORTANT NOTICE
Due to high temperatures, the Clarity 828I
Vented Gas Fireplace Insert should be located
out of trafc and away from furniture and
draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the Clarity 828I Fireplace Insert.
Clothing or other ammable materials should
not be placed on or near the Clarity 828I Fireplace Insert.
Suveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur
inammables lin de l'appareil.
CLEARANCES
The following clearances to combustibles must be
observed:
10"
Clearance from unit to sidewall or combustible trim.
12"
10"
WALL
Unit to sidewall or
combustible trim ..........................10" (254 mm)
Unit to mantel and combustible trim, unprotected ...12" (305 mm)
In addition to these clearances, adequate acces­sibility clearance for servicing and proper operation must be maintained.
Do not, in any way, obstruct the combustion air inlets that are located on the front of the heater.
Clearance from top of unit to mantel and combustible trim, unprotected
4
ASSEMBLY
The Clarity 828I Fireplace Insert comes with the
log set packed inside the rebox. The three trim
panels and two wing brackets are packed together in a separate carton.
Right Wing Bracket
Left Wing Bracket
NOTE: The wing brackets must go on before the door.
A second shipping carton contains the wing panels. Two different size wing panel sets are available for the Clarity Insert: large (32-1/2" X 44"), and small (30" X 40"). The set that will work best with the
replace opening should be used. The wing panels may be trimmed to t inside the replace opening if a ush look is desired.
Before the unit is installed, all components should be unpacked. The cross log must be removed, the packing material taken out, and then re-installed.
The Clarity 828I is shipped from the factory equipped to burn propane. If Natural Gas is to be used, conversion kit # 1-00-09009 must be installed at this time as well. See the fuel conversion instruc­tions in Appendix A on page 16.
Removing the Glass door
NOTE: The glass door is heavy. Be prepared for
its weight when lifting it to avoid damage during
removal.
Locate latches on each side of the glass door. Then, grasp each latch handle and pull forward until the front is disengaged. Lift the glass door slightly and remove it from the stove. Set the glass door aside in a safe place where it will not be damaged.
WARNING: Do not abuse the glass on the Clarity Fireplace Insert front by striking, slam­ming, or similar trauma. Do not operate this Fireplace Insert with the glass panel removed, cracked or broken. Use only glass supplied by Harman and approved for use with this heater.
Do not use substitute materials. Replacement
of the panel should be done by a licensed or qualied service person.
Latch
5
ASSEMBLY
Removing and Replacing logs
The log set consists of a back log (1), a center log that has a pilot-viewing port in the left end (2), 2-piece ember strip (3), and a cross log that rests on top (4).
Remove the cross log, the center log, and the em-
ber strips, in that order. To remove the rear log, rst
pull the fuel system module forward about an inch, to create clearance, then lift the log out.
Re-install the logs in the same order that they were
removed. Place the rear log in position rst, centered
and pushed snugly against the back wall, and slide the fuel system module back into position.
Re-install the ember strips so that they rest against
the front of the rebox. Guide them toward you and to the outside until they t snugly. Check the air slot inside from the ember strips to conrm that they do
not obstruct it.
Install the center log so that it goes all the way to the back and is centered. When properly positioned, there should be an even gap along the front of the center burner in the cavity in the log. A small portion of the log support frame will be revealed. The center log has a round viewing port in the left end through which the pilot can be observed.
Install the cross log, making sure that it is oriented with the forked end toward the left rear of the stove, and slip it over the front locator pin.
3
2
1
4
3
Re-install and Secure the Glass door
NOTE: The glass door is heavy. Lift it care­fully to prevent damage. Center the glass on the opening and suspend it in place by placing the tab hooks over the top edge of the opening. Press the glass slightly against the stove to conrm that it seats properly, then press it rmly against the front while pushing the levers to the rear to engage them.
6
Installation
INSTALLATION
PRELIMINARY STEPS TO PREPARE FOR THE INSTALLATION OF THE CLARITY FIRE­PLACE INSERT
Remove the chimney cap if one exists so that the ue
may be cleaned and the venting installed.
Remove any existing hearth accessories such as glass
doors, spark screens, andirons, and grates.
Clean the chimney thoroughly to remove ash, soot,
and any obstructions, and then clean ash, soot, dust,
and debris from the replace.
The damper must be locked open to allow the 4" venting to pass through. If it is necessary to modify the damper area to allow passage of the venting, the
modications should be allowed under local codes. Conrm any planned changes with local building of­cials.
Use Only Approved Venting
The Clarity 828I Vented Gas Fireplace Insert is tested and listed for connection to a 4" (100 mm) listed Class B venting system.
If the unit is installed to vent through an approved masonry chimney or a factory-built chimney system,
a listed lining system approved for use with gas-red
appliances must be used.
Observe local codes when venting the Clarity. If no local codes exist, follow the current edition of ANSI Z223.1 and CAN1- B149 installation codes.
Do not connect the venting to the ue of a chimney
that serves a separate solid-fuel burning appliance.
The venting manufacturer's installation instruc­tions must be followed exactly.
The Clarity Fireplace Insert is equipped with its own integral draft hood so no additional draft hood is required. The heater should be installed so that the draft hood is in the same atmospheric pressure zone as the air inlets to the heater.
The most efcient venting systems are those that
have a minimum number of bends and minimal hori­zontal runs.
The Clarity Fireplace Insert is equipped with a thermally activated vent safety switch which will shut down the main burner if the heater is not venting properly. The safety switch will automatically reset after the heater has cooled down.
The switch will continue to cycle off and on until the venting problem is corrected. If you are unable to correct the venting problem, seek expert advice from your Harman dealer or installer.
DO NOT DISCONNECT OR BYPASS THE
VENT SAFETY SWITCH.
WARNING: Operation of this heater when
not connected to a properly installed and main-
tained venting system or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possible death.
IMPORTANT: Because of the high efciency and low ue gas temperatures of this appliance, it is important that it be connected to a well-sealed and efcient venting system which is capable of registering a negative pressure while the stove is
in operation.
7
INSTALLATION
Test for Flue Spillage
A spillage test should always be made at the completion of the installation, and at least annually thereafter.
1. Start all exhaust fans in the home and then close all doors and windows in the room containing the heater.
2. Light the heater and allow it to run for 5 minutes on the high output setting. The convection air blower should be turned off for the test.
3. Remove the left trim panel, which is held in place by a clip at the bottom and a magnet at the top, and place a source of smoke (such as a match,
lighter, or a cigarette) in front of the ue spillage test
tube.
The smoke should be drawn into the tube. If it is not, let the heater run for 5 more minutes and repeat the test.
4. If the smoke is not drawn into the tube, turn off the heater and determine why there is no draft. If necessary, seek expert advice.
For sites with swirling or turbulent wind condi-
tions, a wind cap may solve the problem.
Draft Test Tube
Connecting the Clarity 828I Fireplace In­sert to a Gas Supply.
Burn Only the Fuel for Which the Heater is Equipped.
The Clarity Fireplace Insert will burn either natural gas or propane, but requires a conversion if Natural Gas is to be burned. The label on the burner system module indicates the fuel for which it is equipped. The Prpoer box must be marked upon installation or conversion.
NATURAL
PROPANE
Making The Connection
The gas inlet is located at the bottom right rear of the
Insert. The inlet tting is a 1/2" male pipe thread.
A separate gas shut-off valve and a 1/8" N.P.T. plugged tapping should be installed immediately upstream of the connection to the appliance.
The Clarity Fireplace Insert must be disconnected from the gas supply piping during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).
The Clarity gas control valve must be in the OFF posi­tion during any pressure testing of the gas supply system at pressures equal to or less than 1/2 psig (3.5 kPa).
Remove Left Wing Cover to Expose Draft Test Tube.
WARNING: To avoid pipe compounds from
entering into the gas train, apply compounds only to the male pipe threads and not to the rst two threads.
CAUTION: TEST ALL PIPE JOINTS FOR
LEAKS BEFORE OPERATING
Inlet
8
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