Greenlee ESG105LU, ESC85L, ESG50L, ESG55L, ESG45L User Manual

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OPERATION MANUAL

Serial Number

(ESG45L shown)

GATOR®

Battery-powered

Pistol Grip Cable Cutters

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Battery-powered Pistol Grip Cable Cutters

Table of Contents

Description ..................................................................... 2

Safety ............................................................................. 2

Purpose of this Manual .................................................. 2

Important Safety Information ..................................... 3–4

Identication ................................................................... 5

Specications ................................................................. 6

Operation .................................................................... 7–8

Maintenance ................................................................... 9

Troubleshooting ............................................................ 10

Description

Greenlee’s Battery-powered Pistol Grip Cable Cutters are hand-held tools intended to cut the following:

• ESG45L: ACSR and guy strand.

• ESG50L: Copper and aluminum cable up to 2" (50mm) in diameter. This tool is intended to cut most low- and medium-voltage copper and aluminum cable found on most job sites.

• ESG55L: ACSR and guy strand.

• ESC85L: Copper and aluminum cable up to 3.3" (85mm) in diameter. This tool is intended to cut most low- and medium-voltage stranded copper and aluminum cable.

• ESC105L and ESG105LU: Copper and aluminum cable up to 4.13" (105 mm) in diameter. This tool is intended to cut most low- and medium-voltage stranded copper and aluminum cable as well as lead or soft steel armored cable found on job sites.

These tools have a retraction stop feature, which allows the operator to stop the retraction motion of the ram to shorten cycle time.

These tools are protected by U.S. Patent No. 6,206,663, 6,276,186, 6,401,515, and 6,718,870.

Safety

Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools:

ESG45L Battery-powered Cable Cutter

ESG50L Battery-powered Cable Cutter

ESG55L Battery-powered Cable Cutter

ESC85L Battery-powered Cable Cutter

ESC105L Battery-powered Cable Cutter

ESG105LU Battery-powered Cable Cutter

Keep this manual available to all personnel.

Replacement manuals are available upon request at no charge at www.greenlee.com.

Do not discard this product or throw away! For recycling information, go to www.greenlee.com.

All specications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

GATOR is a registered trademark of Textron Innovations Inc.

KEEP THIS MANUAL

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Battery-powered Pistol Grip Cable Cutters

IMPORTANT SAFETY INFORMATION

SAFETY ALERT SYMBOL

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, dened below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result in severe injury or death.

Hazards which, if not avoided, COULD result in severe injury or death.

• Electric shock hazard: The owner of this cutter must be certain that all users of this tool are trained in the applicable safety codes and standards as well as in the safe use of this tool and its accessories.

• Do not cut cable under tension.

• Use the tool for its intended purpose, which is cutting cable.

Failure to observe these warnings could result in severe injury or death.

Wear eye protection when operating or servicing this tool.

Failure to wear eye protection could result in serious eye injury from ying debris or hydraulic oil.

Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Failure to observe this warning could result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When using this unit near energized electrical lines, use proper personal protective equipment.

Failure to observe this warning could result in severe injury or death.

Skin injection hazard:

Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil.

Failure to observe this warning could result in serious injury, gangrene, or death.

Do not use solvents or ammable liquids to clean the tool body. Solvents or ammable liquids could ignite and cause serious injury or property damage.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Battery-powered Pistol Grip Cable Cutters

IMPORTANT SAFETY INFORMATION

Cutting hazard:

• Remove battery before changing dies, adapters, or jaws.

• Keep hands away from the cutting head when cutting.

Failure to observe these warnings could result in severe injury or death.

Do not dispose of batteries in a re. They will vent fumes and may explode.

Failure to observe this warning could result in severe injury from harmful fumes or burns from ying debris.

• Inspect tool and blades before use. Replace any worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby personnel.

• Carrying strap is for carrying only, not to be used to hang or suspend tool.

Failure to observe these warnings could result in severe injury or death.

Do not allow anything to contact the battery terminals.

• Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If batteries are immersed, contact your service center for proper handling.

• Do not place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the battery.

• Do not place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery.

Failure to observe these precautions may result in injury or property damage.

• Do not store the battery at more than 122 °F (50°C) or less than –4 °F (–20 °C). Damage to the battery can result.

• Do not use another manufacturer’s charger. Other manufacturers’ chargers may overcharge and damage the battery.

• Do not attempt to open the battery. It contains no user-serviceable parts.

Failure to observe these precautions may result in injury or property damage.

• Do not use this tool for continuous use. After 30 to 40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is designed for hand-held operation.

• This tool may be used in damp or wet environments; however, air-drying is recommended before use if the tool becomes soaked. Damage may result when the tool is operated prior to thorough drying when electrical components are soaked.

• Use this tool for the manufacturer’s intended purpose only.

Failure to observe these precautions may result in injury or property damage.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Use all appropriate and applicable personal safety equipment as required such as safety shoes, hard hat, and safety glasses. Follow all safety rules and regulations for the job.

Failure to comply may result in personal injury or property damage.

Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result.

Failure to observe this precaution may result in injury and property damage.

Note: Keep all decals clean and legible, and replace when necessary.

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