GE Industrial Solutions AF-600 FP User Manual

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AF-600 FP

Fan & Pump Drive

(230V to 60HP, 460/575V to 125HP

Operating Instructions

Safety AF-600 FP Operating Instructions

Safety

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when connected to AC mains input power. Installation, start up, and maintenance should be performed by qualified personnel only. Failure to perform installation, start up, and maintenance by qualified personnel could result in death or serious injury.

High Voltage Frequency converts are connected to hazardous mains voltages. Extreme care should be taken to protect against shock. Only trained personnel familiar with electronic equipment should install, start, or maintain this equipment.

WARNING

UNINTENDED START!

When the drive is connected to AC mains, the motor may start at any time. The drive, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the drive is connected to AC mains could result in death, serious injury, equipment, or property damage.

Unintended Start When the drive is connected to the AC mains, the motor may be started by means of an external switch, a serial bus command, an input reference signal, or a cleared fault condition. Use appropriate cautions to guard against an unintended start.

WARNING

DISCHARGE TIME!

Frequency converters contain DC link capacitors that can remain charged even when AC mains is disconnected. To avoid electrical hazards, remove AC mains from the drive before doing any service or repair and wait the amount of time specified in Table 1.1. Failure to wait the specified time after power has been removed prior to doing service or repair on the unit could result in death or serious injury.

Voltage (V) Minimum Waiting Time (Minutes)

415

200 - 240 0.75 - 3.7 kW

1 - 5 hp

380 - 480 0.75 - 7.5 kW

1 - 10 hp

525 - 600 0.75 - 7.5 kW

1 - 10 hp

High voltage may be present even when the warning LEDs are

off!

Discharge Time

Symbols The following symbols are used in this manual.

5.5 - 45 kW

7 1/2 - 60 hp

11 - 90 kW

15 - 125 hp

11 - 90 kW

15 - 125 hp

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION

Indicates a situation that may result in equipment or property-damage-only accidents.

NOTE

Indicates highlighted information that should be regarded with attention to avoid mistakes or operate equipment at less than optimal performance.

Approvals

Safety AF-600 FP Operating Instructions

Contents AF-600 FP Operating Instructions

Contents

1 Introduction

1.1 Purpose of the Manual

1.2 Additional Resources

1.3 Product Overview

1.4 Internal Drive Controller Functions

1.5 Unit Sizes and Power Ratings

2 Installation

2.1 Installation Site Check List

2.2 Drive and Motor Pre-installation Check List

2.3 Mechanical Installation

2.3.1 Cooling 8

2.3.2 Lifting 9

2.3.3 Mounting 9

2.3.4 Tightening Torques 9

2.4 Electrical Installation

2.4.1 Requirements 11

2.4.2 Earth (Grounding) Requirements 12

2.4.2.1 Leakage Current (>3,5mA) 12

2.4.2.2 Grounding Using Shielded Cable 13

2.4.2.3 Grounding Using Conduit 13

2.4.3 Motor Connection 13

2.4.4 AC Mains Connection 14

2.4.5 Control Wiring 15

2.4.5.1 Access 15

2.4.5.2 Control Terminal Types 15

2.4.5.3 Wiring to Control Terminals 16

2.4.5.4 Using Screened Control Cables 17

2.4.5.5 Control Terminal Functions 17

2.4.5.6 Terminal 53 and 54 Switches 17

2.4.6 Serial Communication 18

3 Start Up and Functional Testing

3.1 Pre-start

3.1.1 Safety Inspection 19

3.1.2 Start Up Check List

3.2 Applying Power to the Drive

3.3 Basic Operational Programming

3.4 Auto Tune

3.5 Check Motor Rotation

Contents AF-600 FP Operating Instructions

3.6 Local-control Test

3.7 System Start Up

4 User Interface

4.1 Keypad

4.1.1 Keypad Layout 24

4.1.2 Setting Keypad Display Values 25

4.1.3 Display Menu Keys 25

4.1.4 Navigation Keys 26

4.1.5 Operation Keys 26

4.2 Back Up and Copying Parameter Settings

4.2.1 Uploading Data to the keypad 27

4.2.2 Downloading Data from the keypad 27

4.3 Restoring Default Settings

4.3.1 Recommended Initialisation 27

4.3.2 Manual Initialisation 27

5 About Drive Programming

5.1 Introduction

5.2 Programming Example

5.3 Control Terminal Programming Examples

5.4 International/North American Default Parameter Settings

5.5 Parameter Menu Structure

5.5.1 Quick Menu Structure 32

5.5.2 Main Menu Structure 33

5.6 Remote Programming with DCT-10

6 Application Set-Up Examples

6.1 Introduction

6.2 Application Examples

7 Status Messages

7.1 Status Display

7.2 Status Message Definitions Table

8 Warnings and Alarms

8.1 System Monitoring

8.2 Warning and Alarm Types

8.3 Warning and Alarm Displays

8.4 Warning and Alarm Definitions

8.4.1 Fault Messages 51

9 Basic Troubleshooting

Contents AF-600 FP Operating Instructions

9.1 Start Up and Operation

10 Specifications

10.1 Power-dependent Specifications

10.2 General Technical Data

10.3 Fuse Tables

10.3.1 Recommendations 71

10.3.2 CE Compliance 72

10.3.3 NEC and UL Compliance 77

10.3.4 Substitute Fuses for 240 V 83

10.4 Connection Tightening Torques

Index

Introduction AF-600 FP Operating Instructions

1Introduction

Illustration 1.1 Exploded View Unit Size 1X

1 Keypad 10 Motor output terminals 96 (U), 97 (V), 98 (W)

2 RS-485 serial bus connector (+68, -69) 11 Relay 1 (01, 02, 03)

3 Analog I/O connector 12 Relay 2 (04, 05, 06)

4 Keypad input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals

5 Analog switches (A53), (A54) 14 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

6 Cable strain relief / PE ground 15 USB connector

7 Decoupling plate 16 Serial bus terminal switch

8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply

9 Shielded cable grounding clamp and strain relief 18 Control cable cover plate

Introduction AF-600 FP Operating Instructions

Illustration 1.2 Exploded View Unit Sizes 21, 22, 31, and 32

1 Keypad 11 Relay 2 (04, 05, 06)

2Cover 12Lifting ring

3 RS-485 serial bus connector 13 Mounting slot

4 Digital I/O and 24 V power supply 14 Grounding clamp (PE)

5 Analog I/O connector 15 Cable strain relief / PE ground

6 Cable strain relief / PE ground 16 Brake terminal (-81, +82)

7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)

8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)

9 Analog switches (A53), (A54) 19 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

10 Relay 1 (01, 02, 03)

Introduction AF-600 FP Operating Instructions

1.1 Purpose of the Manual

This manual is intended to provide detailed information for the installation and start up of the frequency converter. Chapter 2 Installation provides requirements for mechanical and electrical installation, including input, motor, control and serial communications wiring, and control terminal functions. Chapter 3 Start Up and Functional Testing provides detailed procedures for start up, basic operational programming, and functional testing. The remaining chapters provide supplementary details. These include user interface, detailed programming, application examples, start-up troubleshooting, and specifications.

Illustration 1.3 Drive Block Diagram

Area Title Functions

1Mains input

2Rectifier

1.2 Additional Resources

Other resources are available to understand advanced drive functions and programming.

The Programming Guide provides greater detail

•

in how to work with parameters and many application examples.

The Design Guide is intended to provide detailed

•

capabilities and functionality to design motor control systems.

Optional equipment is available that may change

•

some of the procedures described. Be sure to see the instructions supplied with those options for specific requirements.

3DC bus

4DC reactors

5 Capacitor bank

1.3 Product Overview

A drive is an electronic motor controller that converts AC mains input into a variable AC waveform output. The frequency and voltage of the output are regulated to control the motor speed or torque. The drive can vary the speed of the motor in response to system feedback, such as changing temperature or pressure for controlling fan, compressor, or pump motors. The drive can also regulate the motor by responding to remote commands from external controllers.

In addition, the drive monitors the system and motor status, issues warnings or alarms for fault conditions, starts and stops the motor, optimizes energy efficiency, and offers many more control, monitoring, and efficiency functions. Operation and monitoring functions are available as status indications to an outside control system or serial communication network.

6Inverter

7 Output to motor

8 Control circuitry

1.4 Internal Drive Controller Functions

Table 1.1 Drive Internal Components

Below is a block diagram of the frequency converter's internal components. See Table 1.1 for their functions.

Three-phase AC mains power

•

supply to the drive

The rectifier bridge converts

•

the AC input to DC current to

supply inverter power

The frequency converter's

•

intermediate DC-bus circuit

handles the DC current

Filter the intermediate DC

•

circuit voltage

Prove line transient protection

•

Reduce RMS current

•

Raise the power factor

•

reflected back to the line

Reduce harmonics on the AC

•

input

Stores the DC power

•

Provides ride-through

•

protection for short power

losses

Converts the DC into a

•

controlled PWM AC waveform

for a controlled variable

output to the motor

Regulated three-phase output

•

power to the motor

Input power, internal

•

processing, output, and motor

current are monitored to

provide efficient operation

and control

User interface and external

•

commands are monitored and

performed

Status output and control can

•

be provided

Introduction AF-600 FP Operating Instructions

1.5 Unit Sizes and Power Ratings

References to unit sizes used in this manual are defined in Table 1.2.

Unit sizes

IP20 / Open Chassis IP55 / Nema 12

Volts1213232433341521223132

200-240 1-3 HP 5 HP 7.5-15 HP 20-25 HP 30-40 HP 50-60 HP 1-5 HP 7.5-15 HP 20 HP 25-40 HP 50-60 HP

380-480 1-5 HP 7.5-10 HP 15-25 HP 25-40 HP 50-75 HP

525-600 - 1-10 HP 15-25 HP 25-40 HP 50-75 HP

100-125

HP 1-10 HP 15-25 HP 25-40 HP 50-75 HP

100-125

HP 1-10 HP 15-25 HP 25-40 HP 50-75 HP

100-125

Installation AF-600 FP Operating Instructions

2 Installation

2.1 Installation Site Check List

The drive relies on the ambient air for cooling.

•

Observe the limitations on ambient air temperature for optimal operation

Ensure that the installation location has sufficient

•

support strength to mount the drive

Keep the drive interior free from dust and dirt.

•

Ensure that the components stay as clean as possible. In construction areas, provide a protective covering. Optional IP55 (NEMA 12) enclosures may be necessary.

Keep the manual, drawings, and diagrams

•

accessible for detailed installation and operation instructions. It is important that the manual is available for equipment operators.

Locate equipment as near to the motor as

•

possible. Keep motor cables as short as possible. Check the motor characteristics for actual tolerances. Do not exceed

300m (1000ft) for unshielded motor

•

leads

150m (500ft) for shielded cable.

•

2.3 Mechanical Installation

2.3.1 Cooling

To provide cooling airflow, mount the unit to a

•

solid flat surface or to the optional back plate (see 2.3.3 Mounting)

Top and bottom clearance for air cooling must be

•

provided. Generally, 100-225mm (4-10in) is required. See Illustration 2.1 for clearance requirements

Improper mounting can result in over heating

•

and reduced performance

Derating for temperatures starting between 40°C

•

(104°F) and 50°C (122°F) and elevation 1000m (3300ft) above sea level must be considered. See the equipment Design Guide for detailed information.

2.2 Drive and Motor Pre-installation Check List

Compare the model number of unit on the

•

nameplate to what was ordered to verify the proper equipment

Ensure each of the following are rated for same

•

voltage:

Mains (power)

Drive

Motor

Ensure that drive output current rating is equal to

•

or greater than motor full load current for peak motor performance

Motor size and drive power must match for proper overload protection

If drive rating is less than motor, full motor output cannot be achieved

Illustration 2.1 Top and Bottom Cooling Clearance

Size 12 13 - 15 21 22

a/b (mm) 100 100 - 100 200 200

a/b (in) 4 4 - 4 8 8

Size 23 24 31 32 33 34

a/b (mm) 200 200 200 225 200 225

a/b (in) 8 8 8 9 8 9

Table 2.1 Minimum Airflow Clearance Requirements

Installation AF-600 FP Operating Instructions

2.3.2 Lifting

Check the weight of the unit to determine a safe

•

lifting method

Ensure that the lifting device is suitable for the

•

task

If necessary, plan for a hoist, crane, or forklift with

•

the appropriate rating to move the unit

For lifting, use hoist rings on the unit, when

•

provided

2.3.3 Mounting

Mount the unit vertically

•

The drive allows side by side installation

•

Ensure that the strength of the mounting location

•

will support the unit weight

Mount the unit to a solid flat surface or to the

•

optional back plate to provide cooling airflow (see Illustration 2.2 and Illustration 2.3)

Improper mounting can result in over heating

•

and reduced performance

Use the slotted mounting holes on the unit for

•

wall mounting, when provided

Illustration 2.3 Proper Mounting with Railings

NOTE

Back plate is needed when mounted on railings.

2.3.4 Tightening Torques

See 10.4 Connection Tightening Torques for proper tightening specifications.

Illustration 2.2 Proper Mounting with Back Plate

Item A is a back plate properly installed for required airflow to cool the unit.

Installation AF-600 FP Operating Instructions

2.4 Electrical Installation

This section contains detailed instructions for wiring the drive. The following tasks are described.

Wiring the motor to the drive output terminals

•

Wiring the AC mains to the drive input terminals

•

Connecting control and serial communication wiring

•

After power has been applied, checking input and motor power; programming control terminals for their intended

•

functions

Illustration 2.4 shows a basic electrical connection.

Illustration 2.4 Basic Wiring Schematic Drawing.

Installation AF-600 FP Operating Instructions

2.4.1 Requirements

WARNING

EQUIPMENT HAZARD!

Rotating shafts and electrical equipment can be hazardous. All electrical work must conform to national and local electrical codes. It is strongly recommended that installation, start up, and maintenance be performed only by trained and qualified personnel. Failure to follow these guidelines could result in death or serious injury.

CAUTION

WIRING ISOLATION!

Run input power, motor wiring and control wiring in three separate metallic conduits or use separated shielded cable for high frequency noise isolation. Failure to isolate power, motor and control wiring could result in less than optimum drive and associated equipment performance.

For your safety, comply with the following requirements.

Electronic controls equipment is connected to

•

hazardous mains voltage. Extreme care should be taken to protect against electrical hazards when applying power to the unit.

Run motor cables from multiple frequency

•

converters separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out.

Overload and Equipment Protection

An electronically activated function within the

•

drive provides overload protection for the motor. The overload calculates the level of increase to activate timing for the trip (controller output stop) function. The higher the current draw, the quicker the trip response. The overload provides Class 20 motor protection. See 8 Warnings and Alarms for details on the trip function.

Because the motor wiring carries high frequency

•

current, it is important that wiring for mains, motor power, and control are run separately. Use metallic conduit or separated shielded wire. Failure to isolate power, motor, and control wiring could result in less than optimum equipment performance. See Illustration 2.5.

Illustration 2.5 Proper Electrical Installation Using Conduit

All frequency converters must be provided with

•

short-circuit and over-current protection. Input fusing is required to provide this protection, see

Illustration 2.6. See maximum fuse ratings in

10.3 Fuse Tables.

Illustration 2.6 Drive Fuses

Wire Type and Ratings

All wiring must comply with local and national

•

regulations regarding cross-section and ambient temperature requirements.

GE recommends that all power connections be

•

made with a minimum 75° C rated copper wire.

See 10.1 Power-dependent Specifications for

•

recommended wire sizes.

Installation AF-600 FP Operating Instructions

2.4.2 Earth (Grounding) Requirements

WARNING

GROUNDING HAZARD!

For operator safety, it is important to ground drive properly in accordance with national and local electrical codes as well as instructions contained within these instructions. Ground currents are higher than 3,5mA. Failure to ground drive properly could result in death or serious injury.

NOTE

It is the responsibility of the user or certified electrical installer to ensure correct grounding (earthing) of the equipment in accordance with national and local electrical codes and standards.

Follow all local and national electrical codes to

•

ground electrical equipment properly

Proper protective grounding for equipment with

•

ground currents higher than 3,5mA must be established, see Leakage Current (>3,5mA)

A dedicatedground wire is required for input

•

power, motor power and control wiring

Use the clamps provided with on the equipment

•

for proper ground connections

Do not ground one drive to another in a “daisy

•

chain” fashion

Keep the ground wire connections as short as

•

possible

Use of high-strand wire to reduce electrical noise

•

is recommended

Follow motor manufacturer wiring requirements

•

2.4.2.1 Leakage Current (>3,5mA)

EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3,5mA. Earth grounding must be reinforced in one of the following ways:

Earth ground wire of at least 10mm

•

Two separate earth ground wires both complying

•

with the dimensioning rules

See EN 60364-5-54 § 543.7 for further information.

Using RCDs Where residual current devices (RCDs), also known as earth leakage circuit breakers (ELCBs), are used, comply with the following:

Use RCDs of type B only which are capable of detecting AC and DC currents

Use RCDs with an inrush delay to prevent faults due to transient earth currents

Dimension RCDs according to the system configuration and environmental considerations

Follow national and local codes regarding protective earthing of equipment with a leakage current > 3,5mA. Drive technology implies high frequency switching at high power. This will generate a leakage current in the earth connection. A fault current in the drive at the output power terminals might contain a DC component which can charge the filter capacitors and cause a transient earth current. The earth leakage current depends on various system configurations including RFI filtering, screened motor cables, and drive power.

Installation AF-600 FP Operating Instructions

2.4.2.2 Grounding Using Shielded Cable

Earthing (grounding) clamps are provided for motor wiring (see Illustration 2.7).

Illustration 2.7 Grounding with Shielded Cable

2.4.2.3 Grounding Using Conduit

CAUTION

GROUNDING HAZARD!

Do not use conduit connected to the drive as a replacement for proper grounding. Ground currents are higher than 3.5mA. Improper grounding can result in personal injury or electrical shorts.

Dedicated grounding clamps are provided (See Illustration 2.8).

1. Use a wire stripper to remove the insulation for proper grounding.

2. Secure the grounding clamp to the stripped portion of the wire with the screws provided.

3. Secure the grounding wire to the grounding clamp provided.

2.4.3 Motor Connection

WARNING

INDUCED VOLTAGE!

Run output motor cables from multiple frequency converters separately. Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately could result in death or serious injury.

For maximum wire sizes see 10.1 Power-dependent

•

Specifications

Comply with local and national electrical codes

•

for cable sizes

Motor wiring knockouts or access panels are

•

provided at the base of IP55 / Nema 12 units

Do not install power factor correction capacitors

•

between the drive and the motor

Do not wire a starting or pole-changing device

•

between the drive and the motor

Connect the 3-phase motor wiring to terminals

•

96 (U), 97 (V), and 98 (W)

Ground the cable in accordance with grounding

•

instructions provided

Torque terminals in accordance with the

•

information provided in 10.4.1 Connection

Tightening Torques

Follow motor manufacturer wiring requirements

•

The three following illustrations represent mains input, motor, and earth grounding for basic frequency converters. Actual configurations vary with unit types and optional equipment.

Illustration 2.8 Grounding with Conduit

Installation AF-600 FP Operating Instructions

Illustration 2.9 Motor, Mains and Earth Wiring for Frame Sizes 1X

Illustration 2.11 Motor, Mains and Earth Wiring for Frame Sizes

2X and Above Using Conduit

Illustration 2.10 Motor, Mains and Earth Wiring for Frame Sizes

2X and Above Using Shielded Cable

2.4.4 AC Mains Connection

Size wiring based upon the input current of the

•

drive. For maximum wire sizes see 10.1 Power- dependent Specifications.

Comply with local and national electrical codes

•

for cable sizes.

Connect 3-phase AC input power wiring to

•

terminals L1, L2, and L3 (see Illustration 2.12).

Input power will be connected to the mains input

•

terminals.

Illustration 2.12 Connecting to AC Mains

Installation AF-600 FP Operating Instructions

Ground the cable in accordance with grounding

•

instructions provided in 2.4.2 Earth (Grounding)

Requirements

All frequency converters may be used with an

•

isolated input source as well as with ground reference power lines. When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg (grounded delta), set SP-50 RFI Filter to OFF. When off, the internal RFI filter capacitors between the chassis and the intermediate circuit are isolated to avoid damage to the intermediate circuit and to reduce earth capacity currents in accordance with IEC 61800-3.

Illustration 2.14 Control Wiring Access for IP55 / Nema 12

enclosures

2.4.5.2 Control Terminal Types

130BT334.11

2.4.5 Control Wiring

Isolate control wiring from high power

•

components in the drive.

If the drive is connected to a thermistor, for PELV

•

isolation, optional thermistor control wiring must be reinforced/double insulated. A 24 VDC supply voltage is recommended.

2.4.5.1 Access

Remove access cover plate with a screw driver.

•

See Illustration 2.13.

Or remove front cover by loosening attaching

•

screws. See Illustration 2.14. Tightening torque for front cover is 2.0Nm for unit size 15 and 2.2Nm for unit sizes 2X and 3X.

Illustration 2.18 shows the removable drive connectors. Terminal functions and default settings are summarized in Table 2.2.

130BT248

Illustration 2.13 Control Wiring Access for IP20 / Open chassis

enclosures

Illustration 2.15 Control Terminal Locations

Connector 1 provides four programmable digital

•

inputs terminals, two additional digital terminals programmable as either input or output, a 24V DC terminal supply voltage, and a common for optional customer supplied 24V DC voltage

Connector 2 terminals (+)68 and (-)69 are for an

•

RS-485 serial communications connection

Connector 3 provides two analog inputs, one

•

analog output, 10V DC supply voltage, and commons for the inputs and output

Installation AF-600 FP Operating Instructions

Connector 4 is a USB port available for use with

•

the DCT-10

Also provided are two Form C relay outputs that

•

are in various locations depending upon the drive configuration and size

Some options available for ordering with the unit

•

may provide additional terminals. See the manual provided with the equipment option.

See 10.2 General Technical Data for terminal ratings details.

Terminal Description

Digital Inputs/Outputs

Default

Terminal Parameter

12, 13 - +24V DC 24V DC supply

18 E-01 [8] Start

19 E-02 [0] No

32 E-05 [0] No

33 E-06 [0] No

27 E-03 [0] No

29 E-04 [14] JOG

20 - Common for digital

39 -

42 AN-50 Speed 0 -

50 - +10V DC 10V DC analog supply

53 AN-1# Reference Analog input.

54 AN-2# Feedback

Setting Description

operation

Analog Inputs/Outputs

High Limit

voltage. Maximum

output current is

200mA total for all

24V loads. Useable for

digital inputs and

external transducers.

Digital inputs.

Selectable for either

digital input or

output. Default setting

is input.

inputs and 0V

potential for 24V

supply.

Common for analog

output

Programmable analog

output. The analog

signal is 0-20mA or

4-20mA at a

maximum of 500

voltage. 15mA

maximum commonly

used for potenti-

ometer or thermistor.

Selectable for voltage

or current. Switches

A53 and A54 select

mA or V.

Terminal Description

Digital Inputs/Outputs

Default

Terminal Parameter

55 -

61 -

68 (+) O-3# RS-485 Interface. A

69 (-) O-3#

01, 02, 03 E-24 [0] [0] Alarm Form C relay output.

04, 05, 06 E-24 [1] [0] Running

Table 2.2 Terminal Description

Setting Description

Serial Communication

Relays

Common for analog

input

Integrated RC-Filter for

cable screen. ONLY for

connecting the screen

when experiencing

EMC problems.

control card switch is

provided for

termination resistance.

Usable for AC or DC

voltage and resistive

or inductive loads.

2.4.5.3 Wiring to Control Terminals

Control terminal connectors can be unplugged from the drive for ease of installation, as shown in Illustration 2.16.

Illustration 2.16 Unplugging Control Terminals

1. Open the contact by inserting a small screwdriver into the slot above or below the contact, as shown in Illustration 2.17.

2. Insert the bared control wire into the contact.

3. Remove the screwdriver to fasten the control wire into the contact.

4. Ensure the contact is firmly established and not loose. Loose control wiring can be the source of equipment faults or less than optimal operation.

Installation AF-600 FP Operating Instructions

See 10.1 Power-dependent Specifications for control terminal wiring sizes.

See 6 Application Set-Up Examples for typical control wiring connections.

Illustration 2.17 Connecting Control Wiring

2.4.5.4 Using Screened Control Cables

Correct screening The preferred method in most cases is to secure control and serial communication cables with screening clamps provided at both ends to ensure best possible high frequency cable contact.

50/60Hz ground loops With very long control cables, ground loops may occur. To eliminate ground loops, connect one end of the screen-toground with a 100nF capacitor (keeping leads short).

2.4.5.5 Control Terminal Functions

Drive functions are commanded by receiving control input signals.

Each terminal must be programmed for the

•

function it will be supporting in the parameters associated with that terminal. SeeTable 2.2 for terminals and associated parameters.

It is important to confirm that the control

•

terminal is programmed for the correct function. See 4 User Interface for details on accessing parameters and for details on programming.

The default terminal programming is intended to

•

initiate drive functioning in a typical operational mode.

2.4.5.6 Terminal 53 and 54 Switches

Analog input terminals 53 and 54 can select

•

either voltage (0 to 10V) or current (0/4-20mA) input signals

Remove power to the drive before changing

•

switch positions

Set switches A53 and A54 to select the signal

•

type. U selects voltage, I selects current.

The switches are accessible when the keypad has

•

been removed (see Illustration 2.18). Note that some option cards available for the unit may cover these switches and must be removed to change switch settings. Always remove power to the unit before removing option cards.

Terminal 53 default is for a speed reference signal

•

in open loop set in DR-61 Terminal 53 Switch

Setting

Terminal 54 default is for a feedback signal in

•

closed loop set in DR-63 Terminal 54 Switch

Setting

Avoid EMC noise on serial communication To eliminate low-frequency noise between frequency converters, connect one end of the screen to terminal 61. This terminal is connected to ground via an internal RC link. Use twisted-pair cables to reduce interference between conductors.

Installation AF-600 FP Operating Instructions

For basic serial communication set-up, select the following

1. Protocol type in O-30 Protocol.

2. Drive address in O-31 Address.

•

130BT310.10

Illustration 2.18 Location of Terminals 53 and 54 Switches

•

2.4.6 Serial Communication

Connect RS-485 serial communication wiring to terminals (+)68 and (-)69.

Screened serial communication cable is

•

recommended

See 2.4.2 Earth (Grounding) Requirements for

•

proper grounding

•

Baud rate in O-32 Drive Port Baud Rate.

Four communication protocols are internal to the drive. Follow motor manufacturer wiring requirements.

Drive profile

Modbus RTU

Metasys N2

Apogee FLN

Functions can be programmed remotely using the protocol software and RS-485 connection or in parameter group O-## Options / Comms

Selecting a specific communication protocol changes various default parameter settings to match that protocol’s specifications along with making additional protocol-specific parameters available

Option cards which install into the drive are available to provide additional communication protocols. See the option-card documentation for installation and operation instructions

Illustration 2.19 Serial Communication Wiring Diagram

Start Up and Functional Tes... AF-600 FP Operating Instructions

3 Start Up and Functional Testing

3.1 Pre-start

3.1.1 Safety Inspection

WARNING

HIGH VOLTAGE!

If input and output connections have been connected improperly, there is potential for high voltage on these terminals. If power leads for multiple motors are improperly run in same conduit, there is potential for leakage current to charge capacitors within the drive, even when disconnected from mains input. For initial start up, make no assumptions about power components. Follow pre-start procedures. Failure to follow pre-start procedures could result in personal injury or damage to equipment.

1. Input power to the unit must be OFF and locked out. Do not rely on the drive disconnect switches for input power isolation.

2. Verify that there is no voltage on input terminals L1 (91), L2 (92), and L3 (93), phase-to-phase and phase-to-ground,

3. Verify that there is no voltage on output terminals 96 (U), 97 (V), and 98 (W), phase-tophase and phase-to-ground.

4. Confirm continuity of the motor by measuring ohm values on U-V (96-97), V-W (97-98), and W-U (98-96).

5. Check for proper grounding of the drive as well as the motor.

6. Inspect the drive for loose connections on terminals.

7. Record the following motor-nameplate data: power, voltage, frequency, full load current, and nominal speed. These values are needed to program motor nameplate data later.

8. Confirm that the supply voltage matches voltage of drive and motor.

Start Up and Functional Tes... AF-600 FP Operating Instructions

3.1.2 Start Up Check List

CAUTION

Before applying power to the unit, inspect the entire installation as detailed in Table 3.1. Check mark those items when completed.

Inspect for Description

Auxiliary equipment

Cable routing

Control wiring

Cooling clearance

EMC considerations

Environmental considerations

Fusing and circuit breakers

Grounding

Input and output power wiring

Panel interior

Switches

Vibration

Look for auxiliary equipment, switches, disconnects, or input fuses/circuit

•

breakers that may reside on input power side of drive or output side to motor.

Examine their operational readiness and ensure that they are ready in all

respects for operation at full speed.

Check function and installation of any sensors used for feedback to drive

•

Remove power factor correction caps on motor(s), if present

•

Ensure that input power, motor wiring, and control wiring are separated or in

•

three separate metallic conduits for high frequency noise isolation

Check for broken or damaged wires and loose connections

•

Check that control wiring is isolated from power and motor wiring for noise

•

immunity

Check the voltage source of the signals, if necessary

•

The use of shielded cable or twisted pair is recommended. Ensure that the

•

shield is terminated correctly.

Measure that top and bottom clearance is adequate to ensure proper air flow

•

for cooling

Check for proper installation regarding electromagnetic compatibility

•

See equipment label for the maximum ambient operating temperature limits

•

Humidity levels must be 5-95% non-condensing

•

Check for proper fusing or circuit breakers

•

Check that all fuses are inserted firmly and in operational condition and that all

•

circuit breakers are in the open position

The unit requires a ground wire from its chassis to the building ground

•

Check for good ground connections that are tight and free of oxidation

•

Grounding to conduit or mounting the back panel to a metal surface is not a

•

suitable ground

Check for loose connections

•

Check that motor and mains are in separate conduit or separated screened

•

cables

Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion

•

Ensure that all switch and disconnect settings are in the proper position

•

Check that the unit is mounted solidly or that shock mounts are used, as

•

necessary

Look for any unusual amount of vibration the unit may be subjected to

•

☑

Table 3.1 Start Up Check List

Start Up and Functional Tes... AF-600 FP Operating Instructions

3.2 Applying Power to the Drive

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when connected to AC mains. Installation, start-up and maintenance should be performed by qualified personnel only. Failure to perform installation, start-up and maintenance by qualified personnel could result in death or serious injury.

WARNING

UNINTENDED START!

When drive is connected to AC mains, the motor may start at any time. The drive, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the drive is connected to AC mains could result in death, serious injury, equipment, or property damage.

1. Confirm input voltage is balanced within 3%. If not, correct input voltage imbalance before proceeding. Repeat procedure after voltage correction.

2. Ensure optional equipment wiring, if present, matches installation application.

3. Ensure that all operator devices are in the OFF position. Panel doors closed or cover mounted.

4. Apply power to the unit. DO NOT start the drive at this time. For units with a disconnect switch, turn to the ON position to apply power to the drive.

3.3 Basic Operational Programming

Drives require basic operational programming prior to running for best performance. Basic operational programming requires entering motor-nameplate data for the motor being operated and the minimum and maximum motor speeds. Enter data in accordance with the following procedure. Parameter settings recommended are intended for start up and checkout purposes. Application settings may vary. See 4 User Interface for detailed instructions on entering data through the keypad.

Enter data with power ON, but prior to operating the drive.

1. Press [Quick Menu] on the keypad.

3. Use the navigation keys to scroll to Quick Start and press [OK].

4. Select language and press [OK]. Then enter the motor data in parameters P-02, P-03, P-06, P-07, F-04 and F-05. The information can be found on the motor nameplate. The entire quick menu is shown in 5.5.1 Quick Menu Structure

P-07 Motor Power [kW] or P-02 Motor Power [HP]

F-05 Motor Rated Voltage

F-04 Base Frequency

P-03 Motor Current

P-06 Base Speed

5. F-07 Accel Time 1 is recommended as 60 seconds for fans or 10 seconds for pumps.

6. F-08 Decel Time 1 is recommended as 60 seconds for fans or 10 seconds for pumps.

7. For F-10 enter Elec OL Trip 1 for Class 20 overload protection. For further information, please see 2.4.1 Requirements

8. For F-16 Motor Speed Low Limit [Hz] enter the application requirements. If these values are unknown at this time, the following values are recommended. These values will ensure initial drive operation. However, take any precautions necessary to prevent equipment damage. Make sure that the recommended values are safe to use for functional testing before starting the equipment.

Fan = 20Hz

Pump = 20Hz

Compressor = 30Hz

9. In F-15 Motor Speed High Limit [Hz] enter the motor frequency from F-04 Base Frequency.

This concludes the quick set-up procedure. Press [Status] to return to the operational display.

In P-04 Auto Tune select Reduced Auto Tune or Full Auto Tune and follow on-screen instructions. See 3.4 Auto Tune

3.4 Auto Tune

Auto tune is a test procedure that measures the electrical characteristics of the motor to optimize compatibility between the drive and the motor.

The drive builds a mathematical model of the

•

motor for regulating output motor current. The procedure also tests the input phase balance of electrical power. It compares the motor character-

Start Up and Functional Tes... AF-600 FP Operating Instructions

istics with the data entered in P-02, P-03, P-06, P-07, F-04 and F-05.

It does not cause the motor to run or harm to

•

the motor

Some motors may be unable to run the complete

•

version of the test. In that case, select Reduced

Auto Tune

If an output filter is connected to the motor,

•

select Reduced Auto Tune

If warnings or alarms occur, see 8 Warnings and

•

Alarms

Run this procedure on a cold motor for best

•

results

3.5 Check Motor Rotation

Prior to running the drive, check the motor rotation. The motor will run briefly at 5Hz or the minimum frequency set in F-16 Motor Speed Low Limit [Hz].

1. Press [Main Menu] twice on the keypad.

2. Enter Parameter Data Set and scroll to P-## Motor Data and press [OK] to enter.

3. Scroll to P-08 Motor Rotation Check.

4. Press [OK].

5. Scroll to Enable.

The following text will appear: Note! Motor may run in wrong direction.

6. Press [OK].

7. Follow the on-screen instructions.

To change the direction of rotation, remove power to the drive and wait for power to discharge. Reverse the connection of any two of the three motor cables on the motor or drive side of the connection.

NOTE

The hand key on the keypad provides a local start command to the drive. The OFF key provides the stop function. When operating in local mode, the up and down arrows on the keypad increase and decrease the speed output of the drive. The left and right arrow keys move the display cursor in the numeric display.

1. Press [Hand].

Accelerate the drive by pressing [ Moving the cursor left of the decimal point provides quicker input changes.

3. Note any acceleration problems.

4. Press [OFF].

5. Note any deceleration problems.

If acceleration problems were encountered

If warnings or alarms occur, see 8 Warnings and

•

Alarms

Check that motor data is entered correctly

•

Increase the accel time in F-07 Accel Time 1

•

Increase current limit in F-43 Current Limit

•

Increase torque limit in F-40 Torque Limiter

•

(Driving)

If deceleration problems were encountered

If warnings or alarms occur, see 8 Warnings and

•

Alarms

Check that motor data is entered correctly

•

Increase the decel time in F-08 Decel Time 1

•

See 8.4 Warning and Alarm Definitions for resetting the drive after a trip.

] to full speed.

▲

3.6 Local-control Test

CAUTION

MOTOR START!

Ensure that the motor, system, and any attached equipment is ready for start. It is the responsibility of the user to ensure safe operation under any operational condition. Failure to ensure that the motor, system, and any attached equipment is ready for start could result in personal injury or equipment damage.

NOTE

3.1 Pre-start through 3.6 Local-control Test in this chapter concludes the procedures for applying power to the drive, basic programming, set-up, and functional testing.

Start Up and Functional Tes... AF-600 FP Operating Instructions

3.7 System Start Up

The procedure in this section requires user-wiring and application programming to be completed. is intended to help with this task. Other aids to application set-up are listed in 1.2 Additional Resources. The following procedure is recommended after application set-up by the user is completed.

CAUTION

MOTOR START!

1. Press [Auto].

2. Ensure that external control functions are properly wired to the drive and all programming completed.

3. Apply an external run command.

4. Adjust the speed reference throughout the speed range.

5. Remove the external run command.

6. Note any problems.

If warnings or alarms occur, see 8 Warnings and Alarms.

User Interface AF-600 FP Operating Instructions

4 User Interface

4.1 Keypad

The keypad is the combined display and keys on the front of the unit. The keypad is the user interface to the frequency converter.

The keypad has several user functions.

Start, stop, and control speed when in local

•

control

Display operational data, status, warnings and

•

cautions

Programming frequency converter functions

•

Manually reset the frequency converter after a

•

fault when auto-reset is inactive

NOTE

The display contrast can be adjusted by pressing [STATUS] and the up/ down key.

4.1.1 Keypad Layout

The keypad is divided into four functional groups (see Illustration 4.1).

Illustration 4.1 Keypad

a. Display area.

b. Display menu keys for changing the display to

show status options, programming, or error message history.

c. Navigation keys for programming functions,

moving the display cursor, and speed control in local operation. Also included are the status indicator lights.

d. Operational mode keys and reset.

User Interface AF-600 FP Operating Instructions

4.1.2 Setting Keypad Display Values

The display area is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24V supply.

The information displayed on the keypad can be customized for user application.

Each display readout has a parameter associated

•

with it.

Options are selected in the menu Keypad Set-up.

•

Display 2 has an alternate larger display option.

•

The frequency converter status at the bottom line

•

of the display is generated automatically and is not selectable. See 7 Status Messages for definitions and details.

Display Parameter number Default setting

1.1 K-20 Motor RPMs

1.2 K-21 Motor current

1.3 K-22 Motor power (kW)

2 K-23 Motor frequency

3 K-24 Reference in percent

4.1.3 Display Menu Keys

Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data.

Key Function

Status Press to show operational information.

In Auto mode, press and hold to toggle

•

between status read-out displays

Press repeatedly to scroll through each

•

status display

•

Press and hold [Status] plus [▲] or [▼] to

adjust the display brightness

The symbol in the upper right corner of the

•

display shows the direction of motor

rotation and which set-up is active. This is

not programmable.

Quick Menu Allows access to programming parameters for

initial set up instructions and many detailed

application instructions.

Press to access Quick Start for sequenced

•

instructions to program the basic frequency

controller set up

Press to access Fan Macros, Pump Macros,

•

Compressor Macros, or Closed Loop for

sequenced instructions to program

applications

Press to access Trending for realtime

•

logging on keypad display.

Press to access Parameter Data Check for

•

changes in parameter data set.

Follow the sequence of parameters as

•

presented for the function set up

Main Menu Allows access to all programming parameters.

Press twice to access top-level index

•

Press once to return to the last location

•

accessed

Press and hold to enter a parameter

•

number for direct access to that parameter

Alarm Log Displays a list of current warnings, the last 10

alarms, and the maintenance log.

For details about the drive before it entered

•

the alarm mode, select the alarm number

using the navigation keys and press [OK].

User Interface AF-600 FP Operating Instructions

4.1.4 Navigation Keys

Navigation keys are used for programming functions and moving the display cursor. The navigation keys also provide speed control in local (hand) operation. Three drive status indicator lights are also located in this area.

Key Function

Hand Press to start the drive in local control.

Off Stops the motor but does not remove power to

Auto Puts the system in remote operational mode.

Reset Resets the drive manually after a fault has been

Use the navigation keys to control drive

•

speed

An external stop signal by control input or

•

serial communication overrides the local hand

the drive.

Responds to an external start command by

•

control terminals or serial communication

Speed reference is from an external source

•

cleared.

Key Function

Back Reverts to the previous step or list in the menu

structure.

Cancel Cancels the last change or command as long as

the display mode has not changed.

Info Press for a definition of the function being

displayed.

Navigation

Keys

OK Use to access parameter groups or to enable a

Light Indicator Function

Green ON The ON light activates when the

Yellow WARN When warning conditions are met,

Red ALARM A fault condition causes the red

Use the four navigation arrows to move between

items in the menu.

choice.

drive receives power from mains

voltage, a DC bus terminal, or an

external 24 V supply.

the yellow WARN light comes on

and text appears in the display

area identifying the problem.

alarm light to flash and an alarm

text is displayed.

4.1.5 Operation Keys

Operation keys are found at the bottom of the keypad.

4.2 Back Up and Copying Parameter Settings

Programming data is stored internally in the drive.

The data can be up loaded into the keypad

•

memory as a storage back up

Once stored in the keypad, the data can be

•

downloaded back into the drive

Or downloaded into other frequency converters

•

by connecting the keypad into those units and downloading the stored settings. (This is a quick way to program multiple units with the same settings.)

Initialisation of the drive to restore factory default

•

settings does not change data stored in the keypad memory

WARNING

UNINTENDED START!

User Interface AF-600 FP Operating Instructions

4.2.1 Uploading Data to the keypad

1. Press [OFF] to stop the motor before uploading or downloading data.

Go to K-50 Keypad Copy.

3. Press [OK].

4. Select All to keypad.

5. Press [OK]. A progress bar shows the uploading process.

6. Press [Hand] or [Auto] to return to normal operation.

4.2.2 Downloading Data from the keypad

1. Press [OFF] to stop the motor before uploading or downloading data.

2. Go to K-50 Keypad Copy.

3. Press [OK].

4. Select All from keypad.

5. Press [OK]. A progress bar shows the downloading process.

6. Press [Hand] or [Auto] to return to normal operation.

4.3.1 Recommended Initialisation

1. Press [Main Menu] twice to access parameters.

2. Scroll to H-03 Restore Factory Settings.

3. Press [OK].

Scroll to Initialisation.

5. Press [OK].

6. Remove power to the unit and wait for the display to turn off.

7. Apply power to the unit.

Default parameter settings are restored during start up. This may take slightly longer than normal.

8. Alarm 80 is displayed.

9. Press [Reset] to return to operation mode.

4.3.2 Manual Initialisation

1. Remove power to the unit and wait for the display to turn off.

2. Press and hold [Status], [Main Menu], and [OK] at the same time and apply power to the unit.

Factory default parameter settings are restored during start up. This may take slightly longer than normal.

4.3 Restoring Default Settings

CAUTION

Initialisation restores the unit to factory default settings. Any programming, motor data, localization, and monitoring records will be lost. Uploading data to the keypad provides a backup prior to initialisation.

Restoring the drive parameter settings back to default values is done by initialisation of the frequency converter. Initialisation can be through H-03 Restore Factory Settings or manually.

Initialisation using H-03 Restore Factory Settings

•

does not change drive data such as operating hours, serial communication selections, personal menu settings, fault log, alarm log, and other monitoring functions

Using H-03 Restore Factory Settings is generally

•

recommended

Manual initialisation erases all motor,

•

programming, localization, and monitoring data and restores factory default settings

Manual initialisation does not reset the following drive information

ID-00 Operating Hours

•

ID-03 Power Up's

•

ID-04 Over Temp's

•

ID-05 Over Volt's

•

About Drive Programming AF-600 FP Operating Instructions

5About Drive Programming

5.1 Introduction

The drive is programmed for its application functions using parameters. Parameter are accessed by pressing either [Quick Menu] or [Main Menu] on the keypad. (See 4 User Interface for details on using the keypad function keys.) Parameters may also be accessed through a PC using the DCT-10 (see 5.6 Remote Programming with ).

The quick menu is intended for initial start up and detailed instructions for common drive applications . Step-by-step instructions are provided. These instructions enable the user to walk through the parameters used for programming applications in their proper sequence. Data entered in a parameter can change the options available in the parameters following that entry. The quick menu presents easy guidelines for getting most systems up and running.

The main menu accesses all parameters and allows for advanced drive applications.

5.2 Programming Example

Here is an example for programming the drive for a common application in open loop using the quick menu.

1. Parameter Data Set

Fundamental Parameters

This procedure programs the drive to receive a

•

0-10V DC analog control signal on input terminal 53

The drive will respond by providing 20-50Hz

•

output to the motor proportional to the input signal (0-10V DC = 20-50Hz)

This is a common pump or fan application.

Press [Main Menu] twice and select the following parameters using the navigation keys to scroll to the titles and press [OK] after each action.

4. Extended References

About Drive Programming AF-600 FP Operating Instructions

5. F-52 Minimum Reference. Set minimum internal drive reference to 0Hz. (This sets the minimum drive speed at 0Hz.)

6. F-53 Maximum Reference. Set maximum internal drive reference to 60Hz. (This sets the maximum drive speed at 60Hz. Note that 50/60Hz is a regional variation.)

8. Analog Input 53

9. AN-10 Terminal 53 Low Voltage. Set minimum external voltage reference on Terminal 53 at 0V. (This sets the minimum input signal at 0V.)

7. Press [Back] twice to return to Parameter Data Set and scroll to Analog In/Out

10. AN-11 Terminal 53 High Voltage. Set maximum external voltage reference on Terminal 53 at 10V. (This sets the maximum input signal at 10V.)

About Drive Programming AF-600 FP Operating Instructions

11. AN-14 Terminal 53 Low Ref./Feedb. Value. Set minimum speed reference on Terminal 53 at 20Hz. (This tells the drive that the minimum voltage received on Terminal 53 (0V) equals 20Hz output.)

Illustration 5.1 Wiring Example for External Device Providing

0-10V Control Signal

5.3 Control Terminal Programming

12. AN-15 Terminal 53 High Ref./Feedb. Value. Set maximum speed reference on Terminal 53 at 50Hz. (This tells the drive that the maximum voltage received on Terminal 53 (10V) equals 50Hz output.)

Examples

Control terminals can be programmed.

•

See Table 2.2 for control terminal parameter number and default setting. (Default setting can change based on the selection in K-03 Regional Settings.)

With an external device providing a 0-10V control signal connected to drive terminal 53, the system is now ready for operation. Note that the scroll bar on the right in the last illustration of the display is at the bottom, indicating the procedure is complete.

Illustration 5.1 shows the wiring connections used to enable this set up.

The following example shows accessing Terminal 18 to see the default setting.

1. Press [Main Menu] twice, scroll to Parameter Data

Each terminal has specified functions it is capable of performing

Parameters associated with the terminal enable the function

For proper drive functioning, the control terminals must be

Wired properly

Programmed for the intended function

Receiving a signal

Set and press [OK].

About Drive Programming AF-600 FP Operating Instructions

2. Scroll to parameter group E-## Digital In/Out and press [OK].

3. Scroll to parameter group E-0# Digital Inputs and press [OK]

4. Scroll to E-01 Terminal 18 Digital Input. Press [OK] to access function choices. The default setting Start is shown.

5.4 International/North American Default Parameter Settings

Parameter International

Default Parameter

North American

Default Parameter

Value

F-04 Base

Frequency

F-53 Maximum

Reference

F-54 Reference

Function

F-17 Motor Speed

High Limit [RPM]

See Note 3

F-15 Motor Speed

High Limit [Hz]

See Note 4

F-03 Max Output

Frequency 1

H-73 Warning

Speed High

E-03 Terminal 27

Digital Input

E-24 Function Relay Alarm No alarm

AN-15 Terminal 53

High Ref./Feedb.

Value

AN-50 Terminal 42

Output

H-04 Auto-Reset

(Times)

AP-85 Speed at

Design Point [RPM]

See Note 3

AP-86 Speed at

Design Point [Hz]

FB-04 Fire Mode

Max Reference

50Hz 60Hz

Sum External/Preset

1500RPM 1800RPM

50Hz 60Hz

100Hz 120Hz

1500RPM 1800RPM

Coast inverse External interlock

50 60

Speed 0 - HighLim Speed 4-20mA

Manual reset Infinite auto reset

1500RPM 1800RPM

50Hz 60Hz

Value

Setting K-03 Regional Settings to [0]International or [1] North America changes the default settings for some parameters. Table 5.1 lists those parameters that are effected.

Parameter International

Default Parameter

Value

K-03 Regional

Settings

K-71 Date Format DD-MM-YYYY MM/DD/YYYY

K-72 Time Format 24h 12h

P-07 Motor Power

[kW]

P-02 Motor Power

[HP]

F-05 Motor Rated

Voltage

International North America

See Note 1 See Note 1

See Note 2 See Note 2

230V/400V/575V 208V/460V/575V

North American

Default Parameter

Value

Table 5.1 International/North American Default Parameter Settings

Note 1: P-07 Motor Power [kW] is only visible when K-03 Regional Settings is set to [0] International. Note 2: P-02 Motor Power [HP], is only visible when K-03 Regional Settings is set to [1] North America. Note 3: This parameter is only visible when K-02 Motor Speed Unit is set to [0] RPM. Note 4: This parameter is only visible when K-02 Motor Speed Unit is set to [1] Hz. Changes made to default settings are stored and available for viewing in the quick menu along with any programming entered into parameters.

5.4.1 Parameter Data Check

1. Press [Quick Menu].

2. Scroll to Q5 Changes Made and press [OK].

About Drive Programming AF-600 FP Operating Instructions

5.5.1 Quick Menu Structure

Quick Start

K-01 Language

K-02 Motor Speed Unit

P-02 Motor Power [HP]

P-07 Motor Power [kW]

F-05 Motor Rated Voltage

P-03 Motor Current

F-04 Base Frequency

P-06 Base Speed

F-01 Frequency Setting 1

3. Select Q5-2 Since Factory Setting to view all programming changes or Q5-1 Last 10 Changes for the most recent.

5.5 Parameter Menu Structure

Establishing the correct programming for applications often requires setting functions in several related parameters. These parameter settings provide the drive with system details for the drive to operate properly. System details may include such things as input and output signal types, programming terminals, minimum and maximum signal ranges, custom displays, automatic restart, and other features.

F-02 Operation Method

F-07 Accel Time 1

F-08 Decel Time 1

F-10 Electronic Overload

F-15 Motor Speed High Limit [Hz]

F-16 Motor Speed Low Limit [Hz]

H-08 Reverse Lock

P-04 Auto Tune

See the keypad display to view detailed

•

parameter programming and setting options

Press [Info] in any menu location to view

•

additional details for that function

Press and hold [Main Menu] to enter a parameter

•

number for direct access to that parameter

Details for common application set ups are

•

provided in 6 Application Set-Up Examples

About Drive Programming AF-600 FP Operating Instructions

5.5.2 Main Menu Structure

K-8# Days and Date/Time

F-17 Motor Speed High Limit

[RPM] F-92 Power Restore E-52 Terminal 29 Mode

F-18 Motor Speed Low Limit

F-15 Motor Speed High Limit

[Hz] F-90 Step Size E-5# I/O Mode / Add On I/O

F-16 Motor Speed Low Limit

K-83 Additional Non-Working

Readout F-2# Fundamental 2 E-## Digital In/Out

K-0# Keypad Basic Settings K-38 Display Text 2 K-81 Working Days F-24 Holding Time E-0# Digital Inputs

K-## Keypad Set-Up K-37 Display Text 1

Days F-27 Motor Tone Random E-01 Terminal 18 Digital Input

K-61 Access to Main Menu w/o

Password F-08 Decel Time 1 F-53 Maximum Reference E-20 Terminal 27 Digital Output

K-66 Access to Quick Menu w/o

Password F-10 Electronic Overload F-6# References E-24 Function Relay

K-23 Display Line 2 Large K-70 Date and Time F-12 Motor Thermistor Input F-9# Digital Pot.Meter E-27 Off Delay, Relay

K-14 Readout: Edit Set-ups / Channel K-60 Main Menu Password F-07 Accel Time 1 F-52 Minimum Reference E-2# Digital Outputs

K-2# Keypad Display

K-11 Edit Set-up K-50 Keypad Copy F-03 Max Output Frequency 1 F-41 Torque Limiter (Braking) E-1# Additional Accel Decel Ramps

K-12 This Set-up Linked to K-51 Set-up Copy F-04 Base Frequency F-43 Current Limit E-10 Accel Time 2

K-03 Regional Settings K-40 [Hand] Button on Keypad K-89 Date and Time Readout F-3# Fundamental 3 E-02 Terminal 19 Digital Input

K-01 Language K-39 Display Text 3 K-82 Additional Working Days F-26 Motor Noise (Carrier Freq) E-00 Digital I/O Mode

K-04 Operating State at Power-up K-41 [Off] Button on Keypad F-## Fundamental Parameters F-37 Adv. Switching Pattern E-03 Terminal 27 Digital Input

K-02 Motor Speed Unit K-4# Keypad Buttons

K-10 Active Set-up K-5# Copy/Save F-02 Operation Method F-40 Torque Limiter (Driving) E-06 Terminal 33 Digital Input

K-05 Local Mode Unit K-42 [Auto] Button on Keypad F-0# Fundamental 0 F-38 Overmodulation E-04 Terminal 29 Digital Input

K-1# Keypad Set-Up Operations K-43 [Reset] Button on Keypad F-01 Frequency Setting 1 F-4# Fundamental 4 E-05 Terminal 32 Digital Input

K-13 Readout: Linked Set-ups K-6# Password Protection F-05 Motor Rated Voltage F-5# Extended References E-11 Decel Time 2

K-20 Display Line 1.1 Small K-65 Quick Menu Password F-1# Fundamental 1 F-54 Reference Function E-21 Terminal 29 Digital Output

K-22 Display Line 1.3 Small K-7# Clock Settings F-11 Motor External Fan F-64 Preset Relative Reference E-26 On Delay, Relay

K-21 Display Line 1.2 Small

[Hz] F-91 Accel/Decel Time E-51 Terminal 27 Mode

K-24 Display Line 3 Large K-71 Date Format

K-25 Quick Start K-72 Time Format

[RPM] F-93 Maximum Limit E-53 Terminal X30/2 Digital Input

K-30 Unit for Custom Readout K-76 DST/Summertime Start

K-31 Min Value of Custom Readout K-77 DST/Summertime End F-94 Minimum Limit E-54 Terminal X30/3 Digital Input

K-3# Keypad Custom Readout K-74 DST/Summertime

K-32 Max Value of Custom Readout K-79 Clock Fault F-95 Accel/Decel Ramp Delay E-55 Terminal X30/4 Digital Input

About Drive Programming AF-600 FP Operating Instructions

AN-24 Terminal 54 Low Ref./Feedb.

Value

AN-25 Terminal 54 High Ref./Feedb.

AN-14 Terminal 53 Low Ref./Feedb.

Value

H-65 Resonance Dampening Time

Constant

AN-15 Terminal 53 High Ref./Feedb.

Value

H-81 Min Speed for Function at Stop

AN-34 Term. X30/11 Low Ref./Feedb.

Value

AN-35 Term. X30/11 High Ref./Feedb.

Value

AN-36 Term. X30/11 Filter Time

Constant

H-82 Min Speed for Function at Stop

[Hz] AN-30 Terminal X30/11 Low Voltage

[RPM] AN-3# Analog Input X30/11

AN-02 Fire Mode Live Zero Timeout

Function AN-37 Term. X30/11 Live Zero

E-9# Bus Controlled P-0# Motor Data H-4# Advanced Settings AN-## Analog In/Out AN-31 Terminal X30/11 High Voltage

E-90 Digital & Relay Bus Control P-02 Motor Power [HP] H-40 Configuration Mode AN-0# Analog I/O Mode

E-93 Pulse Out #27 Bus Control P-03 Motor Current H-43 Torque Characteristics AN-00 Live Zero Timeout Time

E-94 Pulse Out #27 Timeout Preset P-04 Auto Tune H-48 Clockwise Direction AN-01 Live Zero Timeout Function

E-67 Term. 33 Low Ref./Feedb. Value C-2# Jog Setup H-0# High Perf Operations H-73 Warning Speed High AN-20 Terminal 54 Low Voltage

E-68 Term. 33 High Ref./Feedb. Value C-20 Jog Speed [Hz] H-03 Restore Factory Settings H-74 Warning Reference Low AN-21 Terminal 54 High Voltage

E-69 Pulse Filter Time Constant #33 C-21 Jog Speed [RPM] H-04 Auto-Reset (Times) H-75 Warning Reference High AN-22 Terminal 54 Low Current

E-7# Pulse Output C-22 Jog Accel/Decel Time H-05 Auto-Reset (Reset Interval) H-76 Warning Feedback Low AN-23 Terminal 54 High Current

E-70 Terminal 27 Pulse Output Variable C-3# Frequency Setting 2 and 3 H-06 Fan Operation H-77 Warning Feedback High

E-71 Pulse Output Max Freq #27 C-30 Frequency Command 2 H-08 Reverse Lock H-78 Missing Motor Phase Function

E-72 Terminal 29 Pulse Output Variable C-34 Frequency Command 3 H-09 Start Mode H-8# Stop Adjustments AN-26 Terminal 54 Filter Time Constant

E-74 Pulse Output Max Freq #29 C-4# Semi-Auto Jump Freq Set-up H-3# Stop Speed H-80 Function at Stop AN-27 Terminal 54 Live Zero

E-75 Terminal X30/6 Pulse Output

Variable C-40 Semi-Auto Jump Freq Set-up H-36 Trip Speed Low [RPM]

E-61 Term. 29 High Frequency C-0# Frequency Control Functions P-3# Adv. Motor Data H-64 Resonance Dampening AN-13 Terminal 53 High Current

E-62 Term. 29 Low Ref./Feedb. Value C-01 Jump Frequency From [Hz] P-30 Stator Resistance (Rs)

E-63 Term. 29 High Ref./Feedb. Value C-02 Jump Speed From [RPM] P-31 Rotor Resistance (Rr) H-7# Adjustable Warnings

E-64 Pulse Filter Time Constant #29 C-03 Jump Speed To [RPM] P-35 Main Reactance (Xh) H-70 Warning Current Low AN-16 Terminal 53 Filter Time Constant

E-65 Term. 33 Low Frequency C-04 Jump Frequency To [Hz] P-36 Iron Loss Resistance (Rfe) H-71 Warning Current High AN-17 Terminal 53 Live Zero

E-56 Term X30/6 Digi Out (OPCGPIO) E-96 Pulse Out #29 Timeout Preset P-07 Motor Power [kW] H-5# Load Indep. Setting AN-1# Analog Input 53

E-57 Term X30/7 Digi Out (OPCGPIO) E-97 Pulse Out #X30/6 Bus Control P-08 Motor Rotation Check H-58 Flystart Test Pulses Current AN-10 Terminal 53 Low Voltage

E-6# Pulse Input E-98 Pulse Out #X30/6 Timeout Preset P-09 Slip Compensation H-59 Flystart Test Pulses Frequency AN-11 Terminal 53 High Voltage

E-60 Term. 29 Low Frequency C-## Frequency Control Functions P-10 Slip Compensation Time Constant H-6# Load Depen. Setting AN-12 Terminal 53 Low Current

E-66 Term. 33 High Frequency C-05 Multi-step Frequency 1 - 8 H-## High Perf Parameters H-72 Warning Speed Low AN-2# Analog Input 54

E-76 Pulse Output Max Freq #X30/6 P-## Motor Data H-37 Trip Speed Low [Hz]

E-95 Pulse Out #29 Bus Control P-06 Base Speed

About Drive Programming AF-600 FP Operating Instructions

O-13 Configurable Status Word

STW O-8# Drive Port Diagnostics

AO-14 Term. X42/1 Low Ref./Feedb.

Value

SP-59 Actual Number of Inverter

Units O-33 Drive Port Parity O-89 Diagnostics Count

SP-60 Function at Over

Temperature O-35 Minimum Response Delay O-90 Bus Jog 1 Speed

SP-62 Drive Overload Derate

Current O-37 Maximum Inter-Char Delay O-94 Bus Feedback 1

O-04 Control Word Timeout

Function O-50 Coasting Select AO-01 Terminal X42/3 Mode

AN-4# Analog Input X30/12 SP-## Special Functions SP-5# Environment

AN-40 Terminal X30/12 Low Voltage SP-1# Line On/Off SP-50 RFI Filter O-3# Drive Port Settings O-80 Bus Message Count

AN-41 Terminal X30/12 High Voltage SP-10 Line failure SP-51 DC Link Compensation O-30 Protocol O-81 Bus Error Count

AN-44 Term. X30/12 Low Ref./Feedb.

Value SP-11 Line Voltage at Input Fault SP-53 Fan Monitor O-31 Address O-82 Slave Messages Rcvd

AN-45 Term. X30/12 High Ref./Feedb.

Value SP-12 Function at Line Imbalance SP-55 Output Filter O-32 Drive Port Baud Rate O-83 Slave Error Count

AN-46 Term. X30/12 Filter Time Constant SP-2# Reset Functions

AN-47 Term. X30/12 Live Zero SP-23 Typecode Setting SP-6# Automatic Derate O-34 Estimated cycle time O-9# Bus Jog / Feedback

AN-5# Analog Output 42 SP-25 Trip Delay at Torque Limit

AN-50 Terminal 42 Output SP-26 Trip Delay at Drive Fault SP-61 Function at Drive Overload O-36 Maximum Response Delay O-91 Bus Jog 2 Speed

AN-51 Terminal 42 Output Min Scale SP-28 Production Settings

AN-52 Terminal 42 Output Max Scale SP-29 Service Code O-## Options / Comms O-4# Drive MC protocol set O-95 Bus Feedback 2

AN-53 Terminal 42 Output Bus Control SP-3# Current Limit Ctrl. O-0#General Settings O-40 Telegram Selection O-96 Bus Feedback 3

AN-54 Terminal 42 Output Timeout

Preset SP-30 Current Lim Ctrl, Proportional Gain O-01 Control Site O-42 PCD write configuration AO-## Analog I/O Option

AN-6# Analog Output X30/8 SP-31 Current Lim Ctrl, Integration Time O-02 Control Word Source O-43 PCD read configuration AO-0# Analog I/O Mode

AN-60 Terminal X30/8 Output SP-32 Current Lim Ctrl, Filter Time O-03 Control Word Timeout Time O-5# Digital/Bus AO-00 Terminal X42/1 Mode

AN-61 Terminal X30/8 Min. Scale SP-4# Energy Savings

AN-62 Terminal X30/8 Max. Scale SP-40 VT Level O-05 End-of-Timeout Function O-52 DC Brake Select AO-02 Terminal X42/5 Mode

AN-63 Terminal X30/8 Output Bus

Control SP-41 Energy Savings Min. Magnetization O-06 Reset Control Word Timeout O-53 Start Select AO-1# Analog Input X42/1

AN-64 Terminal X30/8 Output Timeout

Preset SP-42 Energy Savings Min. Frequency O-07 Diagnosis Trigger O-54 Reversing Select AO-10 Terminal X42/1 Low Voltage

SP-43 Motor Cosphi O-1# Control Settings O-55 Set-up Select AO-11 Terminal X42/1 High Voltage

O-10 Control Word Profile O-56 Preset Reference Select

About Drive Programming AF-600 FP Operating Instructions

EN-89 Transparent Socket

Channel Port DN-01 Baud Rate Select

EN-9# Advanced Ethernet

Services DN-02 MAC ID

EN-94 Broadcast Storm

Protection DN-10 Process Data Type Selection

AO-15 Term. X42/1 High Ref./Feedb.

Value AO-6# Analog Out X42/11 PB-94 Changed Parameters (5) EN-33 CIP Revision BN-73 MS/TP Max Info Frames

AO-16 Term. X42/1 Filter Time Constant AO-60 Terminal X42/11 Output EN-## Ethernet EN-34 CIP Product Code BN-74 "I-Am" Service

AO-17 Term. X42/1 Live Zero AO-61 Terminal X42/11 Min. Scale EN-0# IP Settings EN-8# Other Ethernet Services BN-75 Initialization Password

AO-2# Analog Input X42/3 AO-62 Terminal X42/11 Max. Scale EN-00 IP Address Assignment EN-80 FTP Server DN-## DeviceNet Fieldbus

AO-21 Terminal X42/3 High Voltage AO-63 Terminal X42/11 Bus Control EN-01 IP Address EN-81 HTTP Server DN-0# Common Settings

AO-21 Terminal X42/3 High Voltage AO-64 Terminal X42/11 Timeout Preset EN-02 Subnet Mask EN-82 SMTP Service DN-00 DeviceNet Protocol

AO-24 Term. X42/3 Low Ref./Feedb. Value PB-## Profibus EN-03 Default Gateway

AO-25 Term. X42/3 High Ref./Feedb.

Value PB-15 PCD Write Configuration EN-04 DHCP Server

AO-26 Term. X42/3 Filter Time Constant PB-16 PCD Read Configuration EN-05 Lease Expires EN-90 Cable Diagnostic DN-05 Readout Transmit Error Counter

AO-27 Term. X42/3 Live Zero PB-18 Node Address EN-06 Name Servers EN-91 MDI-X DN-06 Readout Receive Error Counter

AO-3# Analog Input X42/5 PB-22 Telegram Selection EN-07 Domain Name EN-92 IGMP Snooping DN-07 Readout Bus Off Counter

AO-30 Terminal X42/5 Low Voltage PB-23 Parameters for Signals EN-08 Host Name EN-93 Cable Error Length DN-1# DeviceNet

AO-31 Terminal X42/5 High Voltage PB-27 Parameter Edit EN-09 Physical Address

AO-34 Term. X42/5 Low Ref./Feedb. Value PB-28 Process Control EN-1# Ethernet Link Parameters EN-95 Broadcast Storm Filter DN-11 Process Data Config Write

AO-35 Term. X42/5 High Ref./Feedb.

Value PB-53 Profibus Warning Word EN-10 Link Status EN-98 Interface Counters DN-12 Process Data Config Read

AO-36 Term. X42/5 Filter Time Constant PB-63 Actual Baud Rate EN-11 Link Duration EN-99 Media Counters DN-13 Warning Parameter

AO-37 Term. X42/5 Live Zero PB-70 Edit Set-up EN-12 Auto Negotiation LN-## LONWORKS DN-14 Net Reference

AO-4# Analog Out X42/7 PB-71 Profibus Save Data Values EN-13 Link Speed LN-0# LonWorks ID DN-15 Net Control

AO-40 Terminal X42/7 Output PB-72 ProfibusDriveReset EN-14 Link Duplex LN-00 Neuron ID DN-2# COS Filters

AO-41 Terminal X42/7 Min. Scale PB-75 DO Identification EN-2# Process Data LN-1# LON Functions DN-20 COS Filter 1

AO-42 Terminal X42/7 Max. Scale PB-80 Defined Parameters (1) EN-20 Control Instance LN-10 Drive Profile DN-21 COS Filter 2

AO-43 Terminal X42/7 Bus Control PB-81 Defined Parameters (2) EN-21 Process Data Config Write LN-15 LON Warning Word DN-22 COS Filter 3

AO-44 Terminal X42/7 Timeout Preset PB-82 Defined Parameters (3) EN-22 Process Data Config Read LN-17 XIF Revision DN-23 COS Filter 4

AO-5# Analog Out X42/9 PB-83 Defined Parameters (4) EN-28 Store Data Values LN-18 LonWorks Revision DN-3# Parameter Access

AO-50 Terminal X42/9 Output PB-84 Defined Parameters (5) EN-29 Store Always LN-2# LON Param. Access DN-30 Array Index

AO-53 Terminal X42/9 Bus Control PB-92 Changed Parameters (3) EN-31 Net Reference BN-70 BACnet Device Instance DN-33 Store Always

AO-52 Terminal X42/9 Max. Scale PB-91 Changed Parameters (2) EN-30 Warning Parameter BN-## BACnet DN-32 Devicenet Revision

AO-54 Terminal X42/9 Timeout Preset PB-93 Changed Parameters (4) EN-32 Net Control BN-72 MS/TP Max Masters DN-34 DeviceNet Product Code

AO-51 Terminal X42/9 Min. Scale PB-90 Changed Parameters (1) EN-3# EtherNet/IP LN-21 Store Data Values DN-31 Store Data Values

About Drive Programming AF-600 FP Operating Instructions

LG-03 Maintenance Log: Date and

Time

DR-61 Terminal 53 Switch

Setting LG-## Logs & I/O Opt Status

DR-63 Terminal 54 Switch

Setting LG-00 Maintenance Log: Item

ID-30 Alarm Log: Error Code DR-02 Reference [%] DR-52 Feedback [Unit] DR-86 Drive Port REF 1 AP-20 Low Power Auto Set-up

ID-31 Alarm Log: Value DR-03 Status Word DR-53 Digi Pot Reference DR-9# Diagnosis Readouts AP-21 Low Power Detection

ID-32 Alarm Log: Time DR-05 Main Actual Value [%] DR-54 Feedback 1 [Unit] DR-90 Alarm Word AP-22 Low Speed Detection

ID-33 Alarm Log: Date and Time DR-09 Custom Readout DR-55 Feedback 2 [Unit] DR-91 Alarm Word 2 AP-23 No-Flow Function

ID-4# Drive Identification DR-1# Motor Status DR-56 Feedback 3 [Unit] DR-92 Warning Word AP-24 No-Flow Delay

ID-40 Drive Type DR-10 Power [kW] DR-58 PID Output [%] DR-93 Warning Word 2 AP-26 Dry Pump Function

ID-20 Historic Log: Event ID-93 Modified Parameters DR-40 Trending Buffer Full DR-8# Fieldbus & Drive Port LG-35 Analog Out X42/11 [V]

ID-21 Historic Log: Value DR-## Data Readouts DR-43 Timed Actions Status DR-80 Fieldbus CTW 1 AP-## HVAC Appl. Param.

ID-22 Historic Log: Time DR-0# General Status DR-49 Current Fault Source DR-82 Fieldbus REF 1 AP-0# Miscellaneous

ID-11 Trending Interval ID-61 Option SW Version DR-35 Drive Thermal DR-72 Counter A LG-30 Analog Input X42/1

ID-## Drive Information ID-42 Voltage DR-12 Motor Voltage DR-6# Inputs & Outputs DR-95 Ext. Status Word 2

ID-0# Operating Data ID-43 Software Version DR-13 Frequency DR-60 Digital Input DR-96 Maintenance Word

ID-00 Operating Hours ID-44 GE Model Number DR-14 Motor Current

ID-01 Running Hours ID-45 Actual Typecode String DR-15 Frequency [%] DR-62 Analog Input 53 LG-0# Maintenance Log

ID-02 kWh Counter ID-46 GE Product No. DR-16 Torque [Nm]

ID-03 Power Up's ID-47 GE Power Card Model No DR-17 Speed [RPM] DR-64 Analog Input 54 LG-01 Maintenance Log: Action

ID-04 Over Temp's ID-48 Keypad ID Number DR-18 Motor Thermal DR-65 Analog Output 42 [mA] LG-02 Maintenance Log: Time

ID-05 Over Volt's ID-49 SW ID Control Card DR-22 Torque [%] DR-66 Digital Output [bin]

ID-06 Reset kWh Counter ID-50 SW ID Power Card DR-3# Drive Status DR-67 Freq. Input #29 [Hz] LG-1# Fire Mode Log

ID-07 Reset Running Hours Counter ID-51 Drive Serial Number DR-30 DC Link Voltage DR-68 Freq. Input #33 [Hz] LG-10 Fire Mode Log: Event

ID-08 Number of Starts ID-53 Power Card Serial Number DR-32 Brake Energy /s DR-69 Pulse Output #27 [Hz] LG-11 Fire Mode Log: Time

ID-1# Data Trending Settings ID-6# Option Ident DR-33 Brake Energy /2 min DR-70 Pulse Output #29 [Hz] LG-12 Fire Mode Log: Date and Time

ID-10 Trending Source ID-60 Option Mounted DR-34 Heatsink Temp. DR-71 Relay Output [bin] LG-3# I/O Option Status

ID-12 Trigger Event ID-62 Option Ordering No DR-36 Drive Nominal Current DR-73 Counter B LG-31 Analog Input X42/3

ID-2# Historic Log ID-92 Defined Parameters DR-39 Control Card Temp. DR-77 Analog Out X30/8 [mA] LG-34 Analog Out X42/9 [V]

ID-13 Trending Mode ID-63 Option Serial No DR-37 Drive Max. Current DR-75 Analog In X30/11 LG-32 Analog Input X42/5

ID-14 Samples Before Trigger ID-9# Parameter Info DR-38 Logic Controller State DR-76 Analog In X30/12 LG-33 Analog Out X42/7 [V]

ID-23 Historic Log: Date and Time DR-00 Control Word DR-5# Ref. & Feedb. DR-84 Comm. Option STW AP-00 External Interlock Delay

ID-3# Alarm Log DR-01 Reference [Unit] DR-50 External Reference DR-85 Drive Port CTW 1 AP-2# No-Flow Detection

ID-41 Power Section DR-11 Power [hp] DR-94 Ext. Status Word AP-27 Dry Pump Delay

About Drive Programming AF-600 FP Operating Instructions

T-14 Maintenance Date and

Time CL-03 Feedback 2 Source

AP-3# No-Flow Power Tuning AP-71 Compressor Start Max Speed [Hz] FB-09 Fire Mode Alarm Handling

AP-30 No-Flow Power AP-72 Compressor Start Max Time to Trip FB-1# Drive Bypass T-15 Reset Maintenance Word CL-04 Feedback 2 Conversion

AP-70 Compressor Start Max Speed

AP-42 Wake-up Speed [RPM] AP-87 Pressure at No-Flow Speed T-## Timed Functions T-65 Minimum Bin Value CL-30 Refrigerant

AP-43 Wake-up Speed [Hz] AP-88 Pressure at Rated Speed T-0# Timed Actions T-66 Reset Continuous Bin Data CL-31 User Defined Refrigerant A1

AP-44 Wake-up Ref./FB Difference AP-89 Flow at Design Point T-00 ON Time T-67 Reset Timed Bin Data CL-32 User Defined Refrigerant A2

AP-46 Maximum Boost Time FB-## Fire/Bypass Operation T-02 OFF Time T-80 Power Reference Factor CL-34 Duct 1 Area [m2]

AP-5# End of Curve FB-0# Fire Mode T-03 OFF Action T-81 Energy Cost CL-35 Duct 1 Area [in2]

AP-50 End of Curve Function FB-00 Fire Mode Function T-04 Occurrence T-82 Investment CL-36 Duct 2 Area [m2]

AP-51 End of Curve Delay FB-01 Fire Mode Configuration T-08 Timed Actions Mode T-83 Energy Savings CL-37 Duct 2 Area [in2]

AP-4# Sleep Mode AP-84 Speed at No-Flow [Hz] FB-32 Missing Motor Coefficient 2 T-62 Timed Bin Data CL-22 Setpoint 2

AP-40 Minimum Run Time AP-85 Speed at Design Point [RPM] FB-33 Missing Motor Coefficient 3 T-63 Timed Period Start CL-23 Setpoint 3

AP-31 Power Correction Factor AP-73 Starting Acceleration Time FB-10 Drive Bypass Function T-16 Maintenance Text CL-05 Feedback 2 Source Unit

AP-32 Low Speed [RPM] AP-75 Short Cycle Protection FB-11 Drive Bypass Delay Time T-5# Energy Log CL-06 Feedback 3 Source

AP-33 Low Speed [Hz] AP-76 Interval between Starts FB-20 Locked Rotor Function T-50 Energy Log Resolution CL-07 Feedback 3 Conversion

AP-34 Low Speed Power [kW] AP-77 Minimum Run Time FB-21 Locked Rotor Coefficient 1 T-51 Period Start CL-08 Feedback 3 Source Unit

AP-35 Low Speed Power [HP] AP-8# Flow Compensation FB-22 Locked Rotor Coefficient 2 T-53 Energy Log CL-12 Reference/Feedback Unit

AP-36 High Speed [RPM] AP-80 Flow Compensation FB-23 Locked Rotor Coefficient 3 T-54 Reset Energy Log CL-13 Minimum Reference/Feedb.

AP-38 High Speed Power [kW] AP-82 Work Point Calculation FB-30 Missing Motor Function T-60 Trend Variable CL-20 Feedback Function

AP-39 High Speed Power [HP] AP-83 Speed at No-Flow [RPM] FB-31 Missing Motor Coefficient 1 T-61 Continuous Bin Data CL-21 Setpoint 1

AP-37 High Speed [Hz] AP-81 Square-linear Curve Approximation FB-24 Locked Rotor Coefficient 4 T-6# Trending CL-14 Maximum Reference/Feedb.

AP-41 Minimum Sleep Time AP-86 Speed at Design Point [Hz] FB-34 Missing Motor Coefficient 4 T-64 Timed Period Stop CL-3# Feedback Adv. Conv

AP-45 Setpoint Boost AP-90 Flow at Rated Speed T-01 ON Action T-8# Payback Counter CL-33 User Defined Refrigerant A3

AP-6# Broken Belt Detection FB-02 Fire Mode Unit T-09 Timed Actions Reactivation T-84 Cost Savings CL-38 Air Density Factor [%]

AP-60 Broken Belt Function FB-03 Fire Mode Min Reference T-1# Maintenance CL-## PID Closed Loop CL-7# PID Autotuning

AP-62 Broken Belt Delay FB-05 Fire Mode Preset Reference T-11 Maintenance Action CL-00 Feedback 1 Source CL-71 PID Performance

AP-61 Broken Belt Torque FB-04 Fire Mode Max Reference T-10 Maintenance Item CL-0# Feedback CL-70 Closed Loop Type

AP-7# Compressor FB-06 Fire Mode Reference Source T-12 Maintenance Time Base CL-01 Feedback 1 Conversion CL-72 PID Output Change

[RPM] FB-07 Fire Mode Feedback Source T-13 Maintenance Time Interval CL-02 Feedback 1 Source Unit CL-73 Minimum Feedback Level

About Drive Programming AF-600 FP Operating Instructions

PC-10 Minimum Run Time

Override PC-80 Pump Status B-01 DC Brake Current

PC-11 Minimum Run Time

Override Value PC-81 Pump Status B-02 DC Braking Time

CL-8# PID Basic Settings XC-24 Ext. 1 Dif. Gain Limit PC-0# System Settings PC-54 Alternation Predefined Time LC-5# States

CL-74 Maximum Feedback Level XC-22 Ext. 1 Integral Time XC-64 Ext. 3 Dif. Gain Limit PC-52 Alternation Time Interval LC-43 Logic Rule Operator 2

CL-81 PID Normal/ Inverse Control XC-3# Ext. CL 2 Ref./Fb. PC-00 Pump Controller PC-55 Alternate if Load < 50% LC-51 Logic Controller Event

CL-79 PID Autotuning XC-23 Ext. 1 Differentation Time PC-## Pump Controller PC-53 Alternation Timer Value LC-44 Logic Rule Boolean 3

CL-82 PID Start Speed [RPM] XC-30 Ext. 2 Ref./Feedback Unit PC-02 Motor Start PC-56 Staging Mode at Alternation LC-52 Logic Controller Action

CL-83 PID Start Speed [Hz] XC-31 Ext. 2 Minimum Reference PC-04 Pump Cycling PC-58 Run Next Pump Delay B-## Braking Functions

CL-84 On Reference Bandwidth XC-32 Ext. 2 Maximum Reference PC-05 Fixed Lead Pump PC-59 Run on Line Delay B-0# DC-Brake

CL-9# PID Controller XC-33 Ext. 2 Reference Source PC-06 Number of Pumps PC-8# Status B-00 DC Hold Current

CL-91 PID Anti Windup XC-34 Ext. 2 Feedback Source

CL-93 PID Proportional Gain XC-35 Ext. 2 Setpoint

CL-94 PID Integral Time XC-37 Ext. 2 Reference [Unit] PC-2# Bandwidth Settings PC-82 Lead Pump B-03 DC Brake Cut In Speed [RPM]

CL-95 PID Differentiation Time XC-38 Ext. 2 Feedback [Unit] PC-20 Staging Bandwidth PC-83 Relay Status B-04 DC Brake Cut In Speed [Hz]

CL-96 PID Diff. Gain Limit XC-39 Ext. 2 Output [%] PC-21 Override Bandwidth PC-84 Pump ON Time B-1# Brake Energy Funct.

XC-## Ext. PID Closed Loop XC-4# Ext. CL 2 PID PC-22 Fixed Speed Bandwidth PC-85 Relay ON Time B-10 Brake Function

XC-0# Ext. CL Autotuning XC-40 Ext. 2 Normal/Inverse Control PC-23 SBW Staging Delay PC-86 Reset Relay Counters B-16 AC brake Max. Current

XC-00 Closed Loop Type XC-41 Ext. 2 Proportional Gain PC-24 SBW Destaging Delay PC-9# Service B-17 Over-voltage Control

XC-01 PID Performance XC-42 Ext. 2 Integral Time PC-25 OBW Time PC-90 Pump Interlock

XC-02 PID Output Change XC-43 Ext. 2 Differentation Time PC-26 Destage At No-Flow PC-91 Manual Alternation

XC-03 Minimum Feedback Level XC-44 Ext. 2 Dif. Gain Limit PC-27 Stage Function LC-## Logic Controller

XC-04 Maximum Feedback Level XC-5# Ext. CL 3 Ref./Fb. PC-28 Stage Function Time LC-0# LC Settings

XC-09 PID Autotuning XC-50 Ext. 3 Ref./Feedback Unit PC-29 Destage Function LC-00 Logic Controller Mode

XC-1# Ext. CL 1 Ref./Fb. XC-51 Ext. 3 Minimum Reference PC-30 Destage Function Time LC-01 Start Event

XC-10 Ext. 1 Ref./Feedback Unit XC-52 Ext. 3 Maximum Reference PC-4# Staging Settings LC-02 Stop Event

XC-11 Ext. 1 Minimum Reference XC-53 Ext. 3 Reference Source PC-40 Decel Ramp Delay LC-03 Reset Logic Controller

XC-12 Ext. 1 Maximum Reference XC-54 Ext. 3 Feedback Source PC-41 Accel Ramp Delay LC-1# Comparators

XC-13 Ext. 1 Reference Source XC-55 Ext. 3 Setpoint PC-42 Staging Threshold LC-10 Comparator Operand

XC-14 Ext. 1 Feedback Source XC-57 Ext. 3 Reference [Unit] PC-43 Destaging Threshold LC-11 Comparator Operator

XC-15 Ext. 1 Setpoint XC-58 Ext. 3 Feedback [Unit] PC-44 Staging Speed [RPM] LC-12 Comparator Value

XC-17 Ext. 1 Reference [Unit] XC-59 Ext. 3 Output [%] PC-45 Staging Speed [Hz] LC-2# Timers

XC-18 Ext. 1 Feedback [Unit] XC-6# Ext. CL 3 PID PC-46 Destaging Speed [RPM] LC-20 Logic Controller Timer

XC-19 Ext. 1 Output [%] XC-60 Ext. 3 Normal/Inverse Control PC-47 Destaging Speed [Hz] LC-4# Logic Rules

XC-2# Ext. CL 1 PID XC-61 Ext. 3 Proportional Gain PC-5# Alternation Settings LC-40 Logic Rule Boolean 1

XC-20 Ext. 1 Normal/Inverse

Control XC-62 Ext. 3 Integral Time PC-50 Lead Pump Alternation LC-41 Logic Rule Operator 1

XC-21 Ext. 1 Proportional Gain XC-63 Ext. 3 Differentation Time PC-51 Alternation Event LC-42 Logic Rule Boolean 2

About Drive Programming AF-600 FP Operating Instructions

5.6 Remote Programming with DCT-10

GE has a software program available for developing, storing, and transferring drive programming. The DCT-10 allows the user to connect a PC to the drive and perform live programming rather than using the keypad. Also, all drive programming can be done off-line and simply downloaded into drive. Or the entire drive profile can be loaded onto the PC for back up storage or analysis.

The USB connector or RS-485 terminal are available for connecting to the drive.

Application Set-Up Examples AF-600 FP Operating Instructions

6 Application Set-Up Examples

6.1 Introduction

The examples in this section are intended as a quick reference for common applications.

Parameter settings are the regional default values

•

unless otherwise indicated (selected in K-03 Regional Settings)

Parameters associated with the terminals and

•

their settings are shown next to the drawings

Where switch settings for analog terminals A53 or

•

A54 are required, these are also shown

6.2 Application Examples

Parameters

Function Setting

AN-22 Terminal 54

Low Current

AN-23 Terminal 54

High Current

AN-24 Terminal 54

Low Ref./Feedb. Value

AN-25 Terminal 54

High Ref./Feedb. Value

* = Default Value

Notes/comments:

Table 6.1 Analog Current Feedback Transducer

4mA*

20mA*

50*

Parameters

Function Setting

AN-20 Terminal

54 Low Voltage 0.07V*

AN-21 Terminal

54 High Voltage

AN-24 Terminal

54 Low Ref./

Feedb. Value

AN-25 Terminal

54 High Ref./

Feedb. Value

* = Default Value

Notes/comments:

Table 6.2 Analog Voltage Feedback Transducer (3-wire)

Parameters

Function Setting

AN-20 Terminal

54 Low Voltage 0.07V*

AN-21 Terminal

54 High Voltage

AN-24 Terminal

54 Low Ref./

Feedb. Value

AN-25 Terminal

54 High Ref./

Feedb. Value

* = Default Value

Notes/comments:

10V*

50*

10V*

50*

Table 6.3 Analog Voltage Feedback Transducer (4-wire)

Application Set-Up Examples AF-600 FP Operating Instructions

Parameters

Function Setting

AN-10 Terminal

53 Low Voltage 0.07V*

AN-11 Terminal

53 High Voltage

AN-14 Terminal

53 Low Ref./

Feedb. Value

AN-15 Terminal

53 High Ref./

Feedb. Value

* = Default Value

Notes/comments:

Table 6.4 Analog Speed Reference (Voltage)

Parameters

Function Setting

AN-12 Terminal

53 Low Current

AN-13 Terminal

53 High Current

AN-14 Terminal

53 Low Ref./

Feedb. Value

AN-15 Terminal

53 High Ref./

Feedb. Value

* = Default Value

Notes/comments:

10V*

50*

4mA*

20mA*

50*

Parameters

Function Setting

E-01 Terminal 18

Digital Input

E-03 Terminal 27

Digital Input

* = Default Value

Notes/comments:

Table 6.6 Run/Stop Command with External Interlock

Parameters

Function Setting

E-01 Terminal 18

Digital Input

E-03 Terminal 27

Digital Input

* = Default Value

Notes/comments:

[8] Start*

[7] External

Interlock

[8] Start*

[0] No

operation*

Table 6.5 Analog Speed Reference (Current)

Table 6.7 Run/Stop Command without External Interlock

Application Set-Up Examples AF-600 FP Operating Instructions

Parameters

Table 6.8 External Alarm Reset

Function Setting

E-02 Terminal 19

Digital Input

* = Default Value

Notes/comments:

[1] Reset

Parameters

Function Setting

E-01 Terminal 18

Digital Input

E-02 Terminal 19

Digital Input

E-03 Terminal 27

Digital Input

E-24 Function

Relay

* = Default Value

Notes/comments:

[8] Start*

[52] Run

Permissive

[7] External

Interlock

[167] Start

command

act.

Parameters

Function Setting

AN-10 Terminal

53 Low Voltage 0.07V*

AN-11 Terminal

53 High Voltage

AN-14 Terminal

53 Low Ref./

Feedb. Value

AN-15 Terminal

53 High Ref./

Feedb. Value

* = Default Value

Notes/comments:

Table 6.9 Speed Reference (using a manual potentiometer)

10V*

50*.

Table 6.10 Run Permissive

Hand Off Auto (HOA), without the use of the Drive keypad To have a HOA system with an external 0-10V potentiometer for the hand reference and a 4-20mA signal for the auto reference, 2 set-ups should be used. In this example set-up 1 is used for the hand mode and set-up 2 for the auto mode. Analog input 53 is used for the hand reference (0-10V potentiometer) and analog input 54 for the auto reference (4-20mA) and digital input 27 for the set-up selector. Please ensure that the analog inputs have the correct dip settings (A-53 [U] and A-54 [I]).

In the upper right corner of the keypad 2 numbers are shown – like 1(1). The number outside the parenthesis is the active set-up and the number inside the parenthesis is the set-up which will be edited. Default will always be 1(1). Make sure you edit set-up 1.

1. Make all the parameter changes you need, that will be common for auto and hand mode, like motor parameters etc.

2. Set par. K-10 Active set-up to [9] Multi Set-up. This parameter change is needed to be able to change set-up from an external source, like a digital input.

3. Set par. K-11 Edit Set-up to [9] Active Set-up. This is recommended because then the active setup

Application Set-Up Examples AF-600 FP Operating Instructions

will always be the set-up that is edited. If you prefer you can also ignore this and manually control what set-up you want to edit through par. K-11.

4. Set par. E-03 Terminal 27 Digital Input to [23] Setup select bit 0. When terminal 27 is OFF, set-up 1 (hand) is active, when it is ON, set-up 2 (auto) is active.

5. Set par. F-01 Frequency Setting 1 to Analog input 53 (hand mode).

6. Copy set-up 1 to set-up 2. Set par. K-51 Set up Copy to [2] Copy to set-up 2. Now setup 1 and 2 are identical.

7. If you need to be able to change between hand and auto mode while the motor is running you will have to link the 2 set-ups together. Set par. K-12 This Set-up Linked to to [2] set-up 2.

8. Change to set-up 2 by setting input 27 ON (if par. K-11 is [9]) or by setting par. K-11 Edit Set-up to set-up 2.

9. Set par. F-01 Frequency Setting 1 to Analog input 54 (auto mode). If you want different settings in hand and auto mode, like different accel/decel ramps, speed limits etc. you can now programme them. You just have to make sure you edit the correct set-up. Set-up 1 is Hand mode and set-up 2 is Auto mode.

Parameters

Function Setting

O-30 Protocol Drive*

O-31 Address 1*

O-32 Drive Port

Baud Rate

* = Default Value

Notes/comments:

Select protocol, address and

baud rate in the above

mentioned parameters.

9600*

Parameters

Function Setting

E-01 Terminal 18

Digital Input [8] Start*

E-03 Terminal 27

Digital Input

* = Default Value

Notes/comments:

GE 30mm HOA Cat# (1)

104PSG34B & (3) CR104PXC1

[23[ Set-up

select bit 0

Table 6.12 RS-485 Network Connection (N2, FLN, Modbus RTU, Drive)

CAUTION

Thermistors must use reinforced or double insulation to meet PELV insulation requirements.

Table 6.11 HOA

Application Set-Up Examples AF-600 FP Operating Instructions

Parameters

Function Setting

F-10 Electronic

Overload

F-12 Motor

Thermistor Input

* = Default Value

Notes/comments:

If only a warning is desired,

F-10 Electronic Overload should

be set to [1] Thermistor warning.

[2]

Thermistor

trip

[1] Analog

input 53

Table 6.13 Motor Thermistor

Parameters

Function Setting

E-02 Terminal 19

Digital Input

FB-00 Fire Mode

Function

FB-01 Fire Mode

Configuration

FB-02 Fire Mode

Unit

FB-03 Fire Mode

Min Reference

FB-04 Fire Mode

Max Reference

FB-05 Fire Mode

Preset Reference

FB-06 Fire Mode

Reference Source

FB-07 Fire Mode

Feedback Source

FB-09 Fire Mode

Alarm Handling

* = Default Value

Notes/comments:

Parameters to setup Fire Mode

are all in the FB-## group.

[37] Fire

mode

[0] Disabled*

[0] Open

Loop*

[3] Hz*

0Hz*

50Hz*

0%*

[0] No

function*

[0] No

function*

[1] Trip,

Critical

Alarms*

Table 6.14 Fire Mode

Status Messages AF-600 FP Operating Instructions

7 Status Messages

7.1 Status Display

When the drive is in status mode, status messages are generated automatically from within the drive and appear in the bottom line of the display (see Illustration 7.1.)

Illustration 7.1 Status Display

a. The first word on the status line indicates where

the stop/start command originates.

b. The second word on the status line indicates

where the speed control originates.

c. The last part of the status line gives the present

drive status. These show the operational mode the drive is in.

NOTE

In auto/remote mode, the drive requires external commands to execute functions.

7.2 Status Message Definitions Table

The next three tables define the meaning of the status message display words.

Operation Mode

Off The drive does not react to any control signal

until [Auto] or [Hand] is pressed.

Auto The drive is controlled from the control

terminals and/or the serial communication.

Hand The drive can be controlled by the navigation

keys on the keypad. Stop commands, reset,

reversing, DC brake, and other signals applied

to the control terminals can override local

control.

Reference Site

Remote The speed reference is given from external

signals, serial communication, or internal

preset references.

Local The drive uses [Hand] control or reference

values from the keypad.

Operation Status

AC Brake AC Brake was selected in B-10 Brake Function.

The AC brake over-magnetizes the motor to

achieve a controlled slow down.

Auto Tune finishOKAuto Tune was carried out successfully.

Auto Tune ready Auto Tune is ready to start. Press [Hand] to

start.

Auto Tune

running

Coast

Ctrl. Ramp-down Control Ramp-down was selected in SP-10 Line

Current High The drive output current is above the limit set

Current Low The drive output current is below the limit set

Auto Tune process is in progress.

Coast inverse was selected as a function

•

for a digital input. The corresponding

terminal is not connected.

Coast activated by serial communication

•

failure.

The mains voltage is below the value set

•

in SP-11 Line Voltage at Input Fault at

mains fault

The drive ramps down the motor using a

•

controlled ramp down

in H-71 Warning Current High.

in H-70 Warning Current Low

Status Messages AF-600 FP Operating Instructions

Operation Status

DC Hold DC hold is selected in H-80 Function at Stop

and a stop command is active. The motor is

held by a DC current set in B-00 DC Hold

Current.

DC Stop The motor is held with a DC current (B-01 DC

Brake Current) for a specified time (B-02 DC

Braking Time).

DC Brake is activated in B-03 DC Brake Cut

•

In Speed [RPM] and a Stop command is

active.

DC Brake (inverse) is selected as a function

•

for a digital input. The corresponding

terminal is not active.

The DC Brake is activated via serial

•

communication.

Feedback high The sum of all active feedbacks is above the

feedback limit set in H-77 Warning Feedback

High.

Feedback low The sum of all active feedbacks is below the

feedback limit set in H-76 Warning Feedback

Low.

Freeze output The remote reference is active which holds

the present speed.

Freeze output was selected as a function

•

for a digital input. The corresponding

terminal is active. Speed control is only

possible via the terminal functions speed

up and speed down.

Hold ramp is activated via serial communi-

•

cation.

Freeze output

request

Freeze ref. Freeze Reference was chosen as a function for

Jog request A jog command has been given, but the

Jogging The motor is running as programmed in

A freeze output command has been given,

but the motor will remain stopped until a run

permissive signal is received.

a digital input. The corresponding terminal is

active. The drive saves the actual reference.

Changing the reference is now only possible

via terminal functions speed up and speed

down.

motor will be stopped until a run permissive

signal is received via a digital input.

C-21 Jog Speed [RPM].

Jog was selected as function for a digital

•

input. The corresponding terminal (e.g.

Terminal 29) is active.

The Jog function is activated via the serial

•

communication.

The Jog function was selected as a

•

reaction for a monitoring function (e.g. No

signal). The monitoring function is active.

Operation Status

OVC control Overvoltage control was activated in B-17 Over-

voltage Control. The connected motor is

supplying the drive with generative energy.

The overvoltage control adjusts the V/Hz ratio

to run the motor in controlled mode and to

prevent the drive from tripping.

PowerUnit Off (For frequency converters with an external 24V

power supply installed only.) Mains supply to

the drive is removed, but the control card is

supplied by the external 24V.

Protection md Protection mode is active. The unit has

detected a critical status (an overcurrent or

overvoltage).

To avoid tripping, switching frequency is

•

reduced to 4kHz.

If possible, protection mode ends after

•

approximately 10sec.

Protection mode can be restricted in

•

SP-26 Trip Delay at Drive Fault

QStop The motor is decelerating using C-23 Quick

Stop Decel Time.

Quick stop inverse was chosen as a function

•

for a digital input. The corresponding

terminal is not active.

The quick stop function was activated via

•

serial communication.

Ramping The motor is accelerating/decelerating using

the active Ramp Up/Down. The reference, a

limit value or a standstill is not yet reached.

Ref. high The sum of all active references is above the

reference limit set in H-75 Warning Reference

High.

Ref. low The sum of all active references is below the

reference limit set in H-74 Warning Reference

Low .

Run on ref. The drive is running in the reference range.

The feedback value matches the setpoint

value.

Run request A start command has been given, but the

motor is stopped until a run permissive signal

is received via digital input.

Running The motor is driven by the drive.

Sleep Mode The energy saving function is enabled. This

means that at present the motor has stopped,

but that it will restart automatically when

required.

Speed high Motor speed is above the value set in

H-73 Warning Speed High.

Speed low Motor speed is below the value set in

H-72 Warning Speed Low.

Standby In Auto mode, the drive will start the motor

with a start signal from a digital input or serial

communication.

Status Messages AF-600 FP Operating Instructions

Operation Status

Start delay In F-24 Holding Time, a delay starting time was

set. A start command is activated and the

motor will start after the start delay time

expires.

Start fwd/rev Start forward and start reverse were selected

as functions for two different digital inputs.

The motor will start in forward or reverse

depending on which corresponding terminal is

activated.

Stop The drive has received a stop command from

the keypad, digital input or serial communi-

cation.

Trip An alarm occurred and the motor is stopped.

Once the cause of the alarm is cleared, the

drive can be reset manually by pressing

[Reset] or remotely by control terminals or

serial communication.

Trip lock An alarm occurred and the motor is stopped.

Once the cause of the alarm is cleared, power

must be cycled to the drive. The drive can

then be reset manually by pressing [Reset] or

remotely by control terminals or serial

communication.

Warnings and Alarms AF-600 FP Operating Instructions

8 Warnings and Alarms

8.1 System Monitoring

The drive monitors the condition of its input power, output, and motor factors as well as other system performance indicators. A warning or alarm may not necessarily indicate a problem internal to the drive itself. In many cases it indicates failure conditions from input voltage, motor load or temperature, external signals, or other areas monitored by the frequency converter’s internal logic. Be sure to investigate those areas exterior to the drive as indicated in the alarm or warning.

8.2 Warning and Alarm Types

Warnings A warning is issued when an alarm condition is impending or when an abnormal operating condition is present and may result in the drive issuing an alarm. A warning clears by itself when the abnormal condition is removed.

Alarms Trip An alarm is issued when the drive is tripped, that is, the drive suspends operation to prevent drive or system damage. The motor will coast to a stop. The drive logic will continue to operate and monitor the drive status. After the fault condition is remedied, the drive can be reset. It will then be ready to start operation again.

A trip can be reset in any of 4 ways:

Press [RESET] on the keypad

•

Digital reset input command

•

Serial communication reset input command

•

Auto reset

•

Trip-lock An alarm that causes the drive to trip-lock requires that input power be cycled. The motor will coast to a stop. The drive logic will continue to operate and monitor the drive status. Remove input power to the drive and correct the cause of the fault, then restore power. This action puts the drive into a trip condition as described above and may be reset in any of those 4 ways.

8.3 Warning and Alarm Displays

An alarm or trip-lock alarm will flash on display along with the alarm number.

In addition to the text and alarm code on the drive display, the status indicator lights operate.

Warn. LED Alarm LED

Warning ON OFF

Alarm OFF ON (Flashing)

Trip-Lock ON ON (Flashing)

Warnings and Alarms AF-600 FP Operating Instructions

8.4 Warning and Alarm Definitions

Table 8.1 defines whether a warning is issued prior to an alarm, and whether the alarm trips the unit or trip locks the unit.

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

1 10 Volts low X

2Live zero error (X) (X) AN-01 Live Zero Timeout

Function

4Mains phase loss (X) (X) (X) SP-12 Function at Line

Imbalance

5 DC link voltage high X

6 DC link voltage low X

7DC over voltage X X

8DC under voltage X X

9 Inverter overloaded X X

10 Motor Electronic Thermal Overload over

temperature

11 Motor thermistor over temperature (X) (X) F-10 Electronic Overload

12 Torque limit X X

13 Over Current X X X

14 Earth fault X X X

15 Hardware mismatch X X

16 Short Circuit X X

17 Control word timeout (X) (X) O-04 Control Word

18 Start Failed

23 Internal Fan Fault X

24 External Fan Fault X SP-53 Fan Monitor

29 Drive over temperature X X X

30 Motor phase U missing (X) (X) (X) H-78 Missing Motor Phase

31 Motor phase V missing (X) (X) (X) H-78 Missing Motor Phase

32 Motor phase W missing (X) (X) (X) H-78 Missing Motor Phase

33 Inrush fault X X

34 Fieldbus communication fault X X

35 Option Fault X X

36 Mains failure X X

38 Internal fault X X

39 Heatsink sensor X X

40 Overload of Digital Output Terminal 27 (X) E-00 Digital I/O Mode,

41 Overload of Digital Output Terminal 29 (X) E-00 Digital I/O Mode,

42 Overload of Digital Output On X30/6 (X) E-56 Term X30/6 Digi Out

42 Overload of Digital Output On X30/7 (X) E-57 Term X30/7 Digi Out

45 45 Earth Fault 2

46 Pwr. card supply X X

47 24V supply low X X X

48 1.8V supply low X X

49 Speed limit X (X) H-36 Trip Speed Low [RPM]

(X) (X) F-10 Electronic Overload

Timeout Function

Function

E-51 Terminal 27 Mode

E-52 Terminal 29 Mode

(OPCGPIO)

Warnings and Alarms AF-600 FP Operating Instructions

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

50 Auto Tune calibration failed X

nom

and I

nom

51 Auto Tune check U

52 Auto Tune low I

53 Auto Tune motor too big X

54 Auto Tune motor too small X

55 Auto Tune Parameter out of range X

56 Auto Tune interrupted by user X

57 Auto Tune timeout X

58 Auto Tune internal fault X X

59 Current limit X

60 External Interlock X

62 Output Frequency at Maximum Limit X

64 Voltage Limit X

65 Control Board Over-temperature X X X

66 Heat sink Temperature Low X

67 Option Configuration has Changed X

69 Pwr. Card Temp X X

70 Illegal Drive configuration X

76 Power Unit Setup X

79 Illegal PS config X X

80 Drive Initialized to Default Value X

91 Analog input 54 wrong settings X

92 NoFlow X X AP-2#

93 Dry Pump X X AP-2#

94 End of Curve X X AP-5#

95 Broken Belt X X AP-6#

96 Start Delayed X AP-7#

97 Stop Delayed X AP-7#

98 Clock Fault X K-7#

201 Fire M was Active

202 Fire M Limits Exceeded

203 Missing Motor

204 Locked Rotor

243 Brake IGBT X X

244 Heatsink temp X X X

245 Heatsink sensor X X

246 Pwr.card supply X X

247 Pwr.card temp X X

248 Illegal PS config X X

250 New spare parts X

251 New Type Code X X

Table 8.1 Alarm/Warning code list

(X) Dependent on parameter

Cannot be Auto reset via H-04 Auto-Reset (Times)

8.4.1 Fault Messages

The warning/alarm information below defines the warning/ alarm condition, provides the probable cause for the condition, and details a remedy or troubleshooting procedure.

WARNING 1, 10 Volts low The control card voltage is below 10 V from terminal 50.

Remove some of the load from terminal 50, as the 10 V supply is overloaded. Max. 15 mA or minimum 590 Ω.

This condition can be caused by a short in a connected potentiometer or improper wiring of the potentiometer.

Troubleshooting: Remove the wiring from terminal 50. If the warning clears, the problem is with the customer wiring. If the warning does not clear, replace the control card.

Warnings and Alarms AF-600 FP Operating Instructions

WARNING/ALARM 2, Live zero error This warning or alarm will only appear if programmed by the user in AN-01 Live Zero Timeout Function. The signal on one of the analog inputs is less than 50% of the minimum value programmed for that input. This condition can be caused by broken wiring or faulty device sending the signal.

Troubleshooting

Check connections on all the analog input terminals. Control card terminals 53 and 54 for signals, terminal 55 common. OPCGPIO terminals 11 and 12 for signals, terminal 10 common. OPCAIO terminals 1, 3, 5 for signals, terminals 2, 4, 6 common).

Check that the drive programming and switch settings match the analog signal type.

Perform Input Terminal Signal Test.

WARNING/ALARM 4, Mains phase loss A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears for a fault in the input rectifier on the drive. Options are programmed at SP-12 Function at Line Imbalance.

Troubleshooting: Check the supply voltage and supply currents to the drive.

WARNING 5, DC link voltage high The intermediate circuit voltage (DC) is higher than the high voltage warning limit. The limit is dependent on the drive voltage rating. The unit is still active.

WARNING 6, DC link voltage low The intermediate circuit voltage (DC) is lower than the low voltage warning limit. The limit is dependent on the drive voltage rating. The unit is still active.

WARNING/ALARM 7, DC overvoltage If the intermediate circuit voltage exceeds the limit, the drive trips after a time.

Troubleshooting

Connect a brake resistor

Extend the ramp time

Change the ramp type

Activate the functions in B-10 Brake Function

Increase SP-26 Trip Delay at Drive Fault

WARNING/ALARM 8, DC under voltage If the intermediate circuit voltage (DC link) drops below the under voltage limit, the drive checks if a 24V DC backup supply is connected. If no 24V DC backup supply is connected, the drive trips after a fixed time delay. The time delay varies with unit size.

Troubleshooting:

Check that the supply voltage matches the drive voltage.

Perform input voltage test

Perform soft charge circuit test

WARNING/ALARM 9, Inverter overload The drive is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter protection gives a warning at 98% and trips at 100%, while giving an alarm. The drive cannot be reset until the counter is below 90%. The fault is that the drive is overloaded by more than 100% for too long.

Troubleshooting

Compare the output current shown on the keypad with the drive rated current.

Compare the output current shown on the keypad with measured motor current.

Display the Thermal Drive Load on the keypad and monitor the value. When running above the drive continuous current rating, the counter should increase. When running below the drive continuous current rating, the counter should decrease.

See the derating section in the Design Guide for more details if a high switching frequency is required.

WARNING/ALARM 10, Motor overload temperature According to the electronic thermal protection, the motor is too hot. Select whether the drive gives a warning or an alarm when the counter reaches 100% in F-10 Electronic Overload . The fault occurs when the motor is overloaded by more than 100% for too long.

Troubleshooting

Check for motor overheating.

Check if the motor is mechanically overloaded

Check that the motor current set in P-03 Motor Current is correct.

Ensure that Motor data in parameters P-02, P-03, P-06, P-07, F-04 and F-05 are set correctly.

If an external fan is in use, check in F-11 Motor External Fan that it is selected.

Running Auto tune in P-04 Auto Tune may tune the drive to the motor more accurately and reduce thermal loading.

WARNING/ALARM 11, Motor thermistor over temp The thermistor might be disconnected. Select whether the drive gives a warning or an alarm in F-10 Electronic Overload .

Warnings and Alarms AF-600 FP Operating Instructions

Troubleshooting

Check for motor overheating.

Check if the motor is mechanically overloaded.

When using terminal 53 or 54, check that the thermistor is connected correctly between either terminal 53 or 54 (analog voltage input) and terminal 50 (+10V supply) and that the terminal switch for 53 or 54 is set for voltage. Check F-12 Motor Thermistor Input selects terminal 53 or

54.

When using digital inputs 18 or 19, check that the thermistor is connected correctly between either terminal 18 or 19 (digital input PNP only) and terminal 50. Check F-12 Motor Thermistor Input selects terminal 18 or 19.

WARNING/ALARM 12, Torque limit The torque has exceeded the value in F-40 Torque Limiter

(Driving) or the value in F-41 Torque Limiter (Braking). SP-25 Trip Delay at Torque Limit can change this from a

warning only condition to a warning followed by an alarm.

Troubleshooting

If the motor torque limit is exceeded during ramp up, extend the ramp up time.

If the generator torque limit is exceeded during ramp down, extend the ramp down time.

If torque limit occurs while running, possibly increase the torque limit. Be sure the system can operate safely at a higher torque.

Check the application for excessive current draw on the motor.

WARNING/ALARM 13, Over current The inverter peak current limit (approximately 200% of the rated current) is exceeded. The warning lasts about 1.5 secs., then the drive trips and issues an alarm. This fault may be caused by shock loading or fast acceleration with high inertia loads. If extended mechanical brake control is selected, trip can be reset externally.

Troubleshooting:

Remove power and check if the motor shaft can be turned.

Check that the motor size matches the drive.

Check parameters P-02, P-03, P-06, P-07, F-04 and F-05. for correct motor data.

ALARM 14, Earth (ground) fault There is current from the output phases to earth, either in the cable between the drive and the motor or in the motor itself.

Troubleshooting:

Remove power to the drive and repair the earth fault.

Check for earth faults in the motor by measuring the resistance to ground of the motor leads and the motor with a megohmmeter.

ALARM 15, Hardware mismatch A fitted option is not operational with the present control board hardware or software.

Record the value of the following parameters and contact your GE supplier:

ID-40 Drive Type

ID-41 Power Section

ID-42 Voltage

ID-43 Software Version

ID-45 Actual Typecode String

ID-49 SW ID Control Card

ID-50 SW ID Power Card

ID-60 Option Mounted

ID-61 Option SW Version (for each option slot)

ALARM 16, Short circuit There is short-circuiting in the motor or motor wiring.

Remove power to the drive and repair the short circuit.

WARNING/ALARM 17, Control word timeout There is no communication to the drive. The warning will only be active when O-04 Control Word Timeout Function is NOT set to OFF. If O-04 Control Word Timeout Function is set to Stop and Trip, a warning appears and the drive ramps down until it stops then displays an alarm.

Troubleshooting:

Check connections on the serial communication cable.

IncreaseO-03 Control Word Timeout Time

Check the operation of the communication equipment.

Verify a proper installation based on EMC requirements.

ALARM 18, Start failed The speed has not been able to exceed AP-70 Compressor Start Max Speed [RPM] during start within the allowed time. (set in AP-72 Compressor Start Max Time to Trip). This may be caused by a blocked motor.

WARNING 23, Internal fan fault The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in SP-53 Fan Monitor ([0] Disabled).

For the 4x, 5x and 6x Frame filters, the regulated voltage to the fans is monitored.

Warnings and Alarms AF-600 FP Operating Instructions

Troubleshooting:

Check for proper fan operation.

Cycle power to the drive and check that the fan operates briefly at start up.

Check the sensors on the heatsink and control card.

WARNING 24, External fan fault The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in SP-53 Fan Monitor ([0] Disabled).

Troubleshooting:

Check for proper fan operation.

Cycle power to the drive and check that the fan operates briefly at start up.

Check the sensors on the heatsink and control card.

ALARM 29, Heatsink temp The maximum temperature of the heatsink has been exceeded. The temperature fault will not reset until the temperature falls below a defined heatsink temperature. The trip and reset points are different based on the drive power size.

Troubleshooting:

Check for the following conditions.

Ambient temperature too high.

Motor cable too long.

Incorrect airflow clearance above and below the drive

Blocked airflow around the drive.

Damaged heatsink fan.

Dirty heatsink.

ALARM 30, Motor phase U missing Motor phase U between the drive and the motor is missing.

Remove power from the drive and check motor phase U.

ALARM 31, Motor phase V missing Motor phase V between the drive and the motor is missing.

Remove power from the drive and check motor phase V.

ALARM 32, Motor phase W missing Motor phase W between the drive and the motor is missing.

Remove power from the drive and check motor phase W.

ALARM 33, Inrush fault Too many power-ups have occurred within a short time period. Let the unit cool to operating temperature.

WARNING/ALARM 34, communication fault The network on the communication option card is not working.

WARNING/ALARM 36, Mains failure This warning/alarm is only active if the supply voltage to the drive is lost and SP-10 Line failure is NOT set to [0] No Function. Check the fuses to the drive and mains power supply to the unit.

ALARM 38, Internal fault When an internal fault occurs, a code number defined in the table below is displayed.

Troubleshooting

Cycle power

Check that the option is properly installed

Check for loose or missing wiring

It may be necessary to contact your GE supplier or service department. Note the code number for further troubleshooting directions.

No. Text

0 Serial port cannot be initialised. Contact yourGE

supplier or GEService Department.

256-258 Power EEPROM data is defect or too old

512-519 Internal fault. Contact yourGE supplier or GE

Service Department.

783 Parameter value outside of min/max limits

1024-1284 Internal fault. Contact your GE supplier or the GE

Service Department.

1299 Option SW in slot A is too old

1300 Option SW in slot B is too old

1302 Option SW in slot C1 is too old

1315 Option SW in slot A is not supported (not allowed)

1316 Option SW in slot B is not supported (not allowed)

1318 Option SW in slot C1 is not supported (not

allowed)

1379-2819 Internal fault. Contact yourGE supplier or GEService

Department.

2820 keypad stack overflow

2821 Serial port overflow

2822 USB port overflow

3072-5122 Parameter value is outside its limits

5123 Option in slot A: Hardware incompatible with

control board hardware

5124 Option in slot B: Hardware incompatible with

control board hardware

5125 Option in slot C0: Hardware incompatible with

control board hardware

5126 Option in slot C1: Hardware incompatible with

control board hardware

5376-6231 Internal fault. Contact yourGE supplier or GEService

Department.

ALARM 39, Heatsink sensor No feedback from the heatsink temperature sensor.

The signal from the IGBT thermal sensor is not available on the power card. The problem could be on the power card, on the gate drive card, or the ribbon cable between the power card and gate drive card.

Warnings and Alarms AF-600 FP Operating Instructions

WARNING 40, Overload of digital output terminal 27 Check the load connected to terminal 27 or remove shortcircuit connection. Check E-00 Digital I/O Mode and E-51 Terminal 27 Mode.

WARNING 41, Overload of digital output terminal 29 Check the load connected to terminal 29 or remove shortcircuit connection. Check E-00 Digital I/O Mode and E-52 Terminal 29 Mode.

WARNING 42, Overload of digital output on X30/6 or overload of digital output on X30/7 For X30/6, check the load connected to X30/6 or remove short-circuit connection. Check E-56 Term X30/6 Digi Out (OPCGPIO).

For X30/7, check the load connected to X30/7 or remove short-circuit connection. Check E-57 Term X30/7 Digi Out (OPCGPIO).

ALARM 45, Earth fault 2 Earth (ground) fault on start up.

Troubleshooting

Check for proper earthing (grounding) and loose connections.

Check for proper wire size.

Check motor cables for short-circuits or leakage currents.

ALARM 46, Power card supply The supply on the power card is out of range.

There are three power supplies generated by the switch mode power supply (SMPS) on the power card: 24V, 5V, +/- 18V. When powered with three phase mains voltage, all three supplied are monitored.

Troubleshooting

Check for a defective power card.

Check for a defective control card.

Check for a defective option card.

If a 24V DC power supply is used, verify proper supply power.

WARNING 47, 24V supply low The 24 V DC is measured on the control card. The external 24V DC backup power supply may be overloaded, otherwise contact your GE supplier.

WARNING 48, 1.8V supply low The 1.8V DC supply used on the control card is outside of allowable limits. The power supply is measured on the control card. Check for a defective control card. If an option card is present, check for an overvoltage condition.

WARNING 49, Speed limit When the speed is not within the specified range in F-18 and F-17, the drive will show a warning. When the speed is below the specified limit in H-36 Trip Speed Low [RPM] (except when starting or stopping) the drive will trip.

ALARM 50, Auto tune calibration failed Contact your GE supplier or GE Service Department.

nom

and I

nom

ALARM 51, Auto tune check U The settings for motor voltage, motor current, and motor power are wrong. Check the settings in parameters P-02, P-03, P-06, P-07, F-04 and F-05.

ALARM 52, Auto tune low I The motor current is too low. Check the setting in F-43 Current Limit.

ALARM 53, Auto tune motor too big The motor is too big for the Auto tune to operate.

ALARM 54, Auto tune motor too small The motor is too small for the Auto tune to operate.

ALARM 55, Auto tune Parameter out of range The parameter values of the motor are outside of the acceptable range. Auto tune will not run.

ALARM 56, Auto tune interrupted by user The Auto tune has been interrupted by the user.

ALARM 57, Auto tune timeout Try to restart Auto tune again. Repeated restarts may over heat the motor.

ALARM 58, Auto tune internal fault Contact your GE supplier.

WARNING 59, Current limit The current is higher than the value in F-43 Current Limit. Ensure that Motor data in parameters P-02, P-03, P-06, P-07, F-04 and F-05 are set correctly. Possibly increase the current limit. Be sure the system can operate safely at a higher limit.

WARNING 60, External interlock A digital input signal is indicating a fault condition external to the drive. An external interlock has commanded the drive to trip. Clear the external fault condition. To resume normal operation, apply 24V DC to the terminal programmed for external interlock. Reset the drive.

WARNING 62, Output frequency at maximum limit The output frequency has reached the value set in F-03 Max Output Frequency 1. Check the application to determine the cause. Possibly increase the output frequency limit. Be sure the system can operate safely at a higher output frequency. The warning will clear when the output drops below the maximum limit.

WARNING/ALARM 65, Control card over temperature The cutout temperature of the control card is 80° C.

Troubleshooting

Check that the ambient operating temperature is

•

within limits.

Check for clogged filters.

•

Check fan operation.

•

Check the control card.

•

Warnings and Alarms AF-600 FP Operating Instructions

WARNING 66, Heatsink temperature low The drive is too cold to operate. This warning is based on the temperature sensor in the IGBT module. Increase the ambient temperature of the unit. Also, a trickle amount of current can be supplied to the drive whenever the motor is stopped by setting B-00 DC Hold Current at 5% and H-80 Function at Stop

ALARM 67, Option module configuration has changed One or more options have either been added or removed since the last power-down. Check that the configuration change is intentional and reset the unit.

ALARM 69, Power card temperaturePower card temperature The temperature sensor on the power card is either too hot or too cold.

Troubleshooting

Check that the ambient operating temperature is within limits.

Check for clogged filters.

Check fan operation.

Check the power card.

ALARM 70, Illegal drive configuration The control card and power card are incompatible. Contact your supplier with the type code of the unit from the nameplate and the part numbers of the cards to check compatibility.

ALARM 80, Unit Restored to Factory Settings Parameter settings are restored to factory settings after a manual reset. Reset the unit to clear the alarm.

ALARM 92, No flow A no-flow condition has been detected in the system. AP-23 No-Flow Function is set for alarm. Troubleshoot the system and reset the drive after the fault has been cleared.

ALARM 93, Dry pump A no-flow condition in the system with the drive operating at high speed may indicate a dry pump. AP-26 Dry Pump Function is set for alarm. Troubleshoot the system and reset the drive after the fault has been cleared.

ALARM 94, End of curve Feedback is lower than the set point. This may indicate leakage in the system. AP-50 End of Curve Function is set for alarm. Troubleshoot the system and reset the drive after the fault has been cleared.

ALARM 95, Broken belt Torque is below the torque level set for no load, indicating a broken belt. AP-60 Broken Belt Function is set for alarm. Troubleshoot the system and reset the drive after the fault has been cleared.

ALARM 96, Start delayed Motor start has been delayed due to short-cycle protection. AP-76 Interval between Starts is enabled. Troubleshoot the system and reset the drive after the fault has been cleared.

WARNING 97, Stop delayed Stopping the motor has been delayed due to short cycle protection. AP-76 Interval between Starts is enabled. Troubleshoot the system and reset the drive after the fault has been cleared.

WARNING 98, Clock fault Time is not set or the RTC clock has failed. Reset the clock in K-70 Date and Time.

WARNING, 200 Fire mode This indicates the drive is operating in fire mode. The warning clears when fire mode is removed. See the fire mode data in the alarm log.

WARNING 201, Fire mode was active This indicates the drive had entered fire mode. Cycle power to the unit to remove the warning. See the fire mode data in the alarm log.

WARNING 202, Fire mode limits exceeded While operating in fire mode one or more alarm conditions have been ignored which would normally trip the unit. Operating in this condition voids unit warranty. Cycle power to the unit to remove the warning. See the fire mode data in the alarm log.

WARNING 203, Missing motor With a drive operating multi-motors, an under-load condition was detected. This could indicate a missing motor. Inspect the system for proper operation.

WARNING 204, Locked rotor With a drive operating multi-motors, an overload condition was detected. This could indicate a locked rotor. Inspect the motor for proper operation.

WARNING 250, New spare part A component in the drive has been replaced. Reset the drive for normal operation.

WARNING 251, New typecode The power card or other components have been replaced and the typecode changed. Reset to remove the warning and resume normal operation.

Basic Troubleshooting AF-600 FP Operating Instructions

9 Basic Troubleshooting

9.1 Start Up and Operation

Symptom Possible Cause Test Solution

Missing input power See Table 3.1. Check the input power source.

Display dark / No function

Intermittent display

Motor not running

Missing or open fuses or circuit

breaker tripped

No power to the keypad Check the keypad cable for proper

Shortcut on control voltage

(terminal 12 or 50) or at control

terminals

Wrong contrast setting Press [Status] + Up/Down arrows

Display (keypad) is defective Test using a different keypad. Replace the faulty keypad or

Internal voltage supply fault or

SMPS is defective

Overloaded power supply (SMPS)

due to improper control wiring or

a fault within the drive

Service switch open or missing

motor connection

No mains power with 24V DC

option card

Keypad Stop Check if [Off] has been pressed. Press [Auto] or [Hand] (depending

Missing start signal (Standby) Check E-01 Terminal 18 Digital Input

Motor coast signal active

(Coasting)

Wrong reference signal source Check reference signal: Local,

See open fuses and tripped circuit

breaker in this table for possible

causes.

connection or damage.

Check the 24V control voltage

supply for terminal 12/13 to 20-39

or 10V supply for terminal 50 to 55.

Contact supplier.

To rule out a problem in the

control wiring, disconnect all

control wiring by removing the

terminal blocks.

Check if the motor is connected

and the connection is not

interrupted (by a service switch or

other devise).

If the display is functioning but no

output, check that mains power is

applied to the drive.

for correct setting for terminal 18

(use default setting).

Check if a coast inv command is

programmed for the terminal in

parameter group E-0# Digital

Inputs

remote or bus reference? Preset

reference active? Terminal

connection correct? Scaling of

terminals correct? Reference signal

available?

Follow the recommendations

provided

Replace the faulty keypad or

connection cable.

Wire the terminals properly.

to adjust the contrast.

connection cable.

If the display stays lit, then the

problem is in the control wiring.

Check the wiring for shorts or

incorrect connections. If the display

continues to cut out, follow the

procedure for display dark.

Connect the motor and check the

service switch.

Apply mains power to run the unit.

on your operation mode) to run

the motor.

Apply a valid start signal to start

the motor.

Apply 24V on terminal or

programm this terminal to No

operation.

Program correct settings Check

F-02 Operation Method Set preset

reference active in parameter

C-05 Multi-step Frequency 1 - 8 .

Check for correct wiring. Check

scaling of terminals. Check

reference signal.

Basic Troubleshooting AF-600 FP Operating Instructions

Symptom Possible Cause Test Solution

Motor rotation limit Check that H-08 Reverse Lock is

programmed correctly.

Motor running in wrong

direction

Motor is not reaching

maximum speed

Motor speed unstable

Motor runs rough

Motor will not brake

Open power fuses or circuit

breaker trip

Mains current imbalance

greater than 3%

Motor current imbalance

greater than 3%

Active reversing signal Check if a reversing command is

programmed for the terminal in

parameter group E-0# Digital inputs.

Wrong motor phase connection See 3.5 Check Motor Rotation in this

Frequency limits set wrong Check output limits in F-17 Motor

Speed High Limit [RPM], F-15 Motor

Speed High Limit [Hz] and F-03 Max

Output Frequency 1

Reference input signal not scaled

correctly

Possible incorrect parameter

settings

Possible over-magnetization Check for incorrect motor settings

Possible incorrect settings in the

brake parameters. Possible too

short ramp down times.

Phase to phase short Motor or panel has a short phase

Motor overload Motor is overloaded for the

Loose connections Perform pre-startup check for loose

Problem with mains power (See

Alarm 4 Mains phase loss

description)

Problem with the drive unit Rotate input power leads into the

Problem with motor or motor

wiring

Problem with drive unit Rotate output motor leads one

Check reference input signal

scaling in AN-## reference limits in

parameter group F-5# Extended

Reference.

Check the settings of all motor

parameters, including all motor

compensation settings. For closed

loop operation, check PID settings.

in all motor parameters.

Check brake parameters. Check

ramp time settings.

to phase. Check motor and panel

phase to for shorts.

application.

connections.

Rotate input power leads into the

drive one position: A to B, B to C, C

to A.

drive one position: A to B, B to C, C

to A.

Rotate output motor leads one

position: U to V, V to W, W to U.

Program correct settings.

Deactivate reversing signal.

manual.

Program correct limits.

Program correct settings.

Check settings in parameter group

AN-##. For closed loop operation

check settings in parameter group

CL-0#

Check motor settings in parameter

groups P-0# Motor Data, P-3# Adv

Motor Data, and H-5# Load Indep.

Setting.

Check parameter groupB-0# DC

brake and F-5# Extended Reference.

Eliminate any shorts detected.

Perform startup test and verify

motor current is within specifi-

cations. If motor current is

exceeding nameplate full load

current, motor may run only with

reduced load. Review the specifi-

cations for the application.

Tighten loose connections.

If imbalanced leg follows the wire,

it is a power problem. Check mains

power supply.

If imbalance leg stays on same

input terminal, it is a problem with

the unit. Contact supplier.

If imbalanced leg follows the wire,

the problem is in the motor or

motor wiring. Check motor and

motor wiring.

If imbalance leg stays on same

output terminal, it is a problem

with the unit. Contact supplier.

Specifications AF-600 FP Operating Instructions

10 Specifications

10.1 Power-dependent Specifications

10/7 35/2 50/1/0 95/4/0

10 1

8.3 11.7 18.4 26.6 33.4 65.3 96.8

7.5 10.6 16.7 24.2 30.8 59.4 88

Continuous

(3 x 200-240 V) [A]

Intermittent

(3 x 200-240 V) [A]

5.00 6.40 12.27 18.30

Continuous kVA

(208 V AC) [kVA]

15 20.5 32 46 59 111 172

16.5 22.6 35.2 50.6 64.9 122.1 189.2

Continuous

(1 x 200-240 V ) [A]

Intermittent

(1 x 200-240 V ) [A]

30 40 60 80 100 150 200

[A]

Max. pre-fuses

30 44 74 110 150 300 440

0.98 0.98 0.98 0.98 0.98 0.98 0.98

/ AWG]

[mm

at rated max. load [W]

Efficiency

Typical Shaft Output [HP] at 240 V 2.0 3.0 5.0 7.5 10 20 30

Mains Supply 1 x 200-240V AC - Light duty 110% for 1 minute

Typical Shaft Output [kW] 1.5 2.2 3.7 5.5 7.5 15 22

IP 21 / NEMA 1 21 21 21 21 22 31 32

IP 55 / NEMA 12 21 21 21 21 22 31 32

Output current

Max. input current

Additional Specifications

Estimated power loss

Weight enclosure IP21 [kg] 23 23 23 23 27 45 65

Max. cable size (mains, motor, brake)

Weight enclosure IP55 [kg] 23 23 23 23 27 45 65

Specifications AF-600 FP Operating Instructions

4/10

54 82 116 185

5.1 8.3 11.7 18.4

4.6 7.5 10.6 16.7

1.66 2.70 3.82 6.00

4.1 6.8 9.5 15.0

10 20 20 32

4.5 7.5 10.5 16.5

0.95 0.96 0.96 0.96

100

[A]

Intermittent

(3 x 200-240 V ) [A]

Max. pre-fuses

Environment

Estimated power loss

Weight enclosure IP55 [kg] 13.5 13.5 13.5 13.5

at rated max. load [W]

Weight enclosure IP20 [kg] 4.9 4.9 4.9 6.6

Efficiency

Typical Shaft Output [HP] at 208 V 1.0 2.0 3.0 5.0

/AWG]

Continuous

(3 x 200-240 V ) [A]

Intermittent

kVA (208 V AC) [kVA]

(3 x 200-240 V ) [A]

Max. cable size:

(mains, motor)

[mm

Continuous

(3 x 200-240 V ) [A]

Mains Supply 3x200-240V AC

IP 20 / Chassis 12 12 12 13

Light duty (LD) 110% for 1 minute

Typical Shaft Output [kW] 0.75 1.5 2.2 3.7

IP 55 / NEMA 12 15 15 15 15

Output current

Max. input current

Table 10.1 Mains Supply 3x200-240V AC

Specifications AF-600 FP Operating Instructions

120/250

MCM

95/4/0

50/1/0

(24=35/2)

5.5 7.5 11 15 18.5 22 30 37 45

10/7 35/2

26.6 33.9 50.8 65.3 82.3 96.8 127 157 187

24.2 30.8 46.2 59.4 74.8 88.0 115 143 170

8.7 11.1 16.6 21.4 26.9 31.7 41.4 51.5 61.2

22.0 28.0 42.0 54.0 68.0 80.0 104.0 130.0 154.0

24.2 30.8 46.2 59.4 74.8 88.0 114.0 143.0 169.0

269 310 447 602 737 845 1140 1353 1636

0.96 0.96 0.96 0.96 0.96 0.97 0.97 0.97 0.97

10 1

/AWG]

Continuous

(3 x 200-240 V ) [A]

Intermittent

(3 x 200-240 V ) [A]

kVA (208 V AC) [kVA]

Continuous

(3 x 200-240 V ) [A]

Intermittent

(3 x 200-240 V ) [A]

Max. cable size (mains, motor) [mm

Estimated power loss at rated max. load [W]

Efficiency

Mains Supply 3x200-240V AC - Light duty (LD) 110% for 1 minute

IP20/Chassis 23 23 23 24 24 33 33 34 34 IP55/NEMA 12 21 21 21 22 31 31 31 32 32 Frequency converter

Typical Shaft Output [HP] at 208 V 7.5 10 15 20 25 30 40 50 60

Typical Shaft Output [kW]

Output current

Max. input current

Additional Specifications

Weight enclosure IP20 [kg] 12 12 12 23.5 23.5 35 35 50 50

Weight enclosure IP55 [kg] 23 23 23 27 45 45 45 65 65

Table 10.2 Mains Supply 3x200-240V AC

Specifications AF-600 FP Operating Instructions

16 24 37.5 73

17.6 26.4 41.2 80.3

14.5 21 34 65

15.4 23.1 37.4 71.5

11.6 16.7 27.1 51.8

11.0 16.6 26 50.6

10/7 35/2 50/1/0 120/4/0

33 48 78 151

30 41 72 135

36 53 85.8 166

33 46 79.2 148

63 80 160 250

300 440 740 1480

0.96 0.96 0.96 0.96

100

[A]

/ AWG]

Continuous kVA

Intermittent

(3 x 380-440 V) [A]

Continuous

Typical Shaft Output [HP] at 460 V 10 15 25 50

Mains Supply 1x 380 VAC - Light duty 110% for 1 minute

Typical Shaft Output [kW] 7.5 11 18.5 37

Output current

IP 21 / NEMA 1 21 22 31 32

IP 55 / Type 12 21 22 31 32

Intermittent

(3 x 441-480 V) [A]

Continuous kVA

Continuous

(400 V AC) [kVA]

(460 V AC) [kVA]

Continuous

Max. cable size:

(mains, motor, brake)

[[mm

Continuous

(1 x 380-440 V ) [A]

Intermittent

Max. input current

(1 x 441-480 V) [A]

(1 x 380-440 V ) [A]

Intermittent

(1 x 441-480 V) [A]

Max. pre-fuses

Environment

Estimated power loss

Weight enclosure IP 55 [kg] 23 27 45 65

at rated max. load [W]

Weight enclosure IP 21 [kg] 23 27 45 65

Efficiency

Table 10.3 Mains Supply 1x 380V AC

Specifications AF-600 FP Operating Instructions

4/10

2.2 3.7 5.0 9.0 11.7 14.4

10 10 20 20 32 32

1.9 3.1 4.3 7.4 9.9 13.0

46 62 88 124 187 255

4.8 4.9 4.9 4.9 6.6 6.6

0.96 0.97 0.97 0.97 0.97 0.97

10 1

[A]

/ AWG]

Continuous (3 x 440-480 V) [A] 2.1 3.4 4.8 8.2 11 14.5

Continuous kVA 400 V AC) [kVA] 1.7 2.8 3.9 6.9 9.0 11.0

Continuous (3 x 380-440 V) [A] 2.4 4.1 5.6 10 13 16

Intermittent (3 x 380-440 V) [A] 2.6 4.5 6.2 11 14.3 17.6

Intermittent (3 x 440-480 V) [A] 2.3 3.7 5.3 9.0 12.1 15.4

Max. cable size:

Continuous kVA (460 V AC) [kVA] 1.7 2.7 3.8 6.5 8.8 11.6

(mains, motor)

[[mm

Intermittent (3 x 380-440 V ) [A] 2.4 4.1 5.5 9.9 12.9 15.8

Continuous (3 x 380-440 V ) [A]

Intermittent (3 x 440-480 V) [A] 2.1 3.4 4.7 8.1 10.9 14.3

Max. pre-fuses

Environment

Estimated power loss

at rated max. load [W]

Continuous (3 x 440-480 V) [A]

Efficiency

Weight enclosure IP20 [kg]

Weight enclosure IPø55 [kg] 13.5 13.5 13.5 13.5 14.2 14.2

Mains Supply 3 x 380 - 480 VAC - Light duty (LD) 110% for 1 minute

Typical Shaft Output [kW] 0.75 1.5 2.2 4 5.5 7.5

Typical Shaft Output [HP] at 460 V 12357.510

IP 55 / Type 12 15 15 15 15 15 15

IP 20 / Chassis 12 12 12 12 13 13

Output current

Max. input current

Table 10.4 Mains Supply 3 x 380 - 480 VAC

Specifications AF-600 FP Operating Instructions

120/

MCM250

95/

4/0

50/1/0

(24=35/2)

100

16.7 21.5 27.1 31.9 41.4 51.8 63.7 83.7 104 128

Continuous (3 x 440-480 V) [A] 21 27 34 40 52 65 80 105 130 160

Continuous (3 x 380-439 V) [A] 24 32 37.5 44 61 73 90 106 147 177

Intermittent (3 x 380-439 V) [A] 26.4 35.2 41.3 48.4 67.1 80.3 99 117 162 195

Continuous kVA (400 V AC) [kVA] 16.6 22.2 26 30.5 42.3 50.6 62.4 73.4 102 123

Intermittent (3 x 440-480 V) [A] 23.1 29.7 37.4 44 61.6 71.5 88 116 143 176

Continuous kVA 460 V AC) [kVA]

Intermittent (3 x 380-439 V ) [A] 24.2 31.9 37.4 44 60.5 72.6 90.2 106 146 177

Continuous (3 x 380-439 V ) [A] 22 29 34 40 55 66 82 96 133 161

Continuous (3 x 440-480 V) [A] 19 25 31 36 47 59 73 95 118 145

Intermittent (3 x 440-480 V) [A] 20.9 27.5 34.1 39.6 51.7 64.9 80.3 105 130 160

10/7 35/2

278 392 465 525 698 739 843 1083 1384 1474

/ AWG]

Max. cable size (mains, motor) [mm

Estimated power lossat rated max. load [W]

0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.99

Efficiency

Typical Shaft Output [HP] at 460 V 15 20 25 30 40 50 60 75 100 125

Mains Supply 3 x 380 - 480 VAC - Light duty (LD) 110% for 1 minute

Typical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90

IP20/Chassis 23 23 23 24 24 24 33 33 34 34 IP55/Type 12 21 21 21 22 22 31 31 31 32 32 Output current

Max. input current

Additional specifications

Weight enclosure IP20 [kg] 12 12 12 23.5 23.5 23.5 35 35 50 50 Weight enclosure IP55 [kg] 23 23 23 27 27 45 45 45 65 65

Table 10.5 Mains Supply 3 x 380 - 480 VAC

Specifications AF-600 FP Operating Instructions

150/

120/

MCM25

95/

4/0

50/

1/0

MCM25

95/

50/

4/0

1/0

25/

10/

35/

16/

10 1

10 10 20 20 32 32 63 63 63 63 80 100 125 160 250 250

2.42.73.96.19.011.01822273441526283100131

2.9 3.2 4.5 7.0 10.5 12.7 21 25 31 40 47 59 72 96 116 151

2.62.94.16.49.511.51923283643546587105137

Typical Shaft Output [HP] 1 2 3 57.51015202530405060 75100125

Typical Shaft Output [kW] 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

Mains supply 3x525-600V AC Light duty (LD) 110% for 1 minute

Output current

IP 20 / Chassis 1212121213132323232424243333 3434

IP 55 / NEMA 12 15 15 15 15 15 15 21 21 21 22 22 22 31 31 32 32

Continuous

(3 x 525-550 V ) [A]

Continuous

(3 x 525-550 V ) [A]

(3 x 525-600 V ) [A]

Intermittent

2.5 2.8 3.9 6.1 9.0 11.0 18.1 21.9 26.7 34.3 41 51.4 61.9 82.9 100 130.5

2.6 3.0 4.3 6.7 9.9 12.1 20 24 30 37 45 57 68 91 110 144

Intermittent

(3 x 525-600 V ) [A]

Continuous kVA (525 V AC)

[kVA]

Continuous kVA (575 V AC)

2.4 2.7 3.9 6.1 9.0 11.0 17.9 21.9 26.9 33.9 40.8 51.8 61.7 82.7 99.6 130.5

[kVA]

Max. cable size, IP 55

(mains, motor)

]/[AWG]

[mm

Max. cable size, IP 20

(mains, motor)

]/[AWG]

[mm

Max. input current

2.7 3.0 4.5 6.4 9.5 11.5 19 23 28 36 43 54 65 87 105 137

2.4 2.7 4.1 5.8 8.6 10.4 17.2 20.9 25.4 32.7 39 49 59 78.9 95.3 124.3

[A]

Intermittent

(3 x 525-600 V ) [A]

Max. pre-fuses

Continuous

50 65 92 145 195 261 300 400 475 525 700 750 850 1100 1400 1500

Environment:

Estimated power loss

Weight enclosure

at rated max. load [W]

6.5 6.5 6.5 6.5 6.6 6.6 12 12 12 23.5 23.5 23.5 35 35 50 50

13.5 13.5 13.5 13.5 14.2 14.2 23 23 23 27 27 27 45 45 65 65

0.97 0.97 0.97 0.97 0.97 0.97 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98

IP20 [kg]

Efficiency

Weight enclosure

IP55 [kg]

Table 10.6 Mains supply 3x525-600V AC

Specifications AF-600 FP Operating Instructions

10.2 General Technical Data

Mains supply (L1, L2, L3): Supply voltage 200-240V ±10%, 380-480V ±10%, 525-600V ±10%,

Mains voltage low / mains drop-out: During low mains voltage or a mains drop-out, the drive continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the drive's lowest rated supply voltage. Power-up and full torque cannot be expected at mains voltage lower than 10% below the drive's lowest rated supply voltage.

Supply frequency 50/60Hz ±5% Max. imbalance temporary between mains phases 3.0% of rated supply voltage True Power Factor () ≥ 0.9 nominal at rated load Displacement Power Factor (cos) near unity (> 0.98) Switching on input supply L1, L2, L3 (power-ups) ≤ unit size 1x maximum twice/min. Switching on input supply L1, L2, L3 (power-ups) ≥ unit sizes 2x, 3x maximum once/min. Switching on input supply L1, L2, L3 (power-ups) ≥ unit sizes 4x, 5x, 6x maximum once/2 min. Environment according to EN60664-1 overvoltage category III / pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 480/600 V maximum.

Motor output (U, V, W): Output voltage 0 - 100% of supply voltage Output frequency 0 - 1000 Hz Switching on output Unlimited Accel/Decel Times 1 - 3600 sec.

Dependent on power size.

Torque characteristics: Starting torque (Constant torque) maximum 110% for 1 min.

Starting torque maximum 135% up to 0.5 sec.

100

Overload torque (Constant torque) maximum 110% for 1 min.

*Percentage relates to the frequency converter's nominal torque.

Cable lengths and cross sections: Max. motor cable length, screened/armoured 150 m Max. motor cable length, unscreened/unarmoured 300 m Max. cross section to motorand mains* Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)

Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG

Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG Minimum cross section to control terminals 0.25 mm

* See 10.1 Power-dependent Specifications for more information!

Digital inputs: Programmable digital inputs 4 (6)

Terminal number 18, 19, 27

, 29, 32, 33, Logic PNP or NPN Voltage level 0 - 24V DC Voltage level, logic'0' PNP < 5V DC Voltage level, logic'1' PNP > 10V DC Voltage level, logic '0' NPN > 19 V DC Voltage level, logic '1' NPN < 14V DC Maximum voltage on input 28V DC Input resistance, R

approx. 4kΩ

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

1) Terminals 27 and 29 can also be programmed as output.

Specifications AF-600 FP Operating Instructions

Analog inputs: Number of analog inputs 2 Terminal number 53, 54 Modes Voltage or current Mode select Switches A53 and A54 Voltage mode Switch A53/A54 = (U) Voltage level 0 to + 10V (scaleable) Input resistance, R Max. voltage ± 20 V Current mode Switch A53/A54 = (I) Current level 0/4 to 20 mA (scaleable) Input resistance, R Max. current 30 mA Resolution for analog inputs 10 bit (+ sign) Accuracy of analog inputs Max. error 0.5% of full scale Bandwidth 200Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

approx. 10 kΩ

approx. 200 Ω

Pulse inputs: Programmable pulse inputs 2 Terminal number pulse 29, 33 Max. frequency at terminal, 29, 33 110 kHz (Push-pull driven) Max. frequency at terminal, 29, 33 5 kHz (open collector) Min. frequency at terminal 29, 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance, R Pulse input accuracy (0.1 - 1 kHz) Max. error: 0.1% of full scale Analog output: Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0/4 - 20 mA Max. resistor load to common at analog output 500 Ω Accuracy on analog output Max. error: 0.8 % of full scale Resolution on analog output 8 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communication: Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV).

approx. 4 kΩ

10 1

Specifications AF-600 FP Operating Instructions

Digital output: Programmable digital/pulse outputs 2

Terminal number 27, 29 Voltage level at digital/frequency output 0 - 24 V Max. output current (sink or source) 40 mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max. error: 0.1 % of full scale Resolution of frequency outputs 12 bit

1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC output: Terminal number 12, 13 Max. load 200mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs.

Relay outputs: Programmable relay outputs 2 Relay 01 Terminal number 1-3 (break), 1-2 (make) Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240V AC, 2A

Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240V AC, 0.2A Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60V DC, 1A

Max. terminal load (DC-13)1) (Inductive load) 24V DC, 0.1A Relay 02 Terminal number 4-6 (break), 4-5 (make) Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)

Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240V AC, 0.2A

100

Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80V DC, 2A

Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24V DC, 0.1A

Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240V AC, 2A Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240V AC, 0.2A

Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50V DC, 2A

Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24V DC, 0.1A Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24V DC 10mA, 24V AC 2 mA Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 t 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).

2) Overvoltage Category II

3) UL applications 300V AC 2A

2)3)

400V AC, 2A

Control card, 10 V DC output: Terminal number 50 Output voltage 10.5 V ±0.5 V Max. load 25 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control characteristics: Resolution of output frequency at 0 - 1000 Hz +/- 0.003 Hz System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms Speed control range (open loop) 1:100 of synchronous speed Speed accuracy (open loop) 30 - 4000 rpm: Maximum error of ±8 rpm

All control characteristics are based on a 4-pole asynchronous motor

Specifications AF-600 FP Operating Instructions

Surroundings: Unit Size 1x types IP 20/Chassis, IP 21kit/Type 1, IP55/Type12 Unit Size 21 and 22 types IP55/Type12 Unit Size 23 and 24 types IP20/Chassis Unit Size 31 and 32 types IP55/Type 12 Unit Size 33 and 34 types IP20/Chassis Unit Size 41, 42, and 51 types IP21/Type 1, IP54/Type12 Unit Size 43, 44, and 52 types IP00/Chassis Unit Size 61/63 IP21, 54/Type1, 12 Unit Size 62/64 IP21, 54/Type1, 12 IP21/Nema 1 kit for all unit sizes 1x, 2x, and 3x IP21/NEMA 1/on top of enclosure Vibration test all enclosure types 1.0g Relative humidity 5% - 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation Aggressive environment (IEC 60068-2-43) H2S test Test method according to IEC 60068-2-43 H2S (10 days) Ambient temperature (at 60 AVM switching mode)

- with derating max. 50°C

class Kd

- with full output power of typical EFF2 motors (up to 90% output current) max. 50 °C

- at full continuous Drive output current max. 45 °C

For more information on derating see the AF-600 FP Design Guide, section on Special Conditions.

Minimum ambient temperature during full-scale operation 0°C Minimum ambient temperature at reduced performance - 10°C Temperature during storage/transport -25 - +65/70°°C Maximum altitude above sea level without derating 1000m Maximum altitude above sea level with derating 3000m

Derating for high altitude, see section on special conditions

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EN 61800-3, EN 61000-6-1/2,

EMC standards, Immunity

See section on special conditions!

Control card performance: Scan interval 5 ms

Control card, USB Serial Communication: USB standard 1.1 (Full speed) USB plug USB type B “device” plug

EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

CAUTION

Connection to PC is carried out via a standard host/device USB cable. The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connector on drive or an isolated USB cable/converter.

not galvanically isolated from protection earth. Use only isolated laptop/PC as connection to the USB

10 1

Specifications AF-600 FP Operating Instructions

Protection and Features:

Electronic thermal overload motor protection against overload.

•

Temperature monitoring of the heatsink ensures that the drive trips if the temperature reaches 95°C ± 5°C. An

•

overload temperature cannot be reset until the temperature of the heatsink is below 70°C ± 5°C (Guideline - these temperatures may vary for different power sizes, enclosures etc.). The drive has an auto derating function to avoid it's heatsink reaching 95°C.

The drive is protected against short-circuits on motor terminals U, V, W.

•

If a mains phase is missing, the drive trips or issues a warning (depending on the load).

•

Monitoring of the intermediate circuit voltage ensures that the drive trips if the intermediate circuit voltage is too

•

low or too high.

The drive is protected against earth faults on motor terminals U, V, W.

•

100

Specifications AF-600 FP Operating Instructions

10.3 Fuse Tables

It is recommended to use fuses and/ or Circuit Breakers on the supply side as protection in case of component breakdown inside the drive (first fault).

NOTE

This is mandatory in order to ensure compliance with IEC 60364 for CE or NEC 2009 for UL.

WARNING

Personnel and property must be protected against the consequence of component break-down internally in the drive.

Branch Circuit Protection In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be protected against short-circuit and over-current according to national/international regulations.

NOTE

The recommendations given do not cover Branch circuit protection for UL.

10.3.1 Recommendations

WARNING

In case of malfunction, not following the recommendation may result in personnel risk and damage to the drive and other equipment.

The following tables list the recommended rated current. Recommended fuses are of the type gG for small to medium power sizes. For larger powers, aR fuses are recommended. Circuit breakers must be used provided they meet the national/international regulations and they limit the energy into the drive to an equal or lower level than the compliant circuit breakers.

If fuses/Circuit Breakers according to recommendations are chosen, possible damages on the drive will mainly be limited to damages inside the unit.

Short-circuit protection: GE recommends using the fuses/Circuit Breakers mentioned below to protect service personnel and property in case of component break-down in the drive.

Over current protection: The drive provides overload protection to limit threats to human life, property damage and to avoid fire hazard due to overheating of the cables in the installation. The drive is equipped with an internal over current protection (F-43 Current Limit) that can be used for upstream overload protection (UL-applications excluded). Moreover, fuses or Circuit Breakers can be used to provide the over current protection in the installation. Over current protection must always be carried out according to national regulations.

10 1

Specifications AF-600 FP Operating Instructions

10.3.2 CE Compliance

Fuses or Circuit Breakers are mandatory to comply with IEC 60364. GE recommend using a selection of the following.

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 500V, or 600V depending on the drive voltage rating. With the proper fusing the drive short circuit current rating (SCCR) is 100,000 Arms.

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

5gG-20 gG-32

7,5

30 gG-125 gG-150

40 aR-160 aR-160

50 aR-200 aR-200

60 aR-250 aR-250

gG-16 gG-25

gG-50 gG-63 PKZM4-50 5010

gG-80 gG-125 NZMB1-A100 100

PKZM0-25 25

NZMB2-A200 150

NZMB2-A250 250

Table 10.7 200-240V, IP20/Open Chassis

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

100

7,5

20 gG-80 gG-100 NZMB1-A100 100

40 aR-160 aR-160

50 aR-200 aR-200

60 aR-250 aR-250

Table 10.8 200-240V, IP55/Nema 12

gG-20 gG-32 PKZM0-25 25

gG-63 gG-80 PKZM4-63 63

gG-125 gG-160

NZMB2-A200 16030

NZMB2-A250 250

Specifications AF-600 FP Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

7,5

60 gG-125 gG-150

75 aR-160 aR-160

100

125

150 gG-300 gG-300

200 gG-350 gG-350

250 gG-400 gG-400

300 gG-500 gG-500

350 gG-630 gG-630

450 aR-700 aR-700

500

600

650

750

900

1000

1200

1350

gG-16 gG-25

PKZM0-25 25

gG-20 gG-32

gG-50 gG-63 PKZM4-50 5020

gG-80 gG-125 NZMB1-A100 100

NZMB2-A200 150

aR-250 aR-250 NZMB2-A250 250

aR-900 aR-900550

aR-1600 aR-1600

aR-2000 aR-2000

aR-2500 aR-2500

10 1

Table 10.9 380-480V, IP20/Open Chassis

Specifications AF-600 FP Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 gG-20 gG-32 PKZM0-25 25

7,5

15 gG-50 gG-80 PKZM4-63 63

30 gG-80 gG-100 NZMB1-A100 100

50 gG-125 gG-160 NZMB2-A200 160

100 aR-250 aR-250 NZMB2-A250 250

125

150 gG-300 gG-300

200 gG-350 gG-350

250 gG-400 gG-400

300 gG-500 gG-500

350 gG-630 gG-630

450 aR-700 aR-700

500

aR-900 aR-900550

600

650

750

100

900

1000

1200

1350

aR-1600 aR-1600

aR-2000 aR-2000

aR-2500 aR-2500

Table 10.10 380-480V, IP55/Nema 12

Specifications AF-600 FP Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

7,5

100

125

150 aR-315 aR-315

200

250

300 aR-400 aR-400

350 aR-500 aR-500

400 aR-550 aR-550

450

500

600

650

750

950

1000

1150

1350 aR-2000 aR-2000

gG-10 gG-25

PKZM0-25 25

gG-16 gG-32

gG-35 gG-63 PKZM4-50 5020

gG-63 gG-125 NZMB1-A100 100

gG-100 gG-150 NZMB2-A200 150

aR-250 aR-250 NZMB2-A250 250

aR-350 aR-350

aR-700 aR-700

aR-900 aR-900

aR-1600 aR-1600

10 1

Table 10.11 525-600V, IP20/Open Chassis

Specifications AF-600 FP Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

7,5

125

150 aR-315 aR-315

200

250

300 aR-400 aR-400

350 aR-500 aR-500

400 aR-550 aR-550

450

500

600

650

750

100

950

1000

1150

1350 aR-2000 aR-2000

gG-16 gG-32 PKZM0-25 25

gG-35 gG-80 PKZM4-63 6320

gG-50 gG-100 NZMB1-A100 100

gG-125 gG-160

aR-250 aR-250100

aR-350 aR-350

aR-700 aR-700

aR-900 aR-900

aR-1600 aR-1600

NZMB2-A200 16060

NZMB2-A250 250

Table 10.12 525-600V, IP55/Nema 12

Specifications AF-600 FP Operating Instructions

10.3.3 NEC and UL Compliance

Fuses or Circuit Breakers are mandatory to comply with NEC 2009. We recommend using a selection of the following

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 600V depending on the drive voltage rating. With the proper fusing the drive Short Circuit Current Rating (SCCR) is 100,000 Arms.

Recommended max. fuse

AF-600 1-

phase

Power

AF-600 3-

phase

Power

HP HP

1 KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10

2 KTN-R-15 JKS-15 JJN-15 FNQ-R-15 KTK-R-15 LP-CC-15

2 3 KTN-R-20 JKS-20 JJN-20 FNQ-R-20 KTK-R-20 LP-CC-20

57.5-10

7.5 15

10 20

25-30

20 40

30 50

Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann

Type RK1

KTN-R-30 JKS-30 JJN-30 FNQ-R-30 KTK-R-30 LP-CC-30

KTN-R-50 KS-50 JJN-50 - - -

KTN-R-60 JKS-60 JJN-60 - - -

KTN-R-80 JKS-80 JJN-80 - - -

KTN-R-125 JKS-125 JJN-125 - - -

KTN-R-150 JKS-150 JJN-150 - - -

KTN-R-200 JKS-200 JJN-200 - - -

KTN-R-250 JKS-250 JJN-250 - - -

Type J Type T Type CC Type CC Type CC

Table 10.13 200-240V

Recommended max. fuse

AF-600 1-

phase

Power

Table 10.14 200-240V

AF-600 3-

phase

Power

HP HP Type RK1 Type RK1 Type CC

1 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R

2 5017906-016 KLN-R-15 ATM-R-15 A2K-15-R

2 3 5017906-020 KLN-R-20 ATM-R-20 A2K-20-R

57.5-10

7.5 15

10 20

25-30

20 40

30 50

SIBA Littel fuse

5012406-032 KLN-R-30 ATM-R-30 A2K-30-R

5014006-050 KLN-R-50 - A2K-50-R

5014006-063 KLN-R-60 - A2K-60-R

5014006-080 KLN-R-80 - A2K-80-R

2028220-125 KLN-R-125 - A2K-125-R

2028220-150 KLN-R-150 - A2K-150-R

2028220-200 KLN-R-200 - A2K-200-R

2028220-250 KLN-R-250 - A2K-250-R

Ferraz-

Shawmut

Ferraz-

Shawmut

Type RK1

10 1

Specifications AF-600 FP Operating Instructions

Recommended max. fuse

AF-600 1-

phase

Table 10.15 200-240V

AF-600 3-

phase

HP HP

57.5-10

7.5 15

10 20

25-30

20 40

30 50

Bussmann Littel fuse

Type JFHR2

FWX-10 - - HSJ-10

FWX-15 - - HSJ-15

FWX-20 - - HSJ-20

FWX-30 - - HSJ-30

FWX-50 - - HSJ-50

FWX-60 - - HSJ-60

FWX-80 - - HSJ-80

FWX-125 - - HSJ-125

FWX-150 L25S-150 A25X-150 HSJ-150

FWX-200 L25S-200 A25X-200 HSJ-200

FWX-250 L25S-250 A25X-250 HSJ-250

Type JFHR2

1) KTS-fuses from Bussmann may substitute KTN for 240V frequency converters.

2) FWH-fuses from Bussmann may substitute FWX for 240V frequency converters.

3) A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240V frequency converters.

4) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240V frequency converters.

Ferraz-

Shawmut

Type JFHR2

Ferraz-

Shawmut

Type J

Recommended max. fuse

AF-600

1-phase

100

[HP] [HP] Type RK1 Type J Type T Type CC Type CC Type CC

10 30 KTS-R-60 JKS-60 JJS-60 - - -

15 40 KTS-R-80 JKS-80 JJS-80 - - -

25 75 KTS-R-150 JKS-150 JJS-150 - - -

50 100 KTS-R-200 JKS-200 JJS-200 - - -

Table 10.16 380-480V, 125HP and below

AF-600

3-phase

1 KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6

2-3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10

5 KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

7.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25

10 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30

15-20 KTS-R-40 JKS-40 JJS-40 - - -

25 KTS-R-50 JKS-50 JJS-50 - - -

50 KTS-R-100 JKS-100 JJS-100 - - -

60 KTS-R-125 JKS-125 JJS-125 - - -

125 KTS-R-250 JKS-250 JJS-250 - - -

Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann

Specifications AF-600 FP Operating Instructions

Recommended max. fuse

AF-600 1-phase AF-600 3-phase SIBA Littel fuse

[HP] [HP] Type RK1 Type RK1 Type CC Type RK1

1 5017906-006 KLS-R-6 ATM-R-6 A6K-10-6

2-3 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R

5 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R

7.5 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R

10 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R

15-20 5014006-040 KLS-R-40 - A6K-40-R

25 5014006-050 KLS-R-50 - A6K-50-R

10 30 5014006-063 KLS-R-60 - A6K-60-R

15 40 2028220-100 KLS-R-80 - A6K-80-R

50 2028220-125 KLS-R-100 - A6K-100-R

60 2028220-125 KLS-R-125 - A6K-125-R

25 75 2028220-160 KLS-R-150 - A6K-150-R

50 100 2028220-200 KLS-R-200 - A6K-200-R

125 2028220-250 KLS-R-250 - A6K-250-R

Table 10.17 380-480V, 125HP and below

Recommended max. fuse

AF-600 1-phase AF-600 3-phase Bussmann Ferraz- Shawmut Ferraz- Shawmut Littel fuse

[HP] [HP] Type JFHR2 Type J

1FWH-6 HSJ-6 - -

2-3 FWH-10 HSJ-10 - -

5FWH-20 HSJ-20 - -

7.5 FWH-25 HSJ-25 - -

10 FWH-30 HSJ-30 - -

15-20 FWH-40 HSJ-40 - -

25 FWH-50 HSJ-50 - -

10 30 FWH-60 HSJ-60 - -

15 40 FWH-80 HSJ-80 - -

50 FWH-100 HSJ-100 - -

60 FWH-125 HSJ-125 - -

25 75 FWH-150 HSJ-150 - -

50 100 FWH-200 HSJ-200 A50-P-225 L50-S-225

125 FWH-250 HSJ-250 A50-P-250 L50-S-250

Ferraz-

Shawmut

Type JFHR2

Ferraz-

Shawmut

Type JFHR2

10 1

Table 10.18 380-480V, 125HP and below

1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses.

Specifications AF-600 FP Operating Instructions

Recommended max. fuse

AF-600 Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann

[HP] Type RK1 Type J Type T Type CC Type CC Type CC

1 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5

2-3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10

5 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

7.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25

10 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30

15-20 KTS-R-35 JKS-35 JJS-35 - - -

25 KTS-R-45 JKS-45 JJS-45 - - -

30 KTS-R-50 JKS-50 JJS-50 - - -

40 KTS-R-60 JKS-60 JJS-60 - - -

50 KTS-R-80 JKS-80 JJS-80 - - -

60 KTS-R-100 JKS-100 JJS-100 - - -

75 KTS-R-125 JKS-125 JJS-125 - - -

100 KTS-R-150 JKS-150 JJS-150 - - -

125 KTS-R-175 JKS-175 JJS-175 - - -

Table 10.19 525-600V, 125HP and below

Recommended max. fuse

AF-600 SIBA Littel fuse

[HP] Type RK1 Type RK1 Type RK1 Type J

1 5017906-005 KLS-R-005 A6K-5-R HSJ-6

2-3 5017906-010 KLS-R-010 A6K-10-R HSJ-10

5 5017906-020 KLS-R-020 A6K-20-R HSJ-20

7.5 5017906-025 KLS-R-025 A6K-25-R HSJ-25

10 5017906-030 KLS-R-030 A6K-30-R HSJ-30

100

15-20 5014006-040 KLS-R-035 A6K-35-R HSJ-35

25 5014006-050 KLS-R-045 A6K-45-R HSJ-45

30 5014006-050 KLS-R-050 A6K-50-R HSJ-50

40 5014006-063 KLS-R-060 A6K-60-R HSJ-60

50 5014006-080 KLS-R-075 A6K-80-R HSJ-80

60 5014006-100 KLS-R-100 A6K-100-R HSJ-100

75 2028220-125 KLS-R-125 A6K-125-R HSJ-125

100 2028220-150 KLS-R-150 A6K-150-R HSJ-150

125 2028220-200 KLS-R-175 A6K-175-R HSJ-175

Ferraz-

Shawmut

Ferraz-

Shawmut

Table 10.20 525-600V, 125HP and below

1) 170M fuses shown from Bussmann use the -/80 visual indicator. –TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted.

Specifications AF-600 FP Operating Instructions

Recommended max. fuse

Alternate

AF-600 Bussmann PN

[HP] Type JFHR2 Type JFHR2 Type T/JDDZ Type JFHR2 Type JFHR2 Type JFHR2

150 170M3017 FWH-300 JJS-300 2028220-315 L50-S-300 A50-P-300

200 170M3018 FWH-350 JJS-350 2028220-315 L50-S-350 A50-P-350

250 170M4012 FWH-400 JJS-400 206xx32-400 L50-S-400 A50-P-400

300 170M4014 FWH-500 JJS-500 206xx32-500 L50-S-500 A50-P-500

350 170M4016 FWH-600 JJS-600 206xx32-600 L50-S-600 A50-P-600

450 170M4017 20 610 32.700 6.9URD31D08A070

500 170M6013 22 610 32.900 6.9URD33D08A090

550 170M6013 22 610 32.900 6.9URD33D08A090

600 170M6013 22 610 32.900 6.9URD33D08A090

650 170M7081

750 170M7081

900 170M7082

1000 170M7082

1200 170M7083

1350 170M7083

External

Bussmann PN

Alternate

External

Bussmann PN

Alternate

External

Siba PN

Alternate External

Littlefuse PN

Alternate

External

Ferraz-

Shawmut PN

Alternate External

Ferraz-Shawmut

Table 10.21 525-690V, above 125HP

AF-600 Bussmann PN Rating Alternate Siba PN

[HP]

650 170M8611 1100A, 1000V 20 781 32.1000

750 170M8611 1100A, 1000V 20 781 32.1000

900 170M6467 1400A, 700V 20 681 32.1400

1000 170M6467 1400A, 700V 20 681 32.1400

1200 170M8611 1100A, 1000V 20 781 32.1000

1350 170M6467 1400A, 700V 20 681 32.1400

Table 10.22 380-480V, Frame Size 6, Inverter Module DC Link Fuses

10 1

Specifications AF-600 FP Operating Instructions

AF-600

[HP] Type JFHR2 Type JFHR2

150 170M3017 2061032,315 6.9URD30D08A0315

200 170M3018 2061032,35 6.9URD30D08A0350

250 170M4011 2061032,35 6.9URD30D08A0350

300 170M4012 2061032,4 6.9URD30D08A0400

350 170M4014 2061032,5 6.9URD30D08A0500

400 170M5011 2062032,55 6.9URD32D08A0550

450 170M4017 20 610 32.700 6.9URD31D08A0700

500 170M4017 20 610 32.700 6.9URD31D08A0700

600 170M6013 22 610 32.900 6.9URD33D08A0900

650 170M6013 22 610 32.900 6.9URD33D08A0900

750 170M7081

950 170M7081

1050 170M7081

1150 170M7081

1350 170M7082

1550 170M7083

Table 10.23 380-480V, above 125HP

AF-600 Bussmann PN Rating Alternate Siba PN

[HP]

750 170M8611 1100A, 1000V 20 781 32.1000

950 170M8611 1100A, 1000V 20 781 32.1000

1050 170M8611 1100A, 1000V 20 781 32.1000

1150 170M8611 1100A, 1000V 20 781 32.1000

1350 170M8611 1100A, 1000V 20 781 32.1000

100

1550 170M8611 1100A, 1000V 20 781 32.1000

Bussmann PN Alternate External

Siba PN

Alternate External

Ferraz-Shawmut PN

Table 10.24 525-690V, Frame Size 6, Inverter Module DC Link Fuses

*170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted for external use **Any minimum 500V UL listed fuse with associated current rating may be used to meet UL requirements.

Specifications AF-600 FP Operating Instructions

10.3.4 Substitute Fuses for 240 V

Original fuse Manufacturer Substitute fuses

KTN Bussmann KTS

FWX Bussmann FWH

KLNR LITTEL FUSE KLSR

L50S LITTEL FUSE L50S

A2KR FERRAZ SHAWMUT A6KR

A25X FERRAZ SHAWMUT A50X

10.4 Connection Tightening Torques

Power (HP) Torque (Nm)

Unit 200-240V 380-480V 525-600V Mains Motor

12 1-3 1-5 1-5 1.8 1.8 1.8 1.8 3 0.6

13 5 7.5-10 7.5-10 1.8 1.8 1.8 1.8 3 0.6

15 1-5 1-10 1-10 1.8 1.8 1.8 1.8 3 0.6

21 7.5-15 15-25 15-25 1.8 1.8 1.5 1.5 3 0.6

23 7.5-15 15-25 15-25 1.8 1.8 1.8 1.8 3 0.6

24 20-25 30-50 30-50 4.5 4.5 4.5 4.5 3 0.6

31 25-40 50-75 50-75 10 10 10 10 3 0.6

32 50-60 100-125 100-125

33 30-40 60-75 60-75 10 10 10 10 3 0.6

34 50-60 100-125 100-125

Table 10.25 Tightening of Terminals

4.5

14/24

4.5

14/24

connection

3.7

14 14 3 0.6

Brake Earth Relay

3.7

0.6

10 1

1) For different cable dimensions x/y, where x ≤ 95mm2 and y ≥ 95mm2.

2) Cable dimensions above 18.5kW ≥ 35mm

and below 22kW ≤ 10mm2.

Index AF-600 FP Operating Instructions

Index

A53............................................................................................................. 17

A54............................................................................................................. 17

Input................................................................................................. 6, 14

Mains......................................................................................... 6, 10, 14

Waveform.............................................................................................. 6

Accel Time............................................................................................... 22

Alarm Log......................................................................................... 27, 25

Alarm/Warning Code List.................................................................. 51

Alarms....................................................................................................... 49

Analog

Inputs..................................................................................... 15, 52, 67

Output........................................................................................... 15, 67

Apogee FLN®.......................................................................................... 18

Application Examples......................................................................... 41

Approvals................................................................................................... 1

Auto

Auto........................................................................................ 26, 46, 47

Mode..................................................................................................... 25

Tune...................................................................................................... 21

Auto-reset............................................................................................... 24

AWG........................................................................................................... 60

Back Plate................................................................................................... 9

Branch Circuit Protection................................................................... 71

Cooling

Cooling................................................................................................... 8

Clearance............................................................................................ 20

Copying Parameter Settings............................................................ 26

Current

Limit...................................................................................................... 22

Rating............................................................................................... 8, 52

Current............................................................................................ 6, 47

Link........................................................................................................ 52

Decel Time.............................................................................................. 22

Derating................................................................................. 52, 69, 70, 8

Digital

Input.............................................................................................. 47, 53

Inputs..................................................................................... 15, 48, 66

Output.................................................................................................. 68

Disconnect

Switch................................................................................................... 21

Switches.............................................................................................. 19

Drive Profile............................................................................................ 18

Electrical Noise...................................................................................... 12

EMC..................................................................................................... 20, 69

External

Commands..................................................................................... 6, 46

Controllers............................................................................................. 6

Interlock........................................................................................ 31, 42

Voltage................................................................................................. 29

Cable Lengths And Cross Sections................................................. 66

Circuit Breakers...................................................................................... 20

Clearance

Clearance............................................................................................... 8

Requirements....................................................................................... 8

Closed Loop............................................................................................ 17

Communication Option..................................................................... 54

Conduit....................................................................................... 11, 20, 14

Control

Cables................................................................................................... 17

Card Performance............................................................................ 69

Card, 10 V DC Output..................................................................... 68

Card, 24 V DC Output..................................................................... 68

Card, RS-485 Serial Communication:........................................ 67

Card, USB Serial Communication:.............................................. 69

Characteristics................................................................................... 68

Signal...................................................................................... 28, 30, 46

System.................................................................................................... 6

Terminals................................................... 10, 26, 46, 48, 66, 30, 16

Wire....................................................................................................... 16

Wiring....................................................................... 11, 12, 16, 20, 15

Fault

Log.................................................................................................. 25, 27

Messages............................................................................................. 51

Feedback.............................................................. 17, 20, 54, 41, 47, 56

Floating Delta........................................................................................ 15

Full Load Current.............................................................................. 8, 19

Functional Testing.................................................................... 6, 22, 19

Fuses..................................................................................... 20, 54, 57, 71

Fusing................................................................................................ 11, 20

General Technical Data...................................................................... 66

Ground

Connections................................................................................ 12, 20

Loops.................................................................................................... 17

Wire................................................................................................ 12, 20

Grounded Delta.................................................................................... 15

Index AF-600 FP Operating Instructions

Grounding

Grounding.............................................................. 12, 13, 15, 19, 20

Using Conduit................................................................................... 13

Using Shielded Cable...................................................................... 13

Hand............................................................................................ 22, 26, 46

Harmonics.................................................................................................. 6

IEC 61800-3...................................................................................... 15, 69

Induced Voltage.................................................................................... 11

Initialisation............................................................................................ 27

Input

Current................................................................................................. 14

Power..................................................... 11, 12, 20, 49, 57, 6, 14, 19

Signal.................................................................................................... 29

Signals.................................................................................................. 17

Terminals................................................................. 10, 14, 17, 19, 52

Voltage.......................................................................................... 21, 49

Installation............................................................ 6, 8, 9, 16, 18, 20, 21

Isolated Mains........................................................................................ 15

Leakage

Current.......................................................................................... 19, 12

Current (>3,5mA)............................................................................. 12

Lifting.......................................................................................................... 9

Local

Control................................................................................... 24, 26, 46

Mode..................................................................................................... 22

Operation............................................................................................ 24

Start....................................................................................................... 22

Local-control Test................................................................................. 22

Motor

Cables................................................................................ 8, 11, 13, 22

Current....................................................................... 6, 21, 52, 55, 25

Data........................................................................... 21, 22, 27, 52, 55

Frequency.................................................................................... 21, 25

Output.................................................................................................. 66

Power....................................................................... 10, 11, 12, 55, 25

Protection.................................................................................... 11, 70

Rotation........................................................................................ 22, 25

Speeds.................................................................................................. 21

Status...................................................................................................... 6

Wiring............................................................................................ 11, 13

Wiring, And......................................................................................... 20

Mounting............................................................................................ 9, 20

Multiple

Frequency Converters............................................................. 11, 13

Motors.................................................................................................. 19

Navigation Keys................................................................ 28, 46, 24, 26

Noise Isolation................................................................................ 11, 20

Open Loop................................................................................ 17, 28, 68

Operation Keys...................................................................................... 26

Optional Equipment................................................................ 13, 21, 6

Output

Current................................................................................... 46, 52, 68

Performance (U, V, W)..................................................................... 66

Signal.................................................................................................... 32

Terminals...................................................................................... 10, 19

Overcurrent............................................................................................ 47

Overload Protection........................................................................ 8, 11

Overvoltage..................................................................................... 66, 47

Main Menu....................................................................................... 28, 25

Mains

Mains.................................................................................................... 11

Supply........................................................................................... 59, 65

Voltage............................................................................ 25, 26, 46, 66

Manual Initialisation............................................................................ 27

Keys................................................................................................ 24, 25

Structure....................................................................................... 26, 32

Metasys N2®............................................................................................ 18

Modbus RTU........................................................................................... 18

PELV...................................................................................... 15, 44, 66, 68

Power

Connections....................................................................................... 11

Factor................................................................................. 6, 13, 20, 66

Power-dependent................................................................................ 59

Pre-start.................................................................................................... 19

Programming

Programming.......... 6, 22, 25, 27, 31, 32, 40, 52, 21, 24, 26, 28

Example............................................................................................... 28

Protection And Features.................................................................... 70

Pulse Inputs............................................................................................ 67

Quick

Menu................................................................................ 21, 28, 31, 25

Set-up................................................................................................... 21

Index AF-600 FP Operating Instructions

Thermistor

RCD............................................................................................................ 12

Reference....................................................................... 1, 41, 46, 47, 25

Relay Outputs................................................................................. 16, 68

Remote

Commands............................................................................................ 6

Programming.................................................................................... 40

Reference............................................................................................ 47

Reset......................................................... 24, 27, 48, 49, 52, 56, 70, 26

RFI Filter................................................................................................... 15

RMS Current.............................................................................................. 6

Run

Command........................................................................................... 23

Permissive........................................................................................... 47

Thermistor............................................................................ 15, 52, 44

Control Wiring................................................................................... 15

Tightening Of Terminals.................................................................... 83

Torque

Characteristics................................................................................... 66

Limit...................................................................................................... 22

Transient Protection.............................................................................. 6

Trip

Trip........................................................................................................ 49

Function.............................................................................................. 11

Trip-lock................................................................................................... 49

Troubleshooting........................................................................ 6, 51, 57

Voltage Level.......................................................................................... 66

Safety Inspection.................................................................................. 19

Screened Control Cables................................................................... 17

Serial Communication..... 6, 10, 15, 17, 26, 27, 46, 47, 48, 49, 18

Set Up....................................................................................................... 25

Setpoint.................................................................................................... 47

Set-up................................................................................................ 23, 25

Shielded

Cable......................................................................................... 8, 11, 20

Wire....................................................................................................... 11

Sleep Mode............................................................................................. 47

Specifications......................................................................... 6, 9, 18, 59

Speed Reference....................................................... 17, 23, 30, 46, 42

Start Up.................................................................... 6, 27, 28, 19, 20, 57

Status

Messages............................................................................................. 46

Mode..................................................................................................... 46

Supply Voltage.......................................................... 15, 19, 54, 67, 66

Surroundings......................................................................................... 69

Switching Frequency................................................................... 47, 52

Symbols...................................................................................................... 1

System

Feedback............................................................................................... 6

Monitoring.......................................................................................... 49

Start Up................................................................................................ 23

Warning

And Alarm Definitions.................................................................... 50

And Alarm Displays......................................................................... 49

And Alarm Types.............................................................................. 49

Warnings.................................................................................................. 49

Wire Sizes.......................................................................................... 11, 13

Technical Data....................................................................................... 66

Temperature Limits............................................................................. 20

Terminal

53............................................................................................. 28, 17, 29

54........................................................................................................... 17

Programming.................................................................................... 17

Programming Examples................................................................ 30

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered suȻciently for the purchaser·s purposes, the matter should be referred to the GE company.

AF-600 FP is a trademark of the General Electric Company.

GE 41 Woodford Avenue Plainville, CT 06062

www.geelectrical.com/drives

130R0357

*MG11Q302*

DET-609B

GE Industrial Solutions AF-600 FP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual